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KR100872569B1 - Manufacturing method of high corrosion resistance ultra high strength steel molding - Google Patents

Manufacturing method of high corrosion resistance ultra high strength steel molding Download PDF

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KR100872569B1
KR100872569B1 KR1020080053345A KR20080053345A KR100872569B1 KR 100872569 B1 KR100872569 B1 KR 100872569B1 KR 1020080053345 A KR1020080053345 A KR 1020080053345A KR 20080053345 A KR20080053345 A KR 20080053345A KR 100872569 B1 KR100872569 B1 KR 100872569B1
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steel sheet
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corrosion resistance
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plated steel
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김훈동
임희중
문만빈
나상묵
남궁성
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현대하이스코 주식회사
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C22C21/00Alloys based on aluminium
    • C22C21/02Alloys based on aluminium with silicon as the next major constituent
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C26/00Coating not provided for in groups C23C2/00 - C23C24/00
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/345Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer

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Abstract

A method for manufacturing the ultra high steel part with excellent corrosion resistance is provided to manufacture the ultra high steel having the tensile strength more than 140kg/mm^2 after molding the steel sheet having the tensile strength less than 100kg/mm^2. A method for manufacturing the ultra high steel part with excellent corrosion resistance includes following steps: a step for manufacturing the cold rolling substrate iron having the tensile strength less than 100kg/mm^2 and 30~80% reduction rate((the thickness of the board before rolling / the thickness of the board after rolling) / the thickness of the board before rolling Î 100) using hot rolled steel sheet including carbon(C) 0.1~0.4wt%, nitrogen(N) less than 0.1wt%, aluminium(Al) less than 0.01wt%, phosphorus(P) less than 0.05wt%, manganese(Mn) 0.8~2wt%, boron 0.002~0.01wt%, and adding molybdenum(Mo) or chrome(Cr) 0.1~0.5wt and controlling B/N atomic ratio over 1; a step(S110) for manufacturing the plated steel sheet it forms the Al-Si-Bi system in the surface of the substrate iron or the Al-Si-Bi-Mg system plating layer; a step(S120) that the temperature of the plated steel sheet heats so that it become 850‹C or 1000‹C; and a step(S130) for molding to the form desiring the heated plated steel sheet in the mold and rapidly freezes at the same time is included.

Description

고내식 초고강도 강철성형체 제조방법{Method for manufacturing the ultra high strength steel parts with excellent corrosion resistance}Method for manufacturing the ultra high strength steel parts with excellent corrosion resistance}

본 발명은 우수한 내식성과 가공성을 가지는 초고강도 강철성형체의 제조방법에 관한 것으로서, 보다 상세하게는 Al-Si-Bi(ASB)계 또는 Al-Si-Bi-Mg(ASBM)계 도금층이 형성된 도금강판을 이용하여 초강도 강철성형체를 제조하는 방법에 관한 것이다.The present invention relates to a method for producing an ultra-high strength steel molded article having excellent corrosion resistance and workability, and more particularly, a plated steel sheet having an Al-Si-Bi (ASB) -based or Al-Si-Bi-Mg (ASBM) -based plating layer formed thereon. It relates to a method for producing a super-strength steel molded body using.

최근 들어, 자동차용 부품은 승객 및 운전자의 안전확보를 위하여 충돌안전성을 고려한 고강도 강판의 적용이 점차 증대되는 경향을 보이고 있다.Recently, the application of high-strength steel sheet in consideration of collision safety in order to secure the safety of passengers and drivers has tended to increase gradually.

또한, 방청보증 연한의 증가를 충족시키기 위해 표면처리강판의 적용이 확대되는 추세에 있다. In addition, the application of the surface-treated steel sheet is increasing in order to meet the increase in the anti-rust warranty.

특히, 자동차용 강판의 내식성은 도금두께에 의해 좌우되기 때문에 저렴한 가격으로 후도금이 가능한 용융도금강판의 수요가 급격하게 증가하고 있다. In particular, since the corrosion resistance of automotive steel sheets depends on the plating thickness, the demand for hot-dip galvanized steel sheets which can be plated at a low price is rapidly increasing.

일반적으로 자동차용 부품을 고강도화 시키기 위해 고장력강을 이용한 부품 을 적용하는 방법이 사용되고 있으나, 100Kg/mm2 이상의 인장강도를 가지는 고강도강은 성형이 어려울 뿐만 아니라 성형 후 원래의 형상으로 돌아가고자 하는 스프링백 특성이 강하여 복잡한 형상의 부품에 적용이 매우 곤란하다. Generally, a method using high tensile steel is used to increase the strength of automotive parts. However, high strength steel having a tensile strength of 100 Kg / mm 2 or more is not only difficult to form but also springback characteristics to return to its original shape after molding. It is strong and is very difficult to apply to parts of complicated shape.

이러한 문제를 해결하기 위하여 성형 전에 낮은 강도를 가지나, 성형이 용이한 고온으로 가열한 후, 금형 내에서 성형과 동시에 급랭하여 마르텐사이트 조직을 얻음으로써 스프링백 현상을 억제한 상태에서 고강도를 부여할 수 있는 공법의 적용이 활발히 이루어지고 있다.In order to solve this problem, it has a low strength before molding, but after heating to a high temperature, which is easy to mold, high strength can be given in a state in which springback phenomenon is suppressed by rapidly marching in a mold to obtain martensite structure. There is active application of public law.

이러한 공법에 적용되는 소재는 크게 두 가지로 나눌 수 있다.The materials applied to these methods can be divided into two categories.

첫 번째는 도금층을 가지지 않는 냉연강판을 들 수 있다. 냉연강판을 이러한 공법에 적용하여 초고강도 부품을 제작하는 경우에는, 고온 가열 및 성형 중에 두꺼운 표면산화층이 발생하게 되므로 이를 제거하기 위하여 산세(pickling) 또는 숏블라스트(shot blast) 등의 후공정이 필수불가결하게 된다.The first is a cold rolled steel sheet having no plating layer. In the case of manufacturing ultra-high strength parts by applying cold rolled steel sheet to such a method, a thick surface oxide layer is generated during high temperature heating and molding, so post-processing such as pickling or shot blast is essential to remove this. It becomes indispensable.

이러한 후공정은 생산성을 악화시킬 뿐만 아니라, 제조된 부품에 우수한 내식성을 부여하기 어려워 내식성을 필요로 하는 부품에 적용하기는 매우 힘들다. This post-process not only deteriorates productivity, but also hardly gives excellent corrosion resistance to the manufactured parts, so it is very difficult to apply to parts requiring corrosion resistance.

또한, 고온 가열 도중에 발생한 두꺼운 산화층은 금형 내에서 냉각 시, 열전달을 어렵게 하므로 냉각속도를 느리게 하여 충분한 강도를 가지는 부품 제작이 어려워지는 문제점이 있다.In addition, since the thick oxide layer generated during the high temperature heating makes it difficult to transfer heat during cooling in the mold, there is a problem that it becomes difficult to manufacture a part having sufficient strength by slowing down the cooling rate.

두 번째로 내식성 향상을 위하여 표면을 도금한 아연계 및 알루미늄계 도금 강판을 들 수 있다. 이러한 도금강판을 이 공법에 적용하여 초고강도 부품을 제작 하는 경우에는 고온 가열 및 성형 후에도 표면의 도금층이 소지철의 산화를 방지해 주는 장점이 있다. Secondly, zinc-based and aluminum-based plated steel sheets may be cited for improving corrosion resistance. When the plated steel sheet is applied to this method to fabricate an ultra high strength component, the plated layer on the surface prevents oxidation of the base iron even after high temperature heating and molding.

또한, 고온 가열과정에 아연계 화합물은 아연산화층, 알루미늄계 도금강판은 알루미늄산화층이 표면에 얇게 형성되어 도금층의 증발을 억제해 주는 효과를 부여하므로 도금층을 보존한 초고강도 부품 제작을 가능케 할 뿐 아니라, 냉연강판 대비 우수한 내식성을 부여하게 된다. In addition, during the high temperature heating process, the zinc-based compound is zinc oxide layer, and the aluminum-based plated steel sheet has a thin aluminum oxide layer formed on the surface to inhibit evaporation of the plated layer, thereby making it possible to manufacture an ultra-high strength component that preserves the plated layer. It gives a good corrosion resistance compared to cold rolled steel.

내식성을 부여하기 위해 사용되는 도금강판의 도금층으로는 Zn-Fe합금, Zn-Mn 합금, Sn-8wt%Zn 합금이 있다.The plated layer of the plated steel sheet used to impart corrosion resistance is a Zn-Fe alloy, Zn-Mn alloy, Sn-8wt% Zn alloy.

이들 중 Zn-Fe 합금층을 가지는 도금강판은 제조원가가 낮아 가격 경쟁력에서 우위에 있으나, 강철판이 도금 층의 융점부근 온도영역으로 가열되는 동안 소지 강철판과 도금 층 사이에서 Fe와 Zn의 상호확산이 발생하게 되어, 도금 층 중의 Fe wt%가 급격히 증가하여 Fe산화물을 표면에 다량 발생하게 된다. 이렇게 생성된 Fe산화물은 도금층과 소지철 사이의 계면 접합력을 감소시키게 하여 고온 가공 중 도금층의 박리를 초래하게 하며, 소지철로의 산화를 촉진시키게 한다. 따라서 Zn-Fe 합금층을 가지는 도금강판을 양산하기 위해서는 Fe산화물 발생을 억제시킬 수 있는 연구가 진행되어야 한다.Among these, the plated steel sheet with Zn-Fe alloy layer is superior in price competitiveness due to low manufacturing cost, but mutual diffusion of Fe and Zn occurs between the base steel plate and the plated layer while the steel plate is heated to the temperature range near the melting point of the plated layer. As a result, the Fe wt% in the plating layer is rapidly increased to generate a large amount of Fe oxide on the surface. The Fe oxide thus produced reduces the interfacial bonding force between the plating layer and the base iron, which causes peeling of the plating layer during high temperature processing, and promotes oxidation of the base iron. Therefore, in order to mass-produce a plated steel sheet having a Zn-Fe alloy layer, a research capable of suppressing Fe oxide generation should be conducted.

양산라인에 적용 및 검토 중인 Al-5wt%Si 및 Zn-Fe 합금층을 가지는 도금강판을 이용하여 제작한 부품은, 도금층을 가지지 않는 냉연강판을 이용하여 성형한 후 산화층을 제거한 부품에 비해서는 우수한 내식특성을 가진다. Parts manufactured using plated steel sheets with Al-5wt% Si and Zn-Fe alloy layers under application and review in mass production lines are superior to parts removed from oxide layers after molding using cold rolled steel sheets without plated layers. Corrosion resistance

그러나 보다 가혹한 부식 조건에서 사용되는 부품에 적용하기 위해서는 기존 대비 더욱 내식성이 향상된 부품 제작이 필수불가결하다. However, in order to apply to parts used in more severe corrosion conditions, it is indispensable to manufacture parts with improved corrosion resistance.

본 발명은 상기와 같은 문제점을 해결하기 위한 것으로써, 100kg/mm2 이하의 인장강도를 가지는 강판(이하 소지철 이라 함)을 성형 후 140kg/mm2 이상의 인장강도를 가지는 초강도 강철성형체로 제조할 수 있는 방법을 제공하는 데에 있다.The present invention is to solve the problems as described above, after forming a steel sheet having a tensile strength of less than 100kg / mm 2 (hereinafter referred to as the base iron) made of super-strength steel molding having a tensile strength of 140kg / mm 2 or more To provide a way to do it.

또한 소지철의 표면에 Al-Si-Bi(ASB)계 또는 Al-Si-Bi-Mg(ASBM)계 도금층이 형성된 도금강판을 이용함으로써 최종적으로 제조되는 강철성형체가 우수한 내식성 및 가공성을 가질 수 있도록 하는 것에 있다.In addition, by using a plated steel sheet having an Al-Si-Bi (ASB) -based or Al-Si-Bi-Mg (ASBM) -based plating layer formed on the surface of the base iron, the steel molded product finally manufactured may have excellent corrosion resistance and workability. It is in doing it.

또한 고온가공 시에도 도금강판 표면이 도금층으로 보호되어 두꺼운 산화막이 형성되지 않아 냉각성능이 향상되는 초고강도 강철성형체 제조방법을 제공하는데 그 목적이 있다.It is also an object of the present invention to provide a method of manufacturing an ultra-high strength steel molded body in which the surface of the plated steel sheet is protected by a plated layer even at high temperature, so that a thick oxide film is not formed, thereby improving cooling performance.

게다가, 초고강도 강철성형체를 형성할 때, 산세설비나 숏블라스트 설비 같은 표면산화막 제거장치가 필요 없어 제조 시 원가 절감을 할 수 있는 초고강도 강철성형체 제조방법을 제공하는 것과 같은 소극적인 다른 목적도 존재한다.In addition, there are other passive objectives, such as providing ultra-high-strength steel moldings that can reduce the cost of manufacturing without the need for surface oxide removal devices such as pickling equipment or shot blasting equipment when forming ultra-high strength steel moldings. .

상기 기술적 과제를 해결하기 위한 수단으로 본 발명에 따른 초고강도 강철성형체 제조방법은 탄소(C) 0.1 내지 0.4wt%, 실리콘(Si) 0.5wt%이하, 질소(N) 0.1wt%이하, 알루미늄(Al) 0.01 내지 0.1wt%, 인(P) 0.05wt%이하, 망간(Mn) 0.8 내지 2wt%, 보론(B) 0.002 내지 0.01wt%, 몰리브덴(Mo) 또는 크롬(Cr)을 0.1 내지 0.5wt% 첨가하되 B/N 원자비를 1 이상으로 조절하며, 기타 불가피하게 첨가되는 원자를 포함하는 열연강판을 사용하여 100kg/mm2 이하의 인장강도 및 30 ~ 80%의 압하율((압연 전 판의 두께-압연 후 판의 두께) / 압연 전 판의 두께 × 100)을 갖는 냉간압연 소지철을 제조하는 단계와, 상기 소지철의 표면에 Al-Si-Bi계 또는 Al-Si-Bi-Mg계 도금층을 형성하여 도금강판을 제조하는 단계와, 상기 도금강판의 온도가 850℃ 내지 1000℃가 되도록 가열하는 단계 및 가열된 상기 도금강판을 금형 내에서 원하는 형태로 성형하는 동시에 급랭해 주는 단계를 포함한다.As a means for solving the above technical problem, the ultra-high strength steel molding method according to the present invention is carbon (C) 0.1 to 0.4wt%, silicon (Si) 0.5wt% or less, nitrogen (N) 0.1wt% or less, aluminum ( Al) 0.01 to 0.1 wt%, phosphorus (P) 0.05 wt% or less, manganese (Mn) 0.8 to 2 wt%, boron (B) 0.002 to 0.01 wt%, molybdenum (Mo) or chromium (Cr) 0.1 to 0.5 wt % Is added but the B / N atomic ratio is adjusted to 1 or more, and the tensile strength of 100kg / mm 2 or less and the rolling reduction ratio of 30 to 80% ((rolling plate before using a hot rolled steel sheet containing other inevitable atoms) (Thickness of the plate after rolling) / thickness of the plate before rolling x 100) to prepare a cold rolled iron having Al-Si-Bi-based or Al-Si-Bi-Mg on the surface of the iron. Forming a system plating layer to manufacture a plated steel sheet, heating the plated steel sheet to have a temperature of 850 ° C. to 1000 ° C., and mold the heated plated steel sheet In a step that rapid cooling at the same time of molding into a desired shape.

여기서, 상기 도금강판을 가열하는 단계는 1 ~ 2분 동안 가열하고, 2 ~ 5분 동안 가열 상태를 유지하는 것을 특징으로 하고, 상기 도금강판을 가열하는 단계에서 상기 도금층의 표면에 상기 도금층을 구성하는 성분(Al, Si, Bi, Mg)의 산화물로 이루어진 배리어막이 형성되는 것을 특징으로 하고, 상기 도금층은 Al-10wt%Si-3wt%Bi 또는 Al-10wt% Si-3wt%Bi-0.3wt%Mg의 조성으로 형성되는 것을 특징으로 하고, 상기 도금층이 형성되는 양은 상기 도금강판의 단면을 기준으로 10 ~ 90g/m2 인 것을 특징으로 하고, 상기 도금강판을 가열하는 단계에서 상기 도금강판은 5℃/sec. 이상의 승온속도로 가열되는 것을 특징으로 하고, 상기 가열된 도금강판은 스탬핑(stamping)법에 의해 성형되는 것을 특징으로 하고, 상기 급랭해 주는 단계는 20℃/sec. 이상의 속도로 행해 지도록 하는 것을 특징으로 한다.Here, the step of heating the plated steel sheet is characterized in that the heating for 1 to 2 minutes, to maintain a heating state for 2 to 5 minutes, the plated layer is formed on the surface of the plated layer in the step of heating the plated steel sheet The barrier layer is formed of an oxide of the components (Al, Si, Bi, Mg) to be formed, wherein the plating layer is Al-10wt% Si-3wt% Bi or Al-10wt% Si-3wt% Bi-0.3wt% Characterized in that the composition of Mg, the amount of the plated layer is formed is characterized in that 10 ~ 90g / m 2 based on the cross section of the plated steel sheet, the plated steel sheet in the step of heating the plated steel sheet 5 C / sec. It is characterized in that the heating at a rate of temperature rise above, wherein the heated plated steel sheet is characterized by being formed by a stamping (stamping) method, the step of quenching is 20 ℃ / sec. It is characterized by performing at the above-mentioned speed.

아울러, 본 발명은 상술한 고내식 초고강도 강철성형체의 제조방법에 의해 제조되며 140kg/mm2 이상의 인장강도를 가지는 고내식 초고강도 강철 성형체와, 자동차의 센터필러와, 자동차의 루프레일과, 자동차의 실사이드를 포함한다.In addition, the present invention is manufactured by the above-described method of manufacturing a high corrosion resistance ultra high strength steel molded article and a high corrosion resistance ultra high strength steel molded article having a tensile strength of 140kg / mm 2 or more, a vehicle's center pillar, a car's roof rail, It includes the seal side of.

본 발명에 따른 초고강도 강철성형체 제조방법에 의하면 Al-Si-Bi계 또는 Al-Si-Bi-Mg계 도금층이 형성된 도금강판을 이용함으로써 최종적으로 제조되는 강철성형체가 우수한 내식성을 가지면서 동시에 140kg/mm2 이상의 높은 인장강도를 향상시킬 수 있는 효과가 있다.According to the ultra-high strength steel molded product manufacturing method according to the present invention by using a plated steel sheet formed with an Al-Si-Bi-based or Al-Si-Bi-Mg-based plating layer, the finally formed steel molded body has excellent corrosion resistance and at the same time 140kg / There is an effect to improve the high tensile strength of mm 2 or more.

또한, 약 850 ~ 1000℃의 고온으로 가열 한 뒤, 성형이 용이한 고온상태에서 성형이 이루어지므로 복잡한 형상의 부품도 원하는 형태로 쉽게 가공할 수 있을 뿐만 아니라 부품의 정확한 치수로 가공할 수 있는 효과가 있다.In addition, after heating to a high temperature of about 850 ~ 1000 ℃, the molding is carried out in a high temperature state that is easy to form, so that not only the complicated shape parts can be easily processed to the desired shape, but also the effect of the precise dimensions of the parts There is.

아울러, 이러한 방법을 이용하게 되면 초고강도 강철성형체를 형성할 때, 산세설비나 숏블라스트 설비 같은 표면산화막 제거장치가 필요 없어 제조 시 원가 절감을 할 수 있는 효과가 있다.In addition, the use of such a method does not require surface oxide film removing devices such as pickling equipment or shot blast equipment when forming ultra-high strength steel molding, thereby reducing the cost of manufacturing.

이하에서는 첨부된 도면을 참조하면서 본 발명에 따른 초고강도 강철성형체 제조방법에 대해서 설명하기로 한다.Hereinafter, with reference to the accompanying drawings will be described for the ultra-high strength steel molded article manufacturing method according to the present invention.

도 1 및 도 2는 본 발명에 따른 초고강도 강철성형체를 형성하는 방법을 도 시한 순서도이고, 도 3a 내지 도 3e는 본 발명에 따른 초고강도 강철성형체를 형성하는 공정도이다.1 and 2 is a flow chart illustrating a method of forming an ultra-high strength steel molding according to the present invention, Figures 3a to 3e is a process chart for forming an ultra-high strength steel molding according to the present invention.

여기서 본 발명의 용이한 설명을 위해 도 3a 내지 3e와, 도 1 및 도 2는 서로 매칭시키면서 설명하기로 한다.Here, FIGS. 3A to 3E and FIGS. 1 and 2 will be described while matching each other for easy description of the present invention.

도 1 및 도 3a에 도시된 바와 같이, 본 발명에 따른 초고강도 강철성형체(이하 "강철성형체", 10)를 제조하기 위해 도금강판(20)을 제조한다. (S110) As shown in Figure 1 and Figure 3a, to produce a super-high strength steel molding (hereinafter referred to as "steel molding", 10) according to the present invention to manufacture a plated steel sheet 20. (S110)

도금강판(20)을 형성하는 공정을 상세히 설명하기 위해서 도 2를 참조하여 설명한다.In order to explain in detail the process of forming the plated steel sheet 20 will be described with reference to FIG.

도 2는 본 발명의 따른 초고강도 강철성형체를 형성하기 위한 도금강판을 형성하는 순서를 도시한 순서도이다.Figure 2 is a flow chart illustrating a procedure for forming a plated steel sheet for forming an ultra-high strength steel molding according to the present invention.

도금강판(20)은 열연강판을 마련하고, 상기 열연강판을 냉간압연하여 소지철(210)을 형성하고, 소지철(210)의 표면에 Al-Si-Bi계 또는 Al-Si-Bi-Mg계 합금을 도금하여 도금층(220)을 형성할 수 있다.The plated steel sheet 20 is provided with a hot rolled steel sheet, the cold rolled hot rolled steel sheet to form a base iron 210, Al-Si-Bi-based or Al-Si-Bi-Mg on the surface of the base iron 210 The plating layer 220 may be formed by plating the alloy.

소지철(210)을 형성하기 위해서 탄소(C) 0.1 내지 0.4%, 실리콘(Si) 0.5%이하, 질소(N) 0.1%이하, 알루미늄(Al) 0.01 내지 0.1%, 인(P) 0.05%이하, 망간(Mn) 0.8 내지 2%, 보론(B) 0.002 내지 0.01%, 몰리브덴(Mo) 또는 크롬(Cr)을 0.1 내지 0.5% 첨가하되 B/N 원자비를 1 이상으로 조절하며, 기타 불가피하게 첨가되는 원자를 포함하는 열연강판을 형성한다. (S210) In order to form the base iron 210, carbon (C) of 0.1 to 0.4%, silicon (Si) of 0.5% or less, nitrogen (N) of 0.1% or less, aluminum (Al) of 0.01 to 0.1%, phosphorus (P) of 0.05% or less , Manganese (Mn) 0.8 to 2%, boron (B) 0.002 to 0.01%, molybdenum (Mo) or chromium (Cr) is added 0.1 to 0.5%, but the B / N atomic ratio is adjusted to 1 or more, other unavoidable A hot rolled steel sheet containing atoms to be added is formed. (S210)

그리고 열연강판을 30% 내지 80%의 압하율((압연 전 판의 두께-압연 후 판의 두께) / 압연 전 판의 두께 × 100) 에서 냉간압연하여 소지철(210)을 제조한다.(S220)
여기서, 상기 보론(B)/질소(N)의 원자비가 1이상으로 조절되면 압하율이 증가되고 본 발명에 따른 압하율은 후속 공정에서 수행하는 성형 및 급랭 공정을 용이하게 하여 전체적인 공정 특성이 향상될 수 있게 해 준다.
And the cold rolled hot rolled steel sheet at a reduction ratio of 30% to 80% ((thickness of the plate before the thickness-thickness of the plate after rolling) / thickness of the plate before rolling × 100) to prepare a base iron 210. (S220 )
Here, when the atomic ratio of boron (B) / nitrogen (N) is adjusted to 1 or more, the reduction ratio is increased and the reduction ratio according to the present invention facilitates the molding and quenching processes performed in subsequent processes, thereby improving overall process characteristics. It allows you to be.

다만, 이때 제조되는 소지철은 본 발명의 목적을 고려할 때 100kg/mm2 이하의 인장강도를 가지는 것이어야 한다. However, the base iron produced at this time should have a tensile strength of less than 100kg / mm 2 when considering the purpose of the present invention.

다음으로, 소지철(210)의 표면에 Al-Si-Bi계 또는 Al-Si-Bi-Mg계 합금을 도금하여 도금층(220)을 형성한다. (S230)Next, an Al-Si-Bi-based or Al-Si-Bi-Mg-based alloy is plated on the surface of the base iron 210 to form a plating layer 220. (S230)

여기서 Al-Si-Bi계 합금은 Al-10wt%Si-3wt%Bi, Al-Si-Bi-Mg계 합금은 Al-10wt%Si-3wt%Bi-0.3wt%Mg의 조성으로 특정할 수 있으나, 상기에서 제시한 성분은 대표적으로 사용되는 하나의 성분을 의미할 뿐, Al-Si-Bi계 또는 Al-Si-Bi-Mg계 합금의 성분을 모두 포함한다면 각 성분의 함량이 변하더라도 본 발명에서 사용하고 있는 도금층과 동일한 것이라 보아야 한다.Wherein Al-Si-Bi-based alloys Al-10wt% Si-3wt% Bi, Al-Si-Bi-Mg-based alloys can be specified in the composition of Al-10wt% Si-3wt% Bi-0.3wt% Mg The above-mentioned components mean only one component that is typically used, and if the content of each component is changed, if all components of Al-Si-Bi-based or Al-Si-Bi-Mg-based alloys are included, the present invention It should be regarded as the same as the plating layer used in.

이와 같이, 도금층(220)을 포함하는 도금강판(20)은 도금공정을 통해서 형성할 수 있다.As such, the plated steel sheet 20 including the plating layer 220 may be formed through a plating process.

본 발명의 초고강도 강철성형체를 제조하기 위해서는 다음으로, 도 1 및 도 3b에 도시된 바와 같이, 도금강판(20)을 가열로(320)에 넣고 가열한다. (S120) In order to manufacture the ultra-high strength steel molding of the present invention, as shown in Fig. 1 and 3b, the plated steel sheet 20 is put into a heating furnace 320 and heated. (S120)

여기서, 가열로(320)에서 제공되는 가열온도는 800℃ 내지 1000℃, 바람직하게는 850℃ 내지 950℃로 할 수 있다. Here, the heating temperature provided by the heating furnace 320 may be 800 ℃ to 1000 ℃, preferably 850 ℃ to 950 ℃.

아울러, 가열로(320)에서 도금강판(20)을 가열하는 승온속도는 일정한 제한이 없으나, 생산속도를 고려할 때 적어도 5℃/sec. 이상의 속도로 도금강판을 가열해주는 것이 바람직하다.In addition, the heating rate of heating the plated steel sheet 20 in the heating furnace 320 is not limited, but considering the production rate of at least 5 ℃ / sec. It is preferable to heat the plated steel sheet at the above speed.

상기 가열 조건에 따라 도금강판이 가열되면, 도금강판 표면의 도금층(220) 상에는 베리어막(barrier layer) (230)이 형성되게 된다.When the plated steel sheet is heated according to the heating condition, a barrier layer 230 is formed on the plated layer 220 on the surface of the plated steel sheet.

가열과정에서 초기에 도금층(220)의 표면에는 도금층을 이루는 성분들, 즉 Al, Si, Bi, Mg 의 산화물로 이루어진 배리어막(230)이 형성되는데, 특히 알루미늄 산화층(aluminum oxide layer, Al2O3)은 산소와의 친화력이 매우 크기 때문에 산화층이 급속하게 형성된다. 이 산화층은 매우 치밀하게 형성되어 도금층(220) 내부로 산소가 확산되는 것을 방해함으로써, 고온에서 도금층(220)이 급격하게 산화되는 것을 막아준다.In the heating process, a barrier layer 230 made of oxides of Al, Si, Bi, and Mg is formed on the surface of the plating layer 220 at an initial stage. In particular, an aluminum oxide layer, Al 2 O 3 ), the affinity with oxygen is very high, so an oxide layer is formed rapidly. The oxide layer is formed very densely and prevents oxygen from diffusing into the plating layer 220, thereby preventing the plating layer 220 from being rapidly oxidized at high temperature.

따라서, 이러한 배리어막(230)이 형성됨으로 인하여 도금층(220)이 850℃ 내지 1000℃ 의 온도로 가열되더라도 산화되지 않고 소지철(210)의 표면에 남아 있게 된다. Accordingly, it becomes such a barrier film 230 is formed due to the plating layer 220 is not oxidized even when heated to a temperature of 850 ℃ to 1000 ℃ remains on the surface of the substrate steel (210).

이와 같이, 소지철(210) 표면에 도금층(220)이 존재함으로써 본 발명에 따른 제조방법에 의해 최종적으로 제조되는 강철성형체(10)는 우수한 내식 특성을 가지게 된다.As such, since the plating layer 220 is present on the surface of the base iron 210, the steel formed product 10 finally manufactured by the manufacturing method according to the present invention has excellent corrosion resistance.

다음으로, 도 3c에 도시된 바와 같이, 가열로(320)를 통과한 도금강판(20)을 스탬핑 장치(330)에 로딩하고 성형 및 급랭시키게 된다. (S130)Next, as shown in FIG. 3C, the plated steel sheet 20 passing through the heating furnace 320 is loaded into the stamping apparatus 330, and then molded and quenched. (S130)

도금강판(20)은 가열로(320)를 통과하기 때문에 고온상태이다. 여기서 도금강판(20)을 스탬핑(stamping) 공법으로 성형을 실시하게 된다. 즉, 스탬핑장치(330)를 이용하여 가열된 도금강판(20)이 소정의 형상을 갖도록 성형을 할 수 있 다.The plated steel sheet 20 is in a high temperature state because it passes through the heating furnace 320. Here, the plated steel sheet 20 is formed by a stamping method. That is, the plated steel sheet 20 heated by using the stamping device 330 may be molded to have a predetermined shape.

스탬핑 공법을 실시하기 위해서는 스탬핑 장치(330)가 마련되어야 하는데, 이때, 스탬핑 장치(330)는 스탬핑되는 도금강판(20)이 최대한 빠른 속도로 냉각될 수 있도록 열전도율이 우수한 금속을 사용하는 것이 바람직하다.In order to implement the stamping method, a stamping device 330 should be provided. In this case, it is preferable that the stamping device 330 uses a metal having excellent thermal conductivity so that the plated steel sheet 20 to be stamped can be cooled at the fastest speed. .

이때, 성형과 동시에 급랭이 되는 원리에 대하여 설명하면, 스탬핑 장치 내부에는 냉각수가 흐르는 유로가 형성되어, 그 유로를 통해 냉각수가 계속 흐르면서 스탬핑 장치를 냉각시켜 주게 된다. 다만, 이때 냉각수 유로는 일반적으로 스탬핑 장치를 관통하도록 형성되어 있으며, 본 발명에서는 이러한 스탬핑 장치내의 유로설계 등에 의해 권리범위가 제한되지는 아니한다.At this time, the principle of the quenching at the same time as the molding, the flow path of the cooling water is formed inside the stamping device, the cooling water continues to flow through the flow path to cool the stamping device. However, in this case, the cooling water flow path is generally formed to penetrate the stamping device, and in the present invention, the scope of rights is not limited by the flow path design in the stamping device.

따라서, 스탬핑 공정 동안 스탬핑 장치는 계속하여 냉각된 상태로 유지할 수 있게 되고, 또한 스탬핑 장치가 열전도율이 우수한 금속으로 되어 있기 때문에, 상기의 가열된 도금강판을 스탬핑 하게 되면 도금강판이 성형됨과 동시에 급랭이 이루어 질 수 있게 된다.Therefore, during the stamping process, the stamping device can be kept cooled continuously, and since the stamping device is made of a metal having excellent thermal conductivity, stamping the heated plated steel sheet forms a plated steel sheet and rapidly cools the sheet. Can be done.

이때, 성형되는 도금강판의 급랭속도는 20℃/sec. 이상으로 유지해주는 것이 바람직한데, 그 이유는 본 발명에서 사용되는 도금강판 경우에는 고온으로 가열 시 오스테나이트(austenite) 조직을 가지는데, 20℃/sec. 이상의 급랭속도로 냉각시키게 되면 마르텐사이트(martensite) 조직으로 상변태가 이루어지게 되기 때문이다.At this time, the rapid cooling rate of the plated steel sheet to be formed is 20 ℃ / sec. It is preferable to maintain the above, because the plated steel sheet used in the present invention has an austenite structure when heated to a high temperature, 20 ℃ / sec. If the cooling at the above rapid quench rate is due to the phase transformation to martensite (martensite) tissue.

즉, 고온으로 가열된 본 발명의 도금강판이 20℃/sec. 이하의 냉각속도로 냉각되면 그 조직이, 펄라이트(pearlite) 또는 베이나이트(bainite) 조직을 가지게 되어 충분한 강도를 가질 수 없으므로, 상기와 같은 급랭속도를 유지하여 도금강판의 소지철 부분을 완전 마르텐사이트 구조(full martensite)로 상변태가 이루어 질 수 있도록 해준다.That is, the plated steel sheet of the present invention heated to a high temperature is 20 ℃ / sec. When cooled at the following cooling rate, the structure has a pearlite or bainite structure and cannot have sufficient strength. Thus, the base iron portion of the plated steel sheet is completely martensite by maintaining the quenching speed as described above. Full martensite allows phase transformation.

이와 같이, 성형 및 급랭단계를 거치게 되면 도금강판(20)은 마르텐사이트(martensite) 조직을 형성하게 되어 최종적으로 제조되는 강철성형체(10)의 인장강도가 크게 향상될 수 있다.As such, when the forming and quenching step is performed, the plated steel sheet 20 forms a martensite structure, and thus the tensile strength of the steel formed product 10 finally manufactured may be greatly improved.

이와 같이, 가열된 도금강판을 성형과 동시에 급랭을 실시하여 강철성형체(10)의 인장강도를 향상시킬 수 있다.In this manner, the heated plated steel sheet may be rapidly cooled at the same time as the molding to improve the tensile strength of the steel formed body 10.

마지막으로, 도 3d에 도시된 바와 같이, 급랭 및 성형으로 형성되는 강철성형체(10)를 마감 처리하게 된다(S140).Finally, as shown in FIG. 3d, the steel molding 10 formed by quenching and molding is finished (S140).

마감처리는 도금강판(20)이 스탬핑 등의 성형 과정에서 연성 등의 특성으로 원하지 않는 형상이 형성될 수 있는데, 상기한 형상들을 마감처리를 통해 정리하게 되는 것이다.In the finishing treatment, the plated steel sheet 20 may have an undesired shape due to ductility or the like in a molding process such as stamping. The above shapes are arranged through the finishing treatment.

도 3d에서는 다이 트리밍 장치(340)를 도시하여 설명하였다. 다이 트리밍 장치(340)는 성형과정에서 형성되는 필요 없는 부분을 컷팅하여 원하는 형상의 강철성형체(10)를 형성하는 장치이다.In FIG. 3D, the die trimming apparatus 340 is illustrated and described. The die trimming device 340 is a device for forming the steel molded body 10 having a desired shape by cutting an unnecessary portion formed in the molding process.

마감공정으로 다른 실시 예로는 레이져(laser) 등을 통해서 마감처리 할 수 있다.As another example of the finishing process, the finishing may be performed using a laser or the like.

이와 같이, 강철성형체 제조방법으로 도금층을 보호하여 내식특성을 유지하면서 급랭으로 인장강도가 향상된 초고강도 강철성형체를 형성할 수 있게 된다.As such, it is possible to form the ultra-high strength steel molded body with improved tensile strength by quenching while maintaining the corrosion resistance by protecting the plating layer by the method of manufacturing a steel molded body.

이하에서는 본 발명의 실시예에 따른 초고강도 강철성형체 제조방법에 의해 제조되는 성형체가 도장밀착성, 내식성, 및 인장강도가 우수하다는 것을 구체적인 실시예를 들어 설명한다.Hereinafter will be described with reference to specific examples that the molded article produced by the ultra-high strength steel molded article manufacturing method according to an embodiment of the present invention is excellent in paint adhesion, corrosion resistance, and tensile strength.

여기에 기재되지 않은 내용은 이 기술 분야에서 숙련된 자이면 충분히 기술적으로 유추할 수 있는 것이므로 그 설명을 생략한다.Details not described herein are omitted because they can be sufficiently inferred by those skilled in the art.

1. 실시예 및 비교예1. Examples and Comparative Examples

<실시예 1><Example 1>

강판의 두께는 1.2mm이고, Al-10wt%Si-3wt%Bi합금(ASB) 도금층이 단면을 기준으로 50g/m2의 부착량을 가지도록 양면에 도금되어 있는 도금강판을 마련하였다.The thickness of the steel sheet was 1.2 mm, and a plated steel sheet was plated on both surfaces such that an Al-10 wt% Si-3 wt% Bi alloy (ASB) plating layer had an adhesion amount of 50 g / m 2 based on the cross section.

이후, 상기 도금강판을 대기분위기의 가열로에서 900℃의 온도로 5분간 가열한 뒤 빼내었다. 이때, 도금강판(20)의 온도는 약 1분 후 900℃에 도달하였으며, 도달 후 유지시간은 4분으로 하였다.Thereafter, the plated steel sheet was heated at a temperature of 900 ° C. for 5 minutes in a heating furnace in an air atmosphere, and then removed. At this time, the temperature of the plated steel sheet 20 reached 900 ℃ after about 1 minute, the retention time after reaching to 4 minutes.

그 후, 고온상태가 된 도금강판을 스탬핑장치를 이용하여 성형체를 형성하였다. 이때, 스탬핑 조건은 드로잉 높이 25mm, 견부반경 R 5mm, 블랭크 직경 90mm, 펀치직경 50mm, 다이직경 53mm로 하였다.Thereafter, a molded body was formed by using a stamping apparatus on the plated steel sheet which became hot. At this time, stamping conditions were made into drawing height 25mm, shoulder radius R 5mm, blank diameter 90mm, punch diameter 50mm, and die diameter 53mm.

<실시예 2><Example 2>

상기 실시예 1에서 표면에 형성된 도금 층의 성분이 Al-10wt%Si-3wt%Bi-0.3wt%Mg 합금(ASBM)인 것을 제외하고는 실시예 1과 동일한 방법으로 시편을 제조하였다.A specimen was prepared in the same manner as in Example 1 except that the component of the plating layer formed on the surface of Example 1 was Al-10wt% Si-3wt% Bi-0.3wt% Mg alloy (ASBM).

<비교예 1>Comparative Example 1

표면에 도금 층이 형성되어 있지 않은 것을 제외하고는 상기 실시예 1과 동일한 방법으로 시편을 제조하였다.A specimen was prepared in the same manner as in Example 1 except that no plating layer was formed on the surface.

<비교예 2>Comparative Example 2

상기 실시예 1에서 표면에 형성된 도금 층의 성분이 Zn-11wt%Fe (ZF)인 것을 제외하고는 실시예 1과 동일한 방법으로 시편을 제조하였다.A specimen was prepared in the same manner as in Example 1 except that the component of the plating layer formed on the surface of Example 1 was Zn-11 wt% Fe (ZF).

<비교예 3>Comparative Example 3

상기 실시예 1에서 표면에 형성된 도금 층의 성분이 Al-5wt%Si (AS)인 것을 제외하고는 실시예 1과 동일한 방법으로 시편을 제조하였다.A specimen was prepared in the same manner as in Example 1 except that the component of the plating layer formed on the surface of Example 1 was Al-5wt% Si (AS).

2. 물성측정2. Property Measurement

(1) 가열 후 외관 평가(1) appearance evaluation after heating

상기 실시예들 및 비교예들에 있어서 900℃의 온도로 5분간 가열한 후 시편 의 외관 상태에 대하여 육안으로 관찰하는 방식으로 평가하였다.In the above examples and comparative examples, after heating for 5 minutes at a temperature of 900 ℃ was evaluated by visual observation of the appearance state of the specimen.

(2) 성형성 (도금밀착성) 평가(2) Evaluation of moldability (plating adhesion)

일반적으로 성형성(Formability)이라고 하면 스탬핑 공정에 의해 원하는 형상으로 얼마나 잘 성형이 이루어 졌는지를 의미하나, 본 발명에서는 성형부재로서 도금강판을 사용하였는바, 스탬핑 후 표면의 도금층의 박리 여부가 중요한 관건이므로 이를 기준으로 성형성을 판단하였다.In general, formability means how well a molding is formed into a desired shape by a stamping process. However, in the present invention, a plated steel sheet is used as a forming member. Therefore, it is important that the surface of the coating layer be peeled off after stamping. Therefore, moldability was determined based on this.

성형성(도금밀착성) 평가는 스탬핑 후 도금층의 박리여부를 육안으로 관찰하는 방식으로 실시하였다.Moldability (plating adhesion) evaluation was performed by visually observing whether the plating layer peeled off after stamping.

(3) 도장밀착성 평가(3) Paint adhesion evaluation

상기 실시예 1 내지 3, 비교예 1 및 2에 의해 제조되는 성형체에 일본 파카라이징(주)제 PBL-3080으로 통상의 화상처리조건에 의해 인산아연처리한 후, 간사이 페인트(Kansai Paint)제 전착도료 GT-10을 전압 200V의 슬로프 통전으로 전착도장하여, 소결온도 150℃에서 20분간 소결하여 도장하였다. 이때, 도막의 두께는 약 20㎛로 하였다.After the zinc phosphate treatment was carried out on the molded bodies prepared in Examples 1 to 3 and Comparative Examples 1 and 2 with PBL-3080 manufactured by Nippon Parkarizing Co., Ltd. under normal image processing conditions, electrodeposition by Kansai Paint was applied. The coating material GT-10 was electrodeposition-coated by the slope energization of the voltage of 200V, and it sintered for 20 minutes at 150 degreeC of sintering temperature, and was coated. At this time, the thickness of the coating film was about 20 micrometers.

각각의 시편을 50℃ 이온교환수에 침지하고 240시간 후에 꺼내어, 컷터 나이프를 사용하여 가로×세로가 1mm × 1mm 폭을 가지는 바둑판 눈금 형상으로 도장막 하부층이 노출되도록 스크레치를 넣고, 폴리에스테르 테이프(3M, TM폴리에스터 테이 프 396/투명)를 붙였다 떼어냈을 때 잔존하는 도장막의 스퀘어 수를 계수함으로써 도장막의 박리 테스트를 하였다.Each specimen was immersed in 50 ° C. ion-exchanged water and taken out after 240 hours. Using a cutter knife, a scratch was placed to expose the lower layer of the coating film with a checkerboard grid shape having a width × length of 1 mm × 1 mm. 3M and TM polyester tape 396 / transparent) were peeled off and the peeling test of the coating film was carried out by counting the number of squares of the coating film which remain | survived when peeling off.

이때, 전체 스퀘어 수는 100개로 하였으며, 평가기준은 잔존스퀘어 수가 90 내지 100개인 경우를 양호(O)로 표시하고, 0 내지 89개인 경우를 불량(X)로 표시하였다.In this case, the total number of squares was 100, and the evaluation criteria indicated that the number of the remaining squares is 90 to 100 as good (O), and the case of 0 to 89 was denoted as bad (X).

(4) 내식성 평가(4) corrosion resistance evaluation

상기 도장밀착성 평가에서와 같은 방식으로 시편을 마련하고, JIS Z2371에 규정된 방식으로 염수분무 시험을 480시간 동안 실시하였다.Specimens were prepared in the same manner as in the coating adhesion evaluation, and a salt spray test was conducted for 480 hours in the manner specified in JIS Z2371.

여기서 내식성 평가는 스크래치로부터의 도막 물집폭 또는 녹폭을 측정하는 방식으로 이루어졌다.Corrosion resistance evaluation was made here by measuring the coating film blister width or rust width from a scratch.

평가 기준은 녹폭, 도막 물집폭 중 큰 쪽의 값을 기준으로 0mm 내지 1mm 미만을 매우 양호(◎)로 기재하였고, 1mm 내지 2mm 미만을 양호(○)로 기재하였고, 2mm 이상 4mm미만을 보통(△)으로 기재하였으며, 4mm 이상을 불량(X)으로 기재하였다.Evaluation criteria were described as very good (◎) 0mm to less than 1mm based on the larger value of the rust width, coating film blister width, (1) to less than 2mm is good (○), 2mm or more and less than 4mm normal ( (Triangle | delta)) and 4 mm or more were described as defect (X).

3. 물성측정 결과 및 분석3. Property measurement result and analysis

[표 1] TABLE 1

Figure 112008040681393-pat00001
Figure 112008040681393-pat00001

상기 [표 1]은 실시예 1 내지 3, 비교예 1 및 2의 방법으로 제조되는 성형체 시편에 대한 물성측정 결과를 나타낸 것이다.Table 1 shows the physical property measurement results for the molded article prepared by the method of Examples 1 to 3, Comparative Examples 1 and 2.

[표 1]을 참조하면, 비교예 1과 같이 무도금 냉연강판을 이용한 경우는 표면에 두꺼운 산화막이 형성되어 900℃로 가열 후 그 표면이 흑색으로 변하고, 상기 산화물은 핫스탬핑 성형 시 박리됨을 알 수 있었다.Referring to [Table 1], in the case of using a non-plated cold rolled steel sheet as in Comparative Example 1, a thick oxide film is formed on the surface, and after heating to 900 ° C., the surface turns black, and the oxide is peeled off during hot stamping molding. Could.

또한, 비교예 1의 경우엔 도장밀착성 및 내식성이 불량함을 알 수 있었다. In addition, in the case of Comparative Example 1, it was found that coating adhesion and corrosion resistance were poor .

그리고, 비교예 2와 같이 Zn-11wt%Fe 도금층이 형성된 도금강판의 경우에는 가열 후 외관상태와 성형성(도금밀착성), 도장 밀착성에서 보통의 결과를 나타내었으며, 비교예 3과 같이 Al-5wt%Si 도금층이 형성된 도금강판의 경우에는 가열 후 외관상태와 성형성(도금밀착성), 도장밀착성은 우수한 성질을 가졌으나, 내식성 평가에 있어서는 보통(△)의 결과를 나타내었다.In addition, in the case of the plated steel sheet having the Zn-11wt% Fe plating layer formed as in Comparative Example 2, ordinary results were obtained in appearance state, formability (plating adhesion) and coating adhesion after heating, and Al-5wt as in Comparative Example 3. In the case of the plated steel sheet having the% Si plating layer, the appearance state, the formability (plating adhesion) and the paint adhesion after heating were excellent. However, in the evaluation of the corrosion resistance, the results of normal (△) were shown.

이에 비하여, 도금층으로서 각각 ASB층 및 ASBM층을 형성한 실시예 1과 실시예 2의 경우엔 가열 후 외관, 성형성(도금밀착성), 도장밀착성 및 내식성 모두 우수한 성질을 가진다는 것을 알 수 있었다.On the other hand, in the case of Example 1 and Example 2 in which the ASB layer and the ASBM layer were formed as the plating layers, it was found that the appearance, formability (plating adhesion), coating adhesion and corrosion resistance after heating had excellent properties.

이하에서는 추가 실시예들 및 비교예들을 통하여 상기 물성측정 및 결과에서 우수한 성질을 가지는 것으로 보이는 표면에 ASB층 또는 ASBM층이 도금된 도금강판에 있어서, 도금부착량과 가열온도를 변화시키면서 보다 우수한 물성을 가질 수 있는 조건에 대하여 알아보기로 한다.Hereinafter, in the plated steel sheet in which an ASB layer or an ASBM layer is plated on a surface which is shown to have excellent properties in the above-described physical properties and results through further examples and comparative examples, better physical properties may be obtained while changing the deposition amount and heating temperature. Let's take a look at the conditions that can have.

<실시예 3 ~ 25 및 비교예 4 ~ 8><Examples 3 to 25 and Comparative Examples 4 to 8>

나머지 조건은 실시예 1과 동일(ASB 도금강판)하며, 편면을 기준으로 도금부착량(g/m2)을 (10, 30, 50, 70, 90)g/m2 으로 변화시키고, 각각의 도금부착량에 있어서 가열온도를 (800, 850, 900, 950, 1000)℃로 각각 변화시키면서 가열 후 외관평가, 성형성(도금밀착성), 인장강도, 도장밀착성 및 내식성을 평가를 실시 하였으며, 그 결과를 하기 [표 2]에 나타내었다.The rest of the conditions were the same as in Example 1 (ASB plated steel sheet), and the coating weight (g / m 2 ) was changed to (10, 30, 50, 70, 90) g / m 2 based on one side, and each plating In the coating weight, the heating temperature was changed to (800, 850, 900, 950, 1000) ℃, and the external appearance evaluation, formability (plating adhesion), tensile strength, coating adhesion and corrosion resistance were evaluated after heating. It is shown in the following [Table 2].

이때, 외관평가, 성형성, 도장밀착성 및 내식성 평가는 상기에 기재된 방법과 같은 방식으로 이루어졌으며, 추가로 실시한 인장강도의 측정은 JIS 5호 사이즈 샘플을 이용하여 JIS Z 2241 규격으로 실시하였다. At this time, the appearance evaluation, formability, coating adhesion and corrosion resistance evaluation were made in the same manner as described above, and further measured tensile strength was carried out in JIS Z 2241 standard using a JIS No. 5 size sample.

<실시예 26 ~ 42 및 비교예 9 ~ 13><Examples 26 to 42 and Comparative Examples 9 to 13>

나머지 조건은 실시예 2와 동일(ASBM 도금강판)하며, 편면을 기준으로 도금부착량(g/m2)을 (10, 30, 50, 70, 90) g/m2 으로 변화시키고, 각각의 도금부착량에 있어서 가열온도를 (800, 850, 900, 950, 1000)℃로 각각 변화시키면서 가열 후 외관평가, 성형성(도금밀착성), 인장강도, 도장밀착성 및 내식성을 평가를 실시 (평가방법은 실시예 3 ~ 25 및 비교예 4 ~ 8과 동일함) 하였으며, 그 결과를 하기 [표 3]에 나타내었다.The rest of the conditions were the same as in Example 2 (ASBM plated steel sheet), and the coating weight (g / m 2 ) was changed to (10, 30, 50, 70, 90) g / m 2 based on one side, and each plating Evaluate the appearance, formability (plating adhesion), tensile strength, paint adhesion and corrosion resistance after heating while changing the heating temperature to (800, 850, 900, 950, 1000) ℃ respectively. Examples 3 to 25 and the same as Comparative Examples 4 to 8), and the results are shown in the following [Table 3].

[표 2] TABLE 2

Figure 112008040681393-pat00002
Figure 112008040681393-pat00002

[표 3]TABLE 3

Figure 112008040681393-pat00003
Figure 112008040681393-pat00003

[표 2]와 [표 3]을 참조하면 추가적으로 실시예들 및 비교예들로 분류할 수 있는데, 가열 후 외관은 대체로 양호하다는 것을 알 수 있다.Referring to [Table 2] and [Table 3] it can be further classified into Examples and Comparative Examples, it can be seen that the appearance after heating is generally good.

다만 성형성, 140kg/mm2 이상의 인장강도, 우수한 도장밀착성 및 내식성을 모두 가지기 위해서는 편면을 기준으로 도금부착량이 10g/m2 이상이어야 하고, 가열온도는 850℃ 이상이어야 함을 알 수 있었다.However, in order to have both formability, tensile strength of 140kg / mm 2 or more, excellent paint adhesion and corrosion resistance, it was found that the plating deposition amount should be 10g / m 2 or more on one side and the heating temperature should be 850 ° C or higher.

특히, 보다 우수한 내식성과 인장강도를 가지기 위해서는 도금부착량이 적어도 50g/m2 이상이고, 가열온도는 850℃ 이상이어야 함을 알 수 있었다.In particular, in order to have better corrosion resistance and tensile strength, it was found that the plating deposition amount should be at least 50 g / m 2 or more, and the heating temperature should be 850 ° C. or more.

아울러, 도금부착량이 90g/m2 를 초과하는 경우엔 앞서 설명한 바와 같이In addition, when the coating weight exceeds 90g / m 2 as described above

경제적인 측면에서 바람직하지 못하므로 실시예의 조건에서 설정하지 않았으며, 가열온도가 1000℃ 보다 높을 때는 오스테나이트 결정립크기 조대화로 인한 인장강도 값의 하락이 나타남으로 가열온도는 1000℃ 이하이어야 함을 알 수 있다.It is not preferable in terms of economics, so it was not set under the conditions of the embodiment. When the heating temperature is higher than 1000 ° C, the tensile strength value is decreased due to the coarsening of austenite grain size. Able to know.

상술한 바와 같이, 본 발명에 따른 초고강도 강철성형체 제조 방법을 이용하면, 140kg/mm2 이상의 인장강도를 가지는 자동차의 센터필러, 자동차의 루프레일 및 자동차의 실사이드와 같은 초고강도 강철성형체를 용이하게 제조할 수 있다.As described above, by using the method of manufacturing an ultra high strength steel molded article according to the present invention, an ultra high strength steel molded article such as a center pillar of an automobile having a tensile strength of 140 kg / mm 2 or more, a roof rail of an automobile, and a sealside of an automobile is easily available. Can be manufactured.

이상 첨부된 도면을 참조하여 본 발명의 실시예들을 설명하였으나, 본 발명은 상기 실시예들에 한정되는 것이 아니라 서로 다른 다양한 형태로 변형될 수 있으며, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자는 본 발명의 기술적 사상이나 필수적인 특징을 변경하지 않고서 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다.Although the embodiments of the present invention have been described above with reference to the accompanying drawings, the present invention is not limited to the above embodiments and can be modified in various forms, and having ordinary skill in the art to which the present invention pertains. It will be understood by those skilled in the art that the present invention may be embodied in other specific forms without changing the technical spirit or essential features of the present invention. Therefore, it should be understood that the embodiments described above are exemplary in all respects and not restrictive.

도 1은 본 발명에 따른 초고강도 강철성형체를 형성하는 방법을 도시한 순서도.1 is a flow chart illustrating a method of forming an ultra-high strength steel molding according to the present invention.

도 2는 본 발명의 따른 초고강도 강철성형체를 형성하기 위한 도금강판을 형성하는 순서를 도시한 순서도. Figure 2 is a flow chart illustrating a procedure for forming a plated steel sheet for forming an ultra-high strength steel molding according to the present invention.

도 3a 내지 도 3e는 본 발명에 따른 초고강도 강철성형체를 형성하는 공정도.Figure 3a to 3e is a process chart for forming an ultra-high strength steel molding according to the present invention.

Claims (13)

탄소(C) 0.1 내지 0.4wt%, 실리콘(Si) 0.5wt%이하, 질소(N) 0.1wt%이하, 알루미늄(Al) 0.01 내지 0.1wt%, 인(P) 0.05wt%이하, 망간(Mn) 0.8 내지 2wt%, 보론(B) 0.002 내지 0.01wt%, 몰리브덴(Mo) 또는 크롬(Cr)을 0.1 내지 0.5wt% 첨가하되 B/N 원자비를 1 이상으로 조절하며, 기타 불가피하게 첨가되는 원자를 포함하는 열연강판을 사용하여 100kg/mm2 이하의 인장강도 및 30 ~ 80%의 압하율((압연 전 판의 두께-압연 후 판의 두께) / 압연 전 판의 두께 × 100)을 갖는 냉간압연 소지철을 제조하는 단계;0.1 to 0.4 wt% of carbon (C), 0.5 wt% or less of silicon (Si), 0.1 wt% or less of nitrogen (N), 0.01 to 0.1 wt% of aluminum (Al), 0.05 wt% or less of phosphorus (P), manganese (Mn) ) 0.8 to 2wt%, 0.002 to 0.01wt% of boron (B), 0.1 to 0.5wt% of molybdenum (Mo) or chromium (Cr) is added, but the B / N atomic ratio is adjusted to 1 or more, other unavoidable addition Using a hot rolled steel sheet containing atoms, it has a tensile strength of 100 kg / mm 2 or less and a reduction ratio of 30 to 80% ((thickness of the plate before rolling-thickness of the plate after rolling) / thickness of the plate before rolling × 100). Preparing cold rolled iron; 상기 소지철의 표면에 Al-Si-Bi계 또는 Al-Si-Bi-Mg계 도금층을 형성하여 도금강판을 제조하는 단계;Manufacturing a plated steel sheet by forming an Al-Si-Bi-based or Al-Si-Bi-Mg-based plating layer on a surface of the base iron; 상기 도금강판의 온도가 850℃ 내지 1000℃가 되도록 가열하는 단계; 및Heating the temperature of the plated steel sheet to be 850 ° C. to 1000 ° C .; And 가열된 상기 도금강판을 금형 내에서 원하는 형태로 성형하는 동시에 급랭해 주는 단계를 포함하는 고내식 초고강도 강철성형체 제조방법.A method of manufacturing a high corrosion resistance ultra-high strength steel molded body comprising the step of quenching at the same time forming the heated plated steel sheet in a desired shape in a mold. 제 1 항에 있어서, The method of claim 1, 상기 도금강판을 가열하는 단계는 1 ~ 2분 동안 가열하고, 2 ~ 5분 동안 가열 상태를 유지하는 것을 특징으로 하는 고내식 초고강도 강철성형체 제조방법.The step of heating the plated steel sheet is heated for 1 to 2 minutes, high corrosion resistance ultra-high strength steel molding manufacturing method, characterized in that to maintain a heated state for 2 to 5 minutes. 제 1 항에 있어서, The method of claim 1, 상기 도금강판을 가열하는 단계에서 상기 도금층의 표면에 상기 도금층을 구성하는 성분(Al, Si, Bi, Mg)의 산화물로 이루어진 배리어막이 형성되도록 하는 것을 특징으로 하는 고내식 초고강도 강철성형체 제조방법.The method of manufacturing a high corrosion resistance ultra-high strength steel molded product, characterized in that in the step of heating the plated steel sheet to form a barrier film made of an oxide of the components (Al, Si, Bi, Mg) constituting the plating layer on the surface of the plating layer. 삭제delete 제 1 항에 있어서, The method of claim 1, 상기 도금층은 Al-10wt%Si-3wt%Bi 또는 Al-10wt% Si-3wt%Bi-0.3wt%Mg의 조성으로 형성되는 것을 특징으로 하는 고내식 초고강도 강철성형체 제조방법.The plating layer is Al-10wt% Si-3wt% Bi or Al-10wt% Si-3wt% Bi-0.3wt% Mg The high corrosion resistance ultra-high strength steel molding manufacturing method, characterized in that formed. 제 1 항에 있어서, The method of claim 1, 상기 도금층이 형성되는 양은 상기 도금강판의 단면을 기준으로 10 ~ 90g/m2 인 것을 특징으로 하는 고내식 초고강도 강철성형체 제조방법.The amount of the plating layer is formed on the basis of the cross section of the plated steel sheet, characterized in that the high corrosion resistance ultra-high strength steel molding production method characterized in that 10 ~ 90g / m 2 . 제 1 항에 있어서,The method of claim 1, 상기 도금강판을 가열하는 단계에서 상기 도금강판은 5℃/sec. 이상의 승온속도로 가열되는 것을 특징으로 하는 고내식 초고강도 강철성형체 제조방법.The plated steel sheet is 5 ℃ / sec in the step of heating the plated steel sheet. High corrosion resistance ultra-high strength steel molded body manufacturing method characterized in that the heating at the above temperature increase rate. 제 1 항에 있어서, The method of claim 1, 상기 가열된 도금강판은 스탬핑(stamping)법에 의해 성형되는 것을 특징으로 하는 고내식 초고강도 강철성형체 제조방법.The heated plated steel sheet is manufactured by a stamping method, characterized in that the high corrosion resistance ultra-high strength steel molded product manufacturing method. 제 1 항에 있어서,The method of claim 1, 상기 급랭해 주는 단계는 20℃/sec. 이상의 속도로 행해 지도록 하는 것을 특징으로 하는 고내식 초고강도 강철성형체의 제조방법.The step of quenching is 20 ° C / sec. A method for producing a high corrosion resistant ultra high strength steel molded body characterized in that it is carried out at the above speed. 제 1 항 내지 제 9 항 중 어느 한 항의 고내식 초고강도 강철성형체의 제조방법에 의해 제조되며 140kg/mm2 이상의 인장강도를 가지는 고내식 초고강도 강철 성형체.A high corrosion resistant ultra high strength steel molded article manufactured by the method for producing a high corrosion resistant ultra high strength steel molded article according to any one of claims 1 to 9, and having a tensile strength of 140 kg / mm 2 or more. 제 1 항 내지 제 9 항 중 어느 한 항의 고내식 초고강도 강철성형체의 제조방법에 의해 제조되며 140kg/mm2 이상의 인장강도를 가지는 자동차의 센터필러.A center pillar of an automobile manufactured by the method of manufacturing the high corrosion resistant ultra high strength steel molded article according to any one of claims 1 to 9, and having a tensile strength of 140 kg / mm 2 or more. 제 1 항 내지 제 9 항 중 어느 한 항의 고내식 초고강도 강철성형체의 제조방법에 의해 제조되며 140kg/mm2 이상의 인장강도를 가지는 자동차의 루프레일.A roof rail of an automobile manufactured by the method of manufacturing the high corrosion resistant ultra high strength steel molded article according to any one of claims 1 to 9, and having a tensile strength of 140 kg / mm 2 or more. 제 1 항 내지 제 9 항 중 어느 한 항의 고내식 초고강도 강철성형체의 제조방법에 의해 제조되며 140kg/mm2 이상의 인장강도를 가지는 자동차의 실사이드.Sealed surface of an automobile manufactured by the method for producing a high corrosion resistance ultra high strength steel molded article according to any one of claims 1 to 9 and having a tensile strength of 140kg / mm 2 or more.
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EP3189174B1 (en) 2014-09-05 2020-05-20 ThyssenKrupp Steel Europe AG Flat steel product with an al coating, method for producing the same, and method for producing a hot-formed steel component
US10669603B2 (en) 2014-09-05 2020-06-02 Thyssenkrupp Steel Europe Ag Flat steel product with an Al-coating, method for producing the same, steel component and method for producing the same
EP2993248B1 (en) 2014-09-05 2020-06-24 ThyssenKrupp Steel Europe AG Flat steel product with an Al coating, method for producing the same, and method for producing a hot-formed steel component
US11692234B2 (en) 2014-09-05 2023-07-04 Thyssenkrupp Steel Europe Ag Flat steel product with an AI-coating, method for producing the same, steel component and method for producing the same

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