KR0152584B1 - Adiabatic block - Google Patents
Adiabatic block Download PDFInfo
- Publication number
- KR0152584B1 KR0152584B1 KR1019950039868A KR19950039868A KR0152584B1 KR 0152584 B1 KR0152584 B1 KR 0152584B1 KR 1019950039868 A KR1019950039868 A KR 1019950039868A KR 19950039868 A KR19950039868 A KR 19950039868A KR 0152584 B1 KR0152584 B1 KR 0152584B1
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- insulating block
- concrete
- lightweight insulating
- lightweight
- block
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/04—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
- B28B23/043—Wire anchoring or tensioning means for the reinforcements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0056—Means for inserting the elements into the mould or supporting them in the mould
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/26—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B24/2676—Polystyrenes
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Building Environments (AREA)
Abstract
본 발명은 스티로폴 입자가 혼합된 양의 콘크리트체 사이에 철근이 배근된 고밀도 압축스티로폴 판넬이 위치하도록 제작성형 하므로써 벽체시공시 단순조적만으로 별도의 단열재 보강작업이나 후처리 작업을 생략함과 동시에 내구성이 크게 향상 시킬 수 있는 경량(輕量)의 블록을 제공할 수 있는 경량 단열블록의 제조방법 및 경량 단열블록에 관한 것이다.The present invention is manufactured so that the high-density compressed styropole panel with the reinforcing bar is placed between the concrete body in which the styropol particles are mixed, so as to omit the additional insulation reinforcement work or post-treatment work only at the time of construction, and at the same time durability. The present invention relates to a method for manufacturing a lightweight insulating block that can provide a lightweight block that can be greatly improved, and a lightweight insulating block.
Description
제1도는 본 발명에 사용되는 고밀도 압축스티로폴의 측면도.1 is a side view of a high density compressed styropol used in the present invention.
제2도는 압축스티로폴의 수개의 구멍을 뚫은 상태의 단면도.2 is a cross-sectional view of several holes of compressed styropole.
제3도는 압축스티로폴의 구멍에 철근을 배근한 상태의 단면도.3 is a cross-sectional view of a state in which reinforcing bars are placed in the holes of the compressed styropole.
제4도는 형틀내에 철근이 배근된 고밀도 압축스티로폴을 위치시킨 상태의 단면도.4 is a cross-sectional view of a state where a high density compressed styropole with reinforcing steel bars is placed in a mold.
제5도는 제4도의 상태에서 스티로폴 입자가 혼합된 콘크리트를 충입한 상태의 단면도.5 is a cross-sectional view of a state in which the styropol particles are mixed with concrete in the state of FIG.
제6도는 제5도의 상태에서 진동경화시킨 후 탈형한 상태를 보인 단면도.6 is a cross-sectional view showing a demolded state after vibrating hardening in the state of FIG.
제7도는 완성된 경량 단열블록도의 단면도.7 is a cross-sectional view of the completed lightweight insulating block diagram.
제8도는 고밀도 압축스티로폴에 철근을 배근한 상태의 예시도.8 is an illustration of a state in which reinforcing bars are placed on a high density compressed styropole.
제9도는 본 발명에 따라 얻어지는 경량 단열블록의 일부절개 사시도.9 is a partially cutaway perspective view of the lightweight insulating block obtained in accordance with the present invention.
제10도는 제9도의 a부의 확대단면도.10 is an enlarged cross-sectional view of part a of FIG.
제11도는 본 발명의 실시사용상태를 나타낸 것으로 경량 단열블록을 조적한 상태의 예시도.11 is an exemplary view showing a state of use and implementation of a light insulating block showing the state of use of the present invention.
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
1 : 고밀도 압축스티로폴 판넬 2,2' : 구멍1: High density compressed styropole panel 2,2 ': hole
3,3;,3 : 철근 4 : 콘크리트3,3;, 3 rebar 4: concrete
5 : 특수처리 스티로폴 입자 10 : 형틀5: specially treated styropol particles 10: mold
본 발명은 스티로폴 입자가 혼합된 콘크리트체 사이에 철근이 배근된 고밀도 압축스티로폴 판넬이 위치하도록 제작설형 하므로써 각종 건축현장에서 벽체 시공시 별도의 단열재 보강작업이나 후처리 작업을 생략함과 동시에 내구성이 크게 향상된 경량(輕量)의 블록을 제공할 수 있는 경량 단열블록의 제조방법 및 경량 단열블록에 관한 것이다.The present invention is manufactured and designed so that the high-density compressed styropole panel with reinforcing bars are placed between the concrete bodies mixed with styropol particles, eliminating additional insulation reinforcement work or post-treatment work when constructing walls in various construction sites, and at the same time, durability is large. The present invention relates to a method for manufacturing a lightweight insulating block capable of providing an improved lightweight block and a lightweight insulating block.
종래에도 스티로폴 입자를 콘크리트와 혼합하여 블록 자체의 무게를 줄이고 단열효과를 제공하는 경량의 단열블록이 제공되었으며, 이러한 경량 단열블록은 콘크리트와 스티로폴 입자가 상호간의 친화력이 약하므로 스티로폴 입자에 별도의 접착제를 도포한 다음 혼합하는 방식을 사용하였으나 충격을 받을 경우 스티로폴 입자 알갱이가 콘크리트와 친밀하게 친화되지 못하여 콘크리트 조각들이 쉽게 떨어져 나가게 되고, 단열효과가 목적하는 만큼 달성되지 못하므로 재차 단열처리를 거쳐야 하는 단점이 있었던 것이다.Conventionally, a lightweight insulating block is provided to reduce the weight of the block itself and provide an insulation effect by mixing the styropol particles with concrete, and since the lightweight insulation block has a weak affinity between the concrete and the styropol particles, a separate adhesive is applied to the styropol particles. Was applied after mixing, but when it is impacted, the styropol grains are not intimately intimate with the concrete, so the pieces of concrete are easily separated, and the insulation effect is not achieved as intended, and thus the heat treatment must be insulated again. This was there.
특히 이러한 경량 단열블록은 단열성이 우수하지 못한 이유로 인해 두장으로 시공한 후 다시 그 사이에 스티로폴 등의 단열재를 넣어주어야 하므로 기존의 일반블록의 단점을 완벽하게 보강하지 못했던 것이다.In particular, such a lightweight insulating block has not been fully reinforced the disadvantages of the existing general block because it is necessary to put the insulation material such as styropol between the two after the construction because of the poor insulation properties.
이러한 단점은 우수한 단열효과와 경량의 효과를 갖는 경량의 단열블록을 제공하고져 하는 본래 취지를 만족시키지 못하므로써 경량 단열블록의 사용범위를 한정하는 한 요인으로 작용하고 있다.This drawback does not satisfy the original purpose of providing a lightweight insulating block having excellent heat insulating effect and light weight effect, thereby acting as a factor limiting the range of use of the lightweight insulating block.
본 발명의 목적은 상기와 같이 종래의 벽체시공시 발생되는 제반문제점을 해결하기 위하여 기존의 고밀도 압축스티로폴 판넬에 뼈대역할을 할 수 있는 철근을 배근한 상태에서 이를 형틀에 위치시키고 여기에 스티로폴 입자가 혼합된 콘크리트를 그 판넬의 양측 공간부, 즉 철근배근부에 충입하는 것에 의해 콘크리트블록 사이에 압축스티로폴 판넬이 일체로 성형되게 하므로써, 이 단열블록을 이용하여 벽체시공시 별도의 단열처리공사가 필요없이 단순히 단열블록을 조적하는 것만으로 벽체시공시 완료되므로 벽체시공작업을 신속·간편하게 시행할 수 있을 뿐만 아니라 벽체의 두께도 훨씬 얇게 시공할 수 있게 되어 공사비의 절감과 아울러 내부공간을 넓게 확보할 수 있게 되는 경량 단열블록의 제조방법 및 그 경량 단열블록을 제공함에 있다.An object of the present invention is to place the reinforcing bar in the state in which the reinforcing bar that can be a bone band to the existing high-density compressed styropole panel in order to solve the problems that occur during the conventional wall construction as described above and the styropol particles The compressed styropole panel is integrally formed between the concrete blocks by filling the mixed concrete with the spaces on both sides of the panel, namely the reinforcement bars, so that a separate insulation treatment is performed when constructing the wall using this insulation block. Since it is completed when constructing the wall by simply laying insulation blocks, it is possible not only to carry out the wall construction work quickly and easily, but also to make the thickness of the wall much thinner, which saves construction cost and secures a large internal space. The present invention provides a method for manufacturing a lightweight insulating block and a lightweight insulating block.
이하 본 발명의 일실시예의 내용을 첨부된 예시도면에 의하여 상세히 설명하면 다음과 같다.Hereinafter, the contents of one embodiment of the present invention will be described in detail with reference to the accompanying drawings.
본 발명에 의한 경량 단열블록은 일반 스티로폴 보다 많은 양의 스티로폴 입자에 보다 높은 압력을 가하여 제조된 통상의 고밀도 압축스티로폴 판넬(1)에 복수의 구멍(2)(2')을 형성하고 상기 구멍(2)(2')에는 철근(3)(3')을 통과시켜 판넬(1)의 양측면에 적당한 간격이 유지되게 절곡하여 연결하되 그 연결부분은 용접 또는 철사등으로 묶어서 처리하고 설치된 철근(3)(3')은 보강철근(3)을 이용하여 용접 또는 묶어서 줌으로써 서로 연결하여 보강한다.The lightweight insulating block according to the present invention forms a plurality of holes (2) (2 ') in a conventional high density compressed styropole panel (1) manufactured by applying a higher pressure to a larger amount of styropol particles than the general styropol. 2) (2 ') bends and connects the rebar (3) (3') to maintain proper distance on both sides of the panel (1), and connects the joints with welding or wire and processes the rebar (3). 3 'is connected to each other by reinforcement by welding or by using the reinforcing bar (3).
이와 같이 양측에 철근(3)(3')(3)이 배근된 고밀도 압축스티로폴 판넬(1)을 일정형태의 형틀(10)내에 위치시킨 다음, 콘크리트와 스티로폴 입자와의 친화력을 향상시키는 친화제가 도포된 스티로폴 입자(5)를 혼합한 콘크리트(4)를, 양측에 철근(3)(3')(3)이 배근된 압축스티로폴 판넬(1)이 설치된 상기 형틀(10)내에 충입시킨 상태에서 진동경화시킨 다음 형틀(10)을 탈형시키고 자연건조 방식으로 양생시키는 것에 의해 제조된다.Thus, a high density compressed styropole panel (1) in which reinforcing bars (3), 3 ', and 3 are placed on both sides is placed in a mold 10, and affinity for improving affinity between concrete and styropol particles is In the state in which the concrete 4 mixed with the coated styropol particles 5 is filled in the mold 10 provided with the compressed styropole panel 1 in which reinforcing bars 3, 3 'and 3 are disposed on both sides. Vibration hardening is then produced by demolding the mold 10 and curing in a natural drying manner.
첨부도면중 미설명부호 7은 형틀(10)의 손잡이, 8은 파레트, 9는 형틀(10)의 하부받침을 각각 표시한다.In the accompanying drawings, reference numeral 7 denotes a handle of the mold 10, 8 a pallet, and 9 denotes a lower support of the mold 10, respectively.
본 발명의 실시사용상태 및 작용효과에 대해 설명한다.The practical use state and effect of this invention are demonstrated.
본 발명에 의하여 얻어지는 경량 단열블록을 이용하여 첨부도면 제11도에 도시된 바와 같이 일정높이의 벽체를 조적시공하게 되면, 본 발명의 경량 단열블록을 이루는 양 콘크리트(4) 사이에 설치된 고밀도 압축스티로폴 패널에 의해 별도의 단열재시공이 없이도 경량 단열블록 자체만으로도 뛰어난 단열효과를 얻을 수 있게 되는 것인데, 이때 상기 압축스티로폴 패널(1)은 관통된채 그 양측으로 배근된 철근(3)(3')(3)에 의하여 양측의 콘크리트(4)에 매설된 상태로 경화되어 있으므로, 철근(3)(3')(3)으로 하여금 앵커 역할을 하게 하여 견고한 부착상태를 유지하면서 완전히 일체로 접합되므로 시공도중 콘크리트와 고밀도 압축스티로폴 패널(1)이 서로 분리 이탈되는 일은 전혀 발생되지 않게 된다.When constructing a wall of a certain height as shown in Figure 11 of the accompanying drawings using a lightweight insulating block obtained by the present invention, a high-density compression styropole installed between both concrete (4) constituting the lightweight insulating block of the present invention It is possible to obtain an excellent heat insulation effect by the lightweight insulation block itself without a separate insulation construction by the panel, wherein the compressed styropole panel (1) is penetrated to both sides of the reinforcement (3) (3 ') ( 3) is hardened in the state of being embedded in the concrete (4) on both sides, so that the reinforcing bars (3) (3 ') (3) to act as an anchor to be completely integrally bonded while maintaining a firm attachment state during construction The concrete and the high-density compressed styropole panel 1 are separated from each other and do not occur at all.
또한 본 발명에 의해 제조되는 경량 단열블록은 양 콘크리트(4)사이에 위치된 압축스티로폴 패널(1)에 의한 뛰어난 단열효과이외에도, 표면에 친화제가 도포된채 콘크리트(4)내에 다량 함유된 스티로폴 입자(5)가 콘크리트(4)와 섞여 일체화 됨으로써 콘크리트(4) 자체의 단열성을 높여줌으로써 경량 단열블록의 전체단열성을 더욱 좋게 한다.In addition, the lightweight insulating block produced by the present invention, in addition to the excellent thermal insulation effect of the compressed styropole panel 1 located between both concrete (4), the styropol particles contained in a large amount in the concrete (4) with affinity applied to the surface (5) is integrated with the concrete (4) to increase the thermal insulation of the concrete (4) itself to improve the overall insulation of the lightweight insulating block even better.
그리고, 콘크리트(4)에 혼합되는 특수처리 스티로폴 입자(5)는 지금까지 재활용이 불가능한 것으로 알려진 폐 스티로폴을 분쇄하여 사용하는 것으로, 환경보호에도 일조할 수 있게 된다.In addition, the specially treated styropol particles 5 mixed with the concrete 4 are used by crushing waste styropol, which is known to be impossible to recycle until now, and can also help environmental protection.
이상의 설명에서 분명히 알 수 있듯이 본 발명의 경량 단열블록의 제조방법 및 그 경량 단열블록에 의하면, 단열블록을 미리 다양한 크기로 공장에 대량 생산하여 이를 공사현장에서 간단히 조적시공하는 것만으로 벽체시공을 위한 단열 및 블록조적공사가 일거에 해결될 수 있게 되므로 벽체시공작업의 공수(工手)를 줄여 공사비를 절감할 수 있을 뿐만 아니라 공사기간의 단축과 아울러 부실공사를 미연에 방지할 수 있게 되며 단열블록자체가 경량이기 때문에 운반 및 취급이 용이한 잇점이 있는 등의 유용한 효과를 제공한다.As is apparent from the above description, according to the manufacturing method of the lightweight insulating block and the lightweight insulating block of the present invention, the insulating block is mass produced in various sizes in a factory in advance, and the construction is simply performed by masonry at the construction site. As the insulation and block construction work can be solved in one step, not only can reduce the construction cost by reducing the labor of wall construction work, but also shorten the construction period and prevent bad work in advance. Because of its light weight, it provides useful effects such as the advantages of easy transportation and handling.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019950039868A KR0152584B1 (en) | 1995-11-06 | 1995-11-06 | Adiabatic block |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019950039868A KR0152584B1 (en) | 1995-11-06 | 1995-11-06 | Adiabatic block |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| KR970026977A KR970026977A (en) | 1997-06-24 |
| KR0152584B1 true KR0152584B1 (en) | 1998-10-15 |
Family
ID=19433047
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1019950039868A KR0152584B1 (en) | 1995-11-06 | 1995-11-06 | Adiabatic block |
Country Status (1)
| Country | Link |
|---|---|
| KR (1) | KR0152584B1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100420299B1 (en) * | 2001-09-18 | 2004-03-04 | 반희환 | Multilayer adiabatic block and method for manufacturing the same |
-
1995
- 1995-11-06 KR KR1019950039868A patent/KR0152584B1/en not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| KR970026977A (en) | 1997-06-24 |
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