KR100477592B1 - Composite polyamide reverse osmosis membrane and producing method of the same - Google Patents
Composite polyamide reverse osmosis membrane and producing method of the same Download PDFInfo
- Publication number
- KR100477592B1 KR100477592B1 KR10-2001-0005962A KR20010005962A KR100477592B1 KR 100477592 B1 KR100477592 B1 KR 100477592B1 KR 20010005962 A KR20010005962 A KR 20010005962A KR 100477592 B1 KR100477592 B1 KR 100477592B1
- Authority
- KR
- South Korea
- Prior art keywords
- amine
- polyfunctional
- reverse osmosis
- weight
- composite membrane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000012528 membrane Substances 0.000 title claims abstract description 55
- 238000001223 reverse osmosis Methods 0.000 title claims abstract description 37
- 239000002131 composite material Substances 0.000 title claims abstract description 26
- 229920002647 polyamide Polymers 0.000 title claims abstract description 23
- 239000004952 Polyamide Substances 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000007864 aqueous solution Substances 0.000 claims abstract description 41
- 239000000243 solution Substances 0.000 claims abstract description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 35
- 150000001412 amines Chemical class 0.000 claims abstract description 34
- 150000003839 salts Chemical class 0.000 claims abstract description 29
- 150000001875 compounds Chemical class 0.000 claims abstract description 24
- 150000001266 acyl halides Chemical class 0.000 claims abstract description 11
- 239000012948 isocyanate Substances 0.000 claims abstract description 7
- 150000002513 isocyanates Chemical class 0.000 claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 150000003461 sulfonyl halides Chemical class 0.000 claims abstract description 7
- -1 salt compound Chemical class 0.000 claims description 42
- 239000002253 acid Substances 0.000 claims description 30
- 239000002798 polar solvent Substances 0.000 claims description 23
- 150000003512 tertiary amines Chemical class 0.000 claims description 23
- 239000012046 mixed solvent Substances 0.000 claims description 22
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical class OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 17
- 125000003277 amino group Chemical group 0.000 claims description 12
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical class CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 10
- 239000000178 monomer Substances 0.000 claims description 10
- 238000012695 Interfacial polymerization Methods 0.000 claims description 9
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 claims description 7
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 4
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 claims description 4
- 150000003457 sulfones Chemical class 0.000 claims description 4
- 150000003672 ureas Chemical class 0.000 claims description 4
- LBLYYCQCTBFVLH-UHFFFAOYSA-N 2-Methylbenzenesulfonic acid Chemical compound CC1=CC=CC=C1S(O)(=O)=O LBLYYCQCTBFVLH-UHFFFAOYSA-N 0.000 claims description 3
- 229940098779 methanesulfonic acid Drugs 0.000 claims description 3
- 150000002825 nitriles Chemical class 0.000 claims description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 2
- CCIVGXIOQKPBKL-UHFFFAOYSA-M ethanesulfonate Chemical compound CCS([O-])(=O)=O CCIVGXIOQKPBKL-UHFFFAOYSA-M 0.000 claims description 2
- 229910017604 nitric acid Inorganic materials 0.000 claims description 2
- 238000010406 interfacial reaction Methods 0.000 claims 3
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 claims 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 claims 1
- 239000000376 reactant Substances 0.000 abstract description 6
- 239000008235 industrial water Substances 0.000 abstract description 2
- 238000000746 purification Methods 0.000 abstract 1
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 27
- 239000010410 layer Substances 0.000 description 21
- 229910052757 nitrogen Inorganic materials 0.000 description 19
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 17
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 15
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 15
- 239000000203 mixture Substances 0.000 description 15
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 12
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 12
- 230000000704 physical effect Effects 0.000 description 10
- RWLALWYNXFYRGW-UHFFFAOYSA-N 2-Ethyl-1,3-hexanediol Chemical compound CCCC(O)C(CC)CO RWLALWYNXFYRGW-UHFFFAOYSA-N 0.000 description 8
- 229920000768 polyamine Polymers 0.000 description 8
- GZMAAYIALGURDQ-UHFFFAOYSA-N 2-(2-hexoxyethoxy)ethanol Chemical compound CCCCCCOCCOCCO GZMAAYIALGURDQ-UHFFFAOYSA-N 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- 238000010612 desalination reaction Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000013535 sea water Substances 0.000 description 6
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 6
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 6
- GIWQSPITLQVMSG-UHFFFAOYSA-N 1,2-dimethylimidazole Chemical group CC1=NC=CN1C GIWQSPITLQVMSG-UHFFFAOYSA-N 0.000 description 5
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 5
- 239000012267 brine Substances 0.000 description 5
- 229940093476 ethylene glycol Drugs 0.000 description 5
- 239000003960 organic solvent Substances 0.000 description 5
- 239000011148 porous material Substances 0.000 description 5
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 5
- 239000010409 thin film Substances 0.000 description 5
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 5
- JXTGICXCHWMCPM-UHFFFAOYSA-N (methylsulfinyl)benzene Chemical compound CS(=O)C1=CC=CC=C1 JXTGICXCHWMCPM-UHFFFAOYSA-N 0.000 description 4
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 4
- AIDFJGKWTOULTC-UHFFFAOYSA-N 1-butylsulfonylbutane Chemical compound CCCCS(=O)(=O)CCCC AIDFJGKWTOULTC-UHFFFAOYSA-N 0.000 description 4
- PAMIQIKDUOTOBW-UHFFFAOYSA-N 1-methylpiperidine Chemical compound CN1CCCCC1 PAMIQIKDUOTOBW-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 239000000370 acceptor Substances 0.000 description 4
- NDKBVBUGCNGSJJ-UHFFFAOYSA-M benzyltrimethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)CC1=CC=CC=C1 NDKBVBUGCNGSJJ-UHFFFAOYSA-M 0.000 description 4
- 125000000524 functional group Chemical group 0.000 description 4
- 229910052736 halogen Inorganic materials 0.000 description 4
- 150000002367 halogens Chemical class 0.000 description 4
- 229920002492 poly(sulfone) Polymers 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 125000001424 substituent group Chemical class 0.000 description 4
- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical group NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 description 4
- KYVBNYUBXIEUFW-UHFFFAOYSA-N 1,1,3,3-tetramethylguanidine Chemical group CN(C)C(=N)N(C)C KYVBNYUBXIEUFW-UHFFFAOYSA-N 0.000 description 3
- LOWMYOWHQMKBTM-UHFFFAOYSA-N 1-butylsulfinylbutane Chemical compound CCCCS(=O)CCCC LOWMYOWHQMKBTM-UHFFFAOYSA-N 0.000 description 3
- FENFUOGYJVOCRY-UHFFFAOYSA-N 1-propoxypropan-2-ol Chemical compound CCCOCC(C)O FENFUOGYJVOCRY-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000010408 film Substances 0.000 description 3
- 150000004679 hydroxides Chemical class 0.000 description 3
- CKFGINPQOCXMAZ-UHFFFAOYSA-N methanediol Chemical class OCO CKFGINPQOCXMAZ-UHFFFAOYSA-N 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 3
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 125000005270 trialkylamine group Chemical group 0.000 description 3
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical class C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 2
- CYSGHNMQYZDMIA-UHFFFAOYSA-N 1,3-Dimethyl-2-imidazolidinon Chemical compound CN1CCN(C)C1=O CYSGHNMQYZDMIA-UHFFFAOYSA-N 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- RWNUSVWFHDHRCJ-UHFFFAOYSA-N 1-butoxypropan-2-ol Chemical compound CCCCOCC(C)O RWNUSVWFHDHRCJ-UHFFFAOYSA-N 0.000 description 2
- AXFVIWBTKYFOCY-UHFFFAOYSA-N 1-n,1-n,3-n,3-n-tetramethylbutane-1,3-diamine Chemical compound CN(C)C(C)CCN(C)C AXFVIWBTKYFOCY-UHFFFAOYSA-N 0.000 description 2
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 2
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 2
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 2
- 229940093475 2-ethoxyethanol Drugs 0.000 description 2
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 2
- YEYKMVJDLWJFOA-UHFFFAOYSA-N 2-propoxyethanol Chemical compound CCCOCCO YEYKMVJDLWJFOA-UHFFFAOYSA-N 0.000 description 2
- MXLMTQWGSQIYOW-UHFFFAOYSA-N 3-methyl-2-butanol Chemical compound CC(C)C(C)O MXLMTQWGSQIYOW-UHFFFAOYSA-N 0.000 description 2
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 2
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 description 2
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical group CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- ATHHXGZTWNVVOU-UHFFFAOYSA-N N-methylformamide Chemical compound CNC=O ATHHXGZTWNVVOU-UHFFFAOYSA-N 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- LINDOXZENKYESA-UHFFFAOYSA-N TMG Natural products CNC(N)=NC LINDOXZENKYESA-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- FDQSRULYDNDXQB-UHFFFAOYSA-N benzene-1,3-dicarbonyl chloride Chemical compound ClC(=O)C1=CC=CC(C(Cl)=O)=C1 FDQSRULYDNDXQB-UHFFFAOYSA-N 0.000 description 2
- 239000012973 diazabicyclooctane Substances 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 125000002883 imidazolyl group Chemical group 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- PHTQWCKDNZKARW-UHFFFAOYSA-N isoamylol Chemical compound CC(C)CCO PHTQWCKDNZKARW-UHFFFAOYSA-N 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000003204 osmotic effect Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- RUOPINZRYMFPBF-UHFFFAOYSA-N pentane-1,3-diol Chemical compound CCC(O)CCO RUOPINZRYMFPBF-UHFFFAOYSA-N 0.000 description 2
- 229920006254 polymer film Polymers 0.000 description 2
- 150000003141 primary amines Chemical group 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 150000003462 sulfoxides Chemical class 0.000 description 2
- ISXOBTBCNRIIQO-UHFFFAOYSA-N tetrahydrothiophene 1-oxide Chemical compound O=S1CCCC1 ISXOBTBCNRIIQO-UHFFFAOYSA-N 0.000 description 2
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 2
- XBTRYWRVOBZSGM-UHFFFAOYSA-N (4-methylphenyl)methanediamine Chemical compound CC1=CC=C(C(N)N)C=C1 XBTRYWRVOBZSGM-UHFFFAOYSA-N 0.000 description 1
- BOSAWIQFTJIYIS-UHFFFAOYSA-N 1,1,1-trichloro-2,2,2-trifluoroethane Chemical compound FC(F)(F)C(Cl)(Cl)Cl BOSAWIQFTJIYIS-UHFFFAOYSA-N 0.000 description 1
- UUAMLBIYJDPGFU-UHFFFAOYSA-N 1,3-dimethoxypropane Chemical compound COCCCOC UUAMLBIYJDPGFU-UHFFFAOYSA-N 0.000 description 1
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 1
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 1
- BPIUIOXAFBGMNB-UHFFFAOYSA-N 1-hexoxyhexane Chemical compound CCCCCCOCCCCCC BPIUIOXAFBGMNB-UHFFFAOYSA-N 0.000 description 1
- JSOFSTLJIWSHLM-UHFFFAOYSA-N 1-n,1-n,3-n,3-n-tetramethylhexane-1,3-diamine Chemical compound CCCC(N(C)C)CCN(C)C JSOFSTLJIWSHLM-UHFFFAOYSA-N 0.000 description 1
- UQBNGMRDYGPUOO-UHFFFAOYSA-N 1-n,3-n-dimethylbenzene-1,3-diamine Chemical compound CNC1=CC=CC(NC)=C1 UQBNGMRDYGPUOO-UHFFFAOYSA-N 0.000 description 1
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 1
- TZYRSLHNPKPEFV-UHFFFAOYSA-N 2-ethyl-1-butanol Chemical compound CCC(CC)CO TZYRSLHNPKPEFV-UHFFFAOYSA-N 0.000 description 1
- MSXVEPNJUHWQHW-UHFFFAOYSA-N 2-methylbutan-2-ol Chemical compound CCC(C)(C)O MSXVEPNJUHWQHW-UHFFFAOYSA-N 0.000 description 1
- XGGVPUCMUQQFJM-UHFFFAOYSA-N 2-methylhexane-1,3-diol Chemical compound CCCC(O)C(C)CO XGGVPUCMUQQFJM-UHFFFAOYSA-N 0.000 description 1
- IVLICPVPXWEGCA-UHFFFAOYSA-N 3-quinuclidinol Chemical compound C1C[C@@H]2C(O)C[N@]1CC2 IVLICPVPXWEGCA-UHFFFAOYSA-N 0.000 description 1
- WVYWICLMDOOCFB-UHFFFAOYSA-N 4-methyl-2-pentanol Chemical compound CC(C)CC(C)O WVYWICLMDOOCFB-UHFFFAOYSA-N 0.000 description 1
- ARSRBNBHOADGJU-UHFFFAOYSA-N 7,12-dimethyltetraphene Chemical compound C1=CC2=CC=CC=C2C2=C1C(C)=C(C=CC=C1)C1=C2C ARSRBNBHOADGJU-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- VFZRZRDOXPRTSC-UHFFFAOYSA-N DMBA Natural products COC1=CC(OC)=CC(C=O)=C1 VFZRZRDOXPRTSC-UHFFFAOYSA-N 0.000 description 1
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000002033 PVDF binder Substances 0.000 description 1
- 239000004695 Polyether sulfone Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N Tetraethylene glycol, Natural products OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- 229910052770 Uranium Inorganic materials 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 239000000908 ammonium hydroxide Substances 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- SRSXLGNVWSONIS-UHFFFAOYSA-N benzenesulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-N 0.000 description 1
- 229940092714 benzenesulfonic acid Drugs 0.000 description 1
- HFACYLZERDEVSX-UHFFFAOYSA-N benzidine Chemical compound C1=CC(N)=CC=C1C1=CC=C(N)C=C1 HFACYLZERDEVSX-UHFFFAOYSA-N 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- FKPSBYZGRQJIMO-UHFFFAOYSA-M benzyl(triethyl)azanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC1=CC=CC=C1 FKPSBYZGRQJIMO-UHFFFAOYSA-M 0.000 description 1
- KXHPPCXNWTUNSB-UHFFFAOYSA-M benzyl(trimethyl)azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CC1=CC=CC=C1 KXHPPCXNWTUNSB-UHFFFAOYSA-M 0.000 description 1
- QEABVDWVSDSQRO-UHFFFAOYSA-M benzyl(tripropyl)azanium;hydroxide Chemical compound [OH-].CCC[N+](CCC)(CCC)CC1=CC=CC=C1 QEABVDWVSDSQRO-UHFFFAOYSA-M 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 229920006037 cross link polymer Polymers 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
- 150000004985 diamines Chemical group 0.000 description 1
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 235000019256 formaldehyde Nutrition 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- MHIBEGOZTWERHF-UHFFFAOYSA-N heptane-1,1-diol Chemical compound CCCCCCC(O)O MHIBEGOZTWERHF-UHFFFAOYSA-N 0.000 description 1
- HTXVEEVTGGCUNC-UHFFFAOYSA-N heptane-1,3-diol Chemical compound CCCCC(O)CCO HTXVEEVTGGCUNC-UHFFFAOYSA-N 0.000 description 1
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 1
- AVIYEYCFMVPYST-UHFFFAOYSA-N hexane-1,3-diol Chemical compound CCCC(O)CCO AVIYEYCFMVPYST-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 1
- 229940035429 isobutyl alcohol Drugs 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 229940018564 m-phenylenediamine Drugs 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000001471 micro-filtration Methods 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- NOUUUQMKVOUUNR-UHFFFAOYSA-N n,n'-diphenylethane-1,2-diamine Chemical compound C=1C=CC=CC=1NCCNC1=CC=CC=C1 NOUUUQMKVOUUNR-UHFFFAOYSA-N 0.000 description 1
- TXXWBTOATXBWDR-UHFFFAOYSA-N n,n,n',n'-tetramethylhexane-1,6-diamine Chemical compound CN(C)CCCCCCN(C)C TXXWBTOATXBWDR-UHFFFAOYSA-N 0.000 description 1
- DAZXVJBJRMWXJP-UHFFFAOYSA-N n,n-dimethylethylamine Chemical compound CCN(C)C DAZXVJBJRMWXJP-UHFFFAOYSA-N 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 229910017464 nitrogen compound Inorganic materials 0.000 description 1
- 150000002830 nitrogen compounds Chemical class 0.000 description 1
- LYGJENNIWJXYER-UHFFFAOYSA-N nitromethane Chemical compound C[N+]([O-])=O LYGJENNIWJXYER-UHFFFAOYSA-N 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical compound CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000003880 polar aprotic solvent Substances 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- ULWHHBHJGPPBCO-UHFFFAOYSA-N propane-1,1-diol Chemical compound CCC(O)O ULWHHBHJGPPBCO-UHFFFAOYSA-N 0.000 description 1
- FVSKHRXBFJPNKK-UHFFFAOYSA-N propionitrile Chemical compound CCC#N FVSKHRXBFJPNKK-UHFFFAOYSA-N 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- LXEJRKJRKIFVNY-UHFFFAOYSA-N terephthaloyl chloride Chemical compound ClC(=O)C1=CC=C(C(Cl)=O)C=C1 LXEJRKJRKIFVNY-UHFFFAOYSA-N 0.000 description 1
- 150000005622 tetraalkylammonium hydroxides Chemical class 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- LPSKDVINWQNWFE-UHFFFAOYSA-M tetrapropylazanium;hydroxide Chemical compound [OH-].CCC[N+](CCC)(CCC)CCC LPSKDVINWQNWFE-UHFFFAOYSA-M 0.000 description 1
- YTWOHSWDLJUCRK-UHFFFAOYSA-N thiolane 1,1-dioxide Chemical compound O=S1(=O)CCCC1.O=S1(=O)CCCC1 YTWOHSWDLJUCRK-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
- KJIOQYGWTQBHNH-UHFFFAOYSA-N undecanol Chemical compound CCCCCCCCCCCO KJIOQYGWTQBHNH-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/56—Polyamides, e.g. polyester-amides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/025—Reverse osmosis; Hyperfiltration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D67/0002—Organic membrane manufacture
- B01D67/0006—Organic membrane manufacture by chemical reactions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0081—After-treatment of organic or inorganic membranes
- B01D67/0095—Drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/10—Supported membranes; Membrane supports
- B01D69/105—Support pretreatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/12—Composite membranes; Ultra-thin membranes
- B01D69/1213—Laminated layers
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/441—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/20—Manufacture of shaped structures of ion-exchange resins
- C08J5/22—Films, membranes or diaphragms
- C08J5/2206—Films, membranes or diaphragms based on organic and/or inorganic macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/20—Manufacture of shaped structures of ion-exchange resins
- C08J5/22—Films, membranes or diaphragms
- C08J5/2206—Films, membranes or diaphragms based on organic and/or inorganic macromolecular compounds
- C08J5/2218—Synthetic macromolecular compounds
- C08J5/2256—Synthetic macromolecular compounds based on macromolecular compounds obtained by reactions other than those involving carbon-to-carbon bonds, e.g. obtained by polycondensation
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/12—Specific ratios of components used
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/15—Use of additives
- B01D2323/218—Additive materials
- B01D2323/2182—Organic additives
- B01D2323/21827—Salts
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- B01D2323/30—Cross-linking
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/08—Seawater, e.g. for desalination
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract
본 발명은 염수난 해수 등의 물을 염제거를 통하여 산업용수, 농업용수, 가정용수 등으로 사용가능 하도록 하는 정수 장치에 사용되는 역삼투 복합막의 제조방법에 과한 것으로서, 특히 낮은 압력하에서도 고유량과 우수한 염배제율의 특성을 지닌 역삼투 복합막의 제공을 그 목적으로 한 것이다.The present invention relates to a method for producing a reverse osmosis composite membrane used in a water purification device that can be used as industrial water, agricultural water, household water, etc., through salt removal of water such as salt water, salt water, and the like. The purpose of the present invention is to provide a reverse osmosis composite membrane having excellent salt rejection properties.
본 발명은 다관능성 아민, 염을 포함하는 화합물, 1 또는 2 이상의 극성 화합물을 포함하는 수용액(ⅰ)과; 다관능성 아실할라이드, 다관능성 술포닐 할라이드와 다관능성 이소시아네이트에서 선택되어진 아민 반응성 반응물을 포함하는 구성된 유기용액(ⅱ)을 계면반응시켜 얻어지는 폴리아마이드 역삼투 복합막과 그 제조방법에 관한 것으로서, 이와 같은 방법을 사용함에 의해 낮은 압력하에서도 고유량과 우수한 염배제율을 지닌 역삼투막이 제조된다.The present invention provides a polyfunctional amine, a compound containing a salt, an aqueous solution containing one or two or more polar compounds; The present invention relates to a polyamide reverse osmosis composite membrane obtained by interfacially reacting an organic solution (ii) comprising a polyfunctional acyl halide, a polyfunctional sulfonyl halide and an amine reactive reactant selected from a polyfunctional isocyanate, and a method of manufacturing the same. By using the process, reverse osmosis membranes are produced with high flow rates and good salt rejection even at low pressures.
Description
본 발명은 염수나 해수 등의 물을 염제거를 통하여 산업용수, 농업용수 등의 저염도이고 많은 물을 담수화하는데 사용되는 새로운 역삼투 복합막 및 그 제조방법에 관한 것이다.The present invention relates to a novel reverse osmosis composite membrane used for desalination of a lot of water of low salinity such as industrial water, agricultural water, etc. through salt removal of water such as brine or seawater, and a method of manufacturing the same.
해리된 물질은 여러 선택적인 막을 사용하여 용매에서 분리될 수 있으며, 이러한 막으로서는 정밀여과막, 한외여과막 및 역삼투막을 들 수 있다. 초기에는 염수, 해수 담수화에 사용된 역삼투막은 다량의 산업용 및 가정용 물을 공급하는데 유용하였다. 역삼투막을 이용한 염수 및 해수 담수화 공정은 염수를 역삼투막에 접촉시킬 시, 염분과 해리된 이온, 입자들이 막을 통과하지 못하고 순수한 물만이 통과하여 염분과 이온 및 입자를 제거하며, 이때 원수의 농도가 증가하면 삼투압이 증가하므로 염수 및 해수담수화에 적용하기 위해선 적어도 97%의 염배제율이 요구되므로 역삼투막은 높은 염재제율 계수가 있어야 하며, 또한 비교적 낮은 압력에서도 막을 통해서 상대적으로 많은 물이 통과할 수 있는 능력, 즉 고유량의 특성이 있어야만 한다. 일반적으로 막의 플럭스는 해수담수화 조건, 800psi에서는 10gallon/ft2 day(gfd), 염수조건 220gfd가 요구되어지고 있으며, 용도에 따라 염배제율보다 고유량이 중요하거나 이와 반대로 염배제율이 중요한 경우도 있다.Dissociated materials can be separated from the solvent using several optional membranes, such as microfiltration membranes, ultrafiltration membranes and reverse osmosis membranes. Initially, reverse osmosis membranes used for brine and seawater desalination were useful for supplying large amounts of industrial and domestic water. The salt water and seawater desalination process using reverse osmosis membrane removes salts, ions and particles when only salt water is dissolved and dissociated ions and particles do not pass through the membrane and pure water passes through the membrane. As the osmotic pressure increases, at least 97% salt removal rate is required for the application of brine and seawater desalination, so the reverse osmosis membrane must have a high salt rate coefficient and also have the ability to pass relatively large amounts of water through the membrane at relatively low pressures. That is, they must have high flow characteristics. In general, the flux of the membrane is required for seawater desalination, 10 gallon / ft 2 day (gfd) at 800 psi, and 220 gfd for brine. Depending on the application, the high flow rate is more important than the salt removal rate, or vice versa. .
역삼투막의 일반적인 유형은 다공성 지지층과 지지층상의 폴리아미드계 복합박막으로 이루어져 있다. 전형적인 폴리아마이드막은 다관능성 아민과 다관능성아실 할라이드의 계면 중합에 의해 얻을 수 있다.The general type of reverse osmosis membrane consists of a porous support layer and a polyamide-based composite thin film on the support layer. Typical polyamide membranes can be obtained by interfacial polymerization of polyfunctional amines and polyfunctional acyl halides.
기존에 캐도트(Cadotte)에 의해 출원된 미국특허 4,277,344에는 두 개의 1급 아민 치환제를 함유하는 방향족 다관능성 아민과 세 개 이상의 아실할라이드 관능기를 갖는 방향족의 아실할라이드를 계면 증합시켜 얻는 방향족의 폴리아미드 박막에 관한 기술이 제시되었다. 여기에서 역삼투막은 미세 다공성 폴리술폰 지지체 상에서 메타페닐렌디아민(m-phenylendiamine)을 코팅한 후 잉여의 메타페닐렌디아민용액을 제거후, 프레온(트리클로로트리플로로에탄)에 용해된 트리메조일클로라이드(TMC)와반응시켜 제조하며, 이때 계면중합의 접촉시간은 10초이며 반응은 1초내에 진행되어진다. 비록 캐도트의 막은 우수한 유량과 염제거율을 보이는 것은 사실이나 보다 개선된 막을 제공하기 위해 폴리아미드 역삼투 복합막의 유량증가 및 염제거율 향상에 관한 다양한 연구가 진행되어 왔으며, 한편으로는 막의 내화학성을 개선하는 연구가 진행되어 왔는데, 대부분의 연구는 계면중합시 사용되는 용액에 여러 첨가제를 사용하는 방법이 주류를 이루었다.U.S. Patent 4,277,344, previously filed by Cadette, discloses aromatic polys obtained by interfacial polymerization of aromatic polyfunctional amines containing two primary amine substituents and aromatic acyl halides having three or more acyl halide functional groups. Techniques for amide thin films have been presented. Here, the reverse osmosis membrane is coated with methaphenylenediamine (m-phenylendiamine) on the microporous polysulfone support, and then the excess methaphenylenediamine solution is removed, and then trimezoyl chloride dissolved in Freon (trichlorotrifluoroethane) It is prepared by reacting with (TMC), wherein the contact time of interfacial polymerization is 10 seconds and the reaction proceeds in 1 second. Although Cadette's membrane shows excellent flow rate and salt removal rate, various studies have been conducted to increase the flow rate and increase the salt removal rate of the polyamide reverse osmosis composite membrane to provide an improved membrane. Improvements have been made, and most of the studies have been based on the use of various additives in solutions used in interfacial polymerization.
한 예로 토마스키(Tomashke)의 미국특허 4,872,984(1989년 10월 등록)에서는 (a)미세 다공성 지지층상에서 액체층을 형성하기 위하여 최소한 두 개 이상의 아민 관능기를 가지는 본질적으로 단량체의 방향족 폴리아민 반응물과 단량체의 아민염을 함유하는 수용액으로서 미세 다공성 지지체를 도포하는 단계, (b) 아민 반응성 반응물이 평균적으로 반응물 분자당 최소한 약 2.2개의 아실 할라이드를 갖고, 다 관능성 아실 할라이드 또는 그 혼합물로 구성되는 본질적으로 단량체인 방향족 아민 반응성 반응물의 유기용매 용액으로써 상기 액체층을 접촉하는 단계 및 (c)상기 투수성 삼투막을 형성하기 위하여 2단계의 생성물을 건조시키는 단계로 이루어지는 역삼투막 제조방법을 제시하였다.As an example, Tomashke's U.S. Patent 4,872,984 (registered in October 1989) (a) consists of an aromatic polyamine reactant and a monomer of essentially monomers having at least two or more amine functional groups to form a liquid layer on the microporous support layer. Applying the microporous support as an aqueous solution containing an amine salt; (b) the amine reactive reactant has, on average, at least about 2.2 acyl halides per molecule of the reactant and consists essentially of a polyfunctional acyl halide or mixture thereof A method of preparing a reverse osmosis membrane comprising contacting the liquid layer with an organic solvent solution of a phosphorus aromatic amine reactive reactant and (c) drying the product in two steps to form the permeable osmotic membrane.
토마스키의 아민염은 트리메틸아민, 트리에틸아민, 트리프로필아민과 같은 트리알킬아민;1-메틸피페리딘과같은N-알킬고리형치환족아민;N,N-디메틸에틸아민,N,N-디알킬에탄올아민;3-퀴누클리디놀과 같은 두개의 고리형 3급아민과 그 혼합물 혹은 테트라메틸암모니움하이드록사이드, 테트라에틸암모니움하이드록사이드와 테트라 프로필 암모니움 하이드록사이드와 같은 테트라알킬암모니움 하이드록사이드; 벤질트리메틸암모니움 하이드록사이드, 벤질트리에틸암모니움 하이드록사이드, 벤질트리프로필암모니움 하이드록사이드와 같은 벤질트리알킬암모니움 하이드록사이드와 그 혼합물 중에서 적어도 한개 이상 선택되어진 4급아민과 강산의 수용성 염이다.The amine salts of Tomaski include trialkylamines such as trimethylamine, triethylamine and tripropylamine; N-alkylcyclic substituted amines such as 1-methylpiperidine; N, N-dimethylethylamine, N, N Dialkylethanolamines; mixtures of two cyclic tertiary amines, such as 3-quinuclidinol, or tetra, such as tetramethylammonium hydroxide, tetraethylammonium hydroxide and tetrapropyl ammonium hydroxide Alkyl ammonium hydroxide; Of benzyltrialkylammonium hydroxides such as benzyltrimethylammonium hydroxide, benzyltriethylammonium hydroxide, benzyltripropylammonium hydroxide and mixtures of at least one quaternary amine and strong acid selected from It is a water soluble salt.
미국특허 4,983,291에서 발명자 챠우(Chau)등은 다공성지지체에 계면중합에 의해 제조된 막을 제시하였다. 이 특허에 따르면 다공성지지체를 아민과 반응하지 않는 극성아프록틱 용매와 폴리히드록 물질과 산 받게를 함유하는 폴라아민 수용액에 접촉시켜며, 여기에서 폴리히드릭 물질은 에틸렌글리콜, 프로필렌 글리콜, 글리세린과 글리콜을 함유하는 긴 탄소원자로서, 수용액의 함량은 0.1에서 50%이다. 코팅된 지지체의 과잉용액을 제거한 후 폴리아실 할라이드 유기용액과 접촉시키며, 이때 중합 생성물이 지지체에 형성되도록 시간을 충분히 두며, 생성된 복합체는 하이드록시폴리카르복실릭 산, 폴리아미노알킬렌 폴리카르복실산, 산과 아민으로 이루어진 염, 황산, 아미노산, 아미노산 염, 폴리머릭산, 유기산 등으로 처리한 후, 건조시켜 역삼투 복합막을 얻는다.In US Pat. No. 4,983,291, inventor Chau et al. Present a membrane prepared by interfacial polymerization on a porous support. According to this patent, the porous support is brought into contact with a polar aprotic solvent which does not react with an amine, an aqueous solution of polyamine containing a polyhydroxy substance and an acid acceptor, wherein the polyhydric substance is selected from ethylene glycol, propylene glycol, glycerin and As long carbon atoms containing glycols, the content of aqueous solution is from 0.1 to 50%. The excess solution of the coated support was removed and then contacted with the polyacyl halide organic solution, with sufficient time for the polymerization product to form on the support, the resulting complex being hydroxypolycarboxylic acid, polyaminoalkylene polycarboxyl After treatment with an acid, salt consisting of acid and amine, sulfuric acid, amino acid, amino acid salt, polymeric acid, organic acid and the like, it is dried to obtain a reverse osmosis composite membrane.
또,한 미국특허 5,576,057에서 발명자 히로세(Hirose)등은 다공성지지체 위에 적어도 두개의 아미노기를 갖는 화합물을 포함하는 (가)용액을 코팅시킨 후 다관능성 할로겐산을 함유하는 (나)용액을 접촉시켜 역삼투 복합막을 제조하는 방법을 제시하였으며 이때 용액(가)와 용액(나)의 용해도상수 수치차는 7에서 15(cal/㎤)1/2이다.In addition, in the US patent 5,576,057, the inventor Hirose et al. (A) coating a solution (a) containing a compound having at least two amino groups on the porous support and then contacting the (b) solution containing a polyfunctional halogen acid reverse osmosis A method for preparing a permeable composite membrane was presented, wherein the difference in solubility constant between solution (a) and solution (b) was 7 to 15 (cal / cm 3) 1/2 .
이때 용액(가)의 용제는 에탄올, 프로판올, 부탄올, 1-펜탄올, t-아밀알코올, 이소아밀 알코올, 이소부틸알코올, 이소프로필 알코올, 언데칸올, 2-에틸부탄올, 2-에틸헥산올, 옥탄올, 사이클로헥산올, 테트라하이드로퍼퓨릴알코올, 네오펜티글리콜, t-부탄올, 벤질 알코올, 4-메틸-2-펜탄올, 3-메틸-2부탄올, 펜틸 알코올, 알릴 알코올, 에틸렌글리콜, 디에틸렌글리콜, 트리에틸렌글리콜, 테트라에틸렌글리콜, 프로페인디올, 부탄디올, 펜탄디올, 헥산디올, 글리세롤 등과 같은 알코올과 물의 혼합물, 니트로메탄, 포름아마이드, 메틸포름아마이드, 아세토니트릴, 디메틸포름아마이드, 에틸포름아마이드등과 같은 니트로젠 화합물과 물의 혼합물이다. 여기에서 (가)의 물과 다른 용액의 비에 대해 히로세 등은 물/에탄올의 혼합비가 60∼90/40∼10의 영역에서 선택되어 진다고 언급하고 있다.The solvent of the solution (A) is ethanol, propanol, butanol, 1-pentanol, t-amyl alcohol, isoamyl alcohol, isobutyl alcohol, isopropyl alcohol, undecanol, 2-ethylbutanol, 2-ethylhexanol, Octanol, cyclohexanol, tetrahydroperfuryl alcohol, neopentiglycol, t-butanol, benzyl alcohol, 4-methyl-2-pentanol, 3-methyl-2butanol, pentyl alcohol, allyl alcohol, ethylene glycol, di Mixtures of alcohol and water, such as ethylene glycol, triethylene glycol, tetraethylene glycol, propanediol, butanediol, pentanediol, hexanediol, glycerol, etc., nitromethane, formamide, methylformamide, acetonitrile, dimethylformamide, ethylform It is a mixture of nitrogen compounds such as amides and water. Here, Hirose et al. Note that the ratio of water / ethanol is selected in the range of 60 to 90/40 to 10 with respect to the ratio of (a) to water and other solutions.
그리고, 미국특허 5,614,099에서 히로세 등은 폴리아마이드 층의 평균 표면 거칠기가 적어도 55nm인 역삼투복합막을 제시하였다. 여기에서 폴리아마이드 표면 층은 아미노기와 할로겐 산 기를 갖는 다관능성 할로겐산 화합물과의 반응에 의해 제조되어지고 고분자 필름은 지지체 위에 용액층이 형성되도록 다공성 폴리술폰 지지체를 m-페닐렌디아민을 함유하는 용액과 접촉시킨 후, 트리메조일 클로라이드 용액을 접촉시켜 지지체 위에 고분자 필름이 형성되도록 건조기에 필름을 두어 제조된다. 폴리아마이드층의 표면은 4급 암모니움염으로 처리되어질 수 있고 양전하기를 갖는 유기 가교 고분자로 코팅되어진다. 또한 여기에서 히로세 등은 다중 아미노 관능기 그룹이 용액(가)에 존재하고 이용액은 특정 알코올, 에테르, 케톤, 에스테르, 할로겐화 탄화수소화합물, 황 함유 화합물 등을 함유하며, 수용성 파라미터가 8∼14(cal/㎤)1/2범위내에 있는 것이 우수하다고 발표하였다.And, in US Pat. No. 5,614,099, Hirose et al. Presented a reverse osmosis composite membrane in which the average surface roughness of the polyamide layer is at least 55 nm. Wherein the polyamide surface layer is prepared by reaction with a polyfunctional halogen acid compound having an amino group and a halogen acid group and the polymer film is a solution containing m-phenylenediamine in a porous polysulfone support such that a solution layer is formed on the support. After contact with, the film is prepared by placing the film in a dryer such that the trimezoyl chloride solution is contacted to form a polymer film on the support. The surface of the polyamide layer can be treated with a quaternary ammonium salt and coated with an organic crosslinked polymer having a positive charge. In addition, Hirose et al., Wherein multiple amino functional groups are present in the solution (a), and the use solution contains a specific alcohol, ether, ketone, ester, halogenated hydrocarbon compound, sulfur-containing compound, etc., and the water-soluble parameter is 8-14 (cal / Cm 3) is said to be excellent in the range 1/2 .
상기와 같은 방법으로 얻어진 박막들은 기존의 막에 비해 높은 유량 향상을 보이고 있으나 120psi와 같은 낮은 압력에서도 높은 염배제율을 유지할 수 있는 동시에 보다 높은 유량을 보이는 막으로 개선해야 하는 여지가 남아있다.Although the thin films obtained by the above method show a higher flow rate improvement than the conventional membranes, there is a need to improve the membranes with higher flow rates while maintaining a high salt rejection rate even at low pressures such as 120 psi.
본 발명은 상기와 같은 종래기술들의 문제점을 해결하기 위해 안출된 것으로서, 특히 낮은 압력하에서도 높은 염배제율과 고유량의 특성을 나타내는 신규의 폴리아마이드 역삼투 복합막을 제공하는데 있다.The present invention has been made to solve the problems of the prior art as described above, in particular to provide a novel polyamide reverse osmosis composite membrane exhibiting high salt rejection and high flow characteristics even under low pressure.
본 발명은 최소한 2개 이상의 아민 관능기를 갖는 다관능성 단량체 아민 0.1∼20중량%에 염화합물 0.3∼12중량%; 및 극성용매 0.01∼8중량% 및 물과의 혼합용매;가 함유된 수용액(ⅰ) 및 다관능성 아실할라이드, 다관능성 술포닐할라이드 및 다관능성 이소시아네이트로 이루어진 군에서 선택된 아민반응성 화합물 0.005∼5중량%가 함유된 유기용액(ⅱ)이 다공성 지지층 상에서 계면중합되어 가교 반응시켜 얻어지는 반응 결과물로 이루어진 폴리아마이드 막에 관한 것이다.The present invention is 0.3 to 12% by weight of a salt compound in 0.1 to 20% by weight of a multifunctional monomer amine having at least two or more amine functional groups; And 0.01-8% by weight of a polar solvent and a mixed solvent with water; 0.005-5% by weight of an amine-reactive compound selected from the group consisting of an aqueous solution containing a polyfunctional acyl halide, a polyfunctional sulfonyl halide, and a polyfunctional isocyanate The present invention relates to a polyamide membrane comprising a reaction product obtained by cross-linking an organic solution (ii) containing an organic solution on a porous support layer.
본 발명은 또한 다공성 지지층상에 상기와 같이 구성된 수용액(ⅰ)을 도포한 후 상기 유기용액(ⅱ)과 접촉시켜 계면중합으로 가교된 역삼투 복합막을 얻은 후 건조시키는 공정으로 이루어진 폴리아마이드 막 제조법에 관한 것이다.The present invention also provides a method for producing a polyamide membrane comprising the step of applying an aqueous solution (ⅰ) as described above on a porous support layer and contacting with the organic solution (ii) to obtain a reverse osmosis composite membrane cross-linked by interfacial polymerization. It is about.
이하에서 본 발명을 구체적으로 설명한다.Hereinafter, the present invention will be described in detail.
본 발명에서 염을 포함하는 화합물은 적어도 한개 이상의 아민 관능기 또는 아민 착염 관능기를 가진 화합물을 의미하며, 특히 바람직하기로는 강산과 3급 아민의 착염으로 이루어진 것이다. 구체적인 강산의 예로는 메탄술포산, 톨루엔술폰산, 켐프술폰산, 에탄술폰산, 벤젠술폰산, 질산, 염산, 황산, 트리플루오르아세트산 등이 있으며, 다관능성 3급 아민으로는 1,4-디아자바이시클로[2,2,2]옥탄, 1,8-디아자바이시클로[2,2,2]운델-7-엔, N,N,N',N'-테트라메틸-1,3-부탄디아민, N,N,N',N'-테트라메틸-1,3-헥산디아민, N,N,N',N',N"-펜탄메틸-1,3-부탄디에틸렌트리아민, 1,1,3,3,-테트라메틸구아니딘, N,N,N',N'-테트라메틸에틸렌디아민, 이미다졸 관능기가 치환된 1,2-디메틸이미다졸 등과 이들의 혼합물 등이 사용될 수 있다.In the present invention, the compound containing a salt means a compound having at least one or more amine functional groups or amine complex salt functional groups, and particularly preferably a complex salt of a strong acid and a tertiary amine. Specific examples of strong acids include methanesulfonic acid, toluenesulfonic acid, kempsulfonic acid, ethanesulfonic acid, benzenesulfonic acid, nitric acid, hydrochloric acid, sulfuric acid, trifluoroacetic acid, and the like. 1,4-diazabicyclo [ 2,2,2] octane, 1,8-diazabicyclo [2,2,2] undel-7-ene, N, N, N ', N'-tetramethyl-1,3-butanediamine, N , N, N ', N'-tetramethyl-1,3-hexanediamine, N, N, N', N ', N "-pentanemethyl-1,3-butanediethylenetriamine, 1,1,3 , 3, -tetramethylguanidine, N, N, N ', N'-tetramethylethylenediamine, 1,2-dimethylimidazole substituted with imidazole functional groups, and mixtures thereof and the like can be used.
또 극성 용매로는 메틸렌글리콜 유도체. 프로필렌글리콜 유도체, 1,3-프로판디올알킬 치환체, 술폰 유도체, 니트릴 유도체, 우레아 유도체 등이 있으며, 구체적으로는 2-메톡시에탄올, 2-에톡시에탄올, 2-프로폭시에탄올, 2-부톡시에탄올 등과 같은 알콕시에탄올, 1-펜탄올, 1-부탄올, 디(에틸렌글리콜)t-부틸메틸에테르, 디(에틸렌글리콜) 헥실에테르, 프로필렌글리콜 부틸에테르, 프로필렌글리콜 프로필에테르, 1,3-헵탄디올, 2-에틸-1,3-헥산디올, 1,3-헥산디올, 1,3-펜탄디올, 디메틸술폭사이드, 테트라메틸술폭사이드, 부틸 술폭사이드, 메틸페닐술폭사이드, 테트라메틸렌 술폰, 부틸술폰, 아세토니트릴, 프로피온니트릴, 1,3-디메틸-2-이미다졸리돈 등이 있다. 이러한 극성용매는 혼합용매의 극성 화합물 함량이 0.01∼8중량% 이하가 되도록 사용하는 것이 좋다.In addition, methylene glycol derivatives as polar solvents. Propylene glycol derivatives, 1,3-propanediolalkyl substituents, sulfone derivatives, nitrile derivatives, urea derivatives, and the like, specifically 2-methoxyethanol, 2-ethoxyethanol, 2-propoxyethanol, 2-butoxy Alkoxyethanol such as ethanol, 1-pentanol, 1-butanol, di (ethylene glycol) t-butyl methyl ether, di (ethylene glycol) hexyl ether, propylene glycol butyl ether, propylene glycol propyl ether, 1,3-heptane diol , 2-ethyl-1,3-hexanediol, 1,3-hexanediol, 1,3-pentanediol, dimethyl sulfoxide, tetramethyl sulfoxide, butyl sulfoxide, methylphenyl sulfoxide, tetramethylene sulfone, butyl sulfone, Acetonitrile, propionnitrile, 1,3-dimethyl-2-imidazolidone, and the like. Such a polar solvent is preferably used so that the polar compound content of the mixed solvent is 0.01 to 8% by weight or less.
본 발명에서 염화합물은 강산과 3급 아민의 착염으로 이루어진 것이 사용되는데, 3급아민으로는 다관능성 3급 아민이 바람직하며, 여기서 다관능성 3급아민은 n개의 3급아민 관능기(n은 2이상의 정수)를 지닌 것으로서, 다관능성 3급 아민과 강산의 반응 관능기 몰비는 1:n(보다 좋게는 1:(0.95)n)보다 작은것이 좋다.In the present invention, the salt compound is composed of a complex salt of a strong acid and a tertiary amine, and the tertiary amine is preferably a polyfunctional tertiary amine, wherein the polyfunctional tertiary amine is n tertiary amine functional groups (n is 2 It is preferable that the molar ratio of the reaction functional group of the polyfunctional tertiary amine and the strong acid is smaller than 1: n (preferably 1: (0.95) n).
본 발명에서 혼합 용매는 물과 한가지 또는 그 이상의 극성 화합물의 선택조합으로 이루어진 것으로, 이 조합은 2-에틸-1,3-헥산디올, 2-에틸-1,3-헥산디올과 디메틸술폭사이드의 혼합물, 디(메틸렌 글리콜) 헥실 에테르, 디(에틸렌 글리콜) 헥실 에테르와 디메틸술폭사이드와의 혼합물, 프로필렌글리콜, 부틸에테르, 프로필렌글리콜 프로필에테르, 트리메틸렌글리콜 디메틸에테르, 1,3-디메틸-2-이미다졸리디논, 2-에틸-1,3-헥산디올과 아세토니트릴, 테트라메틸렌 술폭사이드의 혼합물, 부틸술폭사이드, 메틸페닐술폭사이드, 부틸술폰 등으로 이루어져 있으며, 이들의 단독 또는 혼합물이 사용된다.In the present invention, the mixed solvent consists of a selective combination of water and one or more polar compounds, which combination of 2-ethyl-1,3-hexanediol, 2-ethyl-1,3-hexanediol and dimethylsulfoxide Mixtures, di (methylene glycol) hexyl ether, mixture of di (ethylene glycol) hexyl ether and dimethyl sulfoxide, propylene glycol, butyl ether, propylene glycol propyl ether, trimethylene glycol dimethyl ether, 1,3-dimethyl-2- Imidazolidinone, a mixture of 2-ethyl-1,3-hexanediol and acetonitrile, tetramethylene sulfoxide, butyl sulfoxide, methylphenyl sulfoxide, butyl sulfone, and the like, and a mixture thereof or a mixture thereof is used.
또한, 상기 혼합 용매는 더욱 구체적으로, 알콕시에탄올과 물과의 혼합용매로 알콕시에탄올의 함량은 약 0.05∼4중량%의 혼합용매, 디메틸술폭사이드와 물과의 혼합용매로 디메틸술폭사이드의 함량은 약 0.01∼8중량%의 혼합용매, 알콕시에탄올과 물과의 혼합용매로 알콕시에탄올의 함량은 약 0.05∼4중량%의 혼합용매와 디메틸술폭사이드와 물과의 혼합용매로 디메틸술폭사이드의 함량은 약 0.01∼8중량%의 혼합용매를 함께 사용한 혼합용액, 1-펜탄올과 물과의 혼합용매로 1-펜탄올의 함량은 약 0.01∼2중량%의 혼합용매, 1-부탄올과 물과의 혼합용매로 1-부탄올의 함량은 약 0.01∼3중량%의 혼합용매, 1-펜탄올과 물과의 혼합용매로 1-펜탄올의 함량은 약 0.01∼2중량%의 혼합용매, 테트라메틸렌 술폰과 물과의 혼합용매로 테트라메틸렌 술폰의 함량은 약 0.01∼4중량%의 혼합용매등이 사용된다.In addition, the mixed solvent is more specifically, a mixed solvent of alkoxyethanol and water, the content of the alkoxyethanol is about 0.05 to 4% by weight of the mixed solvent, dimethyl sulfoxide and water of the mixed solvent of dimethyl sulfoxide is The mixed solvent of about 0.01 to 8% by weight, the mixed solvent of alkoxyethanol and water is about 0.05 to 4% by weight of the mixed solvent and the mixed solvent of dimethyl sulfoxide and water. Mixed solution using a mixed solvent of about 0.01 to 8% by weight, mixed solvent of 1-pentanol and water, the content of 1-pentanol is about 0.01 to 2% by weight of mixed solvent, 1-butanol and water 1-butanol is a mixed solvent of about 0.01 to 3% by weight of mixed solvent, 1-pentanol is mixed solvent of water with 1-pentanol of about 0.01 to 2% by weight of mixed solvent, tetramethylene sulfone Tetramethylene sulfone is a mixed solvent of water and water of about 0.01 to 4 A mixed solvent, such as percent by weight is used.
한편, 본 발명에서는 다공성 지지체상에 수용액(ⅰ)을 도포한 후 유기용액 (ⅱ)와 접촉시킨 후 건조시키는 공정으로 이루어진 폴리아마이드 역삼투 복합막의 제조법에 대해서도 개시하고 있는데, 이때, 다공성 지지체상에 수용액(ⅰ)을 도포하는 방법으로, 첫째로 다공성 지지체상에 다관능성 아민, 염화합물 및 극성화합물이 포함된 수용액을 그대로 도포하는 방법, 둘째로 다공성 지지체상에 염화합물과 극성화합물만이 포함된 수용액을 도포한 후 그 위에 다시 다관능성 아민이 포함된 수용액을 도포하는 방법, 셋째로 다공성 지지체상에 극성화합물만이 용해된 수용액을 도포한 후 그 위에 다시 다관능성 아민과 염화합물이 함유된 수용액을 도포하는 방법들이 사용될 수 있다.Meanwhile, the present invention also discloses a method for preparing a polyamide reverse osmosis composite membrane comprising a step of applying an aqueous solution on a porous support followed by contact with an organic solution (ii) and drying. A method of coating an aqueous solution, firstly applying an aqueous solution containing a polyfunctional amine, a salt compound and a polar compound on a porous support as it is, and a second method containing only a salt compound and a polar compound on a porous support. Method of applying an aqueous solution containing polyfunctional amine again after applying the aqueous solution, and thirdly, an aqueous solution containing only a polar compound dissolved on the porous support, and then again containing an aqueous solution containing polyfunctional amine and a salt compound Methods of applying can be used.
본 발명에서 사용되는 미세 다공성 지지층은 아주 특정적일 필요는 없으나 일반적인 고분자 재질이 가지는 공경으로 투과수의 통과가 충분히 가능하며 극박막이 가교될때 지장이 없을 정도의 공경은 가져야 한다. 지지층의 공경은 1∼500㎚범위이며, 500㎚가 넘는 경우 극박막이 공극 사이로 함몰되어 평막 상태를 붕괴시킨다. 본 발명에서 유용한 미세 다공성 지지층으로는 폴리술폰, 폴리에테르술폰, 폴리이미드, 폴리아크릴로니트릴, 폴리프로필렌, 그리고 폴리비닐리덴플로라이드와 같은 할로겐화 치환체고분자 등이 있다. The microporous support layer used in the present invention does not need to be very specific, but the porosity of the general polymer material is sufficient to allow the permeate to pass through, and the pore size should be sufficient so that the ultra-thin film is cross-linked. The pore size of the support layer is in the range of 1 to 500 nm, and when it exceeds 500 nm, the ultra-thin film is recessed between the pores to collapse the flat film state. Microporous support layers useful in the present invention include halogenated substituent polymers such as polysulfone, polyethersulfone, polyimide, polyacrylonitrile, polypropylene, and polyvinylidene fluoride.
본 발명에서 미세 다공성 지지층의 두께는 그리 중요한 것은 아니나, 일반적으로 25∼125㎛(더욱 좋게는 40∼75㎛)가 선호되어진다. 본 발명에서 사용된 다관능성 아민은 최소한 2개 이상의 아민 관능기를 가지는 단량체의 아민이며 더 좋기로는 2-3개의 아민 관능기를 가지는 것이 좋다. 본 발명에서 사용된 아민은 특정적인 것은 아니고 단일 폴리아민 또는 단일 폴리아민들이 조합한 것들로 이루어져 있다. 적당한 폴리아민의 예로는 메타페닐렌디아민, 파라페닐렌디아민 및 이들의 치환 유도체로 여기서 치환체로는 메틸, 에틸과 같은 알킬그룹, 에톡시그룹, 히드록시알킬그룹, 히드록시 그룹, 또는 할로겐원자 등을 포함한다. 적당한 폴리아민의 또 다른 예로는 1,3-프로판디아민, 1,3-프로판디아민의 N-알킬 또는 N-아릴 치환체가 있는 알칸디아민, 시클헥산디아민과 같은 시클로알리파틱 1급아민, 피페라진, 피페라진 알킬유도체와 같은 시클로알리파틱 2급디아민, N,N'-디메틸-1,3-페닐렌디아민, N,N'-디페닐에틸렌디아민과 같은 방향족 2급아민, 벤지딘, 자일렌 디아민과 그 유도체 등이 있다.In the present invention, the thickness of the microporous support layer is not very important, but generally 25 to 125 mu m (more preferably, 40 to 75 mu m) is preferred. The polyfunctional amines used in the present invention are amines of monomers having at least two or more amine functional groups, and more preferably 2-3 amine functional groups. The amines used in the present invention are not specific and consist of a single polyamine or combinations of single polyamines. Examples of suitable polyamines include metaphenylenediamine, paraphenylenediamine and substituted derivatives thereof, wherein the substituents include alkyl groups such as methyl and ethyl, ethoxy groups, hydroxyalkyl groups, hydroxy groups, or halogen atoms. Include. Another example of a suitable polyamine is 1,3-propanediamine, alkanediamine with N-alkyl or N-aryl substituents of 1,3-propanediamine, cycloaliphatic primary amines such as cyclhexanediamine, piperazine, pipepe Cycloaliphatic secondary diamines such as azine alkyl derivatives, aromatic secondary amines such as N, N'-dimethyl-1,3-phenylenediamine, N, N'-diphenylethylenediamine, benzidine, xylene diamine and the like Derivatives and the like.
0.1∼20중량%(더 좋기로는 0.5∼8.0중량%)의 함량의 폴리아민수용액을 만들 수 있는 양의 폴리아민에, 물 용매와 1개 또는 2개의 극성화합물을 섞어서 수용액을 만든다. 만들어진 수용액은 pH 7∼13의 범위로 되는데, pH는 0.001∼5중량%의 염기성 산 수용체를 함유함으로서 조정할 수 있다. 여기서 산 수용체로는 히드록시드, 카르복실레이트, 카보네이트, 보레이트, 알칼리금속의 포스페이트, 그리고 트리알킬아민 등이 있다.An aqueous solution is prepared by mixing a water solvent and one or two polar compounds with an amount of polyamine capable of producing an aqueous polyamine solution in an amount of 0.1 to 20% by weight (more preferably 0.5 to 8.0% by weight). The resulting aqueous solution is in the range of pH 7-13, and the pH can be adjusted by containing 0.001-5% by weight of basic acid acceptor. Acid acceptors include hydroxides, carboxylates, carbonates, borates, phosphates of alkali metals, and trialkylamines.
앞에서 기술한 바와 같이 수용액층은 아민염을 포함하는 용액이다. 여기서 아민염은 질소 원자에 3∼4개의 알킬, 치환족 관능기, 벤질, 알콕시, 알카놀 관능기 치환체를 갖는 것이 더욱 좋다. 물론 아민염은 4급 암모늄염 또는 강산과 3급아민의 반응으로 생성된 생성물이다.As described above, the aqueous solution layer is a solution containing an amine salt. Herein, the amine salt more preferably has 3 to 4 alkyl, substituted group functional groups, benzyl, alkoxy, and alkanol functional substituents on the nitrogen atom. The amine salt is, of course, the product produced by the reaction of a quaternary ammonium salt or a strong acid with a tertiary amine.
본 발명의 4급 암모늄염으로 적당한 화합물은 테트라메틸암모늄 히드록사이드, 테트라메틸암모늄 히드록사이드, 테트라프로필암모늄 히드록사이드와 같은 테트라알킬암모늄 히드록사이드, 벤질트리메틸암모늄 히드록사이드, 벤질트리메틸암모늄 히드록사이드, 벤질트리메틸암모늄 히드록사이드와 같은 벤질트리알킬암모늄 히드록사이드 또는 이들의 혼합물이 가능하다.Suitable compounds as quaternary ammonium salts of the invention include tetraalkylammonium hydroxides such as tetramethylammonium hydroxide, tetramethylammonium hydroxide, tetrapropylammonium hydroxide, benzyltrimethylammonium hydroxide, benzyltrimethylammonium hydroxide Benzyltrialkylammonium hydroxides such as the hydroxide, benzyltrimethylammonium hydroxide or mixtures thereof are possible.
여기서 아민염은 강산과 단일 관능기의 3급 아민 또는 다관능기 3급 아민으로 이루어진 3급 아민의 반응물이다. 본 발명에서 사용되는 아민에 적당한 단일 관능기의 아민으로는 트리메틸아민, 트리메틸아민, 트리프로필아민과 같은 트리알킬아민, 1-메틸피페리딘과 같은 알킬시클로알리파틱 아민, N,N'-디메틸에틸아민, N,N'-디에틸메틸아민, N,N'-디메틸에탄올아민과 같은 N,N'-디알킬에탄올아민 등이 있다.The amine salt here is a reactant of a strong acid with a tertiary amine consisting of a tertiary amine of a single functional group or a polyfunctional tertiary amine. Suitable single functional amines for the amines used in the present invention include trimethylamine, trimethylamine, trialkylamines such as tripropylamine, alkylcycloaliphatic amines such as 1-methylpiperidine, N, N'-dimethylethyl Amines, N, N'-diethylmethylamine, N, N'-dialkylethanolamines such as N, N'-dimethylethanolamine and the like.
다관능기의 3급 아민과 강산으로 이루어진 아민염의 반응 몰비는 1:1 이상 1:n이하이며, 이때 n은 다관능기의 3급 아민에서 3급 아민 관능기가 한 분자 내 n개 있슴을 의미한다(U,S,S,N, 09/067,891의 표기법을 따랐다). 다관능기의 3급아민과 강산으로 이루어진 아민염의 반응 몰비가 1:1이상, 1:(0.90)n이하일 경우 물성이 향상되었으며 특히 우수한 물성을 보이는 다관능기의 3급아민과 강산으로 이루어진 아민염의 반응 몰비는 1:1이상, 1:(0.95)n이하일 경우이다.The reaction molar ratio between the tertiary amine of the polyfunctional group and the strong acid is 1: 1 or more and 1: n or less, where n means that there are n tertiary amine functional groups in one molecule of the tertiary amine of the polyfunctional group ( U, S, S, N, followed the notation of 09 / 067,891). When the molar ratio of the tertiary amine of the polyfunctional group and the amine salt composed of strong acid is 1: 1 or more and 1: (0.90) n or less, the physical properties are improved. In particular, the reaction of the polyfunctional tertiary amine having a strong acid and the amine salt composed of strong acid The molar ratio is greater than 1: 1 and less than 1: (0.95) n.
더욱 좋기로는 다관능기의 3급 아민과 강산으로 이루어진 아민염이 최소한 1개이상의 3급 아민염 관능기와 최소한 1개 이상의 3급아민이 함께 공존하는 것이다. 본 발명에서 특정한 원리로 규정하는 것은 아니나, 3급아민염 관능기가 폴리아미드 공극 형성을 도와주어 유량을 향상하는 효과와 3급아민이 다관능성 아민(메타페닐렌디아민)과 아민 반응성 화합물(트리메조일클로라이드)의 계면중합 반응에서 발생하는 산-부산물의 산 수용체로 작용하여 계면 중합 반응을 촉진하는 효과가 있는 것으로 추론된다. 이러한 이중기능의 특성은 단량체로서 3급아민은 없이 3급아민염 관능기만 갖는 아민염에 비해 현저한 유량 향상 효과를 확인 할 수 있다.More preferably, the amine salt consisting of a multifunctional tertiary amine and a strong acid coexists with at least one tertiary amine salt functional group and at least one tertiary amine together. Although not defined by a specific principle in the present invention, the effect of improving the flow rate by the tertiary amine salt functional group helps to form the polyamide pores, and the tertiary amine is a polyfunctional amine (metaphenylenediamine) and an amine reactive compound (trimezo It is inferred to have an effect of promoting the interfacial polymerization reaction by acting as an acid acceptor of the acid-by-product occurring in the interfacial polymerization of monochloride). This dual function is characterized by a significant flow rate improvement effect compared to the amine salt having only a tertiary amine salt functional group without a tertiary amine as a monomer.
본 발명에 적합한 다관능성 3급 아민으로는 1,4-디아자바이시클로[2,2,2]옥탄 (DABCO). 1,8-디아자바이시클로[5,4,0]운텍-7-엔, N,N,N',N'-테트라메틸-1,3-부탄디아민(TMBO), N,N,N',N'-테트라메틸-1,6-헥산디아민, N,N,N',N',N"-펜탄메틸-1,3-부탄디에틸렌트리아민, 1,1,3,3-테트라메틸구아니딘(TMGU), N,N,N',N'-테트라메틸에틸렌디아민(TMED), 이미다졸 관능기가 치환된 1,2-디메틸이미다졸(DMI), 1-알킬-이미다졸 치환체 등과 이들의 혼합물 등이 사용되었다. 본 발명에서 사용된 아민염은 0.3-12%(더욱 좋기로는 0.6-8%)수용액이 선호된다.Polyfunctional tertiary amines suitable for the present invention include 1,4-diazabicyclo [2,2,2] octane (DABCO). 1,8-diazabicyclo [5,4,0] untec-7-ene, N, N, N ', N'-tetramethyl-1,3-butanediamine (TMBO), N, N, N' , N'-tetramethyl-1,6-hexanediamine, N, N, N ', N', N "-pentanemethyl-1,3-butanediethylenetriamine, 1,1,3,3-tetramethyl Guanidine (TMGU), N, N, N ', N'-tetramethylethylenediamine (TMED), 1,2-dimethylimidazole (DMI) substituted with imidazole functional groups, 1-alkyl-imidazole substituents and the like Mixtures, etc. As for the amine salt used in the present invention, an aqueous solution of 0.3-12% (more preferably 0.6-8%) is preferred.
위에서 언급한 바와 같이 다관능성 아민과 아민염의 첨가는 1종 이상의 극성용매를 첨가한 수용액에서 이루어진다. 여기서 극성용매로는 에틸렌글리콜 유도체, 프로필렌글리콜 유도체, 1,3-프로판디올 유도체, 알콜, 술폭사이드유도체, 술폰 유도체, 니트릴 유도체, 우레아 유도체 및 이들의 혼합물 등이 선택될 수 있으며, 이때 에틸렌글리콜 유도체는 알콕시에탄올을 포함하는 것으로 2-메톡시에탄올, 2-에톡시에탄올, 2-프로폭시에탄올, 2-부톡시에탄올, 디(에틸렌글리콜) t-부틸메틸 에테르, 디(에틸렌글리콜)헥실에테르가 사용 가능하다.As mentioned above, the addition of the polyfunctional amine and the amine salt is made in an aqueous solution in which at least one polar solvent is added. Here, as the polar solvent, ethylene glycol derivatives, propylene glycol derivatives, 1,3-propanediol derivatives, alcohols, sulfoxide derivatives, sulfone derivatives, nitrile derivatives, urea derivatives, and mixtures thereof may be selected. Includes alkoxyethanol, 2-methoxyethanol, 2-ethoxyethanol, 2-propoxyethanol, 2-butoxyethanol, di (ethylene glycol) t-butylmethyl ether, di (ethylene glycol) hexyl ether Can be used
본 발명에서는 프로필렌글리콜 유도체로 프로필렌글리콜 부틸에테르, 프로필렌글리콜 프로필에테르가 사용가능하며, 알콜로는 1-펜탄올, 1-부탄올 등이 사용될 수 있으며, 1,3-프로판디올 유도체로 1,3-헵탄디올, 2-에틸-1,3-헥산디올, 1,3-펜탄디올이 사용될수 있으며, 술폭사이드 유도체로 디메틸술폭사이드, 테트라메틸렌 술폭사이드, 부틸술폭사이드, 그리고 메틸페닐 술폭사이드 등이 사용될 수 있으며, 술폰 유도체로 테트라메틸렌 술폰과 부틸술폰 등이 사용될 수 있으며, 니트릴 화합물 유도체로 아세토니트릴과 프리피오니트릴 등이 사용될 수 있으며, 우레아 유도체로 1,3-디메틸-2이미다졸리디돈이 사용될 수 있다.In the present invention, propylene glycol butyl ether, propylene glycol propyl ether may be used as the propylene glycol derivative, and 1-pentanol, 1-butanol, etc. may be used as the alcohol, and 1,3-propanediol derivative may be used. Heptanediol, 2-ethyl-1,3-hexanediol, 1,3-pentanediol may be used, and dimethyl sulfoxide, tetramethylene sulfoxide, butyl sulfoxide, and methylphenyl sulfoxide may be used as sulfoxide derivatives. Tetramethylene sulfone and butyl sulfone may be used as the sulfone derivatives, acetonitrile and preiononitrile may be used as the nitrile compound derivatives, and 1,3-dimethyl-2imidazolididone may be used as the urea derivative. have.
본 발명에서는 2개 또는 그 이상의 극성 용매의 혼합 수용액으로 2-메틸-1,3-헥산디올과 디메틸술폭사이드, 디(에틸렌글리콜)헥실 에테르와 디메틸술폭사이드, 2-부톡시에탄올과 같은 알콕시에탄올과 디메틸 술폭사이드, 2-에틸-1,3-헥산디올과 아세토니트릴를 혼합하여 사용한다.In the present invention, a mixed aqueous solution of two or more polar solvents, alkoxyethanol such as 2-methyl-1,3-hexanediol and dimethyl sulfoxide, di (ethylene glycol) hexyl ether, dimethyl sulfoxide and 2-butoxyethanol And dimethyl sulfoxide, 2-ethyl-1,3-hexanediol and acetonitrile are mixed and used.
본 발명에 사용된 혼합수용액은 0.01∼8중량%의 수용액 상태로 사용된다. 본발명에서는 미국 특허 5,576,057. 미국 특허 5,614,099에서 사용한 극성 용매보다 훨씬 소량을 사용하고도 유량을 같거나 훨씬 많은 효과를 나타내고 있다.The mixed aqueous solution used in the present invention is used in an aqueous solution of 0.01 to 8% by weight. In the present invention, U.S. Patent 5,576,057. The use of much smaller amounts than the polar solvents used in US Pat. No. 5,614,099 has the same or much higher flow rates.
디(에틸렌글리콜)헥실 에테르는 극성 용매로 사용되며 0.01∼0.3중량%의 수용액에서 유량향상의 효과를 나타내면 특히 0.1∼0.3중량%의 수용액에서 우수한 물성을 나타낸다. 2-에틸-1,3-헥산디올도 극성용매로 사용되며 0.1∼1.0중량%의 수용액에서 우수한 물성을 나타낸다. 알콕시에탄올을 극성용매로 사용하며 0.05∼4중량%의 수용액에서 우수한 물성을 나타낸다. 1-부탄올을 극성용매로 사용하며 0.01-2중량%의 수용액에서 우수한 물성을 나타낸다. 테트라메틸렌술폰 또는 메틸페닐 술폭사이드를 극성용매로 사용하며 0.01∼4중량%의 수용액에서 우수한 물성을 나타낸다. 부틸술폰을 극성용매로 사용하며 0.01∼0.5중량%의 수용액에서 우수한 물성을 나타낸다. 디메틸 술폭사이드를 극성용매로 사용하며 0.1∼7중량%의 수용액에서 우수한 물성을 나타낸다.Di (ethyleneglycol) hexyl ether is used as a polar solvent and exhibits excellent physical properties, especially in 0.1-0.3 wt% aqueous solution, when the effect of improving the flow rate is in 0.01-0.3 wt% aqueous solution. 2-ethyl-1,3-hexanediol is also used as a polar solvent and shows excellent physical properties in an aqueous solution of 0.1 to 1.0% by weight. Alkoxy ethanol is used as a polar solvent and shows excellent physical properties in an aqueous solution of 0.05 to 4% by weight. It uses 1-butanol as a polar solvent and shows excellent physical properties in an aqueous solution of 0.01-2% by weight. Tetramethylene sulfone or methylphenyl sulfoxide is used as a polar solvent and shows excellent physical properties in an aqueous solution of 0.01 to 4% by weight. Butyl sulfone is used as a polar solvent and shows excellent physical properties in an aqueous solution of 0.01 to 0.5% by weight. Dimethyl sulfoxide is used as a polar solvent and shows excellent physical properties in an aqueous solution of 0.1 to 7% by weight.
본 발명에서 특정한 원리로 규정하는 것은 아니나 아민염과 극성용매의 혼합 사용이 유량을 현저히 향상하는 효과를 보이는데 아민염이 폴리아미드 공극 형성을 도와주는 효과와 극성용매가 고온에서 멤브레인의 공극형성 과정에서 촉매로 작용하는 효과가 있는 것으로 추정된다.Although not defined by a specific principle in the present invention, the mixed use of the amine salt and the polar solvent shows an effect of significantly improving the flow rate. The amine salt assists in forming the polyamide pores and the polar solvent in the process of forming the membrane at high temperature. It is assumed that there is an effect acting as a catalyst.
본 발명에서 아민 반응성 화합물은 다관능성 아실 할라이드 다관능성 술포닐 할라이드 다관능성 이소시아네이트로 이루어진 군에서 한가지 또는 그 이상의 화합물로 선택된다. 특히 단량체이며, 방향족 화합물로 다관능성 아실라이드인 트리메조일클로라이드(TMC), 이소프탈로일 클로라이드(IPC), 테레프탈로일 클로라이드The amine reactive compound in the present invention is selected from one or more compounds from the group consisting of polyfunctional acyl halide polyfunctional sulfonyl halide polyfunctional isocyanates. In particular, monomers and aromatic compounds, trimezoyl chloride (TMC), isophthaloyl chloride (IPC), terephthaloyl chloride which are polyfunctional acylides
(TPC)및 이들의 혼합물을 사용한다.(TPC) and mixtures thereof.
아민 반응성 화합물의 용매로 사용되는 유기 용매 용액은 물과 잘 안섞이는 유기 용액으로 이루어져 있으며, 아민 반응성 화합물은 유기 용매 내에서 0.005∼5중량% 범위로 존재한다. 바람직하기로는 0.01∼0.5중량%의 범위로 존재하는 것이 더 좋다. 앞에서 언급한 유기 용매로는 헥산, 시클로헥산, 헵탄, 탄소수 8∼12개의 알칸, 프레온류의 할로겐 치환 탄화수소 등이 포함된다. 바람직하기로는 탄소수 8∼12개의 알칸으로 이루어진 혼합 유기용액이 좋으며 이런 용액으로는 ISOPAR(EXXON사)가 있다.The organic solvent solution used as the solvent of the amine reactive compound is composed of an organic solution that is poorly mixed with water, and the amine reactive compound is present in the range of 0.005 to 5% by weight in the organic solvent. It is more preferable to exist in the range of 0.01 to 0.5 weight%. The aforementioned organic solvents include hexane, cyclohexane, heptane, alkanes having 8 to 12 carbon atoms, halogen substituted hydrocarbons of freons, and the like. Preferably, a mixed organic solution composed of alkanes having 8 to 12 carbon atoms is used, and such a solution is ISOPAR (EXXON).
본 발명에 의하면 위에서 기술한 다공성 지지층에 수용액을 핸드코팅 또는 연속공정에 의한 코팅을 한 후 지지층의 잉여용액을 롤링, 스폰징, 에어 나이핑 등의 적당한 방법으로 제거한다. 잉여용액을 제거한 후 도포된 지지층 물질위에 뒤에서 기술된 유기 용액으로 침지 또는 스프레이 방법으로 접촉시킨 후 5초∼10분간 이 상태를 유지시킨다. 바람직하기로는 20초∼4분이 더 좋다. 이렇게 얻은 결과물을 건조시킨다. 건조온도는 50∼130℃이며, 특히 70∼100℃에서 1∼10분간(더욱 좋기로는 2∼7분간)건조시켜며, 이때 상온내지 -95℃의 염기성 수용액에서 1분∼30분간 수세한다.According to the present invention, after the aqueous solution is coated on the porous support layer described above by hand coating or continuous process, the excess solution of the support layer is removed by a suitable method such as rolling, spawning or air nipping. After removing the excess solution, the applied support layer material is kept in this state for 5 seconds to 10 minutes after contact with the organic solution described later by dipping or spraying. Preferably 20 second-4 minutes are more preferable. The resulting product is dried. The drying temperature is 50 to 130 ° C., especially for 1 to 10 minutes (more preferably 2 to 7 minutes) at 70 to 100 ° C., followed by 1 to 30 minutes of washing in a basic aqueous solution at room temperature to −95 ° C. .
하기에서 실시예 및 비교예를 들어 본 발명을 좀 더 구체적으로 설명하지만, 이들에 의해 본 발명의 범위가 한정되는 것은 아니다.Although an Example and a comparative example are given to the following and this invention is demonstrated to it further more concretely, the scope of the present invention is not limited by these.
[실시예 1]Example 1
140㎛두께의 부직포 상에 형성된 폴리술폰 지지층을 2.0중량%의 MPO, 2.3중량%의 CSA, 그리고 1.1중량%의 TEA, 2.0중량%의 BE이 함유된 수용액중에 40초간 침지하였다. 지지층의 잉여 용액을 제거 한 후 0.1중량% 트리메조일 클로라이드를 이소파(EXXON사)용매로 녹인 용액층에 1분간 침지한 후 잉여 용액을 제거하였다. 그 결과를 얻은 복합막을 상온에서 1분간 건조한 후 약 40∼60℃의 Na2CO3 0.1중량% 수용액에서 30분 이상 수세하였다. 이렇게 얻은 역삼투 분리막을 2,000ppm의 NaCl 수용액에서 225PSI의 압력으로 그 성능을 측정한 결과 99.0%의 염제거율과 37GFD의 유량을 얻었다.A polysulfone support layer formed on a 140 μm thick nonwoven fabric was immersed in an aqueous solution containing 2.0 wt% MPO, 2.3 wt% CSA, and 1.1 wt% TEA, 2.0 wt% BE for 40 seconds. After removing the excess solution of the support layer was immersed in a solution layer dissolved 0.1% by weight of trimezoyl chloride in an isopa (EXXON) solvent for 1 minute to remove the excess solution. The resultant composite membrane was dried at room temperature for 1 minute and washed with water at about 40-60 ° C. in an aqueous solution of Na 2 CO 3 at 0.1 wt% for at least 30 minutes. The reverse osmosis membrane thus obtained was measured at a pressure of 225 PSI in 2,000 ppm NaCl aqueous solution to obtain a 99.0% salt removal rate and a flow rate of 37GFD.
[실시예2-36, 비교예 A-V]Example 2-36, Comparative Example A-V
2.0중량%의 BE 대신 표 1의 극성 용매를 사용하여 실시예 1의 방법으로 비교예 A∼W, 실시예 2∼36의 역삼투 분리막을 제조하였다. 실시예 1의 방법으로 비교예 A∼V, 실시예 2∼36의 여러가지 다양한 용매가 다양한 농도에서 보이는 물성을 측정한 결과를 하기 표1에 나타내었다.The reverse osmosis membranes of Comparative Examples A to W and Examples 2 to 36 were prepared by the method of Example 1 using the polar solvent of Table 1 instead of 2.0 wt% of BE. Table 1 shows the results of measuring the physical properties of various solvents of Comparative Examples A to V and Examples 2 to 36 at various concentrations by the method of Example 1.
[실시예 37]Example 37
2.0중량%의 BE 대신 0.3중량%의 EHD를 사용하고 ,CSA와 TEA대신 1중량%의 TMGU와 1.6중량% TSA를 사용하여 실시예 1의 역삼투 분리막을 제조하였다. 이렇게 얻은 역삼투 분리막을 2,000ppm의 NaCl수용액에서 225PSI의 압력으로 그 성능을 측정한 결과 96.3%의 염제겨율과 43.4 GFD의 유량을 얻었다.The reverse osmosis membrane of Example 1 was prepared by using 0.3 wt% EHD instead of 2.0 wt% BE, and 1 wt% TMGU and 1.6 wt% TSA instead of CSA and TEA. The reverse osmosis membrane thus obtained was measured at a pressure of 225 PSI in an aqueous solution of 2,000 ppm NaCl to obtain 96.3% salt bran ratio and a flow rate of 43.4 GFD.
[실시예 38∼78 및 비교예 X∼AL][Examples 38 to 78 and Comparative Examples X to AL]
0.3중량%의 EHD 대신 표 2의 유기용매를 사용하고, 1중량%의 TMGU와 1.6중량의 TSA 대신 표 2의 아민을 사용하여 실시예 37의 방법으로 비교예 X∼AL, 실시예 38∼78의 역삼투 분리막을 제조하였다. 실시예 37의 방법으로 여러가지 용매가 다양한 농도에서 보이는 물성을 측정한 결과를 하기 표 2에 나타내었다.Using the organic solvent of Table 2 instead of 0.3% by weight of EHD, and the amines of Table 2 instead of 1% by weight of TMGU and 1.6% of TSA by the method of Example 37 in Comparative Examples X-AL and Examples 38-78. Reverse osmosis membrane was prepared. The results of measuring physical properties of various solvents at various concentrations by the method of Example 37 are shown in Table 2 below.
*표 2에서 사용된 약어* Abbreviations Used in Table 2
아민염 DMI : 1,2-디메틸이미다졸Amine salt DMI: 1,2-dimethylimidazole
TMGU : 1,1,3,3-테트라메틸구아니딘 TMGU: 1,1,3,3-tetramethylguanidine
TMBD : N,N,N',N-테트라메틸-1,3-부탄디아민 TMBD: N, N, N ', N-tetramethyl-1,3-butanediamine
DABCO : 1,4-디아자바이시클로[2,2,2]옥탄 DABCO: 1,4-diazabicyclo [2,2,2] octane
BTAC : 벤질트리메틸암모늄 클로라이드 BTAC: benzyltrimethylammonium chloride
TEA : 트리에틸아민 TEA: Triethylamine
DMBA : N,N-디메틸벤질아민 DMBA: N, N-dimethylbenzylamine
강산 TSA : 톨루엔술폰산Strong acid TSA: toluenesulfonic acid
CAS : 켐프술폰산 CAS: Kempsulfonic Acid
MSA : 메탄술폰산 MSA: methanesulfonic acid
극성용매 EHD : 2-에틸-1,3-헥산디올Polar solvent EHD: 2-ethyl-1,3-hexanediol
DMSO : 디메틸 술폭사이드 DMSO: Dimethyl Sulfoxide
DEGHE : 디에틸렌글리콜 헥실 에테르 DEGHE: Diethylene Glycol Hexyl Ether
BE : 부콕시에탄올 BE: Bucocethanol
TEGO : 트리에틸렌글리콜 디메틸 에테르 TEGO: Triethylene Glycol Dimethyl Ether
[표 1]TABLE 1
[표 2]TABLE 2
상기 실시예 및 비교예에서 나타나듯이 본 발명에 따라 얻어진 폴리아미드 역삼투 복합막은 낮은 압력하에서도 높은 염배제율과 고유량의 특성을 지니기 때문에 특히 염수나 해수의 담수화 공정등에 매우 유용하게 사용될 수 있다.As shown in the above examples and comparative examples, the polyamide reverse osmosis composite membrane obtained in accordance with the present invention has high salt rejection and high flow characteristics even under low pressure, and thus may be particularly useful for desalination of brine or seawater. .
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| WO2012161483A3 (en) * | 2011-05-20 | 2013-01-17 | 주식회사 엘지화학 | Method for preparing a reverse osmosis membrane, and reverse osmosis membrane prepared thereby |
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| US7479300B2 (en) * | 2005-03-30 | 2009-01-20 | Woongjin Chemical Co., Ltd. | Composite polyamide reverse osmosis membrane and method of producing the same |
| KR100680109B1 (en) * | 2005-07-27 | 2007-02-07 | 웅진코웨이주식회사 | Polyamide Reverse Osmosis Composite Membrane and Manufacturing Method Thereof |
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