KR100503714B1 - Manufacturing mathod for pattern wooden floor plate and product - Google Patents
Manufacturing mathod for pattern wooden floor plate and product Download PDFInfo
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- KR100503714B1 KR100503714B1 KR10-2002-0036808A KR20020036808A KR100503714B1 KR 100503714 B1 KR100503714 B1 KR 100503714B1 KR 20020036808 A KR20020036808 A KR 20020036808A KR 100503714 B1 KR100503714 B1 KR 100503714B1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
- E04F15/045—Layered panels only of wood
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- Engineering & Computer Science (AREA)
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- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Floor Finish (AREA)
- Finished Plywoods (AREA)
Abstract
본 발명은 무늬목 마루판을 제조함에 있어 무늬목 부위를 종래 것에 비하여 월등하게 크게 형성하고 무늬목 박판을 고압착색으로 내층까지 동일한 무늬색채를 형성하게 제조하므로서 무늬목 마루판이 시각적으로 색깔이 단일하고 무늬가 복잡하지 않고 시원하게 트인 기분을 느끼게 하면서 무늬목 박판 부위가 마포되더라도 무늬색채가 변하지 않고 원래 무늬대로 살아 있는 무늬목 마루판을 제조 한 발명이며 발명의 요지는 무늬가 없는 원목을 두께 0.8∼1.0mm, 폭 300mm 내의 길이 2,500mm로 절삭한 원목단판(1)을 착색액도포 조출로울러(3)와 위조출로울러(4) 사이에 끼워서 착색 조출케한 원목단판(2)을 400매 정도를 하부기틀(7) 위에 적립하여 상부기틀(8)을 얹고 체결보울트(9)로서 결집시키는 제1공정과 제1공정에서 제조한 결집덩어리를 가열실(11)에 옮겨 넣고 스팀배관(10)의 스팀열 120℃ 가열 가압 4kg/㎠로 6~7시간 가열시키는 제2공정과 공지의 인조무늬목 제조과정으로 제조한 판목무늬목박판(15), 정목무늬목박판(16)을 합판 또는 MDF로 된 기판(17) 상면에 접착제로 접착함을 특징으로 하여서 된 무늬목 마루판 제조방법 및 그 제품에 관한 것이다.In the present invention, the veneer floorboard is visually single in color and the pattern is not complicated because the veneer floorboard is manufactured to form a much larger pattern than the conventional one and to form the same pattern color to the inner layer by high pressure coloring. Even if the thin part of the wood veneer is abrasion while making the feel open, the color of the wood does not change, and the original wood veneer is manufactured according to the original pattern.The main purpose of the invention is 2,500mm in the width of 0.8mm to 1.0mm and 300mm in width. The solid wood veneer (1) cut by the roller is sandwiched between the coloring liquid application feeding roller (3) and the counterfeiting roller (4), and about 400 pieces of solid wood veneer (2) is accumulated on the lower frame (7). Put the framework 8 and transfer the aggregated mass prepared in the first process to the heating chamber 11 and the first process of the assembly as the fastening bolt 9. The wood-clad wood board (15) and the wood-coated wood board (16) manufactured by the second process and the known artificial veneer manufacturing process by heating the steam heat 120 ℃ heating pressure 4kg / ㎠ of the steam pipe (10) for 6-7 hours The present invention relates to a method for manufacturing a veneer parquet board and its product, which is characterized by adhering to an upper surface of a substrate 17 made of plywood or MDF.
Description
본 발명은 무늬목 마루판(板)을 제조함에 있어 무늬목 마루판의 장(張)의 크기를 종래의 것보다 크게하고 무늬목의 견고성(堅固性)을 높게 한 것이다.In manufacturing the veneer floorboard, the size of the sheet of veneer floorboard is made larger than that of the conventional one, and the firmness of the veneer is increased.
종래의 무늬목 마루판은 천연 무늬목을 절삭한 무늬목박판을 합판, MDF 등의 기판 상면에 접착하여 제조하였는바 천연 무늬목을 절삭한 무늬목박판은 무늬가 훼손된 부위가 널려 있기 때문에 무늬목박판은 폭 70mm∼90mm, 길이 300mm∼900mm 내외를 넘지 못하였으며 크기가 작아서 마루에 깔아 시공하였을 때 답답한 느낌을 주게 되고 무늬목박판 상면이 마모되면 무늬의 색채가 변색되는 등의 문제점이 있었다.Conventional veneer floorboards were manufactured by bonding natural wood veneer to the upper surface of the board such as plywood, MDF, etc. Bark wood cutting the natural veneer has a damaged part of the pattern, so the wood veneer is 70mm ~ 90mm wide, It did not exceed about 300mm ~ 900mm in length and had a problem such as discoloration of the pattern when the top surface of the pattern wood plate was worn because it was small in size and laid on the floor.
본 발명은 상기한 문제점을 해결하기 위하여 마루판의 무늬목 부위를 고압착색을 한 폭 300mm 내외, 길이 2,500mm 의 인조 무늬목박판을 만들어 이를 두께 8mm 폭 300mm 내외 길이 2,500mm 의 합판 또는 MDF로 된 기판상면에 접착 구성하므로서 무늬목 마루판의 장(張)당 크기를 크게 제조 할수 있게 하여 마루에 깔아 시공하였을 때 색깔이 단일하고 전반적으로 복잡하게 보이지 않고 시원하게 트인 신선한 느낌을 받으면서 호감이 가는 기분을 느끼게 되는 것이며 마루판 상면이 일부 마모, 파손 되더라도 무늬목박판의 내층까지 고압착색이 되어 있으므로 인해 무늬색채가 변하지 않고 원래 무늬목 대로 살아 있는 무늬목 마루판으로 유지 할수 있도록 한 것이다. In order to solve the above problems, the veneer part of the floorboard is made of 300mm wide and about 2,500mm long artificial veneer thin plate with high-pressure coloring, which is 8mm wide and 300mm inside and around 2,500mm long plywood or MDF on the substrate surface. The adhesive composition makes it possible to manufacture a large size per sheet of veneer parquet, and when it is laid on the floor, the color is uniform and does not seem to be complicated in general but feels fresh and fresh. Even if some wear or damage occurs, the inner layer of the veneer is colored with high pressure, so the color of the pattern does not change.
제1공정1st process
무늬가 없는 원목을 두께 0.8∼1.0mm, 폭 300mm 내의, 길이 2,500mm로 절삭하여 원목단판(1)을 착색액도포 조출로울러(3)의 아래 절반 부위를 착색액통(5)에 담은 착색액(6)에 담겨지게 하고 위조출로울러(4)와 한쌍이 되어 조출(繰出) 작동이 되게 한 착색액도포 조출로울러(3)와 위조출로울러(4) 사이에 원목단판(1)을 끼워 넣어서 원목단판(1) 상하면에 착색액이 착색된 원목단판(2)을 얻고 이를 400개 정도 하부기틀(7) 위에 접립하고 상부기틀(8)을 얹고 여러개의 체결보울트(9)로서 결집하며 체결보울트(9) 체결시는 원목단판(1)의 상하면이 압력을 받지 않도록 하여 가열실(11)에 넣어 가열압을 받을 때 중첩된 원목단판(1) 사이로 가열압이 잘 침입되도록 배려한다.The uncolored solid wood is cut into a thickness of 0.8 to 1.0 mm and a width of 300 mm to a length of 2,500 mm, and the solid wood veneer (1) is coated with the coloring liquid application roller (3). 6) Solid wood veneer (1) is sandwiched between the color-liquid application feeding roller (3) and the forging roller (4), which are put together and paired with the counterfeiting roller (4). Obtain the solid wood veneer (2) colored with the coloring liquid on the upper and lower surfaces of the end plate (1), fold it up to about 400 lower frames (7), put the upper frame (8), and gather as a plurality of fastening bolts (9). 9) At the time of fastening, the upper and lower surfaces of the wood veneer 1 are placed under the pressure so that the heating pressure is well penetrated between the overlapping wood veneers 1 when the heating chamber 11 receives the heating pressure.
제2공정2nd process
제1공정에서 제조한 결집물덩어리 6개 내외를 가열실(11)에 옮겨 넣고, 스팀배관(10)의 스팀열 120℃ 로서 약 6∼7시간 가열시키므로서 가열실(11) 내의 열기와 4kg/㎠ 내외 압력에 의해서 착색액은 원목단판(2) 내층까지 침윤되어 원목단판 섬유 전체가 동일한 색채로 착색 되게 한다.6 kg of the aggregates prepared in the first step were transferred to the heating chamber 11, and the heat of the heating chamber 11 and 4 kg were heated by heating the steam pipe 10 at 120 ° C. for about 6 to 7 hours. The color liquid is infiltrated to the inner layer of the wood veneer (2) by the pressure of about / cm 2 so that the entire wood veneer fiber is colored in the same color.
가열실(11)의 스팀배관(10)은 가열실(11) 내부의 상부 및 하부, 좌우 부위 등에 배설하며 트랩(12)에서 분리된 응축수는 다시 가열실(11) 내부로 환송 투입시키며 배수관(13)으로 잉여수를 자동조절 배수토록 하였다.The steam pipe 10 of the heating chamber 11 is disposed in the upper, lower, left and right portions of the heating chamber 11, and the condensed water separated from the trap 12 is fed back into the heating chamber 11 and drained. 13) the excess water was automatically adjusted to drain.
제3공정3rd process
제2공정에서 고압착색 한 원목단판(2)를 공지된 인조무늬박판 제조방법에 의해서 수백장씩 적립하고 상하부위에 요철금형(14)를 대고 가압한 다음 판목(板目) 방향으로 철삭하여 판막무늬목박판(15)를 제조하고 정목(柾目) 방향으로 절삭하여 정목무늬박판(16)을 제조한 것을 합판 또는 MDF 로된 기판(18) 상면에 접착제로 접착하여 제품(18)을 완성하며 시공상태평면도(19)(20)와 같은 마루판을 시공하는데 사용하는 무늬목 마루판을 제조하게 되는 것이다.The wooden veneer (2), which has been high-pressure colored in the second process, is accumulated hundreds of sheets by a known method of manufacturing artificial patterned thin plates, pressed against uneven molds (14) on the upper and lower parts, and then pressed in the direction of the wooden boards. (15) manufactured and cut in the direction of the solid wood (柾 目) to produce a patterned thin plate 16 is bonded to the upper surface of the substrate 18 made of plywood or MDF with an adhesive to complete the product (18) and the construction state plan ( It is to produce a veneer floorboard used to construct a floorboard such as 19) (20).
본 발명은 종래의 무늬목 마루판에 비하여 장당 크기가 원등하게 큰 무늬목 마루판을 얻게 되므로서 마루에 시공하였을 때 색깔이 단일하고 전반적으로 복잡하게 보이지 않고 시원하게 트인 신선한 느낌을 받으면서 호감이 가는 기분을 느끼게 되며 마루판 일부가 마모, 파손이 되더라도 무늬목박판의 내층까지 고압착색이 되어 있으므로 인해 무늬색채가 변하지 않고 원래 무늬목 대로 살아 있는 무늬목 마루판으로 유지할수 있는 효과를 얻게 되는 것이다. The present invention, when compared to the conventional veneer floorboards to obtain a large veneer floorboards with an even larger size per sheet, when applied to the flooring is a single color and does not seem to be complex in general but feels like a fresh feeling freshly open and feel the crush feeling floorboards Even if some wear or damage, the inner layer of the wood veneer is a high-pressure coloring, so that the color of the pattern does not change, the original veneer will be able to maintain the effect of the flooring veneer.
도 1은 본 발명의 원목단판 착색가공 작업 발췌 사시도Figure 1 is a perspective view of the wood veneer coloring process of the present invention
도 2는 착색가공한 원목단판 수백장을 적립(積立)하여 상하기틀과 체결보울트로 결집(結集)한 원목단판 결집물의 사시도Figure 2 is a perspective view of a wooden veneer aggregate collected by collecting hundreds of solid wood veneer color plated by the upper and lower frame and the fastening bowl
도 3은 원목단판결집물을 가열실에 옮겨 넣은 상태의 사시도Figure 3 is a perspective view of the state of moving the wood veneer collected in the heating chamber
도 4는 착색한 원목판단 수백장을 적립하여 요철금형으로 가압 접착한 무늬목 사시도Figure 4 is a perspective view of the wood veneer pressure-bonded with irregularities by accumulating hundreds of colored wood judgment
도 5는 도 4의 무늬목을 판목(板目)으로 절삭한 무늬목 박판의 사시도FIG. 5 is a perspective view of a veneer thin plate cut into the wood veneer of FIG. 4; FIG.
도 6은 도 4의 무늬목을 정목(柾目)으로 절삭한 무늬목 박판의 사시도FIG. 6 is a perspective view of a thin veneer sheet cut from the veneer of FIG.
도 7은 본 발명 제품의 발췌 종단면도Figure 7 is a longitudinal cross-sectional view of the product of the present invention
도 8은 본 발명 제품의 사시도8 is a perspective view of the product of the present invention
도 9, 도 10은 본 발명 제품을 마루에 시공한 평면도9 and 10 are plan views of the product of the present invention constructed on the floor
도면의 주요부분에 대한 부호의 설명Explanation of symbols for main parts of the drawings
1 : 원목단판 2 : 착색된 원목단판 3 : 착색액 도포 조출로울러DESCRIPTION OF SYMBOLS 1 Solid wood board 2 Colored wood board 3 Coloring | coating feed roller
4 : 위조출로울러 5 : 착색액 용기통 6 : 착색액DESCRIPTION OF SYMBOLS 4: Forgery roller 5: Color liquid container 6: Color liquid
7 : 하부기틀 8 : 상부기틀 9 : 체결보울트7: lower frame 8: upper frame 9: fastening bolt
10 : 스팀배관 11 : 가열실 12 : 트랩10 steam pipe 11 heating chamber 12 trap
13 : 배수관 14 : 요철금형 15 : 판목무늬박판13 drainage pipe 14 uneven mold 15 wood veneer
16 : 정목무늬박판 17 : 기판16: regular pattern thin plate 17: substrate
Claims (2)
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KR10-2002-0036808A KR100503714B1 (en) | 2002-06-28 | 2002-06-28 | Manufacturing mathod for pattern wooden floor plate and product |
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KR100503714B1 true KR100503714B1 (en) | 2005-07-26 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100900574B1 (en) | 2007-07-25 | 2009-06-02 | 정삼용 | Manufacturing method of pine floorboard |
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KR100785328B1 (en) * | 2005-12-29 | 2007-12-13 | 홍기호 | Patterned Plywood Manufacturing Method |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR910005982A (en) * | 1989-09-29 | 1991-04-27 | 알피 발레리오 | Plywood production of artificial bramble pattern using parallel stripe sheet |
KR970058901A (en) * | 1996-01-09 | 1997-08-12 | 성기득 | Floor board for ondol and its manufacturing method |
KR20000065645A (en) * | 1999-04-07 | 2000-11-15 | 도정락 | A method of compressing for high-compressed melamine risin sheets having a cubic mold part on the surface of machined wood |
-
2002
- 2002-06-28 KR KR10-2002-0036808A patent/KR100503714B1/en not_active IP Right Cessation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR910005982A (en) * | 1989-09-29 | 1991-04-27 | 알피 발레리오 | Plywood production of artificial bramble pattern using parallel stripe sheet |
KR970058901A (en) * | 1996-01-09 | 1997-08-12 | 성기득 | Floor board for ondol and its manufacturing method |
KR20000065645A (en) * | 1999-04-07 | 2000-11-15 | 도정락 | A method of compressing for high-compressed melamine risin sheets having a cubic mold part on the surface of machined wood |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100900574B1 (en) | 2007-07-25 | 2009-06-02 | 정삼용 | Manufacturing method of pine floorboard |
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