KR100831517B1 - Antiglare Film Manufacturing Method - Google Patents
Antiglare Film Manufacturing Method Download PDFInfo
- Publication number
- KR100831517B1 KR100831517B1 KR1020060069222A KR20060069222A KR100831517B1 KR 100831517 B1 KR100831517 B1 KR 100831517B1 KR 1020060069222 A KR1020060069222 A KR 1020060069222A KR 20060069222 A KR20060069222 A KR 20060069222A KR 100831517 B1 KR100831517 B1 KR 100831517B1
- Authority
- KR
- South Korea
- Prior art keywords
- light diffusing
- light
- coating
- composition
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 239000000203 mixture Substances 0.000 claims abstract description 55
- 238000009792 diffusion process Methods 0.000 claims abstract description 51
- 238000000576 coating method Methods 0.000 claims abstract description 45
- 239000011248 coating agent Substances 0.000 claims abstract description 40
- 239000010419 fine particle Substances 0.000 claims abstract description 23
- 239000007921 spray Substances 0.000 claims abstract description 14
- 229920005989 resin Polymers 0.000 claims description 39
- 239000011347 resin Substances 0.000 claims description 39
- 239000010410 layer Substances 0.000 claims description 32
- 239000003795 chemical substances by application Substances 0.000 claims description 23
- 238000001723 curing Methods 0.000 claims description 20
- 239000011247 coating layer Substances 0.000 claims description 17
- 239000002245 particle Substances 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 11
- 239000010954 inorganic particle Substances 0.000 claims description 10
- 239000011146 organic particle Substances 0.000 claims description 10
- 239000003960 organic solvent Substances 0.000 claims description 10
- 239000008096 xylene Substances 0.000 claims description 10
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 9
- 229920000642 polymer Polymers 0.000 claims description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 claims description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 6
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- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 claims description 2
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- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 claims description 2
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 claims description 2
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 claims description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims description 2
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 claims description 2
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- 238000000016 photochemical curing Methods 0.000 claims description 2
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 2
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 claims 2
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- 239000004925 Acrylic resin Substances 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
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- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- 229920000877 Melamine resin Polymers 0.000 description 3
- OIWOHHBRDFKZNC-UHFFFAOYSA-N cyclohexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1CCCCC1 OIWOHHBRDFKZNC-UHFFFAOYSA-N 0.000 description 3
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- MECNWXGGNCJFQJ-UHFFFAOYSA-N 3-piperidin-1-ylpropane-1,2-diol Chemical compound OCC(O)CN1CCCCC1 MECNWXGGNCJFQJ-UHFFFAOYSA-N 0.000 description 2
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- 238000003848 UV Light-Curing Methods 0.000 description 2
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- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 description 1
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- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
- G02B5/3041—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
- G02B5/0205—Diffusing elements; Afocal elements characterised by the diffusing properties
- G02B5/021—Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
- G02B5/0268—Diffusing elements; Afocal elements characterized by the fabrication or manufacturing method
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133504—Diffusing, scattering, diffracting elements
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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Abstract
본 발명은 광확산 기능을 가지는 광확산층을 편광자를 지지하는 투명지지체의 외측에 코팅하여, 점착 조성물에 광확산 미립자를 포함하는 편광필름보다 광확산정도(Haze), 투명도(Clarity), 난반사 효과 등이 우수한 편광필름을 제조하기 위한 방법으로서, 스프레이 코팅 헤드부를 이용하여 광확산 조성물을 투명지지체에 코팅하여 편광필름을 제조한다. 본 발명은 기존의 코팅 방식 대신 스프레이 분무 헤드를 통한 스프레이 코팅 방식을 채택하여, 광확산층을 고르게 코팅할 수 있으며, 이와 더불어 난반사 방지 등의 효과도 함께 얻을 수 있다.The present invention is coated with a light diffusing layer having a light diffusing function on the outer side of the transparent support for supporting the polarizer, the light diffusion degree (Haze), transparency, diffuse reflection effect, etc. than the polarizing film containing the light diffusing fine particles in the adhesive composition As a method for producing this excellent polarizing film, a polarizing film is manufactured by coating a light diffusion composition on a transparent support using a spray coating head. The present invention adopts a spray coating method through a spray spray head instead of the conventional coating method, and can evenly coat the light diffusing layer, and together with this, it is possible to obtain the effect of preventing the reflection.
방현 필름, 광확산 방지층, 스프레이코팅 Anti-glare film, light diffusion prevention layer, spray coating
Description
도 1은 본 발명에서 이용하는 코팅 방식의 구조도이다.1 is a structural diagram of a coating method used in the present invention.
*도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
100 : 스프레이 코팅기 200 : 투명지지필름100: spray coating machine 200: transparent support film
본 발명은 광확산층을 포함하는 편광필름의 제조방법 및 상기 방법으로 제조된 편광필름에 관한 것으로서, 보다 상세하게는 투명지지체의 외측에 유기입자 또는 무기입자가 함유된 광확산 조성물을 코팅하여, 기존의 난반사 방지 편광필름보다 광확산정도(Haze), 투명도(Clarity), 난반사 효과 등이 우수한 방현성 편광필름을 제조하기 위한 방법이다. 본 발명에서는 입자들이 분산된 용액을 보다 효과적으로 투명지지체에 도포시키기 위하여 코팅 헤드부를 이용하여, 상기 광확산 조성물을 투명지지체에 코팅하여 편광필름을 제조하는 방법 및 이를 이용한 편광필름에 관한 것이다.The present invention relates to a method of manufacturing a polarizing film including a light diffusing layer and a polarizing film produced by the above method, and more specifically, by coating an optical diffusion composition containing organic particles or inorganic particles on the outside of the transparent support, It is a method for producing an anti-glare polarizing film excellent in the degree of light diffusion (Haze), transparency (Clarity), diffuse reflection effect and the like than the anti-reflective polarizing film. The present invention relates to a method for manufacturing a polarizing film by coating the light diffusion composition on the transparent support using a coating head in order to more effectively apply a solution in which the particles are dispersed on a transparent support, and a polarizing film using the same.
CRT 디스플레이나 액정 디스플레이에서는 가속된 전자가 전면의 글래스 내측에 있는 형광체에 충돌하여 에너지를 방출하여 형광체가 발광해 적, 녹, 청의 광이 전면측으로 방출된다. 디스플레이를 실내에서 사용하는 경우, 형광등 등의 조명이 디스플레이 표면으로 입사하여 그 광이 반사되면 화면이 눈이 부시게되고, 화면의 인식이 어려워진다. In a CRT display or a liquid crystal display, the accelerated electrons collide with the phosphor inside the front glass to emit energy, and the phosphor emits light, and red, green, and blue light are emitted to the front side. When the display is used indoors, when a light such as a fluorescent light is incident on the display surface and the light is reflected, the screen is blinded and the screen is difficult to recognize.
투명기재 필름상에, 실리카를 함유한 수지도료를 도포하여 광확산성 층을 형성한 방현필름을 디스플레이의 전면에 배치하여, 눈부심의 원인인 외광을 확산시켜 화면의 눈부심을 완화하는 방법을 통상적으로 행하고 있다. On the transparent substrate film, an anti-glare film formed by applying a resin coating material containing silica to form a light diffusing layer is disposed on the front surface of the display, and a method of reducing glare of the screen by diffusing external light, which is a cause of glare, is commonly used. Doing.
종래, 투명 또는 반투명 수지체에 광확산 물질을 분산시킨 사례(일본 공개특허공보 소 55-46707호)가 있었으며, 투명물질 중에 진주 안료를 분산시켜 진주안료 표면에서의 반사를 이용한 광확산성 확보 방법(일본 공개특허공보 소 55-84975호)이 있었다. 하지만 이러한 종래 기술은 후방 산란에 의하여 반사 성능을 확보하기 때문에 투과형 액정표시장치의 정면 휘도를 향상시키기 위해 사용되는 렌즈시트의 집중 효과를 저감시키는 문제가 있었다.Conventionally, there has been a case of dispersing a light diffusing material in a transparent or translucent resin body (Japanese Patent Laid-Open Publication No. 55-46707), and a method of securing light diffusivity using reflection on a pearl pigment surface by dispersing a pearl pigment in a transparent material. (Japanese Patent Laid-Open No. 55-84975). However, this conventional technology has a problem of reducing the concentration effect of the lens sheet used to improve the front brightness of the transmissive liquid crystal display device because the reflection performance is secured by backscattering.
또한, 광확산 미립자를 사용하여 코팅할 때, 기존의 캡, 립, 다이, 마이크로 그라비아 등의 코팅 방식을 이용하는 경우는 편광필름에 코팅되는 광확산층이 고르지 못하여 광확산 효과가 불규칙한 문제가 있었다. 더불어 광확산층이 편광필름과 LCD 필름 사이에 존재하는 경우 미세 공극의 발생으로 일정 수준 이상의 광확산 효과를 확보하는데 어려움이 있었다.In addition, when coating using light diffusing fine particles, in the case of using a conventional coating method such as cap, lip, die, micro gravure, there is a problem that the light diffusing layer coated on the polarizing film is uneven and irregular light diffusion effect. In addition, when the light diffusion layer is present between the polarizing film and the LCD film, it is difficult to secure a light diffusion effect of a predetermined level or more due to the generation of fine voids.
본 발명은 상기 종래 기술의 문제점을 해결하기 위한 것으로서, 기존의 코팅 방식 대신 스프레이 분무 헤드를 통한 스프레이 코팅 방식을 채택하였다. 무기 산화물 등의 메탈 혹은 고분자 비드의 유기입자 등을 하드 코팅 수지에 혼합한 광확산 조성물을 코팅헤드를 통하여 스프레이 코팅하여 투명 지지체에 광확산층이 고르게 코팅되도록 하는 것을 목적으로 한다. 또한, 코팅된 광확산층은 액정표시장치 내부에 존재하는 광확산층과 비교하여 동일한 광확산 미립자를 사용하면서도 더욱 큰 확산 효과 및 시야각 향상을 얻도록 한다. 부가적으로, 광확산층을 통하여 난반사 방지 효과도 함께 얻는 것을 목적으로 한다. The present invention has been made to solve the problems of the prior art, it adopted a spray coating method through the spray spray head instead of the conventional coating method. It is an object of the present invention to spray-coated a light diffusing composition obtained by mixing organic particles of metal or polymer beads such as inorganic oxides with a hard coating resin through a coating head to uniformly coat a light diffusing layer on a transparent support. In addition, the coated light diffusing layer allows the use of the same light diffusing fine particles as compared with the light diffusing layer existing inside the liquid crystal display device, thereby achieving a larger diffusion effect and viewing angle improvement. In addition, an object of the present invention is to obtain an anti-reflective effect through the light diffusion layer.
본 발명의 목적은 하드 코팅 수지에 무기입자 또는 고분자 유기입자 등을 혼합한 광확산 조성물의 제조단계; 스프레이 압력과 분무량 조절이 가능한 코팅 헤드부를 이용하여 상기 광확산 조성물을 편광자 보호층에 코팅하여 광확산층을 형성하는 광확산층 코팅단계; 상기 편광자와 광확산층을 포함하는 상기 편광자 보호층을 접착하는 접착단계; 및 상기 광확산층을 포함하는 편광필름을 열경화 또는 광경화를 이용하여 경화하는 경화단계를 포함하는 것을 특징으로 하는 광확산층을 포함하는 편광필름 제조방법 및 이를 이용한 편광필름을 통하여 달성될 수 있다.An object of the present invention is to prepare a light-diffusion composition comprising a mixture of inorganic particles or polymer organic particles, such as hard coating resin; A light diffusing layer coating step of forming a light diffusing layer by coating the light diffusing composition on the polarizer protective layer by using a coating head portion capable of adjusting spray pressure and spray amount; Adhering the polarizer protective layer including the polarizer and the light diffusion layer; And a curing step of curing the polarizing film including the light diffusing layer by thermal curing or photocuring, and the polarizing film manufacturing method comprising the light diffusing layer and the polarizing film using the same.
이하 본 발명의 기술적 구성을 중심으로 상세히 설명한다.Hereinafter, the technical configuration of the present invention will be described in detail.
본 발명은 광확산층을 포함하는 편광필름 제조방법 및 이를 이용하여 제조된 편광필름에 관한 것이다. 본 발명에 의한 편광필름 제조방법은 하드 코팅 수지에 무기입자 또는 고분자 유기입자 등을 혼합한 광확산 조성물의 제조단계, 광확산층 코팅단계, 접착단계, 그리고 경화단계를 포함하여 구성된다. 이하 각각의 단계에 대하여 살펴본다. The present invention relates to a polarizing film manufacturing method comprising a light diffusing layer and a polarizing film manufactured using the same. The polarizing film manufacturing method according to the present invention comprises a manufacturing step, a light diffusing layer coating step, an adhesive step, and a curing step of the light diffusion composition in which inorganic particles or polymer organic particles are mixed with a hard coating resin. Each step is described below.
(1) 광확산 조성물의 제조단계(1) step of preparing the light diffusion composition
편광필름의 표면에서 광이 반사되어 눈부심이 발생하는 것을 방지하기 위하여 통상적으로 이용되는 자외선 경화 수지에 무기입자 등의 메탈 입자 혹은 고분자 유기입자 등을 혼합한다. 무기 입자로는 SiO2, TiO2 등이 있으며, 유기 입자로는 스틸렌비드, 멜라민비드, 아크릴비드, 아크릴-스틸렌비드, 폴리카보이네이트비드, 폴리에틸렌비드, 폴리염화비닐비드 등을 이용할 수 있는데, 특히 스틸렌비드가 바람직하다. 상기 미립자는 모두 비응집성이기 때문에 투광성 수지와의 굴절율 차에 의해 효과적인 내부 산란성이 얻어져 면발광 방지가 가능해진다. 상기 광확산 조성물에 포함되는 물질 각각에 대해서는 이하에서 상세히 설명하기로 한다. Metal particles such as inorganic particles or polymer organic particles are mixed with an ultraviolet curable resin which is commonly used to prevent light from being reflected from the surface of the polarizing film to cause glare. Examples of the inorganic particles include SiO 2 and TiO 2 , and organic particles may include styrene beads, melamine beads, acryl beads, acrylic-styrene beads, polycarbonate beads, polyethylene beads, polyvinyl chloride beads, and the like. Styrene beads are preferred. Since the fine particles are all non-aggregated, effective scattering is obtained by the difference in refractive index with the translucent resin, thereby preventing surface light emission. Each material included in the light diffusion composition will be described in detail below.
(2) 광확산층 코팅단계(2) light diffusion layer coating step
광확산층을 코팅하기 위하여 본 발명에서는 스프레이 코팅방식을 사용한다. In order to coat the light diffusion layer, the present invention uses a spray coating method.
본 발명에서 광확산층을 형성하기 위하여 사용하는 스프레이 코팅방식은 도 1과 같다. 도 1은 편광필름(200)에 광확산층이 스프레이 코팅 및 인라인코팅을 이용하여 코팅되는 방식을 설명한 구조도이다. 도 1에서 보는 바와 같이, 두 개 이상 의 코팅 헤드(100)를 이용하는 경우, 광확산 조성물의 분무량 또는 분무 압력을 조절하여 광확산층의 두께와 내구성 등을 조절할 수 있다. 또한, 인라인코팅 방식을 이용하여, 필름이 연속적으로 동일한 방향과 속도로 이동하는 하는 동안, 필름 상부의 코팅 헤드에서 혼합액이 분무되어 코팅되는 방식을 채택하였다. Spray coating method used to form the light diffusion layer in the present invention is as shown in FIG. 1 is a structural diagram illustrating a method in which a light diffusing layer is coated on a polarizing
본 발명의 스프레이 코팅방식은 일반적인 무한 궤도 습식 코팅방식(wet coating), 예컨대 나이프(Knife), 콤마(Comma), 다이(Die), 마이크로 그라비아, 그라비아, 닙(nip) 헤드방식 등에서 발생하는 미세한 공극화 현상을 없애거나 최소화한다. 또한, 공극에 공기가 차게되면 굴절율에 변화를 가져올 수 있고, 빛을 산란시켜서 전체적인 투과율을 감소시킨다.The spray coating method of the present invention is a general air orbit wet coating (wet coating), for example, fine pores generated in the knife (Knife), comma (Die), micro gravure, gravure, nip (nip) method, etc. Eliminate or minimize ignition. In addition, air filling the voids can cause a change in the refractive index and scatter the light to reduce the overall transmittance.
상기의 스프레이 코팅방식을 이용하는 경우, 필름 상부에 코팅 헤드를 일정한 간격으로 두 개 이상 배치시켜 균일하게 코팅층을 형성할 수 있다. 상기 코팅 헤드는 다공성 막을 통하여 코팅 조성물이 분출되도록 구성되었으며, 코팅 헤드의 전면부에 조성물 분출량을 조절할 수 있는 조절부를 구비하고 있다. 따라서 일정한 면적에 대하여 일정량의 코팅 조성물을 분출할 수 있도록 구성된다. 이는 통상 이용되는 스프레이와는 다른 구성을 하고 있기 때문에 코팅 조성물의 양 및 코팅층 두께를 조절하기에 매우 유리하다. 또한, 상기 코팅 헤드는 코팅 조성물이 유입될 때는 코팅 헤드부로 이용되나, 코팅이 완료된 후에는 바람을 유출시켜 풍량 및 풍속을 조절하여 코팅층을 건조시키는 데 이용할 수도 있다. In the case of using the spray coating method, two or more coating heads may be disposed on the film at regular intervals to uniformly form a coating layer. The coating head is configured to eject the coating composition through the porous membrane, and has a control unit for controlling the amount of the composition ejection on the front of the coating head. Therefore, it is configured to eject a certain amount of the coating composition for a certain area. This is very advantageous to control the amount of coating composition and the coating layer thickness because it has a different configuration from the sprays commonly used. In addition, the coating head is used as the coating head when the coating composition is introduced, it may be used to dry the coating layer by adjusting the air flow rate and wind speed after the coating is completed by flowing out the wind.
코팅 헤드를 두 개 이상 사용하는 경우, 코팅 헤드를 통하여 분무되는 코팅 조성물은 동일한 조성물인 것이 바람직하지만, 서로 다른 조성물을 사용하는 것도 가능하다. 동일한 조성물을 이용하여 1차 코팅, 2차 코팅 등을 순차적으로 진행하는 경우 기존 방식에 의한 미세 공극화 현상을 더욱 효과적으로 없앨 수 있다. 예컨대, 무기계 비드 코팅 조성물을 이용하여 1차 코팅하고, 아크릴계 또는 스티렌계 코팅 조성물을 이용하여 2차 코팅할 수 있다.When two or more coating heads are used, the coating composition sprayed through the coating head is preferably the same composition, but it is also possible to use different compositions. In the case of sequentially performing the first coating, the second coating, etc. using the same composition, it is possible to more effectively eliminate the micro-pore phenomenon by the conventional method. For example, primary coating may be performed using an inorganic bead coating composition, and secondary coating may be performed using an acrylic or styrene coating composition.
상기 방현필름의 코팅층은 복수의 무기입자 및 유기입자를 포함하는데, 상기 방현필름의 일정 영역은 상호 대칭되는 입자를 갖도록 배치되는 것이 바람직하다. 코팅층의 입자들이 상호대칭성을 갖는 경우, 우수한 반사 특성이 얻어져 방현기능이 효과적으로 되며, 뿌옇거나 광의 회절에 의한 시인성 저하를 충분히 방지시킨 방현필름을 얻을 수 있다. 또한, 입자에 의해 생기는 요철의 정점간 거리의 분포를 반영한 광의 회절로 방현필름이 무지개 색으로 보이기 때문에 시인성이 저하되는 경향이 있다. 따라서 무기입자 및 유기입자가 함유된 코팅층의 요철간 거리 분포를 적절하게 조절하는 것이 중요하다. 본 발명에서는 50 내지 300㎛의 주기로 입자가 상호 대칭되도록 배치되는 것이 방현기능을 향상시키기에 가장 바람직하다. The coating layer of the antiglare film includes a plurality of inorganic particles and organic particles, and a predetermined region of the antiglare film is preferably disposed to have particles that are symmetric to each other. When the particles of the coating layer have mutual symmetry, an excellent reflection characteristic is obtained, so that the antiglare function is effectively obtained, and an antiglare film which sufficiently prevents the visibility deterioration due to diffusing or diffraction of light can be obtained. Moreover, since the anti-glare film looks rainbow-colored by the diffraction of the light which reflected the distribution of the distance between the peaks and protrusions caused by the particle | grains, visibility tends to fall. Therefore, it is important to appropriately adjust the distance distribution between the irregularities of the coating layer containing the inorganic particles and the organic particles. In the present invention, it is most preferable to arrange the particles so that the particles are symmetrical with each other in a period of 50 to 300 μm.
본 발명에서 사용하는 광확산 조성물은 경화성수지, 경화제 그리고 광확산 미립자를 포함하여 구성된다. 코팅단계에서 사용하는 광확산 조성물의 각 구성 물질에 대하여 살펴본다.The light diffusing composition used in the present invention comprises a curable resin, a curing agent and light diffusing fine particles. Look at each component of the light diffusion composition used in the coating step.
< 경화성수지 ><Curable resin>
본 발명에서 사용하는 경화성수지는 열경화성수지 또는 광경화성수지 중 적어도 하나를 사용한다. The curable resin used in the present invention uses at least one of a thermosetting resin or a photocurable resin.
열경화성수지와 광경화성수지는 일반적으로 알려진 공지의 수지를 사용한다. 열경화성수지 중에서 축중합형 수지로는 페놀수지, 요소수지, 멜라민수지 등이 있으며, 첨가중합형 수지로는 에폭시수지, 폴리에스테르수지 등이 있다. 본 발명에서는 이들을 단독 또는 혼합하여 사용할 수 있다. 광경화성수지로는 일반적으로 UV경화성수지를 사용한다. 광경화성수지로는 불포화 폴리에스테르 수지, 다관능 아크릴레이트 수지, 에폭시 아크릴 수지, 에폭시 아크릴레이트 수지 등을 단독 또는 혼합하여 사용할 수 있다. 본 발명에서 우레탄-아크릴레이트 수지를 사용하였으나, 사용가능한 경화성수지는 동일한 작용 효과를 나타낸다면 그 범위가 나열된 수지에 한정되지 않음은 물론이다.Thermosetting resins and photocurable resins generally use known resins. Among the thermosetting resins, polycondensation type resins include phenol resins, urea resins, melamine resins, and the like, and epoxy resins, polyester resins, and the like. In this invention, these can be used individually or in mixture. As the photocurable resin, UV curable resin is generally used. As a photocurable resin, unsaturated polyester resin, a polyfunctional acrylate resin, an epoxy acrylic resin, an epoxy acrylate resin, etc. can be used individually or in mixture. Although the urethane-acrylate resin was used in the present invention, usable curable resins are not limited to the listed resins as long as they exhibit the same effect.
본 발명에서는 자일렌 65중량%에 대하여 자외선 경화성수지 35중량%를 혼합하여 이용한다.In this invention, 35 weight% of ultraviolet curable resins are mixed and used with respect to 65 weight% of xylene.
< 경화제 ><Hardener>
본 발명에서의 경화제는 열경화성수지 또는 광경화성수지에 존재하는 관능기의 형태에 따라서 적절히 선택 및 혼합하여 사용할 수 있으며, 바람직하게는 이소시아네이트계 화합물, 에폭시계 화합물, 아지리딘계 화합물, 금속 킬레이트 화합물, 금속 알콕사이드 금속염, 아민 화합물, 히드리진 화합물 등을 단독 또는 혼합 하여 사용한다.The curing agent in the present invention can be selected and mixed as appropriate depending on the form of the functional group present in the thermosetting resin or photocurable resin, preferably isocyanate compound, epoxy compound, aziridine compound, metal chelate compound, metal alkoxide Metal salts, amine compounds, hydrazine compounds and the like are used alone or in combination.
본 발명에서의 이소시아네이트계 화합물은 디페닐메탄 이소시아네이트(diphenylmethane isocyanate), 자이렌 디이소시아네이트(xylene diisocyanate) 등의 방향족 디이소시아네이트계 화합물, 헥사메틸 디이소시아네이트(hexamethyl diisocyanate) 등의 지방족 디이소시아네이트 화합물(aliphatic diisocyanate) 등을 단독 또는 혼합하여 사용한다.The isocyanate compound in the present invention is an aliphatic diisocyanate compound such as aromatic diisocyanate compound such as diphenylmethane isocyanate, xylene diisocyanate, and hexamethyl diisocyanate. ) May be used alone or in combination.
또한, 본 발명에서의 에폭시계 화합물은 폴리에틸렌 글리콜 디글리시딜 에테르(polyethylene glycol diglycidyl ether), 디글리시딜 에테르(diglycidyl ether), 트리메틸올 프로판 트리글리시딜 에테르(trimethylol propane triglycidyl ether) 등을 단독 또는 혼합하여 사용한다.In addition, the epoxy compound in the present invention is a polyethylene glycol diglycidyl ether (diglycidyl ether), diglycidyl ether (diglycidyl ether), trimethylol propane triglycidyl ether (trimethylol propane triglycidyl ether) and the like alone Or mixed.
본 발명에서의 경화제는 광확산 조성물 100중량%에 대하여 0.3중량% 내지 5.0중량% 사용하는 것이 바람직하다. 본 발명에서 경화제는 광확산 조성물의 분자량 또는 사슬 구조를 제어하기 위하여 사용하는 첨가제로서 전술한 범위에서 경화제를 사용하면 상 분리 현상 등을 억제하는 효과가 두드러진다.It is preferable to use 0.3 to 5.0 weight% of hardening | curing agents in this invention with respect to 100 weight% of light-diffusion compositions. In the present invention, the curing agent is an additive used to control the molecular weight or chain structure of the light-diffusion composition, and when the curing agent is used in the above-described range, the effect of suppressing phase separation and the like is prominent.
< 광확산 미립자 ><Light Diffusion Particles>
본 발명에서의 광확산 미립자는 실리카, 탄산칼슘, 수산화알루미늄, 수산화마그네슘, 점토, 활석, 이산화티타늄, 산화세슘 등의 무기입자, 아크릴계 수지, 스티렌계 수지, 에폭시 수지, 실리콘 수지 등의 유기입자 또는 유기계 백색 안료를 사용한다. 또한 아크릴계 고분자를 점착 조성물의 주성분으로 하는 경우 광확산에 필요한 굴절율 및 확산 정도를 만족하는 고분자 비드가 바람직하다. 고분자 비드로는 멜라민 비드(굴절율 : 1.57), 아크릴 비드(굴절율:1.47), 아크릴-스티렌 비드(굴절율 : 1.54), 폴리카보네이트 비드, 폴리에틸렌 비드, 염화비닐 비드 등이 있다.The light diffusing fine particles in the present invention are inorganic particles such as silica, calcium carbonate, aluminum hydroxide, magnesium hydroxide, clay, talc, titanium dioxide, cesium oxide, organic particles such as acrylic resin, styrene resin, epoxy resin, silicone resin, or the like. Organic white pigments are used. In addition, when the acrylic polymer is the main component of the adhesive composition, polymer beads satisfying the refractive index and the degree of diffusion required for light diffusion are preferable. The polymer beads include melamine beads (refractive index: 1.57), acrylic beads (refractive index: 1.47), acrylic-styrene beads (refractive index: 1.54), polycarbonate beads, polyethylene beads, vinyl chloride beads, and the like.
본 발명에서 사용하는 광확산 미립자는 스프레이 코팅 방식에 적합한 광확산 미립자를 사용하는 것이 바람직하며, 본 발명에서는 아크릴계 비드 또는 스티렌계 비드를 사용하는 것이 보다 바람직하다. 본 발명에서는 무기계 비드를 광확산 미립자로 사용하는 것도 바람직하다. 상기 아크릴계 비드, 스티렌계 비드 또는 무기계 비드는 단독 또는 혼합하여 사용할 수 있다.It is preferable to use the light-diffusion microparticles | fine-particles suitable for the spray-coating system, and, as for the light-diffusion microparticles | fine-particles used by this invention, it is more preferable to use acryl-type beads or styrene beads. In the present invention, it is also preferable to use inorganic beads as light diffusing fine particles. The acrylic beads, styrene beads or inorganic beads may be used alone or in combination.
본 발명에서 사용하는 아크릴계 비드는 에틸 아크릴레이트, 부틸 아크릴레이트, 아밀 아크릴레이트, 2-에틸헥실 아크릴레이트, 옥틸 아크릴레이트, 사이클로 헥실 아크릴레이트, 벤질 아크릴레이트, 부틸 메타크릴레이트, 2-에틸헥실 메타크릴레이트, 사이클로 헥실 메타크릴레이트, 벤질 헥실 메타크릴레이트, 사이클로 헥실 메타크릴레이트, 벤질 메타크릴레이트, 메틸 아크릴레이트, 메틸 메타크릴레이트, 벤질 메카크릴레이트, 비닐 아세테이트, 스티렌, 아크릴로니트릴, 아크릴산, 메타크릴산, 무수말레인산, 이타콘산, 2-히드록시에틸(메타)아크릴레이트, 2-히드록시프로필(메타)아크릴레이트, N-메틸올아크릴아미드, 아크릴아미드, 메타크릴아미드, 글리시딜아미드, 라우릴아크릴레이트, 에톡시디에틸렌클리콜아크릴레이트, 메톡시트리에틸렌글리콜아크릴레이트, 페녹시에틸아크릴레이트, 테트라히드로푸릴 아크릴레이트, 이소보닐아크릴레이트, 2-히드록시에틸아크릴레이트, 2-히드록시프로필아크릴레이트, 2-히드록시-3-페녹시아크릴레이트, 네오펜틸글리콜디아크릴레이트, 1,6-헥산디올디아크릴레이트, 트리메틸올프로판트리아크릴레이트, 펜타에리트리톨트리아크릴레이트, 펜타에리트리틀테트라아크릴레이트, 디펜타에리트리톨헥사아크릴레이트, 트리메틸올프로판아크릴산벤조에이트, 2-에틸헥실메타아크릴레이트, n-스테아릴메타아크릴레이트, 시클로헥실메타아크릴레이트, 테트라히드로푸르푸릴메타아크릴레이트, 2-히드록시에틸메타아크릴레이트, 2-히드록시부틸메타아크릴레이트, 1,6-헥산디올디메타아크릴레이트, 트리메틸올프로판트리메타아크릴레이트, 글리세린디메타아크릴레이트, 글리세린디메타아크릴레이트헥사메틸렌디이소시아네이트, 펜타에리트리톨트리아크릴레이트헥사메틸렌디이소시아네이트의 단량체 또는 올리고머를 단독 또는 혼합하여 사용하는 것이 바람직하다.Acrylic beads used in the present invention are ethyl acrylate, butyl acrylate, amyl acrylate, 2-ethylhexyl acrylate, octyl acrylate, cyclohexyl acrylate, benzyl acrylate, butyl methacrylate, 2-ethylhexyl meta Acrylate, cyclohexyl methacrylate, benzyl hexyl methacrylate, cyclohexyl methacrylate, benzyl methacrylate, methyl acrylate, methyl methacrylate, benzyl methacrylate, vinyl acetate, styrene, acrylonitrile, acrylic acid , Methacrylic acid, maleic anhydride, itaconic acid, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, N-methylol acrylamide, acrylamide, methacrylamide, glycidyl Amide, lauryl acrylate, ethoxydiethylene glycol acrylate, methoxy triethylene glycol Acrylate, phenoxyethyl acrylate, tetrahydrofuryl acrylate, isobornyl acrylate, 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, 2-hydroxy-3-phenoxy acrylate, neopentyl Glycol diacrylate, 1,6-hexanediol diacrylate, trimethylol propane triacrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate, dipentaerythritol hexaacrylate, trimethylolpropane acrylate benzoate , 2-ethylhexyl methacrylate, n-stearyl methacrylate, cyclohexyl methacrylate, tetrahydrofurfuryl methacrylate, 2-hydroxyethyl methacrylate, 2-hydroxybutyl methacrylate, 1 , 6-hexanediol dimethacrylate, trimethylolpropane trimethacrylate, glycerin dimethacrylate Agent, glycerin dimethacrylate acrylate hexamethylene diisocyanate, pentaerythritol triacrylate is preferably a monomer or oligomer of hexamethylene diisocyanate used alone or in combination.
또한, 본 발명에서 사용하는 스티렌계 비드는 스티렌, α-메틸스티렌, α-에틸스티렌, o-에틸스티렌, p-에틸스티렌, 2,4-디메틸스티렌 또는 비닐 톨루엔을 단독 또는 혼합하여 사용하는 것이 바람직하다.In addition, the styrene beads used in the present invention may be used alone or in combination with styrene, α-methylstyrene, α-ethylstyrene, o-ethylstyrene, p-ethylstyrene, 2,4-dimethylstyrene or vinyl toluene. desirable.
또한, 본 발명에서 사용하는 무기계 입자는 시리카(SiO2), 산화티타늄(TiO2), 산화지르코늄(ZrO2), 산화망간(MnO2), 산화코발트(CoO), 산화철(Fe2O3) 등을 단독 또는 혼합하여 사용하는 것이 바람직하다. 특히, 본 발명에서는 산화철을 이용하는 것이 바람직하다.In addition, the inorganic particles used in the present invention are silica (SiO 2 ), titanium oxide (TiO 2 ), zirconium oxide (ZrO 2 ), manganese oxide (MnO 2 ), cobalt oxide (CoO), iron oxide (Fe 2 O 3 ) It is preferable to use etc. individually or in mixture. In particular, in the present invention, it is preferable to use iron oxide.
광확산 미립자의 함량은 광확산 조성물 100중량%에 대하여 1중량% 내지 5중량%인 것이 바람직하며, 더욱 바람직하게는 2중량% 내지 3중량%이다. 광확산 미립자의 함량이 1중량% 보다 작으면 광확산 효과를 기대하기 어렵고, 5중량% 보다 크면 광확산 미립자가 과도하여 투과율을 감소시킬 수 있다.The content of the light diffusing fine particles is preferably 1% by weight to 5% by weight with respect to 100% by weight of the light diffusion composition, and more preferably 2% by weight to 3% by weight. When the content of the light diffusing fine particles is less than 1% by weight, it is difficult to expect a light diffusing effect, and when the content of the light diffusing fine particles is larger than 5% by weight, the light diffusing fine particles may be excessively reduced to reduce transmittance.
본 발명에서 사용하는 광확산 미립자를 통하여 분산성이 우수하고 균일하고 높은 광확산성을 갖는 편광필름을 얻을 수 있다. 또한 광확산 미립자의 형상은 구상 또는 침상인 것이 바람직하다.Through the light diffusing fine particles used in the present invention, a polarizing film having excellent dispersibility and uniformity and high light diffusivity can be obtained. In addition, the shape of the light diffusing fine particles is preferably spherical or acicular.
광확산 미립자의 입자 직경은 1㎛ 내지 4㎛가 바람직하고, 보다 바람직하게는 2㎛ 내지 3㎛이다. 광확산 미립자의 입자 직경이 1㎛보다 작으면 만족스러운 광확산 효과를 얻기가 힘들고, 광확산성이 저하되어 화상이 알루미늄 색상으로 변색되는 단점이 있다. 또한 광확산 미립자의 입자 직경이 4㎛보다 크면 점착 조성물에서 광확산 미립자로 인해 화면의 배경이 거칠어지기 쉽고 화상 콘트라스트가 악화된다.The particle diameter of the light-diffusion fine particles is preferably 1 µm to 4 µm, more preferably 2 µm to 3 µm. If the particle diameter of the light-diffusion fine particles is smaller than 1 μm, it is difficult to obtain a satisfactory light-diffusion effect, and the light-diffusion is lowered, so that the image is discolored to aluminum color. In addition, when the particle diameter of the light-diffusion fine particles is larger than 4 μm, the background of the screen tends to be rough due to the light-diffusion fine particles in the adhesive composition, and the image contrast is deteriorated.
본 발명에서 광확산 미립자의 굴절율은 광확산 조성물의 굴절율에 대하여 0.01 내지 0.4 의 차이를 가지는 것이 바람직하다. 보다 바람직한 굴절율 차이는 0.07 내지 0.3이다. 굴절율 차이가 0.01 보다 작으면 광확산이 이루어지지 않고 굴절율차가 0.4보다 크면 내부 산란이 지나치게 크고 전체 광선 투과율이 약화되는 문제가 있다. 또한, 광확산 미립자의 굴절율은 광확산 조성물의 굴절율보다 낮아야 굴절율 조정이 용이하고 생산성이 향상된다.In the present invention, the refractive index of the light diffusing fine particles preferably has a difference of 0.01 to 0.4 with respect to the refractive index of the light diffusing composition. More preferable refractive index difference is 0.07-0.3. If the difference in refractive index is less than 0.01, light diffusion does not occur and if the difference in refractive index is greater than 0.4, the internal scattering is excessively large and the total light transmittance is weakened. In addition, the refractive index of the light diffusing fine particles must be lower than the refractive index of the light diffusing composition to easily adjust the refractive index and improve productivity.
< 분산제 ><Dispersant>
본 발명에서는 하드 코팅층을 보상 필름에 도포하기 위하여 분산제인 유기용매를 사용한다. 본 발명에서는 하드 코팅층 조성물이 고르게 분산될 수 있는 유기용매를 사용하는 것이 바람직하다. 하드 코팅층의 도포성, 부착성, 경도 강화 기능의 제고를 고려하여 유기용매를 선택한다. In the present invention, an organic solvent that is a dispersant is used to apply the hard coating layer to the compensation film. In the present invention, it is preferable to use an organic solvent in which the hard coat layer composition can be evenly dispersed. The organic solvent is selected in consideration of the improvement of the coating property, adhesion, and hardness strengthening function of the hard coating layer.
본 발명에서 사용하는 유기용매는 알콜계 메탄올, 이소프로판올, 부탄올, t-부탄올, 이소부탄올 등의 탄소수 1 내지 8의 포화 탄화수소계 알콜, 케톤류의 아세톤, 메틸에틸케톤, 메틸이소부틸케톤 등의 탄소수 1 내지 8의 포화 탄화수소계 케톤, 아세틸 아세톤 등의 탄소수 1 내지 8의 포화 탄화수소계 디케톤, 에스테르류의 에틸아세테이트, 부틸 아세테이트 등의 탄소수 1 내지 8의 포화 탄화수소계 에스테르, 에테르 알콜류의 에틸셀로솔브, 메틸셀로솔브, 부틸셀로솔브, 1-메톡시-2-프로판올, 그 외에 N-메틸 피롤리돈, 에틸셀로솔브 아세테이트, 디아세톤 알콜 등을 단독 또는 혼합하여 사용한다. 또한, 방향족 탄화수소에 해당하는 벤젠, 톨루엔, 자일렌, 에틸벤젠 등을 단독 또는 혼합하여 사용할 수도 있다.The organic solvent used in the present invention is a C1-8 saturated hydrocarbon alcohol, such as alcohol-based methanol, isopropanol, butanol, t-butanol, isobutanol, acetone of ketones, methyl ethyl ketone, methyl isobutyl ketone or the like. Saturated hydrocarbon-based diketones having 1 to 8 carbon atoms, such as saturated hydrocarbon ketones of 1 to 8 and acetyl acetone, ethyl acetate of esters, and ethyl cellosolves of 1 to 8 saturated hydrocarbon-based esters such as butyl acetate and ether alcohols. , Methyl cellosolve, butyl cellosolve, 1-methoxy-2-propanol, and other N-methyl pyrrolidone, ethyl cellosolve acetate, diacetone alcohol and the like are used alone or in combination. Moreover, benzene, toluene, xylene, ethylbenzene, etc. which correspond to an aromatic hydrocarbon can also be used individually or in mixture.
유기용매는 하드 코팅층 조성물 100중량부에 대하여 20중량부 내지 110중량부인 것이 바람직하며, 보다 바람직하게는 30중량부 내지 80중량부이다. 유기용매의 함량이 하드 코팅층 조성물 100중량부에 대하여 20중량부보다 작을 때는 점도가 낮아 보상필름과의 도포성, 부착성 등이 떨어지며, 110중량부보다 클 때는 하드코팅층 조성물에 비하여 지나치게 많은 유기 용매를 사용함으로써 채산성이 떨어진다.The organic solvent is preferably 20 parts by weight to 110 parts by weight with respect to 100 parts by weight of the hard coating layer composition, and more preferably 30 parts by weight to 80 parts by weight. When the content of the organic solvent is less than 20 parts by weight with respect to 100 parts by weight of the hard coat layer composition, the viscosity is low, so that applicability and adhesion with the compensation film are lowered. When the content of the organic solvent is greater than 110 parts by weight, the amount of the organic solvent is greater than that of the hard coating layer composition. Profitability is inferior by using
상기와 같은 조성물을 혼합하여 제조된 하드코팅한 보상필름의 두께는 30 내지 60㎛ 인 것이 바람직하며, 더욱 바람직하게는 45 내지 55㎛이고, 상기 하드코팅층의 두께는 3 내지 15㎛인 것이 바람직하고, 더욱 바람직하게는 5 내지 10㎛이다. 하드 코팅층의 두께가 3㎛보다 작을 때는 두께가 지나치게 얇아 내스크래칭성 및 내화학성을 확보하기 어려우며, 15㎛보다 클 때는 스핀코팅시 경제성이 떨어진다는 단점이 있다. 상기 두께를 갖는 경우 내스크래칭성 및 내화학성에 유리하며 표면 경도가 가장 적합하다. It is preferable that the thickness of the hard-coated compensation film prepared by mixing the composition as described above is 30 to 60 μm, more preferably 45 to 55 μm, and the thickness of the hard coating layer is 3 to 15 μm. More preferably, it is 5-10 micrometers. When the thickness of the hard coating layer is less than 3㎛ is too thin, it is difficult to secure scratch resistance and chemical resistance, when larger than 15㎛ has a disadvantage in that the economic efficiency during spin coating. The above thickness is advantageous for scratching and chemical resistance and the surface hardness is most suitable.
부가적으로 상기 하드코팅 조성물에는 소포제, 피복성 개량제, 증점제, 유기 윤활제, 유기 중합체 입자, 산화방지제, 자외선 흡수제, 발포제 염료 등이 함유될 수 있다.Additionally, the hard coating composition may contain an antifoaming agent, a coating improver, a thickener, an organic lubricant, organic polymer particles, an antioxidant, an ultraviolet absorber, a blowing agent dye, and the like.
상기와 같은 스프레이 코팅방식 등을 이용하여 인라인 방식으로 제조한다. It is prepared by the in-line method using the spray coating method as described above.
< 레벨링제 ><Leveling agent>
본 발명에서는 하드 코팅층의 표면을 고르게 하기 위하여 하드 코팅층 조성물에 레벨링제를 혼합하여 사용한다. 레벨링제는 실리콘 수지에 케톤이나 에스테르계 용제를 혼합하여 사용할 수 있다. 본 발명에 의한 레벨링제로는 실리콘 디아크릴레이트나 실리콘 폴리아크릴레이트 화합물을 단독 또는 혼합하여 사용하는 것이 바람직하다. In the present invention, to level the surface of the hard coating layer, a leveling agent is mixed and used in the hard coating layer composition. The leveling agent can be used by mixing a ketone or an ester solvent with a silicone resin. As a leveling agent by this invention, it is preferable to use a silicone diacrylate and a silicone polyacrylate compound individually or in mixture.
레벨링제의 함량은 광확산 조성물 100중량%에 있어서 0.1중량% 내지 3중량%인 것이 바람직하고, 보다 바람직하게는 0.5중량% 내지 2중량%이다. 레벨링제가 0.1중량%보다 작으면 레벨링 효과를 기대하기 어려우며, 3중량% 이상인 경우는 경도가 약화될 우려가 있다.The content of the leveling agent is preferably 0.1% to 3% by weight, more preferably 0.5% to 2% by weight in 100% by weight of the light diffusion composition. If the leveling agent is less than 0.1% by weight, it is difficult to expect the leveling effect, and when it is 3% by weight or more, the hardness may be weakened.
(4) 건조 및 경화단계(4) drying and curing step
본 발명에 의한 건조는 바람 또는 가열에 의하여 용매를 증발시킨다. 코팅 조성물 중의 용매가 감소하면 용해하고 있던 광확산 조성물이 겔화를 일으키기 시작한다. 따라서 코팅층에는 광확산 조성물과 투광성 수지로 이루어진 덩어리가 생긴다. 겔화할 때, 코팅 조성물 중의 용매의 건조속도가 빈용매 보다도 높거나, 또는 건조온도가 높거나, 또는 풍량이 강할수록 용매의 감소가 급히 일어나서 투광성 수지와 광확산 조성물로 이루어진 덩어리가 급히 생겨 비교적 큰 요철을 형성하지만 코팅 조성물 중의 용매의 건조속도가 빈용매보다 크지 않거나, 또는 건조 조건이 완만할수록 도료 조성물 중의 용매 감소의 속도가 둔화되어 비교적 작은 요철을 형성하게 된다. Drying according to the invention evaporates the solvent by wind or heating. As the solvent in the coating composition decreases, the light diffusing composition that has been dissolved begins to cause gelation. Therefore, the coating layer is made of lumps made of the light diffusing composition and the light transmitting resin. When gelling, the drying rate of the solvent in the coating composition is higher than that of the poor solvent, or the drying temperature is high, or the air volume is strong, the solvent decreases rapidly and agglomerates of the translucent resin and the light-diffusion composition are formed rapidly, resulting in a relatively large amount. Although unevenness is formed, the drying rate of the solvent in the coating composition is not greater than the poor solvent, or the gentler the drying conditions, the slower the rate of solvent reduction in the coating composition is to form a relatively small unevenness.
본 발명에 의한 경화단계는 편광필름의 제조공정에서 통상적으로 사용되는 경화방식을 사용한다.The curing step according to the present invention uses a curing method commonly used in the manufacturing process of the polarizing film.
본 발명에 의한 광확산 조성물에서는 열경화성수지 또는 광경화성수지가 포함되어 있으므로, 경화단계에서는 열경화 또는 UV경화를 수행한다. 열경화와 UV경 화는 순차적으로 진행할 수도 있으며, 동시에 진행할 수도 있다. 또한, 경화 방식의 차이에 따라서 경화성수지 그리고 경화제가 달라질 수 있으며, 그 범위는 본 발명에서 구체적으로 언급한 경화성수지 그리고 경화제에 한정되지 않는다.In the light diffusion composition according to the present invention, since the thermosetting resin or the photocurable resin is included, the curing step is performed by thermosetting or UV curing. Thermal curing and UV curing may proceed sequentially or simultaneously. In addition, the curable resin and the curing agent may vary according to the difference in the curing method, the range is not limited to the curable resin and the curing agent specifically mentioned in the present invention.
본 발명에 의한 편광필름 제조방법에 의하여 만들어진 편광필름도, 본 발명의 권리범위에 해당한다. 또한, 본 발명의 편광필름 제조방법에 의하여 만들어진 편광필름이 적용되는 화상표시장치도 본 발명의 권리범위에 해당한다. 본 발명에 의한 화상표시장치는 브라운관표시장치(CRT, cathode-ray tube), 액정표시장치(LCD, liquid crystal dispaly), 플라즈마표시장치(PDP, plasma display pannel) 및 유기전계발광 표시장치(OLED, organic light emitting diode)로 이루어진 그룹 중에서 적어도 하나인 화상표시장치이다.The polarizing film made by the polarizing film manufacturing method by this invention also corresponds to the scope of the present invention. In addition, the image display device to which the polarizing film made by the polarizing film manufacturing method of the present invention is applied also falls within the scope of the present invention. The image display device according to the present invention is a cathode-ray tube (CRT), a liquid crystal display (LCD), a plasma display panel (PDP) and an organic light emitting display (OLED) at least one of the group consisting of organic light emitting diodes).
이하에서는 본 발명에 바람직한 실시예와 본 발명과 비교되는 비교예를 통하여 본 발명을 더욱 상세하게 설명한다.Hereinafter, the present invention will be described in more detail with reference to preferred examples of the present invention and comparative examples compared with the present invention.
실시예 1)Example 1
자일렌(Xylene) 65중량%에 자외선 경화수지 35중량%, SiO2 2중량%(크기:1-4㎛), 레벨링제, 분산제를 혼합하여 혼합액을 제조한다. 상기 제조된 혼합액을 투명 편광자 보호막에 스프레이 코팅방식으로 코팅한다. 상기의 코팅된 필름을 건조 후 자외선을 조사하여 경화시켜 5㎛ 두께의 필름을 제조한다.A mixed solution is prepared by mixing 65% by weight of xylene with 35% by weight of UV curable resin, 2% by weight of SiO 2 (size: 1-4 μm), a leveling agent, and a dispersant. The prepared liquid mixture is coated on a transparent polarizer protective film by spray coating. After drying, the coated film is cured by irradiation with ultraviolet rays to prepare a 5 μm thick film.
실시예 2)Example 2
자일렌(Xylene) 65중량%에 자외선 경화수지 35중량%, SiO2 2중량%(크기:1-4㎛), 레벨링제, 분산제를 혼합하여 혼합액을 제조한다. 상기 제조된 혼합액을 투명 편광자 보호막에 스프레이 코팅방식으로 코팅한다. 상기의 코팅된 필름을 건조 후 자외선을 조사하여 경화시켜 7㎛ 두께의 필름을 제조한다.A mixed solution is prepared by mixing 65% by weight of xylene with 35% by weight of UV curable resin, 2% by weight of SiO 2 (size: 1-4 μm), a leveling agent, and a dispersant. The prepared liquid mixture is coated on a transparent polarizer protective film by spray coating. After drying, the coated film is cured by irradiating with ultraviolet rays to prepare a 7 μm thick film.
실시예 3)Example 3
자일렌(Xylene) 65중량%에 자외선 경화수지 35중량%, SiO2 2중량%(크기:1-4㎛), 레벨링제, 분산제를 혼합하여 혼합액을 제조한다. 상기 제조된 혼합액을 투명 편광자 보호막에 스프레이 코팅방식으로 코팅한다. 상기의 코팅된 필름을 건조 후 자외선을 조사하여 경화시켜 10㎛ 두께의 필름을 제조한다.A mixed solution is prepared by mixing 65% by weight of xylene with 35% by weight of UV curable resin, 2% by weight of SiO 2 (size: 1-4 μm), a leveling agent, and a dispersant. The prepared liquid mixture is coated on a transparent polarizer protective film by spray coating. The coated film is dried and then cured by irradiation with ultraviolet rays to prepare a 10 μm thick film.
실시예 4)Example 4
자일렌(Xylene) 65중량%에 자외선 경화수지 35중량%, SiO2 3중량%(크기:1-4㎛), 레벨링제, 분산제를 혼합하여 혼합액을 제조한다. 상기 제조된 혼합액을 투명 편광자 보호막에 스프레이 코팅방식으로 코팅한다. 상기의 코팅된 필름을 건조 후 자외선을 조사하여 경화시켜 5㎛ 두께의 필름을 제조한다.65 wt% of xylene, 35 wt% of ultraviolet curable resin, 3 wt% of SiO 2 (size: 1-4 μm), a leveling agent, and a dispersant were mixed to prepare a mixed solution. The prepared liquid mixture is coated on a transparent polarizer protective film by spray coating. After drying, the coated film is cured by irradiation with ultraviolet rays to prepare a 5 μm thick film.
실시예 5)Example 5
자일렌(Xylene) 65중량%에 자외선 경화수지 35중량%, SiO2 3중량%(크기:1-4㎛), 레벨링제, 분산제를 혼합하여 혼합액을 제조한다. 상기 제조된 혼합액을 투명 편광자 보호막에 스프레이 코팅방식으로 코팅한다. 상기의 코팅된 필름을 건조 후 자외선을 조사하여 경화시켜 7㎛ 두께의 필름을 제조한다.65 wt% of xylene, 35 wt% of ultraviolet curable resin, 3 wt% of SiO 2 (size: 1-4 μm), a leveling agent, and a dispersant were mixed to prepare a mixed solution. The prepared liquid mixture is coated on a transparent polarizer protective film by spray coating. After drying, the coated film is cured by irradiating with ultraviolet rays to prepare a 7 μm thick film.
실시예 6)Example 6
자일렌(Xylene) 65중량%에 자외선 경화수지 35중량%, SiO2 3중량%(크기:1-4㎛), 레벨링제, 분산제를 혼합하여 혼합액을 제조한다. 상기 제조된 혼합액을 투명 편광자 보호막에 스프레이 코팅방식으로 코팅한다. 상기의 코팅된 필름을 건조 후 자외선을 조사하여 경화시켜 10㎛ 두께의 필름을 제조한다.65 wt% of xylene, 35 wt% of ultraviolet curable resin, 3 wt% of SiO 2 (size: 1-4 μm), a leveling agent, and a dispersant were mixed to prepare a mixed solution. The prepared liquid mixture is coated on a transparent polarizer protective film by spray coating. The coated film is dried and then cured by irradiation with ultraviolet rays to prepare a 10 μm thick film.
<비교예> Comparative Example
편광필름에 방현기능을 구현하기 위하여, 편광자와 보호필름 사이에 하드 코팅층을 형성한 방현필름을 제작한 것으로서, 상기 비교예에서는 접촉식 코팅 헤드를 사용하여 방현 필름을 제작하였다. In order to implement the anti-glare function in the polarizing film, to produce an anti-glare film formed with a hard coating layer between the polarizer and the protective film, in the comparative example was produced an anti-glare film using a contact coating head.
[표 1]은 본 발명에 의하여 만들어진 실시예에 해당하는 편광필름과 비교예에 해당하는 편광필름의 접착성, 투과율, 흐림도, 투명도 등을 나타낸 표이다.[Table 1] is a table showing the adhesion, transmittance, cloudiness, transparency and the like of the polarizing film corresponding to the embodiment made by the present invention and the polarizing film corresponding to the comparative example.
실시예 1 내지 6과 비교예의 접착성은 모두 동일하다. 이때, 실시예 1,2,3의 투과율은 비교예보다 모두 작은 값을 갖는다. 또한 실시예1,2,3,5,6은 비교예에 비하여 낮은 흐림도를 갖는다. 본 발명에 따른 투명도는 비교예에 비하여 대체로 높은 것으로 나타났다. 이처럼 동일한 접착도를 갖는 실시예와 비교예에서 투과율 및 흐림도, 투명도를 비교해 볼때, 본 발명에 따른 실시예는 비교예와 유사하거나 높은 효율을 갖는 것으로 나타났다. The adhesiveness of Examples 1-6 and a comparative example is all the same. In this case, the transmittances of Examples 1, 2, and 3 all have values smaller than those of Comparative Examples. In addition, Examples 1, 2, 3, 5, and 6 have a low cloudiness compared to the comparative example. The transparency according to the present invention was found to be generally higher than the comparative example. When comparing the transmittance, cloudiness, and transparency in Examples and Comparative Examples having the same degree of adhesion, the Examples according to the present invention was found to have a similar or higher efficiency than the Comparative Example.
이상, 본 발명을 구성을 중심으로 실시예와 비교예를 참조하여 상세하게 설명하였다. 그러나 본 발명의 권리범위는 상기 실시예에 한정되는 것은 아니라 첨부된 특허청구범위 내에서 다양한 형태의 실시예로 구현될 수 있다. 특허청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술 분야에서 통상의 지식을 가진 자라면 누구든지 가능한 다양한 변형 가능한 범위까지 본 발명의 청구 범위 기재의 범위 내에 있는 것으로 본다.In the above, this invention was demonstrated in detail with reference to an Example and a comparative example centering on a structure. However, the scope of the present invention is not limited to the above embodiments, but may be embodied in various forms of embodiments within the scope of the appended claims. Without departing from the gist of the invention as claimed in the claims, any person of ordinary skill in the art is considered to be within the scope of the claims described in the present invention to the extent possible to vary.
상기 기술적 구성을 통하여 본 발명은 스프레이 압력과 분무량 조절이 가능 한 코팅 헤드부를 이용하여 광확산 조성물을 편광자 보호층에 고르게 코팅하여 편광필름을 제조하는 방법 및 이러한 방법으로 제조한 편광필름을 제공하는 효과가 있다. 또한, 본 발명에 의하여 코팅되는 광확산층을 통하여 난반사 방지 및 시야각 향상 효과도 함께 얻을 수 있다. 더불어, 광확산층이 액정표시장치 내부에 존재하는 것보다 광확산정도(Haze), 투명도(Clarity), 시야각 등이 우수하다.Through the above technical configuration, the present invention evenly coats the light-diffusion composition on the polarizer protective layer by using a coating head capable of controlling spray pressure and spray amount, and a method of manufacturing a polarizing film and an effect of providing a polarizing film manufactured by such a method. There is. In addition, through the light diffusion layer coated by the present invention it is also possible to obtain a diffuse reflection prevention and viewing angle improvement effect. In addition, the light diffusion layer (Haze), the transparency (Clarity), the viewing angle and the like than the light diffusion layer existing in the liquid crystal display device.
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KR20070027293A (en) * | 2005-09-06 | 2007-03-09 | 주식회사 엘지화학 | Photochromic film or plate manufacturing method |
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