KR100249556B1 - Blended Polyol Ester Lubricants for Cooling Heat Transfer Fluids - Google Patents
Blended Polyol Ester Lubricants for Cooling Heat Transfer Fluids Download PDFInfo
- Publication number
- KR100249556B1 KR100249556B1 KR1019940704450A KR19940704450A KR100249556B1 KR 100249556 B1 KR100249556 B1 KR 100249556B1 KR 1019940704450 A KR1019940704450 A KR 1019940704450A KR 19940704450 A KR19940704450 A KR 19940704450A KR 100249556 B1 KR100249556 B1 KR 100249556B1
- Authority
- KR
- South Korea
- Prior art keywords
- acid
- mixture
- molecules
- molecule
- carboxyl groups
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000000314 lubricant Substances 0.000 title claims abstract description 70
- 239000012530 fluid Substances 0.000 title claims abstract description 24
- 238000001816 cooling Methods 0.000 title claims description 16
- -1 Polyol Ester Chemical class 0.000 title description 25
- 229920005862 polyol Polymers 0.000 title description 11
- 239000000203 mixture Substances 0.000 claims abstract description 264
- 150000002148 esters Chemical class 0.000 claims abstract description 66
- 239000002994 raw material Substances 0.000 claims abstract description 30
- LVGUZGTVOIAKKC-UHFFFAOYSA-N 1,1,1,2-tetrafluoroethane Chemical compound FCC(F)(F)F LVGUZGTVOIAKKC-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000002253 acid Substances 0.000 claims description 278
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 66
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 40
- 150000007513 acids Chemical class 0.000 claims description 38
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N Valeric acid Natural products CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 claims description 26
- 239000000654 additive Substances 0.000 claims description 22
- 125000004432 carbon atom Chemical group C* 0.000 claims description 20
- 238000006243 chemical reaction Methods 0.000 claims description 18
- 239000012809 cooling fluid Substances 0.000 claims description 15
- 239000013529 heat transfer fluid Substances 0.000 claims description 15
- OJEWIWBDGBRNFP-UHFFFAOYSA-N 2,2,3-trimethylhexanoic acid Chemical compound CCCC(C)C(C)(C)C(O)=O OJEWIWBDGBRNFP-UHFFFAOYSA-N 0.000 claims description 12
- 150000001735 carboxylic acids Chemical class 0.000 claims description 12
- 238000005260 corrosion Methods 0.000 claims description 12
- 230000007797 corrosion Effects 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 11
- NPNPZTNLOVBDOC-UHFFFAOYSA-N 1,1-difluoroethane Chemical compound CC(F)F NPNPZTNLOVBDOC-UHFFFAOYSA-N 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 10
- GTLACDSXYULKMZ-UHFFFAOYSA-N pentafluoroethane Chemical compound FC(F)C(F)(F)F GTLACDSXYULKMZ-UHFFFAOYSA-N 0.000 claims description 10
- 229910052799 carbon Inorganic materials 0.000 claims description 9
- GWYFCOCPABKNJV-UHFFFAOYSA-N isovaleric acid Chemical compound CC(C)CC(O)=O GWYFCOCPABKNJV-UHFFFAOYSA-N 0.000 claims description 9
- 239000006078 metal deactivator Substances 0.000 claims description 8
- 230000000996 additive effect Effects 0.000 claims description 7
- 239000002518 antifoaming agent Substances 0.000 claims description 7
- 239000002270 dispersing agent Substances 0.000 claims description 7
- 239000003112 inhibitor Substances 0.000 claims description 7
- OILUAKBAMVLXGF-UHFFFAOYSA-N 3,5,5-trimethyl-hexanoic acid Chemical compound OC(=O)CC(C)CC(C)(C)C OILUAKBAMVLXGF-UHFFFAOYSA-N 0.000 claims description 6
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 claims description 6
- 239000003963 antioxidant agent Substances 0.000 claims description 6
- 239000003599 detergent Substances 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- 238000005299 abrasion Methods 0.000 claims description 5
- GWYFCOCPABKNJV-UHFFFAOYSA-M 3-Methylbutanoic acid Natural products CC(C)CC([O-])=O GWYFCOCPABKNJV-UHFFFAOYSA-M 0.000 claims description 4
- KQNPFQTWMSNSAP-UHFFFAOYSA-N isobutyric acid Chemical compound CC(C)C(O)=O KQNPFQTWMSNSAP-UHFFFAOYSA-N 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 3
- 101000795744 Homo sapiens TPA-induced transmembrane protein Proteins 0.000 claims description 2
- 102100031626 TPA-induced transmembrane protein Human genes 0.000 claims description 2
- 150000001721 carbon Chemical group 0.000 claims description 2
- UJPMYEOUBPIPHQ-UHFFFAOYSA-N 1,1,1-trifluoroethane Chemical compound CC(F)(F)F UJPMYEOUBPIPHQ-UHFFFAOYSA-N 0.000 claims 9
- 238000005189 flocculation Methods 0.000 claims 4
- 230000016615 flocculation Effects 0.000 claims 4
- 238000001704 evaporation Methods 0.000 claims 2
- 230000008020 evaporation Effects 0.000 claims 2
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 abstract description 10
- 239000002826 coolant Substances 0.000 abstract description 7
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 abstract description 3
- 239000000460 chlorine Substances 0.000 abstract description 3
- 229910052801 chlorine Inorganic materials 0.000 abstract description 3
- 150000005846 sugar alcohols Polymers 0.000 abstract 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 18
- 239000000126 substance Substances 0.000 description 11
- 239000000047 product Substances 0.000 description 9
- 229910019142 PO4 Inorganic materials 0.000 description 8
- 150000001298 alcohols Chemical class 0.000 description 8
- 235000021317 phosphate Nutrition 0.000 description 8
- 239000011541 reaction mixture Substances 0.000 description 8
- 239000003507 refrigerant Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- WLAMNBDJUVNPJU-BYPYZUCNSA-N 2-Methylbutanoic acid Natural products CC[C@H](C)C(O)=O WLAMNBDJUVNPJU-BYPYZUCNSA-N 0.000 description 6
- WLAMNBDJUVNPJU-UHFFFAOYSA-N 2-methylbutyric acid Chemical compound CCC(C)C(O)=O WLAMNBDJUVNPJU-UHFFFAOYSA-N 0.000 description 6
- 239000002585 base Substances 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 238000005191 phase separation Methods 0.000 description 6
- 238000005057 refrigeration Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- WMYINDVYGQKYMI-UHFFFAOYSA-N 2-[2,2-bis(hydroxymethyl)butoxymethyl]-2-ethylpropane-1,3-diol Chemical compound CCC(CO)(CO)COCC(CC)(CO)CO WMYINDVYGQKYMI-UHFFFAOYSA-N 0.000 description 5
- 239000004593 Epoxy Substances 0.000 description 5
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 5
- 235000014113 dietary fatty acids Nutrition 0.000 description 4
- 238000004821 distillation Methods 0.000 description 4
- 229930195729 fatty acid Natural products 0.000 description 4
- 239000000194 fatty acid Substances 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 229940059574 pentaerithrityl Drugs 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- 150000001408 amides Chemical class 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 3
- 150000003077 polyols Chemical class 0.000 description 3
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 3
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 2
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical class O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 2
- PTJWCLYPVFJWMP-UHFFFAOYSA-N 2-[[3-hydroxy-2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)COCC(CO)(CO)CO PTJWCLYPVFJWMP-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 2
- XQVWYOYUZDUNRW-UHFFFAOYSA-N N-Phenyl-1-naphthylamine Chemical class C=1C=CC2=CC=CC=C2C=1NC1=CC=CC=C1 XQVWYOYUZDUNRW-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- ZTHYODDOHIVTJV-UHFFFAOYSA-N Propyl gallate Chemical class CCCOC(=O)C1=CC(O)=C(O)C(O)=C1 ZTHYODDOHIVTJV-UHFFFAOYSA-N 0.000 description 2
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical class N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000003158 alcohol group Chemical group 0.000 description 2
- 125000000217 alkyl group Chemical class 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- KYKAJFCTULSVSH-UHFFFAOYSA-N chloro(fluoro)methane Chemical compound F[C]Cl KYKAJFCTULSVSH-UHFFFAOYSA-N 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000007859 condensation product Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000012990 dithiocarbamate Chemical class 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 125000001153 fluoro group Chemical group F* 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 150000002462 imidazolines Chemical class 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 239000003879 lubricant additive Substances 0.000 description 2
- 125000001434 methanylylidene group Chemical group [H]C#[*] 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229920000193 polymethacrylate Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 238000005292 vacuum distillation Methods 0.000 description 2
- DAZHWGHCARQALS-UHFFFAOYSA-N (2-methylphenyl) (4-methylphenyl) phenyl phosphate Chemical compound C1=CC(C)=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1 DAZHWGHCARQALS-UHFFFAOYSA-N 0.000 description 1
- XMNDMAQKWSQVOV-UHFFFAOYSA-N (2-methylphenyl) diphenyl phosphate Chemical group CC1=CC=CC=C1OP(=O)(OC=1C=CC=CC=1)OC1=CC=CC=C1 XMNDMAQKWSQVOV-UHFFFAOYSA-N 0.000 description 1
- ZORQXIQZAOLNGE-UHFFFAOYSA-N 1,1-difluorocyclohexane Chemical compound FC1(F)CCCCC1 ZORQXIQZAOLNGE-UHFFFAOYSA-N 0.000 description 1
- NGCDGPPKVSZGRR-UHFFFAOYSA-J 1,4,6,9-tetraoxa-5-stannaspiro[4.4]nonane-2,3,7,8-tetrone Chemical compound [Sn+4].[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O NGCDGPPKVSZGRR-UHFFFAOYSA-J 0.000 description 1
- ZNZCBZJTANSNGL-UHFFFAOYSA-N 1-n,2-n-diphenylbenzene-1,2-diamine Chemical compound C=1C=CC=C(NC=2C=CC=CC=2)C=1NC1=CC=CC=C1 ZNZCBZJTANSNGL-UHFFFAOYSA-N 0.000 description 1
- LOXRGHGHQYWXJK-UHFFFAOYSA-N 1-octylsulfanyloctane Chemical compound CCCCCCCCSCCCCCCCC LOXRGHGHQYWXJK-UHFFFAOYSA-N 0.000 description 1
- AFTPEBDOGXRMNQ-UHFFFAOYSA-N 2,2,4-Trimethylhexane Chemical compound CCC(C)CC(C)(C)C AFTPEBDOGXRMNQ-UHFFFAOYSA-N 0.000 description 1
- PSABUFWDVWCFDP-UHFFFAOYSA-N 2,2-dimethylheptane Chemical compound CCCCCC(C)(C)C PSABUFWDVWCFDP-UHFFFAOYSA-N 0.000 description 1
- DKCPKDPYUFEZCP-UHFFFAOYSA-N 2,6-di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=CC(C(C)(C)C)=C1O DKCPKDPYUFEZCP-UHFFFAOYSA-N 0.000 description 1
- NISAHDHKGPWBEM-UHFFFAOYSA-N 2-(4-nonylphenoxy)acetic acid Chemical compound CCCCCCCCCC1=CC=C(OCC(O)=O)C=C1 NISAHDHKGPWBEM-UHFFFAOYSA-N 0.000 description 1
- QDCPNGVVOWVKJG-VAWYXSNFSA-N 2-[(e)-dodec-1-enyl]butanedioic acid Chemical compound CCCCCCCCCC\C=C\C(C(O)=O)CC(O)=O QDCPNGVVOWVKJG-VAWYXSNFSA-N 0.000 description 1
- BMGPYWJNOIMZNC-KHPPLWFESA-N 2-[methyl-[(z)-octadec-9-enyl]amino]acetic acid Chemical compound CCCCCCCC\C=C/CCCCCCCCN(C)CC(O)=O BMGPYWJNOIMZNC-KHPPLWFESA-N 0.000 description 1
- LDZYRENCLPUXAX-UHFFFAOYSA-N 2-methyl-1h-benzimidazole Chemical compound C1=CC=C2NC(C)=NC2=C1 LDZYRENCLPUXAX-UHFFFAOYSA-N 0.000 description 1
- VSFWPWFQAPMUED-UHFFFAOYSA-N 2-sulfanyl-3h-thiadiazole-5-thiol Chemical compound SN1NC=C(S)S1 VSFWPWFQAPMUED-UHFFFAOYSA-N 0.000 description 1
- WJQOZHYUIDYNHM-UHFFFAOYSA-N 2-tert-Butylphenol Chemical compound CC(C)(C)C1=CC=CC=C1O WJQOZHYUIDYNHM-UHFFFAOYSA-N 0.000 description 1
- SDXAWLJRERMRKF-UHFFFAOYSA-N 3,5-dimethyl-1h-pyrazole Chemical compound CC=1C=C(C)NN=1 SDXAWLJRERMRKF-UHFFFAOYSA-N 0.000 description 1
- YAXXOCZAXKLLCV-UHFFFAOYSA-N 3-dodecyloxolane-2,5-dione Chemical class CCCCCCCCCCCCC1CC(=O)OC1=O YAXXOCZAXKLLCV-UHFFFAOYSA-N 0.000 description 1
- BPGUKNRILVZFIA-UHFFFAOYSA-N 4-(2h-benzotriazol-4-ylmethyl)-2h-benzotriazole Chemical compound C=1C=CC=2NN=NC=2C=1CC1=CC=CC2=C1N=NN2 BPGUKNRILVZFIA-UHFFFAOYSA-N 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000004338 Dichlorodifluoromethane Substances 0.000 description 1
- 238000005727 Friedel-Crafts reaction Methods 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- KEQFTVQCIQJIQW-UHFFFAOYSA-N N-phenyl-beta-naphthalene amine Natural products C=1C=C2C=CC=CC2=CC=1NC1=CC=CC=C1 KEQFTVQCIQJIQW-UHFFFAOYSA-N 0.000 description 1
- QAPVYZRWKDXNDK-UHFFFAOYSA-N P,P-Dioctyldiphenylamine Chemical compound C1=CC(CCCCCCCC)=CC=C1NC1=CC=C(CCCCCCCC)C=C1 QAPVYZRWKDXNDK-UHFFFAOYSA-N 0.000 description 1
- WTKZEGDFNFYCGP-UHFFFAOYSA-N Pyrazole Chemical compound C=1C=NNC=1 WTKZEGDFNFYCGP-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 125000002252 acyl group Chemical group 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229910000288 alkali metal carbonate Inorganic materials 0.000 description 1
- 150000008041 alkali metal carbonates Chemical class 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Chemical class CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 1
- 150000004056 anthraquinones Chemical class 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- YSIQDTZQRDDQNF-UHFFFAOYSA-L barium(2+);2,3-di(nonyl)naphthalene-1-sulfonate Chemical class [Ba+2].C1=CC=C2C(S([O-])(=O)=O)=C(CCCCCCCCC)C(CCCCCCCCC)=CC2=C1.C1=CC=C2C(S([O-])(=O)=O)=C(CCCCCCCCC)C(CCCCCCCCC)=CC2=C1 YSIQDTZQRDDQNF-UHFFFAOYSA-L 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 150000001565 benzotriazoles Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- DKVNPHBNOWQYFE-UHFFFAOYSA-N carbamodithioic acid Chemical compound NC(S)=S DKVNPHBNOWQYFE-UHFFFAOYSA-N 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000005068 cooling lubricant Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- PXBRQCKWGAHEHS-UHFFFAOYSA-N dichlorodifluoromethane Chemical compound FC(F)(Cl)Cl PXBRQCKWGAHEHS-UHFFFAOYSA-N 0.000 description 1
- 235000019404 dichlorodifluoromethane Nutrition 0.000 description 1
- WDNQRCVBPNOTNV-UHFFFAOYSA-N dinonylnaphthylsulfonic acid Chemical class C1=CC=C2C(S(O)(=O)=O)=C(CCCCCCCCC)C(CCCCCCCCC)=CC2=C1 WDNQRCVBPNOTNV-UHFFFAOYSA-N 0.000 description 1
- 229940042400 direct acting antivirals phosphonic acid derivative Drugs 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 150000004659 dithiocarbamates Chemical class 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 235000013611 frozen food Nutrition 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- PHNWGDTYCJFUGZ-UHFFFAOYSA-N hexyl dihydrogen phosphate Chemical class CCCCCCOP(O)(O)=O PHNWGDTYCJFUGZ-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- GIWKOZXJDKMGQC-UHFFFAOYSA-L lead(2+);naphthalene-2-carboxylate Chemical compound [Pb+2].C1=CC=CC2=CC(C(=O)[O-])=CC=C21.C1=CC=CC2=CC(C(=O)[O-])=CC=C21 GIWKOZXJDKMGQC-UHFFFAOYSA-L 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000000320 mechanical mixture Substances 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
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- SBMXAWJSNIAHFR-UHFFFAOYSA-N n-naphthalen-2-ylnaphthalen-2-amine Chemical compound C1=CC=CC2=CC(NC=3C=C4C=CC=CC4=CC=3)=CC=C21 SBMXAWJSNIAHFR-UHFFFAOYSA-N 0.000 description 1
- 150000002790 naphthalenes Chemical class 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 125000004957 naphthylene group Chemical group 0.000 description 1
- 229940117969 neopentyl glycol Drugs 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
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- 239000007787 solid Substances 0.000 description 1
- 239000001593 sorbitan monooleate Substances 0.000 description 1
- 229940035049 sorbitan monooleate Drugs 0.000 description 1
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- JDVPQXZIJDEHAN-UHFFFAOYSA-N succinamic acid Chemical class NC(=O)CCC(O)=O JDVPQXZIJDEHAN-UHFFFAOYSA-N 0.000 description 1
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- 235000007586 terpenes Nutrition 0.000 description 1
- 150000004867 thiadiazoles Chemical class 0.000 description 1
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- CYRMSUTZVYGINF-UHFFFAOYSA-N trichlorofluoromethane Chemical compound FC(Cl)(Cl)Cl CYRMSUTZVYGINF-UHFFFAOYSA-N 0.000 description 1
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- IKXFIBBKEARMLL-UHFFFAOYSA-N triphenoxy(sulfanylidene)-$l^{5}-phosphane Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=S)OC1=CC=CC=C1 IKXFIBBKEARMLL-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical class C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
- 239000012991 xanthate Chemical class 0.000 description 1
Classifications
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/02—Materials undergoing a change of physical state when used
- C09K5/04—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
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- C10M105/42—Complex esters, i.e. compounds containing at least three esterified carboxyl groups and derived from the combination of at least three different types of the following five types of compound: monohydroxy compounds, polyhydroxy compounds, monocarboxylic acids, polycarboxylic acids and hydroxy carboxylic acids
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M171/00—Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M171/00—Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
- C10M171/008—Lubricant compositions compatible with refrigerants
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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- C—CHEMISTRY; METALLURGY
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
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- C10M2207/286—Esters of polymerised unsaturated acids
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
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- C10M2207/301—Complex esters, i.e. compounds containing at leasst three esterified carboxyl groups and derived from the combination of at least three different types of the following five types of compounds: monohydroxyl compounds, polyhydroxy xompounds, monocarboxylic acids, polycarboxylic acids or hydroxy carboxylic acids used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2211/00—Organic non-macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2211/02—Organic non-macromolecular compounds containing halogen as ingredients in lubricant compositions containing carbon, hydrogen and halogen only
- C10M2211/022—Organic non-macromolecular compounds containing halogen as ingredients in lubricant compositions containing carbon, hydrogen and halogen only aliphatic
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2211/00—Organic non-macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2211/06—Perfluorinated compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
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- C10N2040/30—Refrigerators lubricants or compressors lubricants
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/32—Wires, ropes or cables lubricants
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/34—Lubricating-sealants
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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- C10N2040/36—Release agents or mold release agents
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/38—Conveyors or chain belts
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/40—Generators or electric motors in oil or gas winning field
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/42—Flashing oils or marking oils
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/44—Super vacuum or supercritical use
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
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- Y10S502/00—Catalyst, solid sorbent, or support therefor: product or process of making
- Y10S502/506—Method of making inorganic composition utilizing organic compound, except formic, acetic, or oxalic acid or salt thereof
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- Chemical & Material Sciences (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Emergency Medicine (AREA)
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Combustion & Propulsion (AREA)
- Thermal Sciences (AREA)
- Materials Engineering (AREA)
- Lubricants (AREA)
Abstract
세가지 이하의 블렌드 원료로 부터, 염소가 없고 플루오로카본 냉각제 열전달유체, 특히 냉각제 134a (1,1,1,2-테트라플루오로에탄)에 대한 유용한 윤활제인 차단된 다가알콜의 여러 에스테르 혼합물을 제조할 수 있다.From up to three blend raw materials, several ester mixtures of blocked polyhydric alcohols are prepared that are chlorine free and useful lubricants for fluorocarbon coolant heat transfer fluids, especially coolant 134a (1,1,1,2-tetrafluoroethane). can do.
Description
냉각열전달 유체용 블렌드 폴리올 에스테르 윤활제Blended Polyol Ester Lubricants for Cooling Heat Transfer Fluids
[발명의 상세한 설명]Detailed description of the invention
[관련출원][Related Applications]
본 출원은 1992년 6월 3일자 출원되고 미합중국을 지정한 공동계류중인 국제출원번호 PCT/US92/04438호의 일부 계속출원이며, 본원에서의 명백한 설명에 반하는 범위를 제외하고는, 본원에 참고문헌으로 인용된다.This application is part of a continuing application of co-pending International Application No. PCT / US92 / 04438, filed June 3, 1992 that designates the United States, and is hereby incorporated by reference, except to the extent that it is contrary to the clear description herein. do.
[기술분야][Technical Field]
본 발명은 몇몇 경우에 완전한 윤활제로서 역할을 할 수 있는 윤활제 기본 원료 ; 배합된 윤활제에 일차 윤활성을 제공하는 윤활제 기본원료와 함께, 고압내성 및/또는 내마멸성, 부식억제 등을 개선시키는 것과 같은 목적으로 적어도 하나의 첨가제를 포함하는 배합된 윤활제 ; 일차 열전달 유체와 함께 본 발명에 따르는 윤활제를 포함하는 냉매작용유체 ; 및 상기 재료들을 사용하기 위한 방법에 관한 것이다. 윤활제 및 윤활제 기본원료는 일반적으로 대부분 또는 모든 할로겐화 탄소 냉매와 함께 사용하기에 적합하고, 펜타플루오로에탄, 1,1-디플루오로에탄, 1,1,1-트리플루 오로에탄 및 테트라플루오로에탄, 특히 1,1,1,2-테트라플루오로에탄과 같은 실제로 염소가 없는 플루오로기 함유 유기 냉동열전달 유체와 함께 사용하기에 특히 적합하다.The present invention relates to a lubricant base material which may in some cases serve as a complete lubricant; Blended lubricants comprising at least one additive for the purpose of improving high pressure resistance and / or abrasion resistance, corrosion inhibition, etc., together with a lubricant base material that provides primary lubricant properties to the blended lubricants; A refrigerant working fluid comprising a lubricant according to the invention together with a primary heat transfer fluid; And a method for using the materials. Lubricants and lubricant basestocks are generally suitable for use with most or all halogenated carbon refrigerants, and include pentafluoroethane, 1,1-difluoroethane, 1,1,1-trifluoethane and tetrafluoro It is particularly suitable for use with organic chlorine-free organic refrigeration heat transfer fluids such as ethane, especially 1,1,1,2-tetrafluoroethane.
[배경기술][Background]
염소가 없는 열전달 유체는, 대기 방출시에 트리클로로플루오로메탄 및 디클로로디플루오로메탄과 같은 현재 가장 일반적으로 사용되는 클로로플루오로카아본 열전달 유체보다 환경에 피해를 덜 주기 때문에, 냉동 시스템을 사용하기에 바람직하다. 그러나, 염소가 없는 냉동열전달 유체의 널리 보급된 상업적 사용은 상업적으로 적합한 윤활제의 부족에 의해 제한되어 왔다. 이것은 특히, 통상적으로 당분야에서 "냉매 134a" 또는 간단히 "R134a"로 일반적으로 공지된, 가장 바람직한 작용유체중 하나, 즉 1,1,1,2-테트라플루오로에탄에 적합한 윤활제가 특히 부족하였다. 다른 플루오로 치환된 에탄도 바람직한 작용유체이다.Chlorine-free heat transfer fluids use refrigeration systems because they release less air to the environment than the most commonly used chlorofluorocarbon heat transfer fluids such as trichlorofluoromethane and dichlorodifluoromethane at atmospheric release. Preferred below. However, the widespread commercial use of chlorine free refrigeration heat transfer fluids has been limited by the lack of commercially suitable lubricants. This is particularly lacking in lubricants suitable for one of the most preferred working fluids, usually 1,1,1,2-tetrafluoroethane, commonly known in the art as "refrigerant 134a" or simply "R134a". . Other fluoro substituted ethanes are also preferred working fluids.
하기의 특허 및 공개된 특허출원에는, 염소가 없는 플루오로기 함유 열전달 유체를 함유한 유용한 냉매 윤활제로서 폴리올에스테르의 많은 일반적 부류 및 특정 예가 제시되어 있다 : US 4,851,144 ; UK 2 216 541 ; US 5,021,179 ; US 5,096,606 ; WO 90/12849 (Lubrizol) ; EP 0 406 479 (Kyodo Oil) ; EP 0 430 657(AshaiDenka KK) ; EP 0 435 253 (Nippon Oil) ; EP 0 445 610 및 0 445 611 (Hoechst AG) ; EP 0 449 406 (Tonen Corp.) ; EP 0 458 584 (Unichema Chemie BV) ; 및 EP 0 485 979 (Hitachi).The following patents and published patent applications list many general classes and specific examples of polyolesters as useful refrigerant lubricants containing chlorine-free fluoro group-containing heat transfer fluids: US 4,851,144; UK 2 216 541; US 5,021,179; US 5,096,606; WO 90/12849 (Lubrizol); EP 0 406 479 (Kyodo Oil); EP 0 430 657 from AshaiDenka KK; EP 0 435 253 (Nippon Oil); EP 0 445 610 and 0 445 611 (Hoechst AG); EP 0 449 406 (Tonen Corp.); EP 0 458 584 (Unichema Chemie BV); And EP 0 485 979 (Hitachi).
[발명의 개시][Initiation of invention]
특허청구의 범위 및 조작실시예 또는 다른식으로 명백히 제시되는 경우를 제외하고는, 본 명세서에서 반응 및/또는 사용조건 또는 재료의 양을 표시하는 모든 수치적 양은 가장 넓은 발명의 범위를 규정하는 데에 있어서 용어 "약"에 의해 조정 되는 것으로 이해되어야 한다. 그러나, 규정된 실제양에 상응하는 범위내에서의 본 발명의 실시가 일반적으로 바람직하다.Except as expressly set forth in the claims and operational examples or otherwise, all numerical quantities expressing reaction and / or conditions of use or amount of material herein are used to define the broadest scope of the invention. In the context of the term "about". However, it is generally preferred to practice the invention within a range corresponding to a defined actual amount.
다양한 점도 및 물리적 및 화학적 특성이 실제 사용에 필요한 여러 다양한 냉각장치에서 최적의 윤활제 효율성을 얻기 위해 필요하다.Various viscosities and physical and chemical properties are needed to achieve optimum lubricant efficiency in many different chillers required for practical use.
예컨대, 일반적인 유형의 가정용 냉각기는 상대적으로 작고 잘 절연된 공간 내에서 냉각온도를 유지하는 것이 필요하며, 폐열이 방출되어야 하는 주변의 온도는 사람이 쾌적하다고 느낄 수 있는 온도가 되기 때문에 광범위하게 변하지는 않는다. 따라서, 상대적으로 낮은 전력 구동 압축기가 이러한 보통 가정용 냉각기에 사용되며, 보통 사람의 쾌적온도에서 상대적으로 낮은 점도를 가진 윤활제로 만족스럽다. 이는 주위온도가 매우 높아지는 일이 없으므로 온도에 의해 점도가 크게 감소하는 일을 피할 수 있기 때문이다. 이러한 조건하에서는 모든 인자가 동일하다고 볼 때, 낮은 점도의 윤활제가 윤활되는 기계에 의한 전력소모를 감소시키고, 전력소모에 의한 비용의 증가는 소비자가 가정용 사용시에 효율성이 민감해지기 때문에 낮은 점도의 윤활제가 경제적으로 바람직하다.For example, a typical type of domestic cooler needs to maintain a cooling temperature in a relatively small, well-insulated space, and the ambient temperature at which waste heat must be released does not vary widely because it becomes a temperature at which one can feel comfortable. Do not. Thus, relatively low power driven compressors are used in such ordinary household coolers and are satisfactory with lubricants having a relatively low viscosity at ordinary human comfort temperatures. This is because the viscosity is not greatly reduced by the temperature since the ambient temperature is not very high. Under these conditions, all of the factors are the same, and low viscosity lubricants reduce power consumption by the machine being lubricated, and the increased cost of power consumption is a low viscosity lubricant because the consumer is more efficient at home use. Is economically desirable.
한편, 자동차용 에어컨디셔너는 대륙성 기후의 표준 온도영역에서 겨울에 -20℃ 이하의 바깥 온도에 노출될 수도 있고, 여름에는 가정용 냉각기의 환경에서 보다 훨씬 더 높은 온도에 도달하는 자동차의 엔진부분내 환경에 열을 방출해야 할 것이다. 따라서, 가정용 냉각기에 바람직한 점도를 갖는 윤활제는 여름 조작 온도에서 대부분의 자동차 에어컨디셔너 용도에 효율적인 윤활제가 되기에는 너무 점도가 낮다. 얼음제조공장 또는 대규모 쾌속 냉동식품의 설비와 같은 공업용 또는 상업용 대규모 냉각 장치는 기계적 전력이 크게 요구되기 때문에 일반적으로 자동차 에어컨디셔너에 요구되는 점도 보다 더 큰 점도를 갖는 윤활제를 필요로 한다. 또한, 나사압축기는 일반적으로 동일 용량의 냉각압축기 보다 더 높은 점도를 필요로 한다.Automotive air conditioners, on the other hand, may be exposed to outside temperatures below -20 ° C in winter in the standard temperature range of the continental climate, and in the environment of the engine compartment of the car, in summer, reaching much higher temperatures than in the environment of domestic coolers. You will have to release heat. Thus, lubricants with the desired viscosity in domestic coolers are too low to be efficient lubricants for most automotive air conditioner applications at summer operating temperatures. Industrial or commercial large-scale cooling devices, such as ice making plants or facilities for large-scale fast frozen foods, typically require lubricants with a viscosity that is greater than that required for automotive air conditioners because of the high mechanical power requirements. In addition, screw compressors generally require higher viscosity than cooling compressors of the same capacity.
최소한 5개의 탄소원자, 최소한 2개의 -OH 그룹을 함유하고 -OH 기를 지니고 있는 탄소원자에 직접 결합되는 수소가 없는 유기분자로 정의되는 차단된 폴리올 에스테르가 본 기술분야에서 플루오로카본 냉각제, 특히 염소가 없는 냉각제를 사용하는 냉각기 유형에 고 품질의 윤활제 기본원료로 알려져 있다. 선행기술은 각각의 특정 부류의 윤활제에 관해서 하나 이상의 차단된 폴리올과 하나 이상의 산의 일단계 반응에 의해 제조된 단일형 폴리올 에스테르 또는 이러한 에스테르 혼합물을 제공하고 있다. 이들은 그 성능에 있어 만족스러우나, 광범위하게 다양한 개별적인 화합물이 상기된 광범위하게 다양한 조작 조건을 모두 커버하도록 하는데 요구되는 단점을 나타내었다.Blocked polyol esters, defined as hydrogen-free organic molecules containing at least five carbon atoms, at least two -OH groups, and bonded directly to carbon atoms having -OH groups, are known in the art to include fluorocarbon refrigerants, in particular chlorine. Cooler types that use coolant are known as high quality lubricant base stocks. The prior art provides single polyol esters or mixtures of such esters prepared by one step reaction of one or more blocked polyols and one or more acids with respect to each particular class of lubricant. They are satisfactory in their performance but exhibit the disadvantages required for a wide variety of individual compounds to cover all of the broadly diverse operating conditions described above.
여러나라의 법제하에서, 신규한 화학물질은 일반적인 용도로 적합하게 시판 되기 전에 필요한 시험을 거쳐야 하며, 신규한 혼합성분들간의 반응에 의해 제조된 신규한 물질은 일반적으로 신규한 화합물질로서 정의된다. 따라서, 단일단계 반응에 의해 제조된 폴리올 에스테르의 모든 다른 혼합물은 이러한 등록에 필요한 법령에 의해 모든 선진국에서 합법적으로 시판되기 위해서는 시험되어져야 하며, 정부기관에 등록되어야 한다.Under various legislation, new chemicals must undergo the necessary tests before they are properly marketed for general use, and new materials produced by reactions between new mixed components are generally defined as novel compounds. Therefore, all other mixtures of polyol esters produced by a single step reaction must be tested and registered with government agencies in order to be legally marketed in all developed countries by legislation necessary for such registration.
한편, 이전에 등록된 화학약품의 기계적인 혼합물이 법적인 등록요건에 대해서 면제되거나, 적어도 요건이 완화되어, 새로운 화학약품으로 법적으로 분류되는 혼합물에 대해 요구되는 바에 비해 시험비용이 적게 든다. 따라서, 가능한 가장 적은 수의 화학 성분을 혼합하여 광범위하게 다양한 윤활조건의 대부분 또는 모두에 적합한 윤활제 기본 원료를 제공하는 것이 기술적 및 경제적으로 이점이 있다.On the other hand, mechanical mixtures of previously registered chemicals are exempt from legal registration requirements, or at least the requirements are relaxed, resulting in lower test costs than would be required for mixtures legally classified as new chemicals. Therefore, it is technically and economically advantageous to mix the smallest possible number of chemical components to provide a lubricant base material suitable for most or all of a wide variety of lubricating conditions.
본 발명자들은 광범위한 점도 등급을 가지는 양질의 윤활제가 소정의 세가지 유형의 블렌드 원료 폴리올 에스테르 중 최소한 두가지를 블렌드하여 얻을 수 있다는 것을 발견하였다.We have found that good quality lubricants with a wide range of viscosity grades can be obtained by blending at least two of any of the three types of blend raw polyol esters.
타입 1 은 세가지 중 가장 낮은 점도를 나타내며, (i) 2,2-디메틸프로판-1,3-디올(네오펜틸글리콜,NPG), 2,2-디메틸올-1-부탄올(트리메틸올프로판,TMP), 2,2-디메틸올-1-프로판올(트리메틸올에탄,TME) 및 2,2-디메틸올프로판-1,3-디올(펜타에리 트리톨,PE)로 이루어진 그룹에서 선택된 분자로 이루어진 알콜분자 혼합물을, (ii) 최소한 75%의 분자가 부탄산, 2-메틸프로판산, 펜탄산, 2-메틸부탄산 및 3-메틸 부탄산으로 이루어진 그룹에서 선택되고 나머지 산 분자는 C6이하의 일염기 직쇄 카르복실산과 C9이하의 일염기 분지쇄 카르복실산으로 이루어진 그룹에서 선택되는 산분자의 혼합물과 반응시킴으로써 제조되는 에스테르 또는 에스테르 혼합물이다(물론, 본 발명의 일부로서 본원에 기술된 모든 유형의 에스테르에 있어서, 산 자체를 반응시키는 대신에, 산무수물, 산염화물, 및 산의 에스테르와 같은 산 유도체를, 본 발명에 따르는 에스테르 생성물에 요구되는 알코올 보다 더 낮은 분자량을 지닌 알코올과 반응시킴으로써 상기 에스테르, 또는 에스테르의 혼합물을 얻는 것이 가능하다. 산들이 경제적으로 바람직하며 본원에서 일반적으로 명시되었지만, 산과의 반응에 의해 생성되는 본원에 규정된 에스테르는 알코올을 상응하는 산 유도체와 반응시킴으로써 또한 얻을 수 있다).Type 1 has the lowest viscosity of the three, (i) 2,2-dimethylpropane-1,3-diol (neopentylglycol, NPG), 2,2-dimethylol-1-butanol (trimethylolpropane, TMP ), An alcohol consisting of a molecule selected from the group consisting of 2,2-dimethylol-1-propanol (trimethylolethane, TME) and 2,2-dimethylolpropane-1,3-diol (pentaerythritol, PE) (Ii) at least 75% of the molecules are selected from the group consisting of butanoic acid, 2-methylpropanoic acid, pentanic acid, 2-methylbutanoic acid and 3-methyl butanoic acid and the remaining acid molecules are C 6 or less; Esters or ester mixtures prepared by reacting a mixture of an acid molecule selected from the group consisting of monobasic straight-chain carboxylic acids and monobasic branched-chain carboxylic acids of up to C 9 (of course, all described herein as part of the invention For tangible esters, instead of reacting the acid itself, an acid anhydride It is possible to obtain acid esters, or mixtures of esters, by reacting acid derivatives, such as acid chlorides, and esters of acids with an alcohol having a lower molecular weight than the alcohol required for the ester product according to the invention. Preferred and generally specified herein, esters defined herein produced by reaction with acids can also be obtained by reacting alcohols with the corresponding acid derivatives).
본 발명의 일부로서 기재되는 이러한 모든 유형 및 다른 유형의 에스테르에 있어서, 단지 바람직한 알콜 및 산으로서 특정적으로 기재되고 있지만, 시판 또는 산업용 등급의 제품에 대부분 존재하는 소량의 불순물이 대부분의 경우 허용될 수 있다는 것이 이해되어야 할 것이다. 예컨대, "시판용 디-펜타 에리트리톨"은 약 82-90 몰%의 순수한 디-펜타에리트리톨, 5-9 몰%의 트리-펜타 에리트리톨 및 5-9 몰%의 PE를 포함하며, 많은 경우의 고점도 에스테르 제조에 만족스럽다(디-펜타에리트리톨 "DPE"는 6개의 수산기와 한개의 에테르 결합을 가지는 분자이며, 두 PE 분자로부터 유도되는데, PE 분자중 한 PE 분자로부터의 한 수산기와 다른 PE 분자의 수산기로부터의 한 수소원자를 제거하며 물을 형성시키고 본래의 PE 분자중 나머지 2개를 에테르 결합으로 연결시킴으로써 유도된다. 트리-펜타에리트리톨, 흔히 "TPE"는 8개의 수산기와 두개의 에테르 결합을 가지는 분자이며, DPE의 경우 단일 물분자를 제거하기 위해 상기한 바와같이 두 분자의 물분자를 유사하게 제거함으로써 세 개의 PE 분자로 부터 유도된다).For all these and other types of esters described as part of the present invention, although specifically described as only preferred alcohols and acids, small amounts of impurities present in most commercial or industrial grade products are acceptable in most cases. It should be understood that it can. For example, "commercial di-penta erythritol" includes about 82-90 mole% pure di-pentaerythritol, 5-9 mole% tri-penta erythritol and 5-9 mole% PE, in many cases (Di-pentaerythritol "DPE" is a molecule having six hydroxyl groups and one ether bond, derived from two PE molecules, one hydroxyl group from one PE molecule and the other PE It is derived by removing one hydrogen atom from the hydroxyl group of the molecule, forming water and linking the other two of the original PE molecules with ether bonds.Tri-pentaerythritol, often "TPE", is a group of eight hydroxyl groups and two ethers. A molecule having a bond, and in the case of DPE, it is derived from three PE molecules by similarly removing the water molecules of the two molecules as described above to remove a single water molecule).
그러나, 일반적으로 본 발명에 특정된 알코올 혼합물내의 수산기 또는 산 혼합물내의 카르복실기의 25, 21, 17, 12, 8, 5, 3, 2, 1, 0.5 또는 0.2%(순서 대로 점치 더 바람직하다)는 각 유형의 블렌드 원료에 대해서 특정된 분자가 아닌 어떠한 분자의 일부이어야 한다. 상기한 바에 있어서, 수산기 및 카르복실기의 백분율과 같은 특정 화학분자 또는 단편의 %는 수치 백분율로 이해되어야 할 것이며, 이러한 수치 백분율은 단일의 화학당량으로 여겨진 각 특정 화학단편의 아보가드로 수에 의한 화학당량 백분율과 수치적으로 동일한 것이다.In general, however, 25, 21, 17, 12, 8, 5, 3, 2, 1, 0.5 or 0.2% (more preferred in order) of the hydroxyl groups in the alcohol mixture or the carboxyl groups in the acid mixture specified herein It must be part of any molecule other than the molecule specified for each type of blend stock. As noted above, the percentage of specific chemical molecules or fragments, such as the percentage of hydroxyl and carboxyl groups, should be understood as numerical percentages, which percentages are chemical equivalent percentages by the avogadro number of each specific chemical fragment considered to be a single chemical equivalent. Is numerically equivalent to
본 발명에 따라 사용되는 최저 점도의 타입 1 에스테르 블렌드 원료를 제조하기 위하여 사용되는 알코올 분자중 최소한 45, 62, 78, 89 또는 95%(순서대로 점차 바람직함)의 알코올은 TMP, PE 또는 이들의 혼합물이다. 타입 1 에스테르 블렌드 원료를 제조하기 위해 반응하는 최소한 51, 67, 85, 92, 97 또는 99%(순서대로 점차 바람직함)의 산분자는 분자당 C5를 포함하는 산으로부터 선택되며, 산 성분내 전체 C5분자의 최소한 60, 72, 84, 93 또는 97% 펜탄산(직쇄)으로 이루어진다.At least 45, 62, 78, 89 or 95% (gradually preferred in sequence) of the alcohol molecules used to prepare the lowest viscosity Type 1 ester blend raw materials used according to the invention are TMP, PE or their Mixture. At least 51, 67, 85, 92, 97 or 99% (preferably in order) acid molecules reacted to prepare the Type 1 ester blend raw material are selected from acids containing C 5 per molecule and At least 60, 72, 84, 93 or 97% pentanoic acid (straight chain) of the total C 5 molecules.
바람직한 정도는 하기 일반화를 포함한 실험적으로 측정된 광범위하게 다양한 인자를 고려함으로써 결정될 수 있다: 분지된 산은 동일한 수의 탄소원자를 지닌 분지되지 않은 산에 비해서 에스테르에 낮은 점도를 부여 하지만, 사람이 편안함을 느낄 수 있는 정상적인 주위온도 또는 어떠한 낮은 온도에서 일반적으로 더 높은 절대 점도를 부여한다. 두 개의 히드록실기가 있는 알코올은 세 개의 히드록실기가 있는 알코올 보다 낮은 점도를 지닌 에스테르를 생성시킨다. 6개 이상의 탄소원자를 지닌 산은 더 적은 탄소원자를 지닌 산 보다 더 높은 점도를 지닌 에스테르를 생성시키며, 4개의 탄소원자, 특히 4개 미만의 탄소원자를 지닌 산은 사용 동안 더 많은 탄소원자를 지닌 산 보다 더 용이하게 가수분해된다; 이러한 가수분해는 바람직하지 못한데, 그 이유는 가수분해에 의해 생성된 산이 윤활되는 적어도 일부 유형의 금속표면의 부식을 촉진하기 때문이다. 또한 냉각 압축기에서 발견되는 대부분의 금속에 대한 카르복실산의 부식은 산분자내의 탄소원자 수가 감소함에 따라 증가한다.The degree of desirability can be determined by considering a wide variety of factors measured experimentally, including the following generalization: Branched acids impart lower viscosity to the ester compared to unbranched acids with the same number of carbon atoms, but humans feel comfortable At higher ambient temperatures or at any lower temperature, which generally gives a higher absolute viscosity. Alcohols with two hydroxyl groups produce esters with a lower viscosity than alcohols with three hydroxyl groups. Acids with six or more carbon atoms produce esters with higher viscosity than acids with fewer carbon atoms, and acids with four carbon atoms, especially less than four carbon atoms, are easier to use than acids with more carbon atoms during use. Hydrolyzed; Such hydrolysis is undesirable because the acid produced by the hydrolysis promotes corrosion of at least some types of metal surfaces that are lubricated. In addition, corrosion of carboxylic acids on most metals found in refrigeration compressors increases as the number of carbon atoms in the acid molecules decreases.
이러한 다양한 인자로 인해서, TMP 및/또는 PE를 펜탄산과 반응시켜 얻은 에스테르가 낮은 점도 블렌드 원료로서 이상적인 것에 가까운 것으로 밝혀졌는데, 그 이유는 상기 에스테르가 기존의 냉각기계에 일반적으로 요구되는 만큼 점도가 낮고, 정상적인 대기압하에 적어도 -55℃에서 플루오로탄소 냉매의 비등점 및 냉각기의 압축단계에서 도달할 수 있는 더 높은 온도에 이르는 온도범위에 걸쳐서 대부분 또는 모든 플루오로탄소 냉매와 모든 비율로 혼화될 수 있으며, 다른 높은 점도 및 낮은 가용성의 차단된 폴리올에스테르를 용해시킬 수 있고, 혼합되는 다른 형태의 블렌드 원료의 점도를 감소시키는데 아주 효과적이며, 분자당 5개 미만의 탄소원자를 지닌 산으로 얻은 에스테르보다 부식을 덜 촉진시키기 때문이다.Due to these various factors, it has been found that esters obtained by reacting TMP and / or PE with pentanoic acid are close to those ideal as low viscosity blend raw materials, since the esters are as viscous as generally required in conventional cooling machines. Under low, normal atmospheric pressure it can be mixed in most proportions with most or all fluorocarbon refrigerants over a range of temperatures ranging from at least -55 ° C. to the boiling point of the fluorocarbon refrigerant and the higher temperatures attainable in the compression stage of the cooler. It can dissolve other high viscosity and low solubilized blocked polyol esters and is very effective in reducing the viscosity of different types of blended feedstocks, and it is more resistant to corrosion than esters obtained with acids having less than 5 carbon atoms per molecule. Because it promotes less.
본 발명에 따른 블렌드 원료의 두번째 타입은 중간점도의 점도를 가지며, (i) TMP ; 4개의 수산기와 하나의 에테르 결합을 가지며, 전형적으로는 2개의 TMP 분자로부터 유도되는데, 하나의 TMP 분자로부터의 하나의 수산기와 다른 TMP 분자의 수산기로부터의 하나의 수소를 제거하여 물을 형성시키고 원래 TMP 분자로부터의 두 잔기를 에테르 결합시킴으로써 유도되는 디-트리메틸롤프로판(DTMP); PE ; 및 DPE 로 이루어진 그룹에서 선택되는 알콜분자 혼합물을, (ii) C4내지 C12의 모든 직쇄 및 분지쇄 일염기 및 이염기 카르복실산으로 이루어진 그룹에서 선택되는데, (a) 혼합물내의 최소한 3%, 또는 7, 10, 14, 21 또는 28%(순서대로 점차 바람직함)의 산분자가 2-메틸부탄산 및/또는 3-메틸부탄산(둘 모두 i-C5로 약칭됨)이며, (b) 분지되고 C6이하인 혼합물내 산분자의 % 에 대한 분지되지 않고 C8이상인 혼합물 내 산분자의 % 의 비율이 약 1.56 이하, 바람직하게는 1.21, 보다 바람직하게는 1.00 이하이며, (C) 분지되었거나 분지되지 않은 최소한 9개의 탄소원자를 함유하는 혼합물내 산분자 % 가 약 81%, 바람직하게는 67% 또는 49% 이하이며, (d) (d-1) 혼합물내 최소한 20%, 또는 최소한 29, 35 또는41%(순서대로 점차 바람직함)의 산분자가 트리메틸헥산 산, 가장 바람직하게는 3,5,5-트리메틸헥산산이며, 산 혼합물내 약 14% 이하, 또는 10, 7, 3,1 또는 0.4%(순서대로 점차 바람직함)이하의 카르복실기가 이염기산의 일부이며, 산 혼합물내 카르복실기의 2% 이하 ; 바람직하게는 1% 이하, 보다 바람직하게는 0.5% 이하가 두개 이상의 카르복실기를 갖는 산분자의 일부이거나, (d-2) 산 혼합물내 최소한 3, 또는 18%이하로 최소한 5, 7, 10 또는 14% 내지 18%(순서대로 점차 바람직함)이하의 카르복실기가 이염기산 분자의 일부이며, 산 혼합물내 약 2%이하, 바람직하게는 1%이하, 더욱 바람직하게는 0.5% 이하의 카르복실기가 2개 이상의 카르복실기를 가진 산분자의 일부이며, 산 혼합물내 전체 최소한 약 82%, 또는 85, 89, 93, 96 또는 99%(순서대로 점차 바람직함)이상의 일염기산 분자가 C5또는 C6, 바람직하게는 C5의 탄소원자를 가지는 조건에서 선택되는 산분자 혼합물과 반응시킴으로써 제조된 에스테르 또는 에스테르 혼합물이다.The second type of blend raw material according to the invention has a viscosity of medium viscosity, (i) TMP; It has four hydroxyl groups and one ether bond, typically derived from two TMP molecules, which removes one hydroxyl from one TMP molecule and one hydrogen from the other TMP molecule's hydroxyl group to form water and Di-trimethylolpropane (DTMP) derived by ether bonding two residues from a TMP molecule; PE; And an alcohol molecule mixture selected from the group consisting of DPE, and (ii) all linear and branched mono and dibasic carboxylic acids of C 4 to C 12 , wherein (a) at least 3% in the mixture , Or 7, 10, 14, 21 or 28% (preferably in order) acid molecules are 2-methylbutanoic acid and / or 3-methylbutanoic acid (both abbreviated iC 5 ), and (b) The ratio of% of acid molecules in the mixture that is branched and less than or equal to C 6 to% of acid molecules in the mixture that is greater than or equal to C 8 is about 1.56 or less, preferably 1.21, more preferably 1.00 or less, and (C) The percent acid molecule in the mixture containing at least 9 unbranched carbon atoms is about 81%, preferably 67% or 49% or less, and (d) at least 20%, or at least 29, 35 in the (d-1) mixture. Or 41% (gradually preferred in sequence) acid molecules are trimethylhexanoic acid, most preferably 3,5,5-trimethylhexanoic acid, up to about 14% of the acid mixture, or up to 10, 7, 3,1, or 0.4% (gradually preferred), is part of the dibasic acid, and in the acid mixture 2% or less of the carboxyl group; Preferably at most 1%, more preferably at most 0.5% is part of an acid molecule having two or more carboxyl groups, or (d-2) at least 3, or at most 18% in an acid mixture of at least 5, 7, 10 or 14 Carboxyl groups of% to 18% (preferably in sequence) are part of the dibasic acid molecules, and less than or equal to about 2%, preferably 1%, more preferably 0.5% or less of the carboxyl groups in the acid mixture. Is part of an acid molecule having a carboxyl group, and at least about 82% of the total, or at least 85, 89, 93, 96, or 99% (gradually preferred) monobasic acid molecules in the acid mixture are C 5 or C 6 , preferably Is an ester or ester mixture prepared by reacting with an acid molecule mixture selected under conditions having a C 5 carbon atom.
바람직하게는 이러한 타입 2 블렌드 원료를 제조하기 위해 반응한 혼합물에서, 혼합물내에 최소한 60, 75, 85, 90, 95 또는 98%(순서대로 점점 바람직함)의 히드록실기가 PE 분자의 일부이다. 독립적으로, 이러한 타입 2 블렌드 원료를 제조하기 위한 반응 혼합물에서, 산 혼합물내에 최소한 60, 75, 85, 90, 95 또는 98%(순서대로 점점 바람직함)의 일염기산 분자는 C10이하의 탄소원자를 가지는 분자로 이루어지며, 산 혼합물내 60, 75, 85, 90, 95 또는 98%(순서대로 점점 더 바람직함)의 이염기산 분자가 C10이하, 바람직하게는 C5-C7의 탄소원자를 가지는 분자로 이루어진다. 가장 바람직하게는 산 혼합물내 최소한 60, 75, 85, 90, 95 또는 98%(순서대로 점차 바람직함)의 일염기산 분자가 C5또는 C9분자로 이루어진다.Preferably in the mixture reacted to produce this type 2 blend stock, at least 60, 75, 85, 90, 95 or 98% (more preferred in sequence) of hydroxyl groups in the mixture are part of the PE molecule. Independently, in the reaction mixture to prepare such a type 2 blend stock, at least 60, 75, 85, 90, 95 or 98% (more preferred in sequence) of monobasic acid molecules in the acid mixture are C 10 or less carbon sources. Consisting of molecules having a valence, wherein 60, 75, 85, 90, 95 or 98% (more preferred in sequence) of the dibasic acid molecules in the acid mixture are C 10 or less, preferably C 5 -C 7 Branches are made of molecules. Most preferably, at least 60, 75, 85, 90, 95 or 98% (preferably in order) monobasic acid molecules in the acid mixture consist of C 5 or C 9 molecules.
타입 1 블렌드 원료에서와 같이, 타입 2 블렌드 원료에 대한 우선 순위는 실험적으로 결정된 일반화에 기초한다. ISO 등급 약 32-46에 해당하는 바람직한 중간범위 점도를 결정하기 위해서는, 네 개 이상의 수산기를 가지는 실질적인 알콜 분획을 가지는 것이 바람직하다. 이러한 조건을 만족시키는 상업적으로 이용 가능한 차단된 알콜들 중에서, PE는 DTMP 보다 저렴하고 DTMP내에서 에스테르의 흡습성을 증가시키고 윤활금속표면에 바람직하지 못한 부식을 일으키는 에테르 결합이 없다. 4개 이상의 수산기를 가진 알콜은 점도가 최적의 점도 보다 높은 에스테르를 생성하지만, 일부 그러한 에스테르도 허용될 수 있으며, 이들을 포함하는 혼합물은 보다 더 가격이 저렴할 수 있다. 시판 등급의 PE는 상당한 양의 DPE를 함유하며, 정제된 PE 보다 다소 덜 비싸다. 비용문제가 중요한 조건이 아닌 경우, 에스테르를 제조하기 위해 사용되는 알콜의 우세한 PE 혼합물로부터 모든 또는 대부분의 DPE를 제거하는 것이 저온에서 에스테르 혼합물 부분의 불용성 변화를 최소화하는 것이 바람직하다.As with type 1 blend stocks, priorities for type 2 blend stocks are based on experimentally determined generalizations. In order to determine the preferred midrange viscosity corresponding to ISO grade about 32-46, it is desirable to have a substantial alcohol fraction having at least four hydroxyl groups. Among commercially available blocked alcohols that meet these conditions, PE is less expensive than DTMP and increases the hygroscopicity of the ester in DTMP and is free of ether bonds that cause undesirable corrosion on lubricated metal surfaces. Alcohols having four or more hydroxyl groups produce esters whose viscosity is higher than the optimum viscosity, although some such esters may be acceptable, and mixtures comprising them may be less expensive. Commercial grade PEs contain significant amounts of DPE and are somewhat less expensive than purified PE. If cost is not an important condition, it is desirable to remove all or most of the DPE from the predominant PE mixture of the alcohol used to prepare the ester to minimize the change in insolubility of the ester mixture portion at low temperatures.
충분한 점도를 가지는 타입 2 의 에스테르를 얻기 위하여, 반응하는 상당한 분획의 산 분자가 C8이상의 탄소원자를 가지거나 이염기산일 필요가 있다. 이염기산이 덜 바람직하다. 과다한 점도를 피하기 위하여, 다소 소량으로 사용되어야 하는데, 이는 적어도 두개의 작용기를 가지는 산과 알콜 분자 사이의 반응에 의해 분자량이 높고 매우 점도가 높은 올리고머 또는 폴리머를 형성할 수 있기 때문이다. 실제로, 본 발명에 따라 사용되는 타입 2 블렌드 원료를 제조하기 위하여 반응되는 산 혼합물에 효과적으로 사용될 수 있는 이염기산의 양은 반응하는 알콜 혼합물에서 각각 두개의 알콜 분자를 결합하기 위해 최소한 하나의 이염기산기를 제공하는데 충분한 양 보다 실질적으로 더 적다. 따라서, 이러한 양의 이염기산이 사용될 때, 일부 알콜분자가 형성 되는 에스테르에서 함께 결합되고 일부는 그렇지 않다: 두개 이상의 알콜 잔기를 가지는 에스테르가 훨씬 더 점도가 있으며, 일반적으로 하나의 알콜 잔기만 가진 혼합물내 다른 에스테르 보다 플루오로카본 냉각제 유체내에서 덜 용해되어, 에스테르 사용 중 바람직하지 못한 상분리의 위험을 증가시킨다.In order to obtain type 2 esters with sufficient viscosity, a significant fraction of the acid molecules reacted need to have C 8 or more carbon atoms or dibasic acids. Dibasic acids are less preferred. In order to avoid excessive viscosity, it should be used in somewhat small amounts, since the reaction between an acid molecule and an alcohol molecule having at least two functional groups can form oligomers or polymers of high molecular weight and very high viscosity. Indeed, the amount of dibasic acid that can be effectively used in the acid mixture reacted to produce the type 2 blend raw materials used according to the present invention provides at least one dibasic group to combine two alcohol molecules each in the reacted alcohol mixture. Substantially less than sufficient. Thus, when this amount of dibasic acid is used, some alcohol molecules are bound together in the ester from which they are formed, and some are not: esters with two or more alcohol residues are much more viscous and generally a mixture with only one alcohol residue It is less soluble in the fluorocarbon coolant fluid than other esters in it, increasing the risk of undesirable phase separation during ester use.
상기한 바와같이, 타입 2 블렌드 원료내에 에스테르를 제조하는데 실질적으로 일염기 산만이 사용되는 경우, 혼합물내 충분한 점도를 얻기 위해서는, 산분자의 실질적인 분획이 최소한 8개의 탄소원자를 가져야 한다. 이러한 길이의 산에 의해서 에스테르의 플루오로카본 냉각제 유체내 용해도는 길이가 짧은 산에 의한 에스테르 보다 더 낮고, 이러한 용해도 감소는 특히 직쇄산에서 특히 현저하여, 이러한 장쇄 산의 실질적인 분획은 일반적으로 분지될 필요가 있다; 이러한 장쇄 산이 C5또는 C6를 갖는 분지된 산의 동일 분획과 동일하거나 크게 적지 않은 용해도로 "조정(balanced)"되어 효과적일 수 있다. 분자당 탄소수가 9 이상일 때, 분지된 것도 그 자체로 적합한 용해도를 얻는데 충분하지 아니하며, 이러한 산의 분율에 대한 상한선이 독립적으로 필요하다. 일반적으로, 특히 유리한 i-C5산의 최소량이 특정화되어, 이염기산 또는 8개 이상의 탄소를 가지는 이염기산을 함유하는 혼합물내의 에스테르 부분을 용해시키는데 보조한다.As mentioned above, when substantially monobasic acids are used to prepare the esters in the type 2 blend stock, a substantial fraction of the acid molecules must have at least 8 carbon atoms to achieve sufficient viscosity in the mixture. The solubility of esters in the fluorocarbon coolant fluid by acids of this length is lower than that by esters with shorter acids, and this decrease in solubility is particularly pronounced, especially in straight chain acids, so that a substantial fraction of these long chain acids is generally branched. There is a need; Such long chain acids may be effective as they are “balanced” with solubility not equal to or much less than the same fraction of branched acids having C 5 or C 6 . When the number of carbon atoms per molecule is 9 or more, branching by itself is not sufficient to obtain a suitable solubility, and an upper limit on the fraction of these acids is required independently. In general, the minimum amount of particularly advantageous iC 5 acid is characterized to assist in dissolving the ester moiety in the mixture containing dibasic acids or dibasic acids having at least 8 carbons.
공정의 효율성 및 경제적인 이유로, C5또는 C9일염기산이 가장 바람직한 성분 이며, 대부분의 적용에 있어 다른 것보다 더 적합한 용해도 및 점도 특성의 조합을 얻기 위해 서로 조합될 수 있다. 세개의 메틴 분지쇄를 가지는 트리메틸헥산산은 쉽게 이용가능한 C9산 중에서 가장 용해성이 있는 에스테르를 생성한다(일반적으로, 메틴 분지쇄는 다른 분지된 작용기내의 탄소수가 크기 때문에 점도를 과도하게 증가시키지 않으면서 용해도를 증가 시키는데 가장 효과적이다). 카르복실기에 대한 알파탄소상의 분지쇄는 에스테르화 반응의 곤란성을 증가시키며, 더 먼 위치의 것보다 용해도를 증가시키는데 더 효과적이지 않다. 88-95 몰% 의 3,5,5-트리메틸헬산산과 나머지 1 몰% 이하의 다른 분지된 C9일염기산을 포함하는 상업적으로 가장 유용한 분지 C9산이 최소한 다른 것만큼 효과적이며, 따라서, C9일염기산의 공급원으로서 경제적이기 때문에 바람직하다.For efficiency and economics of the process, C 5 or C 9 monobasic acids are the most preferred components and can be combined with each other to obtain a combination of solubility and viscosity properties that is more suitable than others for most applications. Trimethylhexanoic acid with three methine branched chains produces the most soluble esters among readily available C 9 acids (generally, methine branched chains do not increase viscosity excessively because of the large number of carbons in other branched functional groups). Most effective in increasing solubility). Branched chains on the alpha carbon to the carboxyl groups increase the difficulty of the esterification reaction and are less effective at increasing solubility than those at the farther sites. The most commercially available branched C 9 acids, including 88-95 mole% of 3,5,5-trimethylhelic acid and the remainder of up to 1 mole% of other branched C 9 monobasic acids, are at least as effective as others. It is preferred because it is economical as a source of C 9 monobasic acids.
본 발명에 따라 이용되는 제3의 최고 점도를 가지는 블렌드 원료 에스테르 또는 에스테르 혼합물("타입3")은 (i) TMP ; DTMP ; PE ; DPE ; TPE ; 트리-트리메틸올 프로판(이하 "TTMP"로 표시된다), 즉, 상기 TPE 에서와 같이 두 분자의 물을 제거함으로써 세개의 TMP 분자로부터 유도되며 두개의 에테르 결합 및 5개의 수산기를 갖는 분자로 이루어진 그룹에서 선택되는 알콜분자 혼합물을, (ii) C5또는 C6탄소원자를 가지는 직쇄 또는 분지쇄 일염기 카르복실산, C7내지 C13의 단일 또는 복수의 분지쇄 일염기성 카르복실산 및 C4내지 C10의 이염기성 카르복실산으로 이루어진 그룹으로부터 선택되는 산 분자의 혼합물과 반응시킴으로써 제조되는데; (a) (a-1) 산 혼합물내 최소한 19%, 또는 점차 바람직한 것으로서 23, 27, 29 또는 33%의 카르복실기가 이염기산 분자의 일부이며, (a-2) 일염기산 분자의 일부인 산 혼합물내 최소한 75%, 또는 점차 바람직한 것으로서 82, 89, 95 또는 98% 의 카르복실기가 C5일염기산 분자의 일부이며, (a-3) i-C5산의 일부인 산 혼합물내의 카르복실기 % 가 이염기산의 일부인 산 혼합물내 카르복실기의 최소한 34, 또는 점차 바람직한 것으로서 최소한 45, 57, 70, 85, 93, 108, 119, 130 또는 135%이거나, (b) (b-1) 산 혼합물내 카르 복실기의 14% 이하, 또는 점차 바람직한 것으로서 10, 7, 3, 1 또는 0.4%가 이염기산의 일부이며, (b-2) 산 혼합물내 카르복실기의 최소한 82%, 또는 점차 바람직한 것으로서 84, 88, 92 또는 96%가 최소한 C9의 탄소와 최소한 하나의 분지쇄를 함유하는 일염기산의 일부이며, (b-3) 산 혼합물내 카르복실기의 최소한 60%, 또는 점차 바람직한 것으로서 71, 84, 88, 92 또는 96%가 트리메틸 헥산 산분자의 일부, 가장 바람직하게는 3,5,5-트리메틸헥산 산분자의 일부인 조건으로서 상기 조건(a) 및 (b)중의 한 조건하에 반응시킴으로써 제조된다.Blend raw material esters or ester mixtures (“type 3”) having a third highest viscosity used in accordance with the present invention include (i) TMP; DTMP; PE; DPE; TPE; Tri-trimethylol propane (hereinafter referred to as "TTMP"), ie a group consisting of molecules derived from three TMP molecules by removing two molecules of water as in the TPE and having two ether bonds and five hydroxyl groups The alcohol molecule mixture selected from (ii) a straight or branched chain monobasic carboxylic acid having C 5 or C 6 carbon atoms, a single or a plurality of branched chain monobasic carboxylic acids of C 7 to C 13 and C 4 to Prepared by reacting with a mixture of acid molecules selected from the group consisting of C 10 dibasic carboxylic acids; (a) an acid mixture in which (a-1) at least 19%, or gradually preferred, 23, 27, 29 or 33% of the carboxyl groups are part of the dibasic acid molecule and (a-2) is part of the monobasic acid molecule. At least 75%, or increasingly preferred, 82, 89, 95, or 98% of the carboxyl groups are part of the C 5 monobasic acid molecule, and (a-3)% of the carboxyl groups in the acid mixture that is part of the iC 5 acid are part of the dibasic acid. At least 34, or gradually preferred, at least 45, 57, 70, 85, 93, 108, 119, 130 or 135% of the carboxyl groups in the acid mixture, or (b) 14% of the carboxyl groups in the acid mixture (b-1) 10, 7, 3, 1 or 0.4% is now part of a dibasic acid, and (b-2) at least 82% of the carboxyl groups in the acid mixture, or 84, 88, 92 or 96% is gradually preferred. Is part of a monobasic acid containing at least C 9 carbon and at least one branched chain, (b-3) At least 60%, or gradually preferred, of 71, 84, 88, 92 or 96% of the carboxyl groups in the acid mixture is a part of the trimethyl hexane acid molecule, most preferably a part of the 3,5,5-trimethylhexane acid molecule. It is made by reacting under one of the conditions (a) and (b).
바람직하게는, 타입 3 블렌드 원료를 제고하기 위해 반응하는 혼합물 내 카르 복실기의 60, 75, 85, 90, 95 또는 98%(순서대로 점차 바람직함)가 PE 또는 DPE 분자의 일부이고, 이들중 50%, 바람직하게는 최소한 80%가 PE 분자이다.Preferably, 60, 75, 85, 90, 95 or 98% (gradually preferred in order) of the carboxyl groups in the mixture reacted to enhance the type 3 blend raw material are part of the PE or DPE molecules, of which 50%, preferably at least 80% are PE molecules.
세가지의 차단된 폴리올 에스테르 블렌드 원료중 하나를 생성시키기 위해 반응하는 산 및 알코올 혼합물 각각에 대한 상기 설명은, 단지, 실제로 반응하여 에스테르를 생성시키는 산 또는 알코올의 혼합물에 관한 것이며, 반응을 위해 서로 접촉하는 산 또는 알코올의 혼합물이 실제로 반응하는 혼합물과 반드시 같은 조성을 가진 것임을 의미하지는 않는다. 사실상, 초기에 반응 혼합물에 충전되는 산의 양이 산과 반응하는 알코올의 당량보다 10 내지 25% 과량의 산을 제공하기에 충분하다면, 사용되는 알코올(들)과 산(들) 사이의 반응이 더욱 효과적으로 진행됨을 발견하였다(산의 당량은 본 발명의 목적상 1g 당량의 카르복실기를 함유하는 양으로서 정의되며, 반면에, 알코올의 당량은 1g 당량의 수산기를 함유하는 양이다). 반응하는 산 성분이 1 당량의 산 및 높은 산가의 산 모두를 함유하는 경우, 과량은 바람직하게는 1가산 단독으로 제조된다. 실제로 반응하는 산 혼합물의 조성은 생성물 에스테르 혼합물의 아실기 함량에 대한 분석에 의해 결정될 수 있다.The above description of each of the acid and alcohol mixtures that reacts to produce one of the three blocked polyol ester blend raw materials is merely a mixture of acids or alcohols that actually react to produce the esters and is in contact with each other for the reaction. This does not mean that the mixture of acids or alcohols has the same composition as the mixture that is actually reacted. In fact, if the amount of acid initially charged in the reaction mixture is sufficient to provide 10-25% excess of acid over the equivalent of alcohol reacting with the acid, the reaction between the alcohol (s) and acid (s) used is more It has been found to proceed effectively (equivalent of acid is defined as the amount containing 1 g equivalent of carboxyl groups for the purposes of the present invention, while the equivalent of alcohol is that amount containing 1 g equivalent of hydroxyl groups). When the acid component to be reacted contains both one equivalent of acid and a high acid value of acid, the excess is preferably produced by monovalent acid alone. The composition of the acid mixture that is actually reacting can be determined by analysis of the acyl group content of the product ester mixture.
본 발명에 따른 블렌드 원료로서 사용하기에 바람직한 대부분 또는 모든 에스테르 및 에스테르의 혼합물을 제조하는 데에 있어서, 반응하는 산(들)은 반응하는 알코올(들) 및 생성물 에스테르(들)보다 비점이 더 낮을 것이다. 상기 조건이 얻어질 경우에, 증류에 의해 에스테르화 반응의 종료시에 유지되는 어떠한 과잉의 산을 증류에 의해서, 가장 바람직하게는 1 내지 5 torr와 같은 저압에서 제거하는 것이 바람직하다.In preparing a mixture of most or all esters and esters preferred for use as blend raw materials according to the invention, the reacting acid (s) will have a lower boiling point than the reacting alcohol (s) and product ester (s). will be. When the above conditions are obtained, it is preferable to remove any excess acid maintained at the end of the esterification reaction by distillation by distillation, most preferably at a low pressure such as 1 to 5 torr.
이러한 진공증류 후에, 생성물은 종종 본 발명에 따르는 윤활제 블렌드 원료로서 사용하기 위해 준비된다. 생성물의 더 이상의 정제가 바람직한 경우, 제1진공증류후에 생성물중의 유리산의 함량은 미합중국특허 제 3,485,754호에 제시된 바와 같은 에폭시 에스테르에 의한 처리에 의하거나, 석회, 알칼리 금속 수산화물 또는 알칼리 금속 탄산염과 같은 적합한 알칼리 재료에 의한 중화에 의해 더 감소될 수 있다. 에폭시 에스테르에 의한 처리가 사용된다면, 과잉 에폭시 에스테르는 매우 저압하에 제2증류에 의해 제거될 수 있는 반면, 에폭시 에스테르와 잔류 산 사이의 반응생성물은 유해성 없이 생성물 중에 잔류할 수 있다. 알칼리에 의한 중화가 정제법으로서 이용되는 경우, 본 발명에 따르는 윤활제 및/또는 기본 원료로서 생성물을 사용하기 전에, 알칼리에 의해 중화된 과잉 지방산으로부터 생성된 소량의 비누 및 비반응 과잉 알칼리를 제거하기 위해서 물에 의한 연속세척이 매우 바람직하다.After this vacuum distillation, the product is often prepared for use as a lubricant blend raw material according to the present invention. If further purification of the product is desired, the content of free acid in the product after the first vacuum distillation can be determined by treatment with an epoxy ester as set forth in US Pat. No. 3,485,754, or with lime, alkali metal hydroxides or alkali metal carbonates. It can be further reduced by neutralization with such a suitable alkaline material. If treatment with epoxy esters is used, excess epoxy esters can be removed by a second distillation under very low pressure, while the reaction product between the epoxy esters and the residual acid can remain in the product without hazard. If neutralization with alkali is used as the purification method, before using the product as a lubricant and / or basic raw material according to the invention, removing small amounts of soap and unreacted excess alkali produced from excess fatty acids neutralized by alkali. For this reason, continuous washing with water is very preferable.
본 발명에 따른 에스테르 기본원료는 상기와 같은 블렌드 원료 타입 1, 2 및 3중 두가지 이상이 각각 최소한 5, 바람직하게는 최소한 10, 보다 바람직하게는 최소한 15 중량%의 양으로 구성된다. 가장 실용적인 값을 갖기 위해서는 타입 1 브렌드 원료가 40℃에서 18 이하, 보다 바람직하게는 16 이하의 센티스톡의 점도를 가지는 것이 바람직하며, 동일한 이유로, 타입 3 블렌드 원료는 40℃에서 최소한 90 센티스톡의 점도를 갖는 것이 바람직하다. 또한, 본 발명에 따른 블렌드 윤활제 에스테르 기본 원료는 40℃에서 점조 VB를 갖는 것이 바람직한데, 이러한 점도는 블렌드 에스테르가 구성되는 둘 또는 세 개의 블렌드 원료중 각각 하나의 최저 및 최고 점도, 즉, 40℃에서의 VL및 VH에 대해서 다음과 같은 관계가 있다:The ester basestock according to the present invention is composed of two or more of the above blend raw materials types 1, 2 and 3 in an amount of at least 5, preferably at least 10, more preferably at least 15% by weight. In order to have the most practical value, it is preferred that the Type 1 blend raw material has a viscosity of at least 18 centistokes at 40 ° C. and more preferably at most 16, and for the same reason, type 3 blend raw materials have a viscosity of at least 90 centistokes at 40 ° C. It is preferable to have a viscosity. It is also preferred that the blend lubricant ester base raw material according to the invention has a viscous V B at 40 ° C., which viscosity is the lowest and highest viscosity of each of the two or three blend raw materials from which the blend ester is composed, ie 40 The relationship is as follows for V L and V H at ° C:
(1+x)VL≤ VB≤ (1-x)VH (1 + x) V L ≤ V B ≤ (1-x) V H
상기 식에서, x는 0.02, 0.04, 0.07, 0.10, 0.15 또는 0.20(점차 바람직한 값)의 값을 갖는다.Wherein x has a value of 0.02, 0.04, 0.07, 0.10, 0.15 or 0.20 (gradual preferred values).
또한, 본 발명에 따른 블렌드 원료는 ISO 등급이 22 내지 68, 또는 더욱 바람직하게는 16 내지 100 인 블렌드가 세가지 블렌드 원료로부터 제조되도록 선택되는 것이 바람직하다.In addition, the blend raw material according to the invention is preferably selected such that a blend having an ISO grade of 22 to 68, or more preferably 16 to 100, is prepared from the three blend raw materials.
일부 사용조건하에서, 기재된 에스테르는 윤활제로서 그 기능을 충분히 발휘한다. 그러나, 일반적으로 산화내성 및 열안정성 개선제, 부식억제제, 금속 비활성화제, 윤활성 첨가제, 점도 개선제, 유동 및/또는 용융점 강하제, 세정제, 분산제, 항발포제, 내마모제 및 높은 압력내성 첨가제와 같은 기존의 첨가제인 다른 물질을 함유하는 것이 바람직하다. 많은 첨가제가 다중 기능을 갖는다. 예컨대, 특정 첨가제가 내마모성 및 높은 압력에 대한 내성을 모두 부여하거나, 금속 비활성화제 및 부식억제제로서의 기능을 한다. 또한, 모든 첨가제는 전체 윤활제 배합물의 8 중량%, 바람직하게는 5 중량% 를 넘지 않는다.Under some conditions of use, the described esters fully function as lubricants. However, in general, conventional additives such as oxidative and thermal stability improvers, corrosion inhibitors, metal deactivators, lubricity additives, viscosity improvers, flow and / or melting point depressants, cleaning agents, dispersants, antifoaming agents, antiwear agents and high pressure resistant additives are It is preferred to contain other substances. Many additives have multiple functions. For example, certain additives confer both wear resistance and high pressure resistance, or function as metal deactivators and corrosion inhibitors. In addition, all additives do not exceed 8% by weight, preferably 5% by weight of the total lubricant formulation.
상기 첨가제류의 유효량은 일반적으로 0.01 내지 5% 의 항산화제, 0.01 내지 5% 의 부식억제제 성분, 0.001 내지 0.5% 의 금속 비활성화 성분, 0.5 내지 5% 의 윤활첨가제, 각각 0.01 내지 2% 의 점도 개선제 및 유동점 및/또는 용융점 강하제, 각각 0.1 내지 5% 의 세척제 및 분산제, 0.001 내지 0.1% 의 항발포제 및 각각 0.1-2% 의 내마모제 및 고압 내성성분이다. 상기의 % 는 모두 전체 윤활제 조성물을 기준으로 한 중량%이다. 상기의 첨가제량 보다 많거나 적은 양이 특정 상황에 보다 더 적합할 수 있으며, 단일분자유형 또는 이들의 혼합물이 각 유형의 첨가제 성분으로 사용될 수 있다. 또한, 이하에 기재된 예는 예시적인 것으로, 첨부되는 특허청구의 범위에 따른 본 발명의 범위를 제한하는 것이 아니다.Effective amounts of the additives are generally 0.01 to 5% of an antioxidant, 0.01 to 5% of a corrosion inhibitor component, 0.001 to 0.5% of a metal deactivating component, 0.5 to 5% of a lubricant additive, and a 0.01 to 2% viscosity improving agent, respectively. And pour point and / or melting point lowering agents, 0.1 to 5% of detergents and dispersants, 0.001 to 0.1% of antifoaming agents and 0.1 to 2% of antiwear agents and high pressure resistant components, respectively. All of the above percentages are% by weight based on the total lubricant composition. More or less than the above additive amount may be more suitable for a particular situation, a single molecular type or a mixture thereof may be used as each type of additive component. In addition, the examples described below are exemplary and do not limit the scope of the present invention according to the appended claims.
적합한 산화방지 및 열안정성 개선제의 예로는 페닐 및 나프틸 그룹이 치환될 수 있는 디페닐-, 디나프틸-, 및 페닐나프틸 -아민, 예컨대, N,N'-디페닐 페닐렌디아민, p-옥틸디페닐아민, p,p-디옥틸디페닐아민, N-페닐-1-나프틸 아민, N-패닐-2-나프틸 아민, N-(p-도데실)페닐-2-나프틸 아민, 디-1-나프틸아민 및 디-2-나프틸아민 ; N-알킬 페노티아진과 같은 페노타진 ; 아미노(비스벤질) ; 및 6-(t-부틸)페놀, 2,6-디-(t-부틸)페놀, 4-메틸-2,6-디-(t-부틸)페놀, 4,4'-메틸렌비스(-2,6-디-{t-부틸}페놀) 등과 같은 차단된 페놀이 있다.Examples of suitable antioxidant and heat stability improvers include diphenyl-, dinaphthyl-, and phenylnaphthyl-amines, such as N, N'-diphenyl phenylenediamine, p, wherein phenyl and naphthyl groups may be substituted. -Octyldiphenylamine, p, p-dioctyldiphenylamine, N-phenyl-1-naphthyl amine, N-panyl-2-naphthyl amine, N- (p-dodecyl) phenyl-2-naphthyl amine , Di-1-naphthylamine and di-2-naphthylamine; Phenothiazines such as N-alkyl phenothiazines; Amino (bisbenzyl); And 6- (t-butyl) phenol, 2,6-di- (t-butyl) phenol, 4-methyl-2,6-di- (t-butyl) phenol, 4,4'-methylenebis (-2 Blocked phenols such as, 6-di- {t-butyl} phenol) and the like.
적합한 구리금속 불활성화제의 예로는, 이미다졸, 벤즈아미다졸, 2-머캅토 벤즈티아졸, 2,5-디-머캅토티아디아졸, 살리실리딘-프로필렌디아민, 피라졸, 벤조트리아졸, 톨루트리아졸, 2-메틸벤즈아미다졸, 3,5-디메틸 피라졸 및 메틸렌 비스-벤조트리아졸이 있다. 벤조트리아졸 유도체가 바람직하다. 보다 일반적인 금속불활성 화제 및/또는 부식방지제의 다른 예로는, 유기산 및 그의 에스테르, 금속염 및 무수물이 있으며, 이에는 예컨대, N-올레일-사르코신, 소르비탄 모노올레이트, 납 나프테네이트, 도데세닐-숙신산 및 부분적인 에스테르 및 아미드 및 4-노닐페녹시 아세트산 ; 1차, 2차 및 3차 지방족 및 지환족 아민, 및 예컨대 오일 용해성 알킬암모늄 카르복실 레이트와 같은 유기 및 무기산의 아민염 ; 예컨대, 티아디아졸, 치환된 이미다졸린 및 옥사졸린과 같은 화합물을 함유하는 헤테로사이클 질소 ; 퀴놀린, 퀴논 및 안트라퀴논 ; 프로필 갈레이트 ; 바륨 디노닐 나프탈렌 술포네이트 ; 알케닐 숙신산 무수물 또는 산의 에스테르 및 아미드 유도체, 디티오카르바메이트, 디티오 포스페이트 ; 알킬산 포스페이트의 아민염 및 그 유도체가 있다.Examples of suitable copper metal deactivators include imidazole, benzamidazole, 2-mercapto benzthiazole, 2,5-di-mercaptothiadiazole, salicylidin-propylenediamine, pyrazole, benzotriazole, tol Lutriazole, 2-methylbenzimidazole, 3,5-dimethyl pyrazole and methylene bis-benzotriazole. Preference is given to benzotriazole derivatives. Other examples of more common metal deactivators and / or preservatives include organic acids and esters, metal salts and anhydrides thereof, such as, for example, N-oleyl-sarcosine, sorbitan monooleate, lead naphthenate, dode Cenyl-succinic acid and partial esters and amides and 4-nonylphenoxy acetic acid; Amine salts of primary, secondary and tertiary aliphatic and cycloaliphatic amines, and organic and inorganic acids such as, for example, oil soluble alkylammonium carboxylates; Heterocycle nitrogen containing compounds such as, for example, thiadiazoles, substituted imidazolines and oxazolines; Quinoline, quinone and anthraquinone; Propyl gallate; Barium dinonyl naphthalene sulfonate; Alkenyl succinic anhydrides or esters and amide derivatives of acids, dithiocarbamates, dithio phosphates; Amine salts of alkyl acid phosphates and derivatives thereof.
적합한 윤활제로는 에스테르, 아민, 아미드, 이미다졸린 및 보레이트와 같은 지방산 및 중성 오일의 장쇄 유도체가 있다.Suitable lubricants include long chain derivatives of neutral oils and fatty acids such as esters, amines, amides, imidazolines and borates.
적합한 점도 개선제에는 폴리메타크릴레이트, 비닐 피롤리돈과 메타크릴레이트의 공중합체, 폴리부텐 및 스티렌-아크릴 레이트 공중합체가 있다.Suitable viscosity modifiers include polymethacrylates, copolymers of vinyl pyrrolidone and methacrylates, polybutenes and styrene-acrylate copolymers.
적합한 유동점 및/또는 용융점 강하제에는 메타아크릴레이트-에틸렌-비닐 아세테이트 삼중 합체와 같은 폴리메타크릴레이트 ; 아크릴화 나프탈렌 유도체 ; 및 나프페탈렌 또는 놀과 요소의 프리델-크래프트 촉매 축합반응 생성물이 포함된다.Suitable pour point and / or melting point depressants include polymethacrylates such as methacrylate-ethylene-vinyl acetate copolymers; Acrylated naphthalene derivatives; And Friedel-Crafts catalyst condensation products of naphthylene or nol and urea.
적합한 세정제 및/또는 분산제로는 폴리부텐일숙신산 아미드 ; 폴리브텐일 포스폰산 유도체 ; 장쇄 알킬 치환된 방향족 술폰산 및 그 염 ; 및 알킬 황화물, 알킬 페놀 및 알킬 페놀과 알데히드의 축합 생성물의 금속염이 있다. 적합한 항발포제의 예에는 실리콘 중합체 및 몇가지의 아크릴레이트가 포함된다. 적합한 내마모제 및 고압 내성제의 예로는 황화 옥틸 탈레이트와 같은 황화 지방산 및 지방산 에스테르 ; 황화 테르펜 ; 황화 올레핀 ; 유기 폴리황화물 ; 아민 포스 페이트, 아릴산 포스페이트, 디알킬 포스페이트, 아민디티오 포스페이트, 트리알킬 및 트리아릴 포스포로티오네이트, 트리알킬 및 트리아릴 포스핀, 및 디알킬 포스페이트, 예를들어, 인산 모노헥실 에스테르의 아민염, 디노닐나프탈렌 술포네이트의 아민염, 트리페닐 포스페이트, 트리나프틸 포스페이트, 디페닐 크레실 및 디크레실 페닐포스페이트, 나프틸 디페닐 포스페이트, 트리페닐포스포로티오네이트를 포함하는 유기인 유도체 ; 안티몬 디알킬 디티오카르바메이트와 같은 다티오카르바 메이트 ; 염화 및/또는 불화 탄화수소 및 크산테이트가 있다.Suitable detergents and / or dispersants include polybutenyl succinic acid amides; Polybutenyl phosphonic acid derivatives; Long-chain alkyl substituted aromatic sulfonic acids and salts thereof; And metal salts of alkyl sulfides, alkyl phenols and condensation products of alkyl phenols with aldehydes. Examples of suitable antifoaming agents include silicone polymers and some acrylates. Examples of suitable antiwear and high pressure resistant agents include sulfided fatty acids and fatty acid esters such as octyl sulfide sulfide; Sulfide terpenes; Sulfide olefins; Organic polysulfides; Amine phosphates, aryl acid phosphates, dialkyl phosphates, aminedithio phosphates, trialkyl and triaryl phosphorothionates, trialkyl and triaryl phosphines, and dialkyl phosphates such as amines of monohexyl phosphate esters Organic phosphorus derivatives including salts, amine salts of dinonylnaphthalene sulfonate, triphenyl phosphate, trinaphthyl phosphate, diphenyl cresyl and dicresyl phenylphosphate, naphthyl diphenyl phosphate, triphenylphosphorothionate; Dathiocarbamates such as antimony dialkyl dithiocarbamate; Chlorinated and / or fluorinated hydrocarbons and xanthates.
어떠한 조작조건하에서, 플루오로카본 냉각유체로서 유용한 것으로 알려진 종래의 대부분의 윤활제 기본원료를 우세한 조성으로 포함하는 폴리에테르 폴리올 유형은 윤활제에서 가장 유용한 윤활제 첨가제와 다소 불안정하게 존재하거나 양립하기에 부적합한 것으로 사료된다. 따라서, 본 발명의 한 구체예에서, 이러한 폴리에테르 폴리올이 실질적으로 없는 윤활제 및 윤활제 기본원료가 바람직하다. "실질적으로 없다"라는 것은 상기 물질이 약 10 중량% 이하, 바람직하게는 2.6 중량% 이하, 보다 바람직하게는 1.2 중량% 이하인 것을 의미한다.Under certain operating conditions, polyether polyol types comprising predominantly most conventional lubricant base materials known to be useful as fluorocarbon cooling fluids are considered to be somewhat unstable or incompatible with the most useful lubricant additives in lubricants. do. Thus, in one embodiment of the present invention, lubricants and lubricant basestocks that are substantially free of such polyether polyols are preferred. "Substantially free" means that the material is about 10% by weight or less, preferably 2.6% by weight or less, more preferably 1.2% by weight or less.
본 발명에 따른 제1의 구체예는 플루오로카본과 같은 적합한 열전달 유체와 본 발명에 따른 윤활제를 모두 포함하는 냉각유체이다. 바람직하게는 냉각유체와 블렌드 윤활제는 화학적 특성을 지녀야 하며, 냉각 유체가 사용되는 냉각 시스템의 작동중 냉유체가 노출되는 전체 사용 온도범위에서 유체가 균일하게, 즉, 시각적으로 감지될 수 있는 상분리 또는 탁도를 나타내지 않게 유지되는 서로에 대한 비율로 존재한다. 이러한 사용 온도범위는 -60℃에서 +175℃까지 다양할 수 있다. 사용유체가 +30℃까지 단일상이 유지되는 것이 적합하나, 40, 56, 71, 88 또는 100℃까지 단일상으로 유지되는 것이 바람직하다. 유사하게, 작용유체 조성물이 0℃로 냉각될 때 단일상을 유지되는 것이 적합하나, 보다 바람직하게는 -10, -20, -30, -40, 또는 -55℃로 냉각될 때도 단일상이 유지되는 것이 좋다. 염소가 없는 플루오로카본 냉각유체와의 단일상 혼합물은 적합하고 바람직한 유형의 블렌드 에스테르로 얻을 수 있으며, 광범위한 온도에서 단일상을 유지한다면 가장 바람직하다. 블렌드가 단일 상 양상을 나타내게 하는데 있어서, 블렌드 원료 자체를 단일상이 나타나게 할 필요는 없다. 예컨데, PE와 3,5,5-트리메틸헥산산과의 테트라에스테르는 냉각제 134a와 거의 혼화되지 않으나, 45 중량%의 이러한 테트라에스테르 및 55 중량%의 펜탄산과 PE의 테트라에스테르의 블렌드는 광범위한 온도범위에서 R134a와 단일상 양상을 나타낸다.A first embodiment according to the invention is a cooling fluid comprising both a suitable heat transfer fluid such as fluorocarbon and the lubricant according to the invention. Preferably the cooling fluid and the blend lubricant should have chemical properties, and the fluid is uniformly ie visually detectable in the entire operating temperature range in which the cooling fluid is exposed during operation of the cooling system in which the cooling fluid is used. It is present in proportions to each other that remain intact. This temperature range of use may vary from -60 ° C to + 175 ° C. It is suitable that the working fluid is maintained in a single phase up to + 30 ° C., but preferably in a single phase up to 40, 56, 71, 88 or 100 ° C. Similarly, it is suitable to maintain the single phase when the working fluid composition is cooled to 0 ° C., but more preferably the single phase is maintained even when cooled to −10, −20, −30, −40, or −55 ° C. It is good to be. Single phase mixtures with chlorine-free fluorocarbon cooling fluids can be obtained with suitable and preferred types of blend esters, most preferred if the single phase is maintained at a wide range of temperatures. In order for the blend to exhibit a single phase aspect, it is not necessary for the blend raw material itself to exhibit a single phase. For example, tetraesters of PE with 3,5,5-trimethylhexanoic acid are rarely miscible with coolant 134a, but blends of 45% by weight of such tetraesters and 55% by weight of pentanoic acid with PE tetraesters have a broad temperature range. Shows a single phase pattern with R134a.
작용유체를 형성시키기 위해 얼마나 많은 량의 윤활제가 열전달 유체와 혼합 되는지 정확히 예측하기 어려운 것이기는 하지만, 윤활제 조성물이 상기 온도범위에 걸쳐 열전달 유체와의 모든 비율에서 단일상을 형성하는 것이 가장 바람직하다. 그러나, 이는 매우 엄격한 요건이고, 본 발명에 따른 윤활제1중량% 이하를 함유하는 작용유체 혼합물에 대한 전체 온도범위에 걸쳐 단일상을 유지하는 것으로 충분하다. 2, 4, 10, 및 15 중량% 이하 또는 70 또는 80중량% 까지의 윤활제를 함유하는 혼합물에 대한 온도 범위에 걸쳐 단일상 양상을 나타내는 것이 보다 바람직하다.Although it is difficult to predict exactly how much of the lubricant will be mixed with the heat transfer fluid to form the working fluid, it is most desirable that the lubricant composition forms a single phase at all proportions with the heat transfer fluid over the temperature range. However, this is a very stringent requirement and it is sufficient to maintain a single phase over the entire temperature range for working fluid mixtures containing up to 1% by weight of lubricant according to the invention. It is more preferred to exhibit single phase behavior over a range of temperatures for mixtures containing up to 2, 4, 10, and up to 15% by weight or up to 70 or 80% by weight of lubricant.
어떠한 경우에는, 단일상 양상이 불필요하다. 용어 " 혼화가능"이라는 것은 냉각윤활제 분야에서 사용되는 용어이며, 이하, "모든 비율에서 혼화 가능한"이라는 일부 의미, 즉, 두개의 상을 가지나, 최소한 온화하게 기계 교반 시킬 때 균일한 분산액으로 용이하게 혼합될 수 있는 경우는 예외로 한다. 일종의 냉각 압축기가 냉각작용유체와 윤활제의 이러한 혼화 가능한 혼합물로 만족스럽게 작동할 수 있도록 설계된다. 반면, 응집 또는 상당한 농후화가 발생되고 두개 이상의 상을 형성하는 혼합물은 상업적으로 사용될 수 없으며, 본 명세서에서, "혼화될 수 없다"라고 표현한다. 이하에 기재한 일한 임의의 혼합물은 비교에로서 기재한 것이며 본 발명에 따른 실시예가 아니다.In some cases, a single phase aspect is unnecessary. The term "miscible" is a term used in the field of refrigeration lubricants, hereinafter having some meaning of "miscible at all ratios", ie having two phases, but at least gently with a uniform dispersion upon gentle mechanical agitation. The exception is when they can be mixed. A type of refrigeration compressor is designed to work satisfactorily with this miscible mixture of cooling fluid and lubricant. On the other hand, mixtures in which aggregation or significant thickening occurs and form two or more phases cannot be used commercially and are referred to herein as "immiscible." Any of the mixtures described below are described as comparisons and are not examples according to the invention.
본 발명의 다른 구체예는 윤활제가 냉각작용유체와 접촉하는 방식으로 냉각기를 작동시키는 방법에서, 윤활제로서 전체 윤활제 또는 윤활제 원료로서의 본 발명에 따른 윤활제 블렌드의 용도에 관한 것이다.Another embodiment of the present invention relates to the use of a lubricant blend according to the invention as a lubricant as a whole lubricant or as a lubricant raw material in a method of operating the chiller in such a way that the lubricant is in contact with the cooling working fluid.
본 발명에 따른 윤활제 조성물에 대한 온도를 고려한 점도 및 점도변화의 바람직한 범위는 일반적으로 열전달 유체, 특히 플루오로카본 및/또는 클로로플루오르카본 열전달 유체와 함께 냉각 시스템에 사용되는 당해 기술분야의 종래 윤활제 에서와 동일하다. 일반적으로, 본 발명에 따른 냉각제는 10 내지 1000 사이의 국제표준기구(ISO) 점도 등급을 지닌다. 일부 ISO 점도 등급에 대한 점도 범위가 표 1 에 나타나 있다.Preferred ranges of viscosity and viscosity change, taking into account the temperature for the lubricant composition according to the invention, are generally used in conventional lubricants of the art used in cooling systems together with heat transfer fluids, in particular fluorocarbon and / or chlorofluorocarbon heat transfer fluids. Is the same as Generally, coolants according to the present invention have an International Organization for Standards (ISO) viscosity rating between 10 and 1000. Viscosity ranges for some ISO viscosity grades are shown in Table 1.
[표 1]TABLE 1
이하에서 본 발명에 따른 실시예를 비교예와 비교하여 기재한다.Hereinafter, the Examples according to the present invention will be described in comparison with Comparative Examples.
[일반적인 에스테스 합성과정][General Esthetic Synthesis Process]
반응되는 알콜 및 산을 디부틸주석 디아세테이트, 주석 옥살레이트, 인산 및/또는 테트라부틸 티타네이트와 같은 적합한 촉매와 함께 교반기, 온도계, 질소 살포수단, 응축기 및 순환트랩이 장치된 둥근 플라스크내로 충전시킨다. 산은 알콜보다 약 15mol% 과량으로 충전한다. 촉매량은 전체 산 및 알콜 중량의 0.02 내지 0.1 중량% 이다.The reacted alcohol and acid are charged into a round flask equipped with a stirrer, thermometer, nitrogen sparge, condenser and circulation trap together with a suitable catalyst such as dibutyltin diacetate, tin oxalate, phosphoric acid and / or tetrabutyl titanate. . The acid is charged in about 15 mol% excess of the alcohol. The catalytic amount is from 0.02 to 0.1% by weight of the total acid and alcohol weights.
반응 혼합물을 약 220 내지 230℃의 온도로 가열시키고, 생성되는 환류산을 반응 혼합물로 되돌리면서 반응으로부터의 물을 트랩에 수거하였다. 시간당 원래 반응 혼합물의 8 내지 12%의 환류속도가 얻어질 정도로 반응 혼합물에 필요에 따라 부분 진공을 유지시켰다.The reaction mixture was heated to a temperature of about 220-230 ° C. and water from the reaction was collected in a trap while returning the resulting reflux to the reaction mixture. The partial vacuum was maintained as necessary in the reaction mixture such that a reflux rate of 8-12% of the original reaction mixture was obtained per hour.
반응 혼합물을 때로 히드록실가를 결정하기 위해 샘플링하고, 이러한 히드록실치가 이가 산을 포함하는 반응에 대해 혼합물 1g 당 15.0mg 미만의 KOH 또는 다른 반응에 대해 혼합물 1g 당 5.0mg 이하의 KOH로 떨어뜨린후, 반응온도를 유지시키면서 과량의 산 대부분을 장치에 의해 얻을 수 있는 약 0.05 토르의 여유 압력에 상당하는 최대 진공을 가한 후에 증류에 의해 제거하였다. 반응 혼합물을 냉각시키고 임의의 남은 산도를, 필요한 경우, 석회, 수산화나트륨, 또는 에폭시 에스테르로 처리하여 제거하였다. 생성되는 윤활제 또는 윤활제 기본원료를 블렌딩 및 상 양립성 테스트 전에 건조 및 여과하였다.The reaction mixture is sometimes sampled to determine the hydroxyl value and this hydroxyl value drops to less than 15.0 mg KOH per gram of mixture for reactions containing divalent acid or up to 5.0 mg KOH per gram of mixture for other reactions. After stirring, most of the excess acid while maintaining the reaction temperature was removed by distillation after applying a maximum vacuum corresponding to an allowable pressure of about 0.05 Torr obtained by the apparatus. The reaction mixture was cooled down and any remaining acidity was removed by treatment with lime, sodium hydroxide, or epoxy esters, if necessary. The resulting lubricant or lubricant basestock was dried and filtered before blending and phase compatibility testing.
[상 양립성 테스트의 일반적 과정][General Procedure of Phase Compatibility Test]
1㎖의 시험될 윤활제를 열쇼크 내성이 있으며, 직경이 17㎖ 이고 길이가 145㎜ 인 눈금있는 유리시험관에 넣었다. 시험관을 닫고 -29±0.2℃로 조절된 냉각조에 넣었다. 시험관 및 내용물이 5분동안 냉각조안에서 평형시킨 후, 충분한 냉각작용유체를 가하여 전체 부피가 10㎖가 되게 하였다.1 ml of the lubricant to be tested was placed in a graduated glass test tube that was heat shock resistant, 17 ml in diameter and 145 mm long. The test tube was closed and placed in a cooling bath adjusted to -29 ± 0.2 ° C. After the tubes and contents were equilibrated in a cooling bath for 5 minutes, sufficient cooling fluid was added to bring the total volume to 10 ml.
작용유체를 가한 후 최소한 5분 후, 냉각조에서 시험관 및 내용물이 평형화 되고, 필요한 경우 내용물을 교반시키는 동안, 시험관 내용물을 시각적으로 관찰하여 상분리를 살펴본다. 상분리가 일어나지 않으면, 그 배합이 혼화 가능한 것인지 전체적으로 그렇지 않은지를 결정하기 위해 셰이킹한다.At least 5 minutes after the addition of the working fluid, the tubes and contents are equilibrated in a cooling bath and, if necessary, the contents of the tubes are visually observed to observe phase separation while the contents are stirred. If no phase separation occurs, shake to determine whether the formulation is miscible or wholly.
-29℃ 에서 상분리가 일어나지 않으면, 냉각조의 온도를 상분리가 관찰될 때 까지 1분당 0.3℃ 의 비율로 낮춘다. 상분리가 처음 관찰되는 온도가 사용된 냉각 장치의 범위내에 있는 경우, 불용성 개시온도로서 기록한다.If phase separation does not occur at -29 ° C, the temperature of the cooling bath is lowered at a rate of 0.3 ° C per minute until phase separation is observed. If the temperature at which phase separation is first observed is within the range of the cooling apparatus used, record as the insoluble onset temperature.
[블렌드 원료의 조성][Composition of Blend Raw Material]
상기한 타입 1의 블렌드 원료는 99.4% 가 PE 이고, 나머지가 DPE분자인 알콜분자 혼합물을, 99.6%의 펜탄산(n-발레르산)과 나머지로서 주로 2-메틸 부탄산을 포함하는 산분자 혼합물과 반응시켜 제조하였다. 이러한 타입 1 블렌드 원료는 15 의 ISO 등급을 갖는다.The blend raw material of the type 1 described above is an acid molecule mixture containing 99.4% of PE and the remainder of DPE molecules, an alcohol mixture of 99.6% of pentanoic acid (n-valeric) and mainly 2-methyl butanoic acid. Prepared by reaction with. This type 1 blend raw material has an ISO rating of 15.
상기한 타입 2 의 첫 번째 블렌드 원료는 99.4%가 PE 이고, 나머지 대부분이 DPE 분자인 알콜분자 혼합물을, 46.7%의 펜탄산(n-발레르산), 21.5%의 2-메틸부탄산 및 31.6 %의 3,5,5,-트리메틸헥산산과 나머지로서 다른 분지된 C9일염기산을 포함하는 산분자 혼합물을 반응시켜 제조하였다. 이러한 타입 2-1 블렌드 원료는 32의 ISO 등급을 갖는다.The first blend of type 2 described above comprises an alcohol mixture of 99.4% PE and most of the remaining DPE molecules, 46.7% pentanoic acid (n-valeric), 21.5% 2-methylbutanoic acid and 31.6% Was prepared by reacting an acid molecule mixture comprising 3,5,5, -trimethylhexanoic acid and other branched C 9 monobasic acids as the remainder. This type 2-1 blend raw material has an ISO rating of 32.
상기한 타입 2의 두 번째 블렌드 원료는 99.4%가 PE이고, 나머지 대부분이 DPE 분자인 알콜분자 혼합물을, 66.8%의 펜틴산(n-발레르산), 28.4%의 2-메틸부탄산 및 4.6%의 아디프산과 나머지로서 메틸부탄산을 포함하는 산분자 혼합물과 반응시켜 제조하였다. 이러한 타입 2-2 블렌드 원료는 32의 ISO등급을 갖는다.The second blend of type 2 described above comprises an alcohol mixture of 99.4% PE and most of the remaining DPE molecules, 66.8% pentic acid (n-valeric), 28.4% 2-methylbutanoic acid and 4.6%. It was prepared by reacting with an acid molecule mixture containing adipic acid and methylbutanoic acid as the rest. This type 2-2 blend raw material has an ISO rating of 32.
타입 3 의 첫 번째 블렌드 원료는 99.4%가 PE이고, 나머지 대부분이 DPE 분자인 알콜분자 혼합물을, 61.9%의 펜탄산(n-발레인산), 27.8%의 2-메틸부탄산 및 10.2%의 아디프산과 나머지로서 3-메틸부탄산을 포함하는 산분자 혼합물과 반응시켜 제조하였다. 이러한 타입 3-1 블렌드 원료는 100의 ISO 등급을 갖는다.The first blend of type 3 consisted of a mixture of alcohol molecules with 99.4% PE and the remainder mostly DPE molecules, 61.9% pentanoic acid (n-valeric acid), 27.8% 2-methylbutanoic acid and 10.2% sub Prepared by reaction with an acid molecule mixture comprising dific acid and 3-methylbutanoic acid as remainder. This type 3-1 blend raw material has an ISO rating of 100.
타입 3 의 두 번째 블렌드 원료는 99.4%가 PE이고, 나머지 대부분이 DPE 분자인 알콜분자 혼합물을, 90%의 3,5,5-트리메틸헥산산과 나머지로서 다른 분지된 C9일염기산을 포함하는 산분자 혼합물과 반응시켜 제조하였다. 이러한 타입 3-2 블렌드 원료는 상온에서 고체이며, 따라서 해당하는 ISO 등급이 없다.The second blend of type 3 contains 99.4% PE, the remainder of which is mostly DPE molecules, containing 90% of 3,5,5-trimethylhexanoic acid and the other branched C 9 monobasic acids as the remainder. Prepared by reaction with an acid molecule mixture. This type 3-2 blend raw material is solid at room temperature and therefore does not have a corresponding ISO grade.
[특정 블렌드 에스테르의 실시예][Examples of Specific Blend Esters]
상기 블렌드 원료로 제조된 본 발명에 따른 블렌드 에스테르의 실시예가 표 2 에 나타나 있다.Examples of the blend esters according to the invention made from the blend raw materials are shown in Table 2.
[표 2]TABLE 2
Claims (20)
Applications Claiming Priority (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
USPCT/US92/04438 | 1992-06-03 | ||
WOPCT/US92/04438 | 1992-06-03 | ||
PCT/US1992/004438 WO1993024585A1 (en) | 1992-06-03 | 1992-06-03 | Polyol ester lubricants for refrigerant heat transfer fluids |
US2920493A | 1993-03-10 | 1993-03-10 | |
US8/029204 | 1993-03-10 | ||
US08/029,204 | 1993-03-10 | ||
PCT/US1993/004888 WO1993024587A1 (en) | 1992-06-03 | 1993-05-27 | Blended polyol ester lubricants for refrigerant heat transfer fluids |
Publications (2)
Publication Number | Publication Date |
---|---|
KR950701959A KR950701959A (en) | 1995-05-17 |
KR100249556B1 true KR100249556B1 (en) | 2000-03-15 |
Family
ID=66649179
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Application Number | Title | Priority Date | Filing Date |
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KR1019940704450A Expired - Lifetime KR100249556B1 (en) | 1992-06-03 | 1993-05-27 | Blended Polyol Ester Lubricants for Cooling Heat Transfer Fluids |
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KR (1) | KR100249556B1 (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0480479A2 (en) * | 1989-07-05 | 1992-04-15 | Japan Energy Corporation | Refrigeration lubricants |
-
1993
- 1993-05-27 KR KR1019940704450A patent/KR100249556B1/en not_active Expired - Lifetime
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0480479A2 (en) * | 1989-07-05 | 1992-04-15 | Japan Energy Corporation | Refrigeration lubricants |
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KR950701959A (en) | 1995-05-17 |
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