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KR100236757B1 - Manufacturing method of microfibre nonwoven artificial leather with excellent dyeability - Google Patents

Manufacturing method of microfibre nonwoven artificial leather with excellent dyeability Download PDF

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Publication number
KR100236757B1
KR100236757B1 KR1019970052692A KR19970052692A KR100236757B1 KR 100236757 B1 KR100236757 B1 KR 100236757B1 KR 1019970052692 A KR1019970052692 A KR 1019970052692A KR 19970052692 A KR19970052692 A KR 19970052692A KR 100236757 B1 KR100236757 B1 KR 100236757B1
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component
artificial leather
polyester
nonwoven
polyamide
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KR19990031830A (en
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김금곤
정환우
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전원중
주식회사효성
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0011Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using non-woven fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00Specially adapted uses
    • D06N2211/12Decorative or sun protection articles
    • D06N2211/28Artificial leather
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/14Dyeability
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/904Artificial leather

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)

Abstract

본 발명은 염색성이 우수한 초극세사 인공피혁의 제조방법에 관한 것으로, 초극세사 부직포 인공피혁의 제조방법에 있어서, 폴리아미드 또는 폴리에스테르에 0.05~5중량%의 카아본 블랙을 첨가하여 마스터배치 칩을 제조한 후, 이를 폴리아미드 또는 폴리에스테르와 블랜딩하여 제조된 폴리아미드 또는 폴리에스테르를 제1성분(섬유성분)으로 하고, 제2성분(피용출성분)은 폴리에틸렌 또는 폴리스타이렌으로 하여 혼합방사하여 니들펀칭을 통하여 부직포 펠트를 제조한 후, 폴리우레탄 함침, 용출, 염색, 버핑 등 일련의 후가공 공정을 거치는 것을 특징으로 하며, 농색발현 및 양호한 염색견뢰도 확보가 용이한 장점이 있다.The present invention relates to a method for producing microfiber artificial leather having excellent dyeing properties. In the method for preparing microfiber nonwoven artificial leather, masterbatch chips are prepared by adding 0.05 to 5% by weight of carbon black to polyamide or polyester. Then, polyamide or polyester prepared by blending it with polyamide or polyester is used as a first component (fiber component), and the second component (elution component) is polyethylene or polystyrene, which is mixed and spun through needle punching. After manufacturing the nonwoven felt, it is characterized by undergoing a series of post-processing processes, such as polyurethane impregnation, elution, dyeing, buffing, there is an advantage that it is easy to secure deep color expression and good color fastness.

Description

염색성이 우수한 초극세사 부직포 인공피혁의 제조방법Manufacturing method of microfibre nonwoven artificial leather with excellent dyeability

본 발명은 염색성이 우수한 초극세사 부직포 인공피혁의 제조방법에 관한 것이다. 보다 상세하게는 폴리아미드, 혹은 폴리에스테르를 제1성분(섬유성분)으로 하고 융점 120℃ 이하의 폴리에틸렌, 혹은 폴리스타이렌을 제2성분(피용출성분)으로 한 혼합방사를 통해 농색효과 및 염색 견뢰도가 우수한 초극세사 부직포 인공피혁을 제조하는 방법을 제공하는 것이다.The present invention relates to a method for producing a microfiber nonwoven artificial leather excellent dyeing properties. More specifically, the deepening effect and color fastness are obtained through mixed spinning using polyamide or polyester as the first component (fiber component) and polyethylene having a melting point of 120 ° C. or lower, or polystyrene as the second component (elution component). It is to provide a method for producing an excellent microfiber nonwoven artificial leather.

종래 극세사 부직포 인공피혁의 제조방법은 국내특허 공개번호 93-006245, 90-010138등에 개시되어 있으며, 나일론 혹은 폴리에스테르와 이용성 폴리머를 사용하여 복합방사를 통해 해도형 극세사 스테이플 섬유를 제조하여 니들펀칭으로 부직포 펠트를 만든 뒤 알카리 수용액으로 이용성 폴리머를 제거하여 구성섬유를 극세화한 다음, 아민 등의 산성염료와 친화력을 갖는 첨가제과 에스테를 타입, 혹은 에테르 타입의 폴리우레탄 혼합용액에 펠트를 함침시켜 탄성을 부여하고 염색, 버핑 등 일련의 후가공 공정을 거쳐 제조한다.Conventional methods of manufacturing microfibre nonwoven artificial leather are disclosed in Korean Patent Publication Nos. 93-006245, 90-010138, and the like, and needle-punching by producing island-in-the-sea microfiber staple fibers through composite spinning using nylon or polyester and a usable polymer. After making nonwoven fabric felt, remove the usable polymer with alkaline solution to make constituent fibers fine, and then impregnate the felt with additives or ester-type or ether-type polyurethane mixed solution having affinity with acid dyes such as amines to give elasticity. It is produced through a series of post-processing processes such as dyeing and buffing.

그러나 이러한 종래의 부직포 인공피혁의 제조방법은 단사섬도 0.01데니어 이하의 심색성을 지닌 초극세사 부직포 인공피혁 제조에는 여러 가지 문제점을 야기할 수 있다. 즉, 기존의 염색방법으로는 블랙이나 진한 브라운색 같은 농색을 지닌 0.01 데니어 이하의 초극세사 부직포 인공피혁을 제조할 수 없을 뿐만 아니라, 많은 량의 염료를 사용해야 하는 관계로 염색견뢰도가 1~2급 수준에 머물러 고품질의 부직포 인공피혁을 제조할 수 없다.However, the conventional manufacturing method of the nonwoven artificial leather may cause various problems in the production of ultra-fine nonwoven artificial leather having a deep color of less than 0.01 denier single yarn fineness. In other words, the existing dyeing method cannot produce artificial microfibres of 0.01 micron or less with a deep color such as black or dark brown color, and dyeing fastness is in the 1st ~ 2nd level because a large amount of dye must be used. It cannot stay and manufacture high quality nonwoven artificial leather.

또한, 폴리우레탄에 아민 등의 산성염료와 친화력을 갖는 첨가제를 혼합하여 함침시켜 부직포 인공피혁을 제조하는 방법은 단순한 폴리우레탄의 염색성의 향상만으로는 농색발현 및 염색 견뢰도가 우수한 부직포 인공피혁의 제조가 현실적으로 어렵다.In addition, the method of manufacturing nonwoven artificial leather by mixing impregnated with an additive having affinity with acid dyes, such as amines in the polyurethane, the production of non-woven artificial leather excellent in deep color expression and dyeing fastness by simply improving the dyeability of polyurethane. it's difficult.

일본 특개소 59-12789에서는 N-비닐피롤리돈이나 디알킬아민에틸 메타아크릴레이트 등을 폴리우레탄 탄성체에 공중합하여 염착좌석을 부여하는 방법이 개시되어 있으나 이 발명에 기술된 폴리우레탄 탄성체는 이중 결합이 없어 순수한 그라프트가 되었다고 보기 어렵고 공정이 상당히 복잡한 단점을 지니고 있다.Japanese Patent Laid-Open No. 59-12789 discloses a method of copolymerizing N-vinylpyrrolidone, dialkylamineethyl methacrylate, etc. to a polyurethane elastomer to impart a salted seat, but the polyurethane elastomer described in the present invention is a double bond. It is difficult to see that it is pure graft because of the lack of process, and the process is quite complicated.

본 발명은 상기한 바와 같은 문제점을 해결하기 위한 것으로 농색의 발현이 용이하고 염색 견뢰도가 우수한 초극세사 부직포 인공피혁을 제공하는 것을 목적으로 한다.An object of the present invention is to provide a microfiber nonwoven artificial leather that is easy to express the deep color and excellent in color fastness to solve the problems as described above.

본 발명은 카아본 블랙이 일정량 함유된 제1성분(섬유성분)과 제2성분(피용출성분)을 혼합방사하여 착색이 된 원착사를 사용하여 부직포 펠트를 제조하고 폴리우레탄 탄성체 용액에 펠트를 함침시킨 후 용출 및 염색 등 일련의 후가공 공정을 진행하는 것을 특징으로 한다.The present invention is to prepare a non-woven felt felt using a primary yarn that is colored by mixing the first component (fiber component) and the second component (elution component) containing a certain amount of carbon black, and the felt in the polyurethane elastomer solution After impregnation is characterized in that a series of post-processing, such as elution and dyeing.

이하 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail.

본 발명에 사용된 원착사 제조방법은 폴리아미드 혹은 폴리에스테르를 제1성분(섬유성분)으로 하고 융점 120℃ 이하의 폴리에틸렌, 혹은 폴리스타이렌을 제2성분(피용출성분)으로 한 혼합방사를 통해 초극세사를 제조함에 있어서, 폴리아미드 또는 폴리에스테르에 0.5~5중량%(이하, “%”로 표기함.)의 카아본 블랙을 첨가하여 마스터 배치 칩을 제조하고, 이 마스터 배치 칩 1~10%와 일반 폴리아미드나 폴리에스테르 칩을 블랜딩하여 제1성분으로 하고, 폴리에틸렌 혹은 폴리스타이렌으로 된 제2성분을 혼합방사하여 원착사로 제조한다.The production method of the primary yarn used in the present invention is ultra-fine yarn through mixed spinning using polyamide or polyester as a first component (fiber component) and polyethylene having a melting point of 120 ° C. or lower, or polystyrene as a second component (elution component). To prepare a master batch chip by adding 0.5 to 5% by weight of carbon black (hereinafter referred to as “%”) to polyamide or polyester, and the master batch chip 1-10% General polyamide or polyester chips are blended to form a first component, and a second component made of polyethylene or polystyrene is mixed and spun to prepare a primary yarn.

카아본 블랙의 함량이 상기 범위 미만인 경우에는 농색발현이 어렵고, 상기 범위를 초과할 경우에는 단가 및 터치가 딱딱하게 되는 문제점이 있다. 또한 마스터 배치 칩의 함량이 상기 범위 미만일 경우에도 농색발현이 어렵고 상기 범위를 초과할 경우에도 단가 및 터치가 딱딱하게 되는 문제점이 있다. 제1성분과 제2성분의 혼합비는 70~50 : 30~50으로 하는 것이 적당하다.When the content of the carbon black is less than the above range, it is difficult to express deep colors, and when the content exceeds the above range, the unit price and the touch become hard. In addition, even when the content of the master batch chip is less than the above range is difficult to express the color, even if it exceeds the range there is a problem that the unit price and touch is hard. It is preferable that the mixing ratio of a 1st component and a 2nd component shall be 70-50: 30-50.

혼합방사한 원착사를 단섬유가 3~5데니어의 섬도를 유지하고 길이는 45~60mm, 권축수는 단위길이(inch)당 15~20개, 강도가 2~4그램/데니어, 신도는 60~100%가 되도록 한 뒤 오프닝, 카아딩, 크로스램핑 및 니들펀칭을 통해 밀도가 0.20g/㎤ 이상인 고밀도의 부직포 펠트를 제조하여 3~20% 범위의 폴리비닐알콜 수용액에 함침, 건조시킨 뒤 80℃~130℃의 범위의 온도, 1~5m/min의 속도로 카렌다 처리를 하여 펠트 표면을 평활하게 한다.Blended spun yarns have a fineness of 3 to 5 denier with short fibers, 45 to 60 mm in length, 15 to 20 crimps per inch, strength of 2 to 4 grams / denier, and elongation of 60 After reaching ~ 100%, a high density nonwoven felt with a density of 0.20 g / cm3 or more is prepared through opening, carding, cross ramping and needle punching, impregnated and dried in an aqueous polyvinyl alcohol solution in a range of 3 to 20%. The felt surface is smoothed by calendering at a temperature in the range of 0 ° C to 130 ° C and a speed of 1 to 5 m / min.

이때 카렌다의 압착으로 인한 부직포 펠트의 두께 감소율이 최대 30%이내이어야 한다. 이후에 부직포 펠트를 고형분 30~40%의 에스테르-에테르 계통의 폴리우레탄 용액을 디메틸포름아마이드에 용해시킨 12~20%의 용액에 함침, 응고 및 건조시킨다. 그리고 나서 80℃~100℃ 범위의 톨루엔을 이용하여 제2성분인 폴리에틸렌 혹은 폴리스타이렌을 용출 제거하고#320과#400의 연마지를 이용하여 표면 처리를 한다. 그 이후 함금속 산성염료를 사용하여 염색한 후 고착 처리하고 대전방지제 및 유연가공한 슬라이싱 가공을 통해 원하는 두께로 초극세사 부직포 인공피혁을 제조한다.At this time, the thickness reduction rate of the nonwoven felt due to the pressing of calender should be within 30%. Thereafter, the nonwoven felt is impregnated, solidified and dried in a solution of 12 to 20% in which a polyurethane solution of an ester-ether system having a solid content of 30 to 40% is dissolved in dimethylformamide. Then, the second component of polyethylene or polystyrene is eluted with toluene in the range of 80 ° C to 100 ° C and subjected to surface treatment using abrasive paper of # 320 and # 400. After that, dyeing with acid-containing metal dyes, and then fixed and treated with an antistatic agent and flexible slicing process to produce a microfiber non-woven artificial leather to a desired thickness.

본 발명의 실시예는 다음과 같다.Embodiments of the present invention are as follows.

[실시예 1]Example 1

폴리아미드를 제1성분(섬유성분)으로 하고 용점 120℃ 이하의 폴리에틸렌을 제2성분(피용출성분)으로 한 혼합방사를 통해 초극세사를 제조함에 있어서, 섬유성문 대비 3%의 카아본 블랙을 폴리아미드 칩에 첨가하여 마스터 배치칩을 제조하고, 이 마스터 배치 칩 5%를 상대점도 2.8의 폴리아미드 칩에 혼합하여 제1성분으로 하고 용점 103℃, 용융지수(MI) 70의 폴리에틸렌을 제2성분으로 한 후, 제1성분과 제2성분의 중량비율을 50:50으로 하여 단섬유가 3~5데니어의 섬도를 유지하고 길이는 45~60mm, 권축수는 단위길이(inch)당 15~20개이고 강도가 2~4그램/데니어, 신도는 60~100%가 되도록 한 후 오프닝, 카아딩, 크로스랩핑 및 니들 펀칭을 통해 중량 400~600g/㎡, 밀도가 0.20g/㎤ 이상인 고밀도의 부직포 펠트를 제조하여 3~20% 범위의 폴리비닐알콜 수용액에 함침, 건조시킨 뒤 80℃~130℃ 범위의 온도, 1~5m/min의 속도, 부직포 기포지의 80%의 두께로 카렌다 처리하여 표면을 평활하게 하였다.In the production of ultra-fine yarns using mixed spinning with polyamide as the first component (fiber component) and polyethylene having a melting point of 120 ° C. or less as the second component (elution component), 3% of carbon black compared to fibrous The master batch chip was added to the amide chip, and 5% of the master batch chip was mixed with the polyamide chip having a relative viscosity of 2.8 to make the first component, and the polyethylene having a melting point of 103 ° C. and a melt index (MI) 70 of the second component was prepared. After the weight ratio of the first component to the second component is 50:50, short fibers maintain the fineness of 3 to 5 denier, the length is 45 to 60 mm, and the number of crimps is 15 to 20 per unit length (inch). High density non-woven felts with a strength of 2 ~ 4g / denier and elongation of 60 ~ 100%, and 400 ~ 600g / m2 weight and 0.20g / cm3 density by opening, carding, cross lapping and needle punching To prepare an impregnated and dried in an aqueous polyvinyl alcohol solution of 3 to 20% range The surface was smoothed by calendering at a temperature in the range of 80 ° C. to 130 ° C., a speed of 1 to 5 m / min, and a thickness of 80% of the nonwoven bubble paper.

이 부직포 펠트를 고형분 30%의 에스테르-에테르 계통의 폴리우레탄 용액을 디메틸포름아마이드에 용해시켜 15% 용액에 함침, 응고 및 건조시킨 다음, 80℃의 톨루엔을 이용하여 제2성분인 폴리에틸렌을 용출제거하고#320과#400의 연마지를 이용하여 표면버핑을 하였다. 이 버핑지를 함금속 산성염료(Black o.w.f.10%)를 이용하여 염색한 후 고착처리를 하고 대전 방지제 처리 및 유연가공을 하고, 0.6미리의 두께로 슬라이싱하고#400의 연마지로 마무리 버핑을 하여 초극세사 인공피혁 제품을 얻었다.The nonwoven felt was dissolved in a dimethylformamide with a polyurethane solution of 30% solids in an ester-ether system, impregnated, solidified and dried in a 15% solution, followed by elution of the second component polyethylene using toluene at 80 ° C. The surface was buffed using # 320 and # 400 abrasive paper. This buffing paper is dyed with acid-containing metal dye (Black owf10%), then fixed and treated, antistatic agent and flexible processing, sliced to 0.6mm thickness and finished by buffing # 400 abrasive paper to ultrafine artificial leather The product was obtained.

[실시예 2]Example 2

실시예 1의 폴리아미드 대신에 고유점도 0.64의 폴리에스테르를 사용한 것을 제외하고는 실시예 1과 동일하게 시행하였다.The same procedure as in Example 1 was carried out except that polyester having an intrinsic viscosity of 0.64 was used instead of the polyamide of Example 1.

[비교예 1]Comparative Example 1

제1성분을 상대잠도 2.8의 폴리아미드로 하고 제2성분을 융점 103℃, 용융지수 70의 폴리에틸렌으로 한 후 제1성분과 제2성분의 중량비율을 50:50으로하여 혼합방사하여 단섬유가 3~5데니어의 섬도를 유지하고, 길이는 45~60mm, 권축수는 단위길이당 15~20개이고 강도가 2~4그램/데니어, 신도는 60~100%가 되도록 한 후 오프닝, 카아딩, 크로스랩핑 및 니들펀칭을 통해 3차원적으로 물리적 결합을 시켜 중량 400~600g/㎡, 밀도가 0.20g/㎥ 이상인 고밀도의 부직포 펠트를 제조하여 3%~20% 범위의 폴리비닐알콜 수용액에 함침, 건조시킨 뒤 80℃~100℃ 범위의 온도, 1~3m/min의 속도, 부직포 기포지의 80%의 두께로 카렌다 처리하여 표면을 평활하게 하였다.The first component is made of polyamide having a relative ambition of 2.8, the second component is made of polyethylene having a melting point of 103 DEG C and a melt index of 70, and then spun by spinning with a weight ratio of 50:50 of the first component and the second component. Maintain fineness of 3 ~ 5 denier, length is 45 ~ 60mm, number of crimps is 15 ~ 20 per unit length, strength is 2 ~ 4g / denier, elongation is 60 ~ 100%, then opening, carding 3D physical bonding by cross-lapping and needle punching to produce a high density nonwoven felt with a weight of 400 ~ 600g / ㎡, density of more than 0.20g / ㎥ and impregnated in polyvinyl alcohol aqueous solution in the range of 3% ~ 20% After drying, the surface was smoothed by calendering at a temperature in the range of 80 ° C. to 100 ° C., a speed of 1 to 3 m / min, and a thickness of 80% of the nonwoven bubble paper.

이 부직포 펠트를 고형분 30%의 에스테르-에테르 계통의 폴리우레탄 용액을 디메틸포름아마이드에 용해시켜 12~20% 용액에 함침, 응고 및 건조시킨 다음, 80℃~100℃ 범위의 톨루엔을 이용하여 제2성분인 폴리에틸렌을 용출제거하고#320과#400의 연마지를 이용하여 표면버핑을 하였다. 이 버핑지를 함금속 산성염료(Black o.w.f.10%)를 이용하여 염색한 후 고착처리를 하고 대전 방지제 처리 및 유연가공을 하고, 0.6미리의 두께로 슬라이싱하고#400의 연마지로 마무리 버핑을 하여 초극세사 인공피혁 제품을 얻었다.The nonwoven felt was dissolved in a 12% to 20% solution by dissolving a polyurethane solution of 30% solids in an ester-ether system in dimethylformamide, followed by coagulation and drying in a second solution using toluene in a range of 80 ° C to 100 ° C. The component polyethylene was eluted and surface buffed using # 320 and # 400 abrasive paper. This buffing paper is dyed with acid-containing metal dye (Black owf10%), then fixed and treated, antistatic agent and flexible processing, sliced to 0.6mm thickness and finished by buffing # 400 abrasive paper to ultrafine artificial leather The product was obtained.

이상의 실시예 및 비교예를 통하여 나타난 인공피혁의 염색견뢰도 및 농염성 등을 다음의 표 1에 나타내었다.Dyeing fastness and thick salt of artificial leather shown through the above Examples and Comparative Examples are shown in Table 1 below.

Figure kpo00001
Figure kpo00001

본 발명에 의해 나타나는 효과는, 종전 방사로 된 해도형 원사인 최종 단사섬도 0.01데니어 이상인 부직포 인공피혁과는 달리, 단사섬도 0.01데니어 이하의 초극세사 부직포 인공피혁은 염색되야 하는 원사표면적이 기존 원사에 비해 훨씬 넓어지는 관계로 착색이 된 원착사를 사용 부직포 펠트를 제조 이후에 염색함으로써 농색발현 및 양호한 염색견뢰도 확보에 용이한 장점을 지니고 있다. 이렇게 제조된 부직포 인공피혁은 천연피혁 대용으로 의료용 및 잡화용으로 사용할 수 있다.The effect of the present invention is that, unlike the non-woven artificial leather of the final single yarn fineness of 0.01 denier or more, which is the island-in-the-sea yarn made of conventional spinning, the ultra-fine nonwoven artificial leather of 0.01 denier or less of the single yarn fineness has a yarn surface area which must be dyed, compared to the conventional yarn. Since it is much wider, the nonwoven fabric felt is dyed after being manufactured using colored yarns which have been colored, which has the advantage of facilitating dark color expression and good color fastness. Non-woven artificial leather manufactured in this way can be used for medical and sundries instead of natural leather.

Claims (2)

초극세사 부직포 인공피혁의 제조방법에 있어서, 폴리아미드 또는 폴리에스테르에 0.5~5중량%의 카아본 블랙을 첨가하여 마스터배치 칩을 제조한 후, 마스터배치 칩의 함량이 1~10중량%가 되도록 폴리아미드 또는 폴리에스테르와 블랜딩하여 제조된 폴리아미드 또는 폴리에스테르를 제1성분(섬유성분)으로 하고, 제2성분(피용출성분)은 폴리에틸렌 또는 폴리스타이렌으로 하여 혼합방사하여 니들펀칭을 통하여 부직포 펠트를 제조한 후, 폴리우레탄 함침, 용출, 염색, 버핑 등 일련의 후가공 공정을 거치는 것을 특징으로 하는 염색성이 우수한 초극세사 부직포 인공피혁의 제조방법.In the manufacturing method of ultra-fine nonwoven artificial leather, after preparing a masterbatch chip by adding 0.5 to 5% by weight of carbon black to polyamide or polyester, the content of the masterbatch chip is 1 to 10% by weight Polyamide or polyester prepared by blending with amide or polyester is used as a first component (fiber component), and the second component (elution component) is polyethylene or polystyrene, which is mixed and spun to produce a nonwoven felt through needle punching. After that, a method for producing a superfine microfibre nonwoven artificial leather, characterized in that it goes through a series of post-processing, such as polyurethane impregnation, dissolution, dyeing, buffing. 제1항에 있어서, 혼합방사 과정에서 폴리에틸렌 수지의 용융지수는 40 내지 80g/10min 범위로 하고, 제1성분 : 제2성분의 혼합비가 70 내지 50중량% : 30 내지 50중량%로 하는 것을 특징으로 하는 염색성이 우수한 초극세사 부직포 인공 피혁의 제조방법.The melt index of the polyethylene resin in the mixed spinning process is in the range of 40 to 80g / 10min, the mixing ratio of the first component: the second component is 70 to 50% by weight: 30 to 50% by weight. The manufacturing method of the ultra-microfiber nonwoven artificial leather excellent in the dyeing property.
KR1019970052692A 1997-10-15 1997-10-15 Manufacturing method of microfibre nonwoven artificial leather with excellent dyeability Expired - Fee Related KR100236757B1 (en)

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KR100695740B1 (en) * 2000-09-29 2007-03-15 주식회사 코오롱 Woven fabric suede with excellent touch and abrasion strength and its manufacturing method
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