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KR100758063B1 - Manufacturing method of seat with planar heating element - Google Patents

Manufacturing method of seat with planar heating element Download PDF

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Publication number
KR100758063B1
KR100758063B1 KR1020050087247A KR20050087247A KR100758063B1 KR 100758063 B1 KR100758063 B1 KR 100758063B1 KR 1020050087247 A KR1020050087247 A KR 1020050087247A KR 20050087247 A KR20050087247 A KR 20050087247A KR 100758063 B1 KR100758063 B1 KR 100758063B1
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KR
South Korea
Prior art keywords
heating element
planar heating
adhesive tape
seat
nonwoven fabric
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Expired - Fee Related
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KR1020050087247A
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Korean (ko)
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KR20070031771A (en
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진 정
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진 정
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    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/16—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor the conductor being mounted on an insulating base
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/016—Heaters using particular connecting means
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/017—Manufacturing methods or apparatus for heaters
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/026—Heaters specially adapted for floor heating
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
    • H05B3/26—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base

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  • Central Heating Systems (AREA)
  • Surface Heating Bodies (AREA)

Abstract

본 발명은 저면에 부직포가 접착된 목재패널과, 테두리를 구비하는 바닥시트와, 상기 목재패널과 바닥시트 사이에 면상발열체가 내장되어지는 자리의 제조방법에 있어서, 상기 면상발열체를 작업대 위에 배열하는 단계와, 상기 배열된 면상발열체위에 접착테이프를 부착하는 단계와, 상기 저면에 면상발열체가 부착된 접착테이프를 부직포의 표면에 접착하는 단계와, 상기 접착테이프를 목재패널의 저면에 접착하는 단계에 의해 제조되어지는 면상발열체를 내장한 자리의 제조방법을 제공하기 위한 것으로, 본 발명은 면상발열체를 사용하여 발열이 가능한 자리를 소비자들에게 제공할 수 있도록 하되, 접착테이프에 의해 목재패널의 하부에 면상발열체를 간편하고 견고하게 부착할 수 있으며, 이로인해 면상발열체를 내장하는 자리의 제조가 매우 용이해지고 신속해지는 효과를 갖는 매우 유용한 발명인 것이다.The present invention is a method of manufacturing a seat in which a non-woven fabric is bonded to the bottom of the wood panel, a bottom sheet having an edge, and the planar heating element is built between the wood panel and the bottom sheet, the planar heating element arranged on the work table Attaching an adhesive tape on the arranged planar heating element, adhering an adhesive tape having a planar heating element attached to the bottom surface to a surface of a nonwoven fabric, and adhering the adhesive tape to a bottom surface of a wood panel To provide a method of manufacturing a seat with a planar heating element that is manufactured by the present invention, while providing a seat capable of heat generation using a planar heating element, but to the lower portion of the wooden panel by an adhesive tape The heating element can be attached easily and firmly, which makes it very easy to manufacture a seat that incorporates the heating element. It is a very useful invention having the effect of being quickly and easily.

면상발열체, 자리 Planar heating element

Description

면상발열체를 내장한 자리의 제조방법{manufacturing method of cloth type heating element}Manufacturing method of seat incorporating planar heating element {manufacturing method of cloth type heating element}

도 1 내지 도 5 - 본 발명 자리의 제조방법을 보이기 위한 공정도.1 to 5-process diagram for showing a manufacturing method of the present invention seat.

도 6 - 도 5의 A-A선 단면도.6-5 are sectional views taken along line A-A.

도 7 - 본 발명의 다른 실시예의 단면도.Figure 7-Cross section view of another embodiment of the present invention.

도 8 - 본 발명의 또 다른 실시예의 단면도.Figure 8-Cross section view of another embodiment of the present invention.

*도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

100: 본 발명 자리 100: invention seat

110: 면상발열체(cloth type heating element) 120: 접착테이프110: cloth type heating element 120: adhesive tape

140: 목재 패널(panel)140: wood panel

141: 제1부직포 142: 제2부직포141: first nonwoven fabric 142: second nonwoven fabric

143: 제3부직포 150: 바닥시트 143: third nonwoven fabric 150: bottom sheet

160: 테두리 170: 전자파 차폐판 160: border 170: electromagnetic shielding plate

A: 작업대A: worktable

본 발명은 면상발열체를 내장한 자리의 제조방법에 관한 것으로, 특히 표면이 목재패널로 이루어지는 자리의 하부에 면상발열체를 부착함에 있어 상기 면상발열체를 보다 간편하고 견고하게 자리의 하부에 형성하기 위한 방법에 관한 것이다. The present invention relates to a method for manufacturing a seat having a planar heating element, and in particular, in attaching a planar heating element to a lower surface of a seat made of a wood panel, a method for forming the planar heating element more easily and firmly at the bottom of the seat. It is about.

종래의 자리, 특히 나무자리는 실내공간의 바닥에 깔게되면 재질이 다른 바닥에서 느껴지는 촉감과는 또다른 시원한 감촉을 주기때문에 여름과 같이 더운 날씨에 널리 활용되고 있다.Conventional seats, in particular wooden seats are widely used in hot weather, such as summer because when laid on the floor of the indoor space gives a cool texture different from the feel felt on the other floor.

그러나 겨울과 같이 추운날씨에는 따뜻한 촉감을 바라는 사용자들 때문에 전열매트나 황토침대 등과 같이 발열수단이 내장된 매트나 전기장판 등에 의해 대체되어지는 실정이다.However, in the cold weather, such as winter, the user wants a warm touch is replaced by a mat or electric blanket with a heating means such as heating mat or ocher bed.

따라서 종래 자리를 사용하는 사용자들은 상당한 부피를 차지하는 자리의 보관때문에 매우 불편해 하고 있을 뿐만 아니라 별도의 전열매트 등을 이중으로 구입해야 하는 경제적 부담을 가지게 것이다.Therefore, users using the conventional seats are not only very inconvenient because of storage of the seat occupying a considerable volume, but also will have an economic burden of purchasing a separate heat transfer mat and the like.

또 최근에는 나무자리가 대나무만을 재질로 하던 것에서 원목조각 등을 사용하는 등 실내장식적인 요소 및 고급바닥재로도 자주 사용됨으로써 이전처럼 여름에만 한정적으로 사용되던 패턴에서 벗어나 자리에 발열수단을 형성함으로써 계절의 구분없이 사용이 가능하고, 제품을 고급화하기 위한 다양한 노력들이 시도되고 있다.In recent years, wood seats are often used as interior decoration elements and high-grade flooring materials, such as those made of bamboo only, and wood carvings. It can be used without distinction, and various efforts are being made to upgrade the product.

이처럼 자리에 발열수단, 특히 면상발열체를 형성하기 위해서는 매우 번거로 운 방법을 사용하여야 한다. 즉 먼저 부직포 표면에 접착제를 도포하고 그 위에 면상발열체들을 배열하게 되므로 부직포에 접착제를 도포하는 작업과 면상발열체를 부착하는 작업을 별개로 진행하여야 하는 폐단과, 또한 접착제가 건조하기 전에 면상발열체를 부착하여야 하므로 신속한 작업을 요하게 되는 폐단을 갖는 것이다.As such, in order to form a heating means, especially a planar heating element, a very troublesome method should be used. That is, first, the adhesive is applied to the surface of the nonwoven fabric and the planar heating elements are arranged thereon, so that the work of applying the adhesive to the nonwoven fabric and attaching the planar heating element must be performed separately, and also attaching the planar heating element before the adhesive dries. Because it has to be done, it is necessary to have a closure that requires rapid work.

또한 접착제가 도포된 부직포 표면에 면상발열체를 배열하기란 숙련된 작업자의 경우라도 비틀리기 쉽고, 고도의 집중력을 필요로 하는 폐단을 갖는 것이다.In addition, arranging the planar heating element on the surface of the nonwoven fabric to which the adhesive is applied is easy to twist even for an experienced worker and has a closed end that requires a high concentration.

따라서 본 발명은 자리의 하부에 면상발열체를 형성함에 있어서 먼저 면상발열체를 작업대에 배열하고, 접착테이프에 의해 상기 면상발열체를 고정시키고 다시 상기 접착테이프를 목재패널의 저면에 부착시킴으로써 면상발열체를 매우 간편하고 신속하게 자리에 형성할 수 있는 것이다.Therefore, in the present invention, in forming a planar heating element at the bottom of the seat, the planar heating element is first arranged on a workbench, and the planar heating element is very simple by fixing the planar heating element with an adhesive tape and then attaching the adhesive tape to the bottom of the wood panel. It can be formed quickly and quickly.

도 1 내지 도 5는 본 발명의 일실시예에 따른 자리의 제조공정을 순서대로 도시한 참고도로써, 각 공정을 순차적으로 설명하면 다음과 같다.1 to 5 are reference diagrams illustrating a manufacturing process of a seat according to an embodiment of the present invention in order, and each process will be described as follows.

본 발명 자리(100)은 먼저 면상발열체(110)를 작업대(A) 위에 편평하고 균일하게 배열하는 단계와, 상기 배열된 면상발열체(110) 위에 접착테이프(120)를 부착하는 단계와, 상기 면상발열체(110)가 부착된 접착테이프(120)를 면상발열체(110)와 함께 제1부직포(141)의 표면에 접착하는 단계와, 상기 접착테이프(120)를 목재패널(140)의 제2부직포(142)의 저면에 접착하는 단계와, 상기 목재패널(140)과 면상발열체(110)의 저부에 바닥시트(150)를 덧댄 후 테두리(160)를 두르고 재봉질함으로써 제조되어진다.The seat 100 of the present invention comprises the steps of: first, flat and uniformly arranging the planar heating element 110 on the work table (A), attaching the adhesive tape 120 on the arranged planar heating element 110, and the planar shape Adhering the adhesive tape 120 to which the heating element 110 is attached to the surface of the first nonwoven fabric 141 together with the planar heating element 110, and attaching the adhesive tape 120 to the second nonwoven fabric of the wood panel 140. A step of adhering to the bottom of the (142) and the bottom sheet 150 on the bottom of the wood panel 140 and the planar heating element 110 is manufactured by covering the rim 160 and sewing.

이때 작업대(A)는 면상발열체(110)의 간격을 일정하게 유지하고, 또 상기 배열된 면상발열체(110) 위에 접착테이프(120)를 덮어서 부착시키고자 할 때 면상발열체(110)가 움직이지 못하도록 하는 기능을 한다. 물론 상기 작업대의 상단에는 상기 면상발열체(110)가 배열된 상태를 유지할 수 있도록 하기 위한 지그(jig)가 형성되어짐은 당연하다.At this time, the work table (A) is to maintain a constant interval of the planar heating element 110, and to prevent the planar heating element (110) from moving when you want to cover the adhesive tape 120 on the arranged planar heating element (110). Function. Of course, the jig (jig) for maintaining the state in which the planar heating element 110 is arranged is formed on the upper end of the work table.

각 공정을 첨부한 도면에 의해 상세히 설명하면 다음과 같다.Each process will be described in detail with reference to the accompanying drawings.

면상발열체(110)은 작업대(A) 위에 도 1에 도시된 바와 같이 균일한 간격으로 놓여 배열되어진다. 이때 면상발열체(110)의 배열을 돕기위한 지그는 미도시된 상태이다.Planar heating element 110 is arranged on the work table (A) at a uniform interval as shown in FIG. At this time, the jig for assisting the arrangement of the planar heating element 110 is not shown.

다음 접착테이프(120)의 일측면에 형성된 접착면 보호비닐지를 제거한 다음, 상기 접착면이 아래로 향하도록 작업대(A) 위에 그대로 덮어 밀착시킴으로써 면상발열체(110)이 도 1과 같이 배열된 형상대로 접착테이프(120)의 저면에 접착되도록 한다. 따라서 상기 면상발열체(110)은 균일한 간격 및 높이를 유지하게 된다.Next, the adhesive surface protection vinyl paper formed on one side of the adhesive tape 120 is removed, and the planar heating element 110 is arranged as shown in FIG. 1 by closely covering the work surface A so that the adhesive surface faces downward. It is to be bonded to the bottom of the adhesive tape 120. Therefore, the planar heating element 110 is to maintain a uniform interval and height.

이처럼 면상발열체(110)이 저면에 부착된 상태의 접착테이프(120)를 다시 제1부직포(141)의 표면에 덮어 접착되도록 한다. 이때 면상발열체(110)은 접착테이프(120)와 제1부직포(141) 사이에 위치하게 된다.As such, the planar heating element 110 covers the surface of the first nonwoven fabric 141 again with the adhesive tape 120 attached to the bottom of the planar heating element 110. In this case, the planar heating element 110 is positioned between the adhesive tape 120 and the first nonwoven fabric 141.

이는 비록 접착테이프(120)에 면상발열체(110)이 부착되었다 하더라도 이는 일부분에 불과하고, 면상발열체(110)이 부착되지 않는 부분은 접착력을 그대로 유지하기 때문에 아무런 문제될 게 없으며, 결국 면상발열체(110)은 접착테이프(120)에 의해 제1부직포(141)에 유동되지 않도록 부착되어 안정적인 배열상태를 유지하게 되는 것이다. Although the planar heating element 110 is attached to the adhesive tape 120, this is only a part, and the part where the planar heating element 110 is not attached does not have any problem because the adhesive force is maintained, and thus, the planar heating element ( 110 is attached so as not to flow to the first nonwoven fabric 141 by the adhesive tape 120 to maintain a stable arrangement.

다음 상기 접착테이프(120)의 타측면에 형성된 접착면 보호비닐지를 제거하고 목재패널(140)의 저면에 접착하게 된다. 이때 목재패널(140)의 저면에는 목재패널 조각들의 고정을 위한 제2부직포(142)가 형성된 상태여서, 결국 접착테이프(120)의 타측면은 제2부직포(142)에 접착되어지는 것이다.Next, the protective surface protective vinyl paper formed on the other side of the adhesive tape 120 is removed and adhered to the bottom surface of the wood panel 140. At this time, a second nonwoven fabric 142 is formed on the bottom of the wood panel 140 to fix the pieces of the wood panel, so that the other side of the adhesive tape 120 is bonded to the second nonwoven fabric 142.

이처럼 본 발명 자리(100)는 양면에 접착면이 형성된 접착테이프(120)를 사용할 수도 있으나, 양면에 접착면이 형성된 접착테이프(120)는 접착력이 현저히 떨어지므로 대개 취약한 단점을 갖는 것이어서 이를 보강하기 위해 도 8에 도시된 바와 같이 일측면만 접착면이 형성된 접착테이프(120)로 면상발열체(110)만 부착되도록 한다음 상기 접착테이프(120)의 타측면은 다른 제3부직포(143)에 접착제에 의해 튼튼하게 접착되도록 하고, 다시 목재패널(140)의 제2부직포(142)의 저면에 상기 제3부직포(143)가 접착제에 의해 튼튼하게 접착되도록 구성할 수도 있다.As described above, the seat 100 of the present invention may use the adhesive tape 120 having the adhesive surface formed on both sides, but the adhesive tape 120 having the adhesive surface formed on both surfaces thereof has a disadvantage that is usually weak because the adhesive strength is significantly reduced. In order to attach only the planar heating element 110 to the adhesive tape 120 on which only one side of the adhesive tape is formed, as shown in FIG. 8, the other side of the adhesive tape 120 is bonded to the other nonwoven fabric 143. The third nonwoven fabric 143 may be configured to be firmly adhered to the bottom surface of the second nonwoven fabric 142 of the wood panel 140 by the adhesive.

이처럼 면상발열체(110)의 내장이 끝난 목재패널(140)에는 저면에 바닥시트(150)를 덧댄 다음, 가장자리에는 테두리(160)를 빙 둘러 재봉질함으로써 본 발명 자리(100)가 완성되어진다.As described above, the bottom panel 150 is padded on the bottom surface of the wood panel 140 having the interior of the planar heating element 110, and then the edge 100 of the present invention is completed by sewing the rim 160 around the edge.

본 발명에 있어서 상기 접착테이프(120) 위에 전자파를 차폐할 수 있도록 하는 전자파 차폐판(170), 즉 알루미늄박판 또는 동박판을 형성할 수도 있으며, 상기 전자파 차폐판 위에 원적외선을 발산할 수 있는 원적외선 패널, 즉 황토패널 또는 맥반석패널 등을 더 형성할 수도 있다.In the present invention, an electromagnetic shielding plate 170, that is, an aluminum thin plate or a copper thin plate may be formed on the adhesive tape 120 to shield electromagnetic waves, and a far-infrared panel capable of emitting far infrared rays on the electromagnetic shielding plate. That is, it may be further formed ocher panel or elvan panel.

이처럼 본 발명은 면상발열체를 사용하여 발열이 가능한 자리를 소비자들에게 제공할 수 있도록 하되, 접착테이프에 의해 목재패널의 하부에 면상발열체를 간편하고 견고하게 부착할 수 있으며, 이로인해 면상발열체를 내장하는 자리의 제조가 매우 용이해지고 신속해지는 효과를 갖는 매우 유용한 발명인 것이다.As described above, the present invention allows consumers to provide a seat that can generate heat by using a planar heating element, and can easily and firmly attach the planar heating element to the lower part of the wood panel by an adhesive tape, thereby embedding the planar heating element. It is a very useful invention having the effect of making the preparation of the position very easy and rapid.

Claims (2)

저면에 제2부직포가 접착된 목재패널과, 테두리를 구비하는 바닥시트와, 상기 목재패널과 바닥시트 사이에 면상발열체가 내장되어지는 자리의 제조방법에 있어서, In the manufacturing method of the seat where the second panel non-woven fabric is bonded to the bottom, the bottom sheet having a border, and the planar heating element is embedded between the wood panel and the bottom sheet, 상기 면상발열체를 작업대 위에 배열하는 단계와, 상기 배열된 면상발열체위에 접착테이프를 부착하는 단계와, 상기 면상발열체가 부착된 접착테이프의 저면을 제1부직포의 표면에 접착하는 단계와, 상기 제1부직포가 접착된 접착테이프를 목재패널의 제2부직포의 저면에 접착하는 단계에 의해 제조되어짐을 특징으로 하는 면상발열체를 내장한 자리의 제조방법.Arranging the planar heating element on a work table, attaching an adhesive tape on the arranged planar heating element, adhering a bottom surface of the adhesive tape to which the planar heating element is attached to the surface of the first nonwoven fabric; A method of manufacturing a seat with a planar heating element, characterized in that it is manufactured by adhering an adhesive tape to which a nonwoven fabric is bonded to a bottom surface of a second nonwoven fabric of a wood panel. 제 1항에 있어서 상기 접착테이프 위에 전자파를 차폐할 수 있도록 하는 전자파 차폐판 또는 접착테이프를 보강하기 위한 제3부직포가 선택적으로 형성되도록 하는 단계를 더 포함함을 특징으로 하는 면상발열체를 내장한 자리의 제조방법.The seat of claim 1, further comprising a step of selectively forming an electromagnetic shielding plate or a third nonwoven fabric for reinforcing the adhesive tape to shield electromagnetic waves on the adhesive tape. Manufacturing method.
KR1020050087247A 2005-09-15 2005-09-15 Manufacturing method of seat with planar heating element Expired - Fee Related KR100758063B1 (en)

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KR200283267Y1 (en) 2002-04-09 2002-07-26 이건국 a plate heater type of carbon film
KR20030082100A (en) * 2002-04-16 2003-10-22 이동원 Heating substance

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200283267Y1 (en) 2002-04-09 2002-07-26 이건국 a plate heater type of carbon film
KR20030082100A (en) * 2002-04-16 2003-10-22 이동원 Heating substance

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