KR100531677B1 - Preparing method of biodegradable resin composition and biodegradable resin composition produced by this method - Google Patents
Preparing method of biodegradable resin composition and biodegradable resin composition produced by this method Download PDFInfo
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- KR100531677B1 KR100531677B1 KR10-2003-0089103A KR20030089103A KR100531677B1 KR 100531677 B1 KR100531677 B1 KR 100531677B1 KR 20030089103 A KR20030089103 A KR 20030089103A KR 100531677 B1 KR100531677 B1 KR 100531677B1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0001—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor characterised by the choice of material
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/003—Additives being defined by their diameter
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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Abstract
폴리유산계중합체에 폴리카보네이트를 혼합하고 미세 콜로이달 실리카를 첨가한 생분해성 수지 조성물의 제조방법에 관한 것으로 플라스틱 케이스의 사용폐기시 생분해성 재질의 폴리유산으로 인해 잘 분해되어 환경오염을 방지하며 폴리카보네이트로 내충격성을 향상시키고 미세 콜로이달 실리카를 포함하여 표면에 광택성과 내마모성을 향상시킨다. 라이프싸이클이 짧은 핸드폰 케이스나 고급 플라스틱제품 등에 사출성형품으로 이용된다.The present invention relates to a method for producing a biodegradable resin composition in which a polycarbonate is mixed with a polylactic acid-based polymer and fine colloidal silica is added. Thus, when the plastic case is disposed of, the biodegradable polylactic acid is decomposed well to prevent environmental pollution. Carbonates improve impact resistance and include fine colloidal silica to improve gloss and wear resistance on surfaces. It is used as injection molding for cell phone cases or high-quality plastic products with short life cycles.
Description
정보화시대에 접어들면서 전화기의 편리함과 과학기술의 발달로 보다 편리하고 빠른 커뮤니케이션을 위해 핸드폰의 활용이 개개인의 일상생활화가 된 것이 현실이다. 이에 따라 신제품이 속속히 출시되고 있으며 그 기능성도 급속히 개발되어 왔다. 이러한 빠르고 짧은 라이프싸이클은 사용완료분의 폐기물을 증가시키고 있으며 사회의 폐단으로 남아 있다.Entering the information age, the reality of the convenience of the telephone and the development of science and technology, the use of the mobile phone has become a daily life of individuals for more convenient and faster communication. As a result, new products are being released all the time and their functionality has been rapidly developed. These fast and short life cycles increase the amount of waste used and remain a social end.
그런데, 휴대폰은 내충격성과 미려한 외관을 가질수 있는 기본특성이 요구되지만 생분해성이면서 내충격성을 향상시킨 방법으로는 헬맷용도로 폴리유산에 지방족 폴리에스테르 또는 폴리에스테르카보네이트를 첨가한 경우(일본특허공개 2000 - 109663)가 있으나, 내마모성과 광택성이 떨어져 휴대폰과 고급이미지의 전자제품에 적용하기에는 문제가 있었다. By the way, the mobile phone is required to have the basic characteristics that can have impact resistance and beautiful appearance, but biodegradable and improved impact resistance when aliphatic polyester or polyester carbonate is added to the polylactic acid for helmet use (Japanese Patent Laid-Open No. 2000- 109663), but its wear resistance and gloss were inferior in application to mobile phones and high-end image electronic products.
본 발명은 상기의 문제점을 해결하기 위하여 폴리유산에 폴리카보네이트와 미세실리카를 함유한 수지를 사용하여 핸드폰용 플라스틱케이스와 밧데리 케이스 등에 사용되는 생분해성 수지 조성물 및 그 제조방법을 제공하는 것이다. The present invention is to provide a biodegradable resin composition for use in plastic case, battery case, and the like for a cell phone using a resin containing polycarbonate and microsilica in polylactic acid to solve the above problems and a method of manufacturing the same.
본 발명은 생분해성 수지 조성물 및 그 제조방법에 관한 것으로, 핸드폰케이스의 사용폐기시의 환경오염문제를 해결하기 위한 폴리유산계중합체 100중량부에 대해 내충격성을 향상하기 위한 폴리카보네이트 10~50중량부를 혼합하고 핸드폰 표면의 광택성과 내마모성을 향상하기 위해 평균입경 20~100nm의 콜로이달 실리카를 200~20000ppm 첨가한 생분해성 수지 조성물을 제조한다. 나아가 이를 이용하여 핸드폰 케이스 등에 사용되는 사출성형품을 제조하고자 함에 그 특징이 있는 것이다.The present invention relates to a biodegradable resin composition and a method of manufacturing the same, 10 to 50 weight of polycarbonate for improving the impact resistance against 100 parts by weight of polylactic acid-based polymer to solve the environmental pollution problem when using the mobile phone case In order to mix the parts and to improve the glossiness and abrasion resistance of the mobile phone surface, a biodegradable resin composition containing 200 to 20000 ppm of colloidal silica having an average particle diameter of 20 to 100 nm is prepared. Furthermore, there is a characteristic in that it is intended to manufacture injection molded articles used in cell phone cases.
폴리유산계 중합체는 폴리 L-유산과 폴리 D-유산과의 블렌드(blend)물로 되고,그 폴리 L-유산 및/ 또는 폴리 D-유산의 카르복실기 말단의 적어도 일부가 봉쇄되고 있는 것을 특징으로 한 분자량 10,000이상의 폴리 유산 수지 조성물이다.The polylactic acid polymer is a blend of poly L-lactic acid and poly D-lactic acid, and at least a part of the carboxyl end of the poly L-lactic acid and / or poly D-lactic acid is blocked. 10,000 or more polylactic acid resin composition.
폴리카보네이트는 폴리유산중합체 100중량부에 대해서 10중량부에서 50중량부로 혼합하는 것이 필요한데, 바람직하기로는 15~30중량부가 좋으며 그 함량이 10중량부 미만이면 내충격성이 급격히 떨어지고, 50중량부를 초과하면 생분해성이 급격히 떨어지는 문제점이 있다.The polycarbonate needs to be mixed in an amount of 10 to 50 parts by weight based on 100 parts by weight of a polylactic acid polymer, preferably 15 to 30 parts by weight, and when the content is less than 10 parts by weight, the impact resistance drops sharply and exceeds 50 parts by weight. There is a problem that the biodegradability falls sharply.
콜로이달 실리카(Colloidal silica)는 수용액상에서 존재하며 평균입경이 20~100nm인 범위를 갖고 있으며 20nm보다 작으면 조대응집이 일어나 분산성을 저해한다. 첨가량은 200~20000ppm을 첨가할 수 있는데 200ppm미만은 광택성을 급격히 저하시키며, 20000ppm이상일 경우에는 내마모성과 광택성 모두 급격히 떨어진다. Colloidal silica is present in aqueous solution and has an average particle diameter in the range of 20 to 100 nm. If it is smaller than 20 nm, coagulation occurs to inhibit dispersibility. The addition amount can be added to 200 ~ 20000ppm, but less than 200ppm sharply decreases the glossiness, when more than 20000ppm both wear resistance and glossiness drops sharply.
본 발명의 생분해성 수지 조성물에 의한 사출성형품 제조방법은 혼합물을 사출성형기의 호퍼안에 투입하고 통상 온도범위 100~200℃ 에서 용융시키고 성형하여도 가능하나, 200℃ 보다 높거나, 체류시간을 2분 이상 하였을 경우에는 성형성이 급격히 떨어진다. 또 40℃ 보다 낮으면 성형시의 작업효율이 떨어진다. 1차로 압출기로 브렌딩 및 펠렛트화하여 사출성형기에서 성형하면 분산성과 균일성이 더 좋아진다.In the method for producing an injection molded article using the biodegradable resin composition of the present invention, the mixture may be introduced into a hopper of an injection molding machine, and may be melted and molded at a temperature range of 100 to 200 ° C., but is higher than 200 ° C. or a residence time of 2 minutes. In the case of an abnormality, moldability falls rapidly. If the temperature is lower than 40 ° C, the work efficiency during molding is lowered. Firstly, blending and pelletizing with an extruder and molding in an injection molding machine results in better dispersibility and uniformity.
본 구성 외에 부차적 첨가제를 가하거나 여러 가지 개질을 하는 것도 가능하다. 예로써는 산화방지제, 글래스 화이버(Glass fiber), 안료, 착색제, 정전기방지제, 이형제, 가소제, 항균제, 핵형성제 등의 유사한 물질을 들 수 있다In addition to this configuration, it is also possible to add additional additives or make various modifications. Examples include similar materials such as antioxidants, glass fibers, pigments, colorants, antistatic agents, mold release agents, plasticizers, antibacterial agents, nucleating agents and the like.
또 가공성을 향상 하기 위해 지방족카르복실산과 방향족카르복실산을 포함한 지방족폴리에스테르 또는 지방-방향족폴리에스테르를 첨가할 수 있다. In order to improve processability, an aliphatic polyester or an aliphatic polyester containing an aliphatic carboxylic acid and an aromatic carboxylic acid may be added.
본 발명은 외관이 미려하고 내마모성을 지니므로 전기 전자제품의 몸체에 적용 될수 있고 특히 휴대폰에 적용된다. The present invention is beautiful in appearance and wear-resistant, so it can be applied to the body of the electrical and electronic products, in particular to a mobile phone.
다음의 실시예 및 비교예는 본 발명을 좀더 상세히 설명하는 것이지만, 본 발명의 범주를 한정하는 것이 아니다. 먼저 본 발명의 설명을 위해 필요한 측정 및 평가 방법은 아래와 같은 조건에서 행하였다.The following examples and comparative examples further illustrate the invention but do not limit the scope of the invention. First, the measurement and evaluation methods necessary for the explanation of the present invention were performed under the following conditions.
(1) 내마모성 : (1) Wear resistance:
시료 폭 13mm,길이 150mm를 마찰측정기(HEIDON)에 고정시켜 놓고, 300mm/분 속도로 200회를 실시하여 나이프(Knife) 표면에 부착된 파우더(powder)의 양을 기준으로 하여, A specimen width of 13 mm and a length of 150 mm are fixed to a friction measuring machine (HEIDON), and 200 times are performed at a speed of 300 mm / min based on the amount of powder attached to the surface of the knife.
전혀 파우더(Powder)가 발생되지 않음: 0, 약간발생; △ , 다량발생: ×로 표현하였다.No powder at all: 0, slight; △, a large amount of occurrence: expressed as ×.
(2) 광택성(ASTM D 523)(2) Glossiness (ASTM D 523)
빛의 제품의 표면에 대한 반사율을 측정하는 방법으로, 반사율 측정값의 A method of measuring the reflectance of the surface of a product of light,
100이상을: 0, 100~80: △, 80이하를 ×로 표현하였다. 100 or more: 0, 100-80: (triangle | delta) and 80 or less were represented by x.
(3) 분해도 (KS M-3100-1) (3) Exploded View (KS M-3100-1)
입자 크기가 20㎛ 이하인 TLC 등급의 셀룰로오스를 표준시료로 하여 동일조건에서 시험물질을 퇴비화하여 45일간 방출되는 이산화탄소의 누적량(아래 계산식 이용)으로부터 시험물질의 생분해도를 계산하여 표준시료의 분해도를 100으로 할 때 이에 대비된 시험물질의 생분해도를 %로 산출하여 Compute the test material under the same conditions using TLC grade cellulose with a particle size of 20 µm or less as the standard sample, and calculate the biodegradability of the test material from the cumulative amount of carbon dioxide released for 45 days (using the formula below). When calculating the biodegradability of the test substance in contrast to
90%이상:1, 51%~89%:2, 50%이하:3 으로 표현하였다. More than 90%: 1, 51% ~ 89%: 2, 50% or less: 3.
Dt = [ (CO2)T - (CO2)B / ThCO2 ] ×100Dt = [(CO2) T- (CO2) B / ThCO2] × 100
(CO2)T : 시험 물질이 담긴 용기에서 발생한 이산화탄소 누적량(CO2) T : Accumulated amount of carbon dioxide from the container containing the test substance
(CO2)B : 퇴비 물질이 담긴 용기에서 발생한 이산화탄소 누적량(CO2) B : Accumulated amount of carbon dioxide from containers containing compost
ThCO2 : 이론적 이산화탄소 발생량 계산 ThCO2: Calculation of Theoretical Carbon Dioxide
ThCO2 = MTOT ×CTOT ×(44/12)ThCO2 = M TOT × C TOT × (44/12)
MTOT : 분석 시작 단계에서 첨가된 시험물질 중 총 건조 고형분의 량(g)M TOT : Total dry solids (g) of test substance added at the beginning of the analysis
CTOT : 시험물질의 총 건조 고형분에 포함된 유기탄소의 비율(g/g)C TOT : percentage of organic carbon in the total dry solids of the test substance (g / g)
44,12 : 이산화탄소의 분자량과 탄소의 원자량 44,12: molecular weight of carbon dioxide and atomic weight of carbon
(실시예 1)(Example 1)
폴리유산으로는 카길 다우(Cargill dow)사의 PLA수지 100중량부에 대해, 폴리카보네이트10wt%, 평균입경이 50nm인 미세실리카를 500ppm을 혼합한 후 압출기를 이용하여 펠렛상태로 제조하였다. 얻어진 펠렛을 충분히 제습건조하여 사출틀에 80℃ 로 1분간 폭 2cm 0.5cm, 길이 10cm의 사출시편을 제작하였다. 제작된 시내마모성, 분해도를 측정하였으며, 그 결과를 표1에 나타내었다.As polylactic acid, 500 ppm of microsilica having 10 wt% of polycarbonate and 50 nm of average particle diameter was mixed with 100 parts by weight of PLA resin of Cargill dow Co., Ltd., and prepared in pellet form using an extruder. The obtained pellet was sufficiently dehumidified and dried in an injection mold to prepare an injection specimen having a width of 2 cm 0.5 cm and a length of 10 cm at 80 ° C. for 1 minute. The fabricated wear resistance and the degree of decomposition were measured, and the results are shown in Table 1.
(실시예 2)(Example 2)
폴리카보네이트30wt%를 사용한 것 이외에는 실시예 1과 동일한 방법으로 사출시편을 제조하였고, 내마모성, 분해도를 측정하였으며, 그 결과를 표1에 나타내었다.Except for using the polycarbonate 30wt% injection molded specimens were prepared in the same manner as in Example 1, the wear resistance, the degree of decomposition was measured, the results are shown in Table 1.
(실시예 3) (Example 3)
폴리카보네이트50wt%를 사용한 것 이외에는 실시예 1과 동일한 방법으로 사출시편을 제조하였고, 내마모성, 분해도를 측정하였으며, 그 결과를 표1에 나타내었다.Except for using the polycarbonate 50wt% injection molded specimens were prepared in the same manner as in Example 1, and the wear resistance, the degree of decomposition was measured, and the results are shown in Table 1.
(실시예 4) (Example 4)
폴리카보네이트20wt%를 사용한 것과 평균입경이 50nm인 미세실리카를 200ppm를 사용한 것 이외에는 실시예 1과 동일한 방법으로 사출시편을 제조하였고, 내마모성, 광택성을 측정하였으며, 그 결과를 표2에 나타내었다.Extrusion specimens were prepared in the same manner as in Example 1, except that 20 wt% of polycarbonate and 200 ppm of fine silica having an average particle diameter of 50 nm were prepared, and wear resistance and gloss were measured, and the results are shown in Table 2.
(실시예 5) (Example 5)
평균입경이 50nm인 미세실리카를 1000ppm를 사용한 것 이외에는 실시예 4와 동일한 방법으로 사출시편을 제조하였고, 내마모성, 광택성을 측정하였으며, 그 결과를 표2에 나타내었다.Extrusion specimens were prepared in the same manner as in Example 4 except that 1000 ppm of microsilica having an average particle diameter of 50 nm was measured, and abrasion resistance and glossiness were measured, and the results are shown in Table 2.
(실시예 6) (Example 6)
평균입경이 50nm인 미세실리카를 5000ppm를 사용한 것 이외에는 실시예 4와 동일한 방법으로 사출시편을 제조하였고, 내마모성, 광택성을 측정하였으며, 그 결과를 표2에 나타내었다. Extrusion specimens were prepared in the same manner as in Example 4, except that 5000 ppm of microsilica having an average particle diameter of 50 nm was measured, and abrasion resistance and gloss were measured, and the results are shown in Table 2.
(실시예 7) (Example 7)
평균입경이 50nm인 미세실리카를 20000ppm를 사용한 것 이외에는 실시예 4와 동일한 방법으로 사출시편을 제조하였고, 내마모성, 광택성을 측정하였으며, 그 결과를 표2에 나타내었다 Extrusion specimens were prepared in the same manner as in Example 4, except that 20000 ppm of fine silica having an average particle diameter of 50 nm was measured, and wear resistance and gloss were measured. The results are shown in Table 2.
(실시예 8) (Example 8)
성형온도를 60℃ 로 1분간 성형한것 이외에는 실시예 1과 동일한 방법으로 성형성을 측정하였으며, 그 결과를 표3에 나타내었다 The moldability was measured in the same manner as in Example 1 except that the molding temperature was molded at 60 ° C. for 1 minute, and the results are shown in Table 3.
(실시예 9) (Example 9)
성형온도를 120℃ 로 1분간 성형한것 이외에는 실시예 1과 동일한 방법으로, 성형성을 측정하였으며, 그 결과를 표3에 나타내었다 The moldability was measured in the same manner as in Example 1 except that the molding temperature was formed at 120 ° C. for 1 minute, and the results are shown in Table 3.
(비교예 1)(Comparative Example 1)
폴리유산으로는 카길 다우(Cargill dow)사의 PLA수지 단독에 평균입경이 50nm인 미세실리카를 500ppm을 혼합한 후 압출기를 이용하여 펠렛상태로 제조하였다. 얻어진 펠렛을 충분히 제습건조하여 사출틀에 80~100℃ 온도로 폭 2cm 0.5cm, 길이 10cm의 사출시편을 제작하였다. 제작된 시편을 내마모성,분해도를 측정하였으며, 그 결과를 표1에 나타내었다.As polylactic acid, 500 ppm of fine silica having an average particle diameter of 50 nm was mixed with the PLA resin of Cargill dow Co., Ltd., and then pelletized using an extruder. The obtained pellets were sufficiently dehumidified and dried in an injection mold to produce injection specimens having a width of 2 cm and 0.5 cm and a length of 10 cm at a temperature of 80 to 100 ° C. The prepared specimens were measured for wear resistance and degradability, and the results are shown in Table 1.
(비교예 2)(Comparative Example 2)
PBS(Poly Butylene Succinate)계 지방족폴리에스테르 단독을 사용한 것 이외에는 비교예 1과 동일한 방법으로 사출시편을 제조하였고, 내마모성,분해도를 측정하였으며, 그 결과를 표1에 나타내었다Except for using PBS (Poly Butylene Succinate) -based aliphatic polyester alone, an injection specimen was prepared in the same manner as in Comparative Example 1, and the wear resistance and degradability were measured, and the results are shown in Table 1.
(비교예 3)(Comparative Example 3)
평균입경이 2.0um인 젤 타입의 (Gel Type) 실리카를 5000ppm을 사용한 것 이외에는 실시예 4와 동일한 방법으로 사출시편을 제조하였고, 내마모성, 광택성을 측정하였으며, 그 결과를 표2에 나타내었다Extrusion specimens were prepared in the same manner as in Example 4 except that the gel-type silica having an average particle diameter of 2.0 μm was used at 5000 ppm. The abrasion resistance and gloss were measured, and the results are shown in Table 2.
(비교예 4)(Comparative Example 4)
평균입경이 0.6um인 탄산칼슘을 5000ppm을 사용한 것 이외에는 실시예 4와 동일한 방법으로 사출시편을 제조하였고, 내마모성, 광택성을 측정하였으며, 그 결과를 표2에 나타내었다Extrusion specimens were prepared in the same manner as in Example 4, except that 5000 ppm of calcium carbonate having an average particle diameter of 0.6 μm was measured. The abrasion resistance and gloss were measured, and the results are shown in Table 2.
(비교예 5) (Comparative Example 5)
성형온도를 200℃ 로 1분간 성형한 것 이외에는 실시예 1과 동일한 방법으로, 성형성을 측정하였으며, 그 결과를 표3에 나타내었다The moldability was measured in the same manner as in Example 1 except that the molding temperature was formed at 200 ° C. for 1 minute, and the results are shown in Table 3.
표-1)Table-1
표-2)Table-2
표-3)Table-3
상기와 같은 본 발명은 라이프싸이클이 짧은 핸드폰케이스나 고급 플라스틱제품 등에 생분해성 재질의 사출성형품 등으로 적용되어 사용폐기시에 분해 되지 않아 환경오염이 되는 것을 방지할 수 있다. 또한 내충격성을 가지며 표면에 내마모성과 광택성을 부여할 수 있다.The present invention as described above is applied to injection molded articles of biodegradable materials, such as a mobile phone case or a high-quality plastic products short life cycle can be prevented from being decomposed during use and environmental pollution. It also has impact resistance and can impart wear resistance and gloss to the surface.
Claims (6)
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| KR101801703B1 (en) | 2011-11-18 | 2017-11-28 | 에스케이케미칼주식회사 | Blend of polylactic acid resin and copolyester resin and articles using the same |
| GB2541436A (en) | 2015-08-20 | 2017-02-22 | Aurelia Turbines Oy | System, method and computer program for operating a land- or marine-based multi-spool gas turbine |
| KR101837674B1 (en) * | 2016-09-29 | 2018-03-12 | 롯데케미칼 주식회사 | Biodegradable polymer resin composition and molded product of the same |
| KR20230157569A (en) | 2022-05-09 | 2023-11-17 | (주)퓨레코 | Manufacture of hogi-heat-resistant eco-friendly plastic injection molding using high-temperature molds |
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