KR100325337B1 - Hot rollig method to prevent the sticking defect - Google Patents
Hot rollig method to prevent the sticking defect Download PDFInfo
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- KR100325337B1 KR100325337B1 KR1019970033369A KR19970033369A KR100325337B1 KR 100325337 B1 KR100325337 B1 KR 100325337B1 KR 1019970033369 A KR1019970033369 A KR 1019970033369A KR 19970033369 A KR19970033369 A KR 19970033369A KR 100325337 B1 KR100325337 B1 KR 100325337B1
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- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000007547 defect Effects 0.000 title 1
- 238000005096 rolling process Methods 0.000 claims abstract description 28
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 25
- 239000010439 graphite Substances 0.000 claims abstract description 24
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 24
- 238000005098 hot rolling Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 19
- 239000000203 mixture Substances 0.000 claims abstract description 13
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 10
- 239000010935 stainless steel Substances 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 238000005461 lubrication Methods 0.000 abstract description 6
- 239000002245 particle Substances 0.000 abstract description 6
- 230000002265 prevention Effects 0.000 abstract description 3
- 238000001179 sorption measurement Methods 0.000 abstract description 2
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 239000000314 lubricant Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 238000007796 conventional method Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 230000006911 nucleation Effects 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 238000003911 water pollution Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0239—Lubricating
- B21B45/0245—Lubricating devices
- B21B45/0248—Lubricating devices using liquid lubricants, e.g. for sections, for tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
- B21B3/02—Rolling special iron alloys, e.g. stainless steel
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Abstract
본 발명은 스티킹현상 방지를 위한 열간압연 방법에 관한 것으로 스테인레스를 생산하는 열간압연공장의 사상압연전단(1∼2 스텐드)에서 주로 발생하는 스티킹현상을 방지하기 위해 사상압연전단입측 및 F1∼F2스텐드사이에 그라파이트혼합액(물+그라파이트 부피분율 10%)분사장치를 장착후 10kgf/㎤의 압력으로 분사하여 스테인레스압연재가 각각의 사상압연 스텐드의 롤에 의해 압연되기 전에 압연재표면에 그라파이트 입자를 흡착시켜 압연시 롤과 압연재사이에서 윤활작용이 이루어지도록 함으로써 스티킹현상을 방지하도록 하여서 된 것이다.The present invention relates to a hot rolling method for the prevention of sticking phenomenon, to prevent the sticking phenomenon that occurs mainly in the filamentary rolling shear (1 to 2 stands) of a hot rolling mill that produces stainless steel. The graphite mixture (water + graphite volume fraction 10%) was injected between the F2 stands and sprayed at a pressure of 10 kgf / cm3 to deposit graphite particles on the surface of the rolled material before the stainless rolled material was rolled by the rolls of each finishing roll. It is to prevent the sticking phenomenon by making the lubrication action between the roll and the rolled material during the adsorption by rolling.
Description
본 발명은 스테인레스를 생산하는 열간압연공장의 사상압연전단(Finishing mill 1∼2 stand)에서 주로 발생하는 스티킹(sticking) 현상을 방지하기 위해 사상압연전단입측 및 F1∼F2스텐드사이에 그라파이트(graphite)혼합액 분사장치를 설치하고 스테인레스 열간압연재 표면에 분사하여 스티킹현상을 효과적으로 방지함으로써 우수한 표면품질의 스테인레스 열연강판을 제조하기 위한 스티킹현상방지를 위한 열간압연방법에 관한 것으로 제철소의 스테인레스 열간압연공정중 사상압연전단(1∼3 스텐드)에서 주로 발생하는 스티킹현상(소성가공에서 피가공재 표층의 일부가 공구측으로 이착해 그것이 성장하여 제품의 표면품질을 해치는 현상)을 방지하기 위해 사상압연전단입측 및 F1∼F2스텐드사이에 그라파이트 혼합액 분사장치를 이용하여 스티킹을 효과적으로 방지함으로서 우수한 표면품질의 스테인레스 열연강판을 제조하기 위한 것이다.The present invention is a graphite (graphite) between the filament rolling inlet side and the F1 ~ F2 stand in order to prevent sticking phenomenon that occurs mainly in finishing mill 1 ~ 2 stand of a hot rolling mill that produces stainless steel The hot rolling method for the prevention of sticking phenomenon for manufacturing stainless hot rolled steel sheet with excellent surface quality by installing a mixture spray device and spraying on the surface of stainless hot rolled material to effectively prevent sticking phenomenon. In order to prevent sticking phenomenon that occurs mainly in finishing rolling shear (1 ~ 3 stand) during finishing, part of the surface layer of the workpiece moves to the tool side, which grows and damages the surface quality of the product. Effective sticking using graphite mixture liquid injector between entrance side and F1 ~ F2 stand By preventing as is for the production of stainless hot-rolled steel sheet excellent in surface quality.
일반적으로 열간압연 공정에서 페라이트계 스테인레스강은 사상압연전단(F1∼F3)에서 압연재극표층의 일부가 롤표면으로 이착해 그것이 성장하여 제품의 표면품질을 해치는 스티킹현상이 발생한다.In general, in the hot rolling process, a part of the rolled electrode surface layer adheres to the roll surface in the filamentary rolling shear (F1 to F3), which grows, causing sticking to the surface quality of the product.
따라서 이러한 현상을 방지할 목적으로 스테인레스를 생산하는 열간압연공정에서는 조압연후단과 사상압연전단에서 롤과 압연재사이의 윤할압연을 위해 물과 기름의 혼합액을 열간압연직전에 워크롤(work roll)표면에 분사하여 유막형성에 의한 압연재입자의 고온응착을 억제하고 있다.Therefore, in the hot rolling process that produces stainless steel for the purpose of preventing such a phenomenon, a work roll is applied to the mixture of water and oil just before hot rolling for lubrication rolling between the roll and the rolled material in the rough rolling end and the finishing rolling end. It sprays on the surface and suppresses high temperature adhesion of the rolling material particle by oil film formation.
또한 상기의 현상을 억제할 목적으로 마찰계수가 적은 롤재질을 선택하여 적용하는 경우도 있다. 이러한 종래의 기술들은 기름을 사용함으로서 열연공장의 분진오염 및 냉각수오염 등의 환경문제와 열간압연판의 통판성불량의 문제를 낳고 있으며, 롤재질선택에는 스티킹발생율저감에 한계가 있고, 롤제조업체의 상황변화에 따라야 하므로 효과적이며, 적극적인 방법이 될 수 없었다.In addition, a roll material having a small coefficient of friction may be selected and applied for the purpose of suppressing the above phenomenon. These conventional technologies have caused problems of environmental problems such as dust pollution and cooling water contamination of hot rolling mills and poor mailing of hot rolled sheets by using oil, and the selection of roll materials has a limit in reducing the sticking incidence rate, and roll manufacturers It was not possible to be an effective and active way because it had to follow the change of situation.
도 1은 종래의 스테인레스 열연강판의 유압연에 의한 스티킹방지 열간압연방법을 나타낸다. 종래의 방법은 가열로에서 축출된 페라이트계 스테인레스 슬라브를 조압연한 후 사상압연에 진입시 사상압연전단(F1∼F3) 워크롤 또는 백업 롤에는 기름분사기를 이용하여 기름+고체윤할제를 분사(6개의 노즐로 F1,2,3스텐드의 워크롤에 2ℓ/시간, 10kgf/㎤의 유압)하면 롤과 압연재사이에 유막이 형성되어 윤할효과가 발휘되므로 압연재입자의 이착을 억제하고 있다.1 shows a sticking prevention hot rolling method by hydraulic rolling of a conventional stainless hot rolled steel sheet. In the conventional method, after roughly rolling a ferritic stainless slab extracted from a heating furnace, an oil + solid lubricant is sprayed onto a filament rolling shear (F1 to F3) work roll or a back-up roll when entering into filament rolling. When 6 L nozzles are used at a work roll of F1, 2, and 3 stands at 2 L / hour and 10 kgf / cm3 of oil), an oil film is formed between the roll and the rolled material to exert a lubricating effect, thereby suppressing adhesion of the rolled material particles.
이러한 종래의 기술들은 스티킹현상을 방지하는 목적에는 충족될 수 있으나 기름 및 고체윤할제를 사용하므로서 열연공장의 분진오염 및 냉각수오염 등의 환경문제를 낳고 있으며, 윤할에 의한 사상압연공정의 통판성악화에 의한 잦은 사고를 일으켜 생산성에 악 영향을 미치고 있다.These conventional techniques can be satisfied for the purpose of preventing sticking phenomenon, but by using oil and solid lubricant, it causes environmental problems such as dust pollution and cooling water pollution in hot rolling mill, and mail order of finishing rolling process by lubrication. Frequent accidents caused by vocalization are adversely affecting productivity.
따라서 본 발명은 스테인레스를 생산하는 열간압연 공장의 사상압연전단(Finishing mill 1∼3 stand)에서 주로 발생하는 스티킹현상을 방지하기 위해 사상압연전단입측 및 F1∼F2스텐드사이에 그라파이트(graphite)혼합액(혼합액 총 부피에 대하여 부피분율 10%인 그라파이트(graphite)와 물과의 혼합액)분사장치를 장착, 분사하여 스테인레스압연재가 각각의 사상압연 스텐드의 롤에 의해 압연되기 전에 압연재표면에 그라파이트 입자를 흡착시켜 압연시 롤과 압연재사이에서 윤할작용이 이루어지도록 하므로서 스티킹현상을 효과적으로 방지하여 우수한 표면품질의 스테인레스 열연강판을 제조함에 그 목적이 있다.Therefore, in order to prevent the sticking phenomenon that occurs mainly in finishing mills (Finishing mill 1 to 3 stand) of a hot rolling mill producing stainless steel, a graphite (graphite) mixture between the filament rolling inlet side and the F1 to F2 stands is used. (The mixture of graphite and water with a volume fraction of 10% of the total volume of the mixture solution) A spray nozzle is mounted and sprayed to deposit graphite particles on the surface of the rolled material before the stainless rolled material is rolled by the rolls of the respective finishing rolls. Its purpose is to produce a stainless steel hot rolled steel sheet with excellent surface quality by effectively preventing sticking phenomenon by making the lubrication action between the roll and the rolled material during rolling by adsorption.
도 1은 종래의 열간압연방법을 나타낸 개략도1 is a schematic view showing a conventional hot rolling method
도 2는 본 발명의 열간압연방법을 나타낸 개략도2 is a schematic view showing a hot rolling method of the present invention
[도면의 주요부분에 대한 부호설명][Code Description of Main Part of Drawing]
1 : 열연판 2 : 워크롤1: hot rolled sheet 2: work roll
3 : 기름분사장치 4 : 혼합액 분사장치3: oil spray device 4: mixed liquid spray device
도 2는 본 발명의 스티킹현상방지를 위한 열간압연방법을 나타낸 개략도로서 도 1의 종래방법과는 달리, 스테인레스를 생산하는 열간압연공장의 사상압연전단(1∼2 스탠드)에서 주로 발생하는 스티킹현상을 방지하기 위해 사상압연전단입측 및 F1∼F2스텐드사이에 그라파이트 혼합액(혼합액 총 부피에 대하여 부피분율 10%인그라파이트(graphite)와 물과의 혼합액)분사장치를 장착후 10kgf/㎤의 압력으로 분사하여 스테인레스압연재가 각각의 사상압연 스텐드에 의해 압연되기 전에 압연재표면에 그라파이트입자를 흡착시켜 압연시 롤과 압연재사이에서 윤할작용이 이루어지도록 하므로서 스티킹현상을 방지한다.Figure 2 is a schematic diagram showing a hot rolling method for preventing the sticking phenomenon of the present invention, unlike the conventional method of Figure 1, the mainly produced in the hot rolling shear (1-2 stands) of the hot rolling mill to produce stainless steel In order to prevent king phenomenon, a graphite mixture solution (a mixture of graphite and water with a volume fraction of 10% based on the total volume of the mixture solution) was inserted between the filamentary rolling shear inlet side and the F1 to F2 stands. The stainless steel roll is adsorbed by the graphite particles on the surface of the rolled material before being rolled by each finishing roll stand to prevent the sticking phenomenon by performing the lubrication action between the roll and the rolled material.
한편 스티킹현상은 롤과 압연재의 접촉호내에서 발생되는 현상으로서 롤과 압연재사이에 윤할제가 존재하면 윤할압연에 의해 압연시 스티킹발생의 핵생성처가 감소하게 되어 스티킹발생율을 크게 감소시킬 수 있다.On the other hand, the sticking phenomenon occurs in the contact arc between the roll and the rolled material. If a lubricating agent is present between the roll and the rolled material, the nucleation area of the sticking occurrence during rolling is reduced by rolling rolling, which greatly reduces the sticking occurrence rate. Can be.
여기서 그라파이트 혼합액을 사용하는 이유는 그라파이트파우더(powder)를 분사시 압연판표면에 흡착되는 양보다는 분진으로 발생되는 양이 더 많기 때문에 비효과적이므로 이를 물과 혼합하여 혼탁액으로 분사시 1000∼1100℃ 온도의 압연판표면에 분사된 혼탁액은 비등(boiling)되어 물은 증발하고 그라파이트 입자가 남아 압연판표면에 흡착되므로 그라파이트입자의 손실이 매우 적어 효과적이다.The reason for using the graphite mixture is that it is ineffective because the amount generated by dust is higher than the amount adsorbed on the surface of the rolled plate when spraying the graphite powder, so it is ineffective to mix with water and spray it into the turbid solution at 1000 ~ 1100 ℃. The turbid liquid sprayed on the surface of the rolling plate is boiling and the water evaporates and the graphite particles remain and are adsorbed on the surface of the rolling plate.
따라서 상기의 방법과 같이 사상압연입측지점에서 열연판표면에 그라파이트 혼합액을 분사하여 그라파이트에 의한 윤할압연이 이루어지도록 하면 스티킹현상을 방지할수 있다.Therefore, when the graphite mixture is sprayed onto the hot-rolled sheet surface at the finishing rolling side point as described above, lubrication rolling by graphite can be prevented.
이하 본 발명을 실시예를 통하여 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the following Examples.
[실시예]EXAMPLE
하기 표1은 STS430J1L 압연판표면에 그라파이트 혼합액을 분사하였을 때 그라파이트 혼합비 및 혼합액 분사압력에 따른 스티킹발생경향을 나타내는 것으로, 경향성에 따라 하기의 3단계로 분류하였다.Table 1 below shows the sticking occurrence tendency according to the graphite mixing ratio and the mixed liquid spraying pressure when the graphite mixed liquid is sprayed on the surface of the STS430J1L rolled sheet, and is classified into the following three stages according to the tendency.
O : 스티킹 다량발생, △ : 스티킹미약발생, ×: 스티킹 미발생O: Large amount of sticking, △: Low sticking, ×: No sticking
먼저 그라파이트 혼합비의 경우, 혼합비가 증가함에 따라 스티킹발생경향이 줄어 드는 것으로 나타나고 있으며, 10%이상에서 스티킹현상이 발생하지 않는 것으로 밝혀졌다.First, in the case of graphite mixing ratio, the sticking tendency decreases as the mixing ratio increases, and it is found that the sticking phenomenon does not occur at 10% or more.
혼합액 분사압력의 경우, 역시 분사압이 증가할수록 스티킹발생경향이 감소하는 것으로 나타났으며, 10kgf/㎤이상부터 스티킹현상이 발생하지 않는 것으로 나타났다. 따라서 스테인레스강의 스티킹현상을 방지하기 위해서는 혼합액의 그라파이트 분율을 10%로 하고 혼합액 분사압력을 10kgf/㎤로 하여 분사할 때 가장 효과적이고 경제적이었다.In the case of the mixed liquid injection pressure, the sticking tendency decreased as the injection pressure increased, and the sticking phenomenon did not occur from 10 kgf /
[표 1]TABLE 1
하기 표2는 종래 및 본발명에 의한 스테인레스 열간압연방법을 사용하였을 경우의 스티킹발생경향을 나타내는 것으로서, 먼저 종래압연방법(기름 및 고체윤활제를 사용하는 유압연방법)는 STS430 압연판을 사용하였을 경우 스티킹발생율이 0∼5%, Cr함량이 높은 STS430J1L 압연판을 사용하였을 경우 10∼20%로 비교적 우수한 품질을 나타내고 있으나 기름 및 고체윤할제 사용에 의한 환경오염이 발생하고 있어 바람직한 방법이 될 수 없다.Table 2 below shows the tendency of sticking in the case of using the stainless hot rolling method according to the prior art and the present invention. First, the conventional rolling method (hydraulic rolling method using oil and solid lubricant) is used when using the STS430 rolled plate. When using STS430J1L rolled plate with high sticking rate of 0 to 5% and Cr content, it shows relatively good quality with 10 to 20%, but environmental pollution is caused by the use of oil and solid lubricant. Can't.
그러나 본 발명에 의한 스테인레스 열간압연방법은 STS430 압연판을 사용하였을 경우 스티킹발생율이 0%, STS430J1L압연판을 사용하였을 경우 0∼5%정도로 품질이 매우 우수한 스테인레스 열연강판을 생산할 수 있었다.However, the stainless hot rolling method according to the present invention was able to produce a stainless hot rolled steel sheet having a very good quality of 0 to 5% when the STS430 rolled plate was used to produce a sticking rate of 0% and STS430J1L rolled plate.
[표 2]TABLE 2
이상과 같은 본 발명은 열연공정설비에서 스테인레스강을 열간압연시 발생하는 스티킹현상을 방지하기 위해 사상압연기 워크롤입측에서 압연재표면에 그라파이트 혼합액을 분사하여 스티킹현상을 효과적으로 방지함으로서 스티킹결함이 없는 우수한 표면품질의 스테인레스 열연강판을 제조할 수 있는 효과가 있다.The present invention as described above is to prevent the sticking phenomenon by spraying the graphite mixed solution on the surface of the rolling material at the side of the finishing mill work roll in order to prevent the sticking phenomenon occurring during hot rolling of stainless steel in the hot rolling process equipment There is no effect that can produce a stainless hot rolled steel sheet of excellent surface quality without.
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