KR100582370B1 - Method for manufacturing gate electrode using damascene process - Google Patents
Method for manufacturing gate electrode using damascene process Download PDFInfo
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- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
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- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76801—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing
- H01L21/76829—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing characterised by the formation of thin functional dielectric layers, e.g. dielectric etch-stop, barrier, capping or liner layers
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Abstract
본 발명은 워드라인의 부식을 방지하도록 한 반도체 소자의 제조 방법에 관한 것으로, 이를 위한 본 발명은 반도체기판 상부에 연마방지막을 포함하는 제1워드라인을 형성하는 제1 단계, 상기 연마방지막 및 제1워드라인의 양측면에 접하는 측벽을 형성하는 제 2 단계, 상기 측벽 및 제1워드라인을 포함한 전면에 평탄화 대상 절연막을 형성하고 열처리하는 제 3 단계, 상기 연마방지막이 드러나도록 산화막용 슬러리를 이용한 연마공정으로 상기 절연막을 연마하는 제 4 단계, 상기 연마방지막과 제1워드라인을 제거하여 상기 측벽내부를 노출시키는 제 5 단계, 상기 노출된 측벽내부에 게이트절연막, 배리어메탈, 전도막을 형성하고 패터닝하여 제2워드라인을 형성하는 제 6 단계를 포함하여 이루어진다.The present invention relates to a method of manufacturing a semiconductor device to prevent the corrosion of the word line, the present invention for this is the first step of forming a first word line including an anti-polishing film on the semiconductor substrate, the anti-polishing film and the A second step of forming sidewalls in contact with both sides of one word line, a third step of forming an insulating film to be planarized on the entire surface including the sidewalls and the first wordline and heat treatment, and polishing using an oxide film slurry to expose the anti-polishing film A fourth step of polishing the insulating film by a process, a fifth step of removing the anti-polishing film and the first word line to expose the inside of the sidewall, and forming and patterning a gate insulating film, a barrier metal, and a conductive film inside the exposed sidewall. And a sixth step of forming the second word line.
다마신 공정, 워드라인, 산화막슬러리, 화학적기계적연마Damascene process, word line, oxide slurry, chemical mechanical polishing
Description
도 1a 내지 도 1d는 종래기술에 따른 반도체 소자의 제조 방법을 나타낸 도면,1A to 1D illustrate a method of manufacturing a semiconductor device according to the prior art;
도 2a 내지 도 2d는 본 발명의 실시예에 따른 반도체 소자의 제조 방법을 나타낸 도면. 2A to 2D illustrate a method of manufacturing a semiconductor device in accordance with an embodiment of the present invention.
*도면의 주요부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *
21 : 반도체 기판 22 : 패드산화막21
23 : 폴리실리콘 24 : 제1질화막23
24 : 측벽 26 : 평탄화대상절연막24
27 : 게이트산화막 28 : 배리어메탈27: gate oxide film 28: barrier metal
29 : 전도막 30 : 제3질화막29: conductive film 30: third nitride film
본 발명은 반도체 소자의 제조 방법에 관한 것으로, 특히 다마신( Damascene) 공정을 이용하여 균일한 두께의 게이트전극을 형성하도록 한 반도체 소자의 제조 방법에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a semiconductor device, and more particularly, to a method for manufacturing a semiconductor device in which a gate electrode having a uniform thickness is formed using a damascene process.
이하 종래기술에 따른 반도체 소자의 제조 방법에 대해 첨부도면을 참조하여 설명하기로 한다.Hereinafter, a method of manufacturing a semiconductor device according to the prior art will be described with reference to the accompanying drawings.
도 1a 내지 도 1d는 종래기술에 따른 반도체 소자의 제조 방법을 나타낸 도면으로서, 듀얼다마신 공정을 이용한 게이트전극의 형성을 나타낸다.1A to 1D illustrate a method of manufacturing a semiconductor device according to the prior art, which illustrates the formation of a gate electrode using a dual damascene process.
도 1a에 도시된 바와 같이, 반도체 기판(11) 상부에 패드산화막(12)과 폴리실리콘을 증착한 다음, 상기 폴리실리콘 상에 감광막을 도포하고 노광 및 현상 공정으로 패터닝한다. 이어 상기 패터닝된 감광막을 마스크로 이용하여 상기 폴리실리콘을 선택적으로 제거하여 다수개의 워드라인(13a,13b,13c,13d)을 형성한다.As shown in FIG. 1A, a
이어 상기 워드라인(13a,13b,13c,13d)들 상부에 측벽형성용 질화막을 증착하고 전면식각하여 질화막측벽(14)을 형성한 후, 상기 질화막측벽(14) 및 워드라인 (13a,13b,13c,13d)을 포함한 전면에 평탄화용 산화막(15)을 증착하고 열처리한다.Subsequently, a nitride layer for forming a sidewall is deposited on the
도 1b에 도시된 바와 같이, 알칼리계열(Alkali)의 안정제가 첨가된 산화막연마용 슬러리를 이용하여 워드라인(13a,13b,13c,13d)이 드러날때까지 상기 평탄화용 산화막(15)을 연마한다.As shown in FIG. 1B, the
상기 워드라인(13a,13b,13c,13d)이 드러날때까지 산화막(15) 연마 공정을 진행하면 셀중심부 지역의 워드라인(13b,13c)이 다량 손실되므로써(16) 불균일한 두 께의 워드라인이 형성된다. When the
도 1c 에 도시된 바와 같이, 다마신(Damascene)공정을 이용하여 게이트전극을 형성하기 위해 워드라인(13a,13b,13c,13d)인 폴리실리콘과 패드산화막(12)을 제거하고, 도 1d에 도시된 바와 같이, 게이트산화막(17), 배리어메탈(18)을 증착한다. 이어 상기 배리어메탈(18) 상부에 게이트전극용 전도막으로서 텅스텐을 증착한 다음, 리세스(Recess)하면 다수개의 게이트전극(19)이 형성된다.As shown in FIG. 1C, the polysilicon and the
이 때 셀중심부 지역의 게이트전극(19)의 두께는 셀모서리 지역의 게이트전극(19)에 비해 크게 낮아진다.At this time, the thickness of the
이어 상기 게이트전극(19) 상부에 마스크질화막(20)을 형성한다.Subsequently, a
이와 같이 종래기술에 따른 반도체 소자의 제조 방법은 게이트전극의 전기적 특성이 불균일하게 되어 소자의 효율을 저하시킨다.As described above, in the method of manufacturing a semiconductor device according to the related art, the electrical characteristics of the gate electrode become nonuniform, thereby reducing the efficiency of the device.
본 발명은 상기의 문제점을 해결하기 위해 안출한 것으로서, 평탄화용 절연막으로서 산화막에 비해 연마속도가 6 배 이상 느린 질화막을 이용하므로써 워드라인의 패터닝특성을 향상시키는데 적합한 반도체 소자의 제조 방법을 제공하는데 그 목적이 있다.
The present invention has been made to solve the above problems, and provides a method of manufacturing a semiconductor device suitable for improving the patterning characteristics of the word line by using a nitride film having a polishing rate 6 times slower than that of an oxide film as a planarization insulating film. There is a purpose.
상기의 목적을 달성하기 위한 본 발명의 반도체 소자의 제조 방법은 반도체 기판 상부에 연마방지막을 포함하는 제1워드라인을 형성하는 제1 단계, 상기 연마방지막 및 제1워드라인의 양측면에 접하는 측벽을 형성하는 제 2 단계, 상기 측벽 및 제1워드라인을 포함한 전면에 평탄화 대상 절연막을 형성하고 열처리하는 제 3 단계, 상기 연마방지막이 드러나도록 산화막용 슬러리를 이용한 연마공정으로 상기 절연막을 연마하는 제 4 단계, 상기 연마방지막과 제1워드라인을 제거하여 상기 측벽내부를 노출시키는 제 5 단계, 상기 노출된 측벽내부에 게이트절연막, 배리어메탈, 전도막을 형성하고 패터닝하여 제2워드라인을 형성하는 제 6 단계를 포함하여 이루어짐을 특징으로 한다.The semiconductor device manufacturing method of the present invention for achieving the above object is a first step of forming a first word line including an anti-polishing film on the semiconductor substrate, sidewalls in contact with both sides of the anti-polishing film and the first word line A second step of forming, a third step of forming a planarization insulating film on the entire surface including the sidewalls and the first word line, and a heat treatment; and a fourth step of polishing the insulating film by a polishing process using an oxide film slurry to expose the anti-polishing film. A fifth step of removing the polishing layer and the first word line to expose the inside of the sidewall; and a sixth step of forming and patterning a gate insulating film, a barrier metal, and a conductive film inside the exposed sidewall. Characterized by comprising a step.
이하, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 본 발명의 기술적 사상을 용이하게 실시할 수 있을 정도로 상세히 설명하기 위하여, 본 발명의 가장 바람직한 실시예를 첨부 도면을 참조하여 설명하기로 한다.Hereinafter, the most preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art may easily implement the technical idea of the present invention. .
도 2a 내지 도 2d 는 본 발명의 실시예에 따른 반도체 소자의 제조 방법을 나타낸 도면으로서, 다마신공정(Damascene Process)을 이용하여 게이트전극을 형성하는 방법을 나타낸다.2A to 2D illustrate a method of manufacturing a semiconductor device in accordance with an embodiment of the present invention, which illustrates a method of forming a gate electrode using a damascene process.
도 2a 에 도시된 바와 같이, 반도체 기판(21) 상부에 저압(Low Pressure; LP) 또는 플라즈마인핸스드(Plasma Enhanced; PE) 방법을 이용하여 400∼1300℃에서 40∼100Å 두께의 패드산화막(22)을 증착한다. 이어 상기 패드산화막(22) 상에 도핑실리콘, 비정질실리콘 또는 폴리실리콘(23)을 400∼1200℃ 온도에서 500∼3000Å 두께로 증착한다.As shown in FIG. 2A, a
이어 난반사(anti-reflective) 방지 및 연마정지막(Polishing stop layer)으 로서 제1질화막(24)을 저압 또는 플라즈마인핸스드 방법을 이용하여 400∼1300℃에서 200∼800Å 두께로 증착한다.Subsequently, as an anti-reflective prevention and polishing stop layer, the
이어 상기 제1질화막(24) 상부에 감광막을 도포하고 노광 및 현상 공정으로 패터닝한 후, 상기 패터닝된 감광막을 마스크로 이용하여 상기 제1질화막(24), 폴리실리콘(23) 그리고 패드산화막(22)을 식각하므로써 워드라인영역을 형성한다.Subsequently, after the photoresist is coated on the
이어 상기 제1질화막(24) 및 폴리실리콘(23)을 포함한 전면에 측벽형성용 절연막으로서 제2질화막을 증착한다. 이어 상기 제2질화막을 전면식각하여 상기 제1질화막(24)을 포함한 폴리실리콘(23) 및 패드산화막(22)의 양측면에 접하는 측벽(25)을 형성한다.Subsequently, a second nitride film is deposited on the entire surface including the
이어 상기 측벽(25)을 포함한 전면에 워드라인 평탄화용절연막(26)으로서 BPSG(Boro Phospho Silicate Glass), PSG(Phospho Silicate Glass), FSG(Fluoro Silicate Glass), PETEOS(Plasma Enhanced Tetra ethyl Ortho Silicate), PESiH4(Plasma Enhanced SiH4), HDP USG(High Density Plasma Undoped Silicate Glass), HDP PSG 또는 APL(Advanced Planarization Layer) 산화막을 3000∼10000Å 께로 증착하고 선택적으로 300∼ 1000℃ 로 열처리한다.Subsequently, the word line
도 2b에 도시된 바와 같이, 50∼500㎚ 크기의 실리카(Silica)계 산화막슬러리(Oxide Slurry)를 수소이온지수(pH) 8∼11 로 유지하면서 상기 제1질화막(24) 상부까지 화학적기계적연마(Chemical Mechanical Polishing;CMP) 공정을 진행한다.As shown in FIG. 2B, chemical mechanical polishing of silica-based oxide slurry of 50-500 nm size to the upper portion of the
이 때 상기 제1질화막(24)의 표면이 드러나게 되고, 상기 제1질화막(24)이 연마정지막으로 이용되기 때문에 제1질화막(24) 하부의 폴리실리콘(23)의 손실이 발생되지 않는다. 이를 이용하면 웨이퍼의 중심부와 모서리부분에서 균일한 두께의 워드라인을 형성할 수 있고, 워드라인물질의 부식 또는 침식을 방지하는 효과가 크다.At this time, the surface of the
도 2c에 도시된 바와 같이, 인산을 이용하여 상기 제1질화막(24)을 제거하고 상기 폴리실리콘(23)및 패드산화막(22)을 습식식각하여 완전히 제거하므로써, 상기 측벽(25) 내부에 공간이 형성되고 반도체 기판(21)의 표면이 노출된다.As shown in FIG. 2C, the
도 2d에 도시된 바와 같이, 상기 노출된 반도체기판(21) 상부를 포함한 전면에 게이트산화막(Gate Oxide)(27)으로서 열산화막(Thermal Oxide), 고온산화막 (High Temperature Oxide ;HTO) 또는 금속산화막인 Al2O3, Ta2O5 를 40∼100Å 두께로 형성한다.As shown in FIG. 2D, a thermal oxide film, a high temperature oxide film (HTO), or a metal oxide film is formed as a
그리고 상기 게이트산화막(27) 상부에 배리어메탈(Barrier Metal)(28)로서 Ti, TiN, TiAlN, TaN, TiSiN, WN 또는 TiSi2 를 스퍼터링(Sputtering) 또는 화학적기상증착(Chemical Vapor Deposition;CVD) 방법으로 50∼800Å 두께로 증착한다. 이어 상기 배리어메탈(28)을 질소가스(N2) 분위기에서 400∼800℃ 온도로 열처리한다.And sputtering or chemical vapor deposition (CVD) of Ti, TiN, TiAlN, TaN, TiSiN, WN, or TiSi 2 as a
이어 게이트전극용 전도막(29)으로서 텅스텐(W), 구리(Cu)등을 스퍼터링 또는 CVD 방법을 이용하여 300∼1000℃ 에서 2000∼5000Å 두께로 증착한 다음, 상기 게이트전극용 전도막(29)을 1500∼2000Å 타겟으로 리세스에치백(Recess Etchback)한다.Subsequently, tungsten (W), copper (Cu), or the like is deposited as a gate electrode
이어 상기 전도막(29)을 포함한 전면에 저압 또는 플라즈마인핸스드 방법으로 400∼1300℃ 온도에서 200∼800Å 두께의 제3질화막(30)을 증착한다.Subsequently, a
이어 50∼500㎚ 크기의 실리카계 산화막슬러리를 수소이온지수(pH) 8∼11로 유지하면서 워드라인영역들 사이에 매립되었던 워드라인 평탄화용 절연막(26)이 드러날때까지 화학적기계적연마 공정을 진행하여 제3질화막(30)을 연마하므로써 상기 전도막(29) 상에 마스크질화막(31)을 포함하는 다마신 게이트전극을 형성한다.Subsequently, a chemical mechanical polishing process is performed while maintaining a 50-500 nm silica oxide slurry at a hydrogen ion index (pH) of 8 to 11 until the
도면에 도시되지 않았지만, 본 발명은 다마신 또는 듀얼다마신공정을 이용하여 비트라인 형성시에도 동일하게 적용가능하다.Although not shown in the drawings, the present invention is equally applicable to bit line formation using a damascene or dual damascene process.
본 발명의 기술 사상은 상기 바람직한 실시예에 따라 구체적으로 기술되었으나, 상기한 실시예는 그 설명을 위한 것이며 그 제한을 위한 것이 아님을 주의하여야 한다. 또한, 본 발명의 기술 분야의 통상의 전문가라면 본 발명의 기술 사상의 범위 내에서 다양한 실시예가 가능함을 이해할 수 있을 것이다.Although the technical idea of the present invention has been described in detail according to the above preferred embodiment, it should be noted that the above-described embodiment is for the purpose of description and not of limitation. In addition, those skilled in the art will understand that various embodiments are possible within the scope of the technical idea of the present invention.
상술한 본 발명의 반도체 소자의 제조 방법은 산화막에 비해 연마속도가 6배 이상 느린 질화막을 연마정지막으로 이용하므로써 게이트전극의 부식현상을 90%이상 향상시킬 수 있으며, 또한 웨이퍼내 연마균일도를 향상시킬 수 있고 게이트전극물질의 손실이 발생하지 않으므로 게이트전극 형성후 안정되고 균일한 소자 특성을 얻을 수 있다.In the method of manufacturing a semiconductor device of the present invention described above, by using a nitride film having a polishing rate that is six times or more slower than an oxide film as the polishing stop film, corrosion of the gate electrode can be improved by 90% or more, and the polishing uniformity in the wafer can be improved. Since no loss of gate electrode material occurs, stable and uniform device characteristics can be obtained after the formation of the gate electrode.
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US5856225A (en) * | 1997-11-24 | 1999-01-05 | Chartered Semiconductor Manufacturing Ltd | Creation of a self-aligned, ion implanted channel region, after source and drain formation |
JPH11121745A (en) * | 1997-10-20 | 1999-04-30 | Nec Corp | Method for manufacturing semiconductor device |
US5960270A (en) * | 1997-08-11 | 1999-09-28 | Motorola, Inc. | Method for forming an MOS transistor having a metallic gate electrode that is formed after the formation of self-aligned source and drain regions |
KR20010032448A (en) * | 1998-09-28 | 2001-04-25 | 롤페스 요하네스 게라투스 알베르투스 | Method of manufacturing a semiconductor device with a field effect transistor |
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US5960270A (en) * | 1997-08-11 | 1999-09-28 | Motorola, Inc. | Method for forming an MOS transistor having a metallic gate electrode that is formed after the formation of self-aligned source and drain regions |
JPH11121745A (en) * | 1997-10-20 | 1999-04-30 | Nec Corp | Method for manufacturing semiconductor device |
US5856225A (en) * | 1997-11-24 | 1999-01-05 | Chartered Semiconductor Manufacturing Ltd | Creation of a self-aligned, ion implanted channel region, after source and drain formation |
KR20010032448A (en) * | 1998-09-28 | 2001-04-25 | 롤페스 요하네스 게라투스 알베르투스 | Method of manufacturing a semiconductor device with a field effect transistor |
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