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JPS6357810A - Method for eliminating nox of diesel engine - Google Patents

Method for eliminating nox of diesel engine

Info

Publication number
JPS6357810A
JPS6357810A JP61201321A JP20132186A JPS6357810A JP S6357810 A JPS6357810 A JP S6357810A JP 61201321 A JP61201321 A JP 61201321A JP 20132186 A JP20132186 A JP 20132186A JP S6357810 A JPS6357810 A JP S6357810A
Authority
JP
Japan
Prior art keywords
nox
exhaust gas
diesel engine
amount
catalyst
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP61201321A
Other languages
Japanese (ja)
Inventor
Masatoshi Shimoda
正敏 下田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hino Motors Ltd
Original Assignee
Hino Motors Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hino Motors Ltd filed Critical Hino Motors Ltd
Priority to JP61201321A priority Critical patent/JPS6357810A/en
Publication of JPS6357810A publication Critical patent/JPS6357810A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B3/00Engines characterised by air compression and subsequent fuel addition
    • F02B3/06Engines characterised by air compression and subsequent fuel addition with compression ignition

Landscapes

  • Exhaust Gas After Treatment (AREA)

Abstract

PURPOSE:To enable good elimination of NOX in exhaust gas by detecting NOX in exhaust gas, mixing a prescribed amount of NH3 gas based on the detected result and making it in contact with TiO2 catalyst at the prescribed temperature. CONSTITUTION:In driving of a diesel engine, for example, by measuring the generation amount of NOX at the change of engine speed and the change of engine load, NOX in exhaust gas is detected based on the measured result of the engine speed and the engine load, using a previously formed and stored prescribed map. And 0.3-0.9mol of NH3 is mixed, to the detected 1mol of NOX, and TiO2 catalyst is brought in contact with it at the temperature of 250-500 deg.C. By this, efficient deoxidation of NOX can be attempted.

Description

【発明の詳細な説明】 〔発明の技術分野〕 本発明は、ディーゼルエンジンの窒素酸化物除去方法、
さらに詳細には、ディーゼルエンジンの排気ガス中より
窒素酸化物(NOx )を触媒によって有効に除去しえ
るディーゼルエンジンの窒素酸化物除去方法に関するも
のである。
[Detailed Description of the Invention] [Technical Field of the Invention] The present invention provides a method for removing nitrogen oxides from a diesel engine;
More specifically, the present invention relates to a method for removing nitrogen oxides (NOx) from a diesel engine, which can effectively remove nitrogen oxides (NOx) from the exhaust gas of a diesel engine using a catalyst.

〔発明の技術的背景〕[Technical background of the invention]

ディーゼルエンジンの排気ガス中の窒素酸化物(以下N
Oxという)Mを低減する方法としては、従来ディーゼ
ルエンジンの燃料噴射タイミングを若干遅らせて、燃料
を燃焼させること(いわゆるタイミングリタード)によ
りNOxの発生を防ぐ方法が知られている。すなわち、
前記NOxは燃料が高温で燃焼すると多く発生するhめ
に、前述のようにタイミングリタードを行うことにより
、より低温で燃料を燃焼させ、NOxの発生を抑制しよ
うとしているのである。
Nitrogen oxides (hereinafter referred to as N) in the exhaust gas of diesel engines
As a method of reducing M (referred to as Ox), there is a known method of preventing the generation of NOx by slightly delaying the fuel injection timing of a diesel engine and combusting the fuel (so-called timing retard). That is,
Since a large amount of NOx is generated when fuel is combusted at a high temperature, by performing timing retard as described above, the fuel is combusted at a lower temperature to suppress the generation of NOx.

しかしながら、このタイミングリタード法によれば、N
Oxの発生が抑制される反面、燃焼効率が悪化するばか
りでなく、黒煙の発生も多くなるという欠点があった。
However, according to this timing retard method, N
Although the generation of Ox is suppressed, there are disadvantages in that not only the combustion efficiency deteriorates but also the generation of black smoke increases.

上述のようなNOxの除去には、ガソリンエンジンのよ
うに触媒によって一度発生したNOxを還元除去する方
法も考えられる。
For the removal of NOx as described above, a method of reducing and removing NOx once generated by a catalyst as in the case of a gasoline engine may be considered.

しかしながら、ディーゼルエンジンはガソリンエンジン
に比較して、排気ガス中の残存酸素が多いという特徴が
あり、ガソリンエンジンに使用する還元剤、たとえば水
素、−酸化炭素を利用して還元することはできないとい
う欠点があった。すなわち、ガソリンエンジンにおいて
は、空気−燃料を理論混合比として燃焼可能であり、排
気ガス中の酸素は殆ど零になるが、ディーゼルエンジン
の場合は、エンジン全負荷においても空気−燃料の混合
比を約1.3:1(体積混合比)と空気を過剰とする必
要があり、このため排気ガス中にかなりの残存酸素が混
在している。このため、通常の還元剤、たとえば水素、
−酸化炭素などの還元剤を触媒存在下に排気ガス中に添
加しても、先に酸素と反応してしまい、NOxを還元す
ることができない。このため、ディーゼルエンジンの排
気ガスを触媒反応によって除去する方法は実用化されて
いないのが現状である。
However, compared to gasoline engines, diesel engines have a characteristic that there is more residual oxygen in the exhaust gas, and the drawback is that it cannot be reduced using the reducing agents used in gasoline engines, such as hydrogen and carbon oxides. was there. In other words, in a gasoline engine, it is possible to burn the air-fuel at a stoichiometric mixing ratio, and the oxygen in the exhaust gas is almost zero, but in the case of a diesel engine, the air-fuel mixing ratio is kept at a stoichiometric ratio even at full engine load. It is necessary to have an excess of air, about 1.3:1 (volume mixing ratio), and therefore a considerable amount of residual oxygen is mixed in the exhaust gas. For this reason, common reducing agents such as hydrogen,
- Even if a reducing agent such as carbon oxide is added to the exhaust gas in the presence of a catalyst, it will react with oxygen first, making it impossible to reduce NOx. For this reason, at present, a method for removing exhaust gas from diesel engines by catalytic reaction has not been put to practical use.

最近になって、火力発電の燃焼ガス中のNOxを除去す
る方法として、還元剤としてN113を使用して触媒存
在下に酸素リッチな燃焼ガス中のNOxを還元する方法
が開発されている。
Recently, as a method for removing NOx from combustion gas from thermal power generation, a method has been developed in which N113 is used as a reducing agent to reduce NOx from oxygen-rich combustion gas in the presence of a catalyst.

しかしながら、ディーゼルエンジンの排気ガス中のNO
xの還元に、この技術をそのまま使用することはできな
い。すなわち、■前記火力発電においては、定常状態で
燃焼ガスを還元するために、前記燃焼ガスの温度はほぼ
一定であるが、ディーゼルエンジンの場合、エンジン負
荷によって排気ガスの温度が著しく変化すること、■前
記火力発電は定常状態であるために、NOxの量はほぼ
一定であるが、ディーゼルエンジンの場合はエンジン負
荷によってNOxの量が変化すること、■前記N)I3
が、有毒であり刺激臭が強いために、NOxの量に対応
しNHaO量を厳密に制御して、排気ガス中に14H3
が残存しないようにする必要があることなどの種々の条
件があるためである。
However, NO in diesel engine exhaust gas
This technique cannot be directly used to reduce x. That is, (1) in the thermal power generation, the temperature of the combustion gas is almost constant in order to reduce the combustion gas in a steady state, but in the case of a diesel engine, the temperature of the exhaust gas changes significantly depending on the engine load; ■Since the thermal power generation is in a steady state, the amount of NOx is almost constant, but in the case of a diesel engine, the amount of NOx changes depending on the engine load; ■N) I3 mentioned above.
However, since it is toxic and has a strong pungent odor, the amount of NHaO is strictly controlled in accordance with the amount of NOx, and 14H3 is added to the exhaust gas.
This is because there are various conditions such as the need to ensure that no residue remains.

〔発明の概要〕[Summary of the invention]

本発明は上述の点に鑑みなされたものであり、NI+3
を還元剤として使用し、かつ触媒を利用してディーゼル
エンジンのNOxを還元除去する方法を提供せんとする
ものである。
The present invention has been made in view of the above points, and is based on NI+3.
It is an object of the present invention to provide a method for reducing and removing NOx from a diesel engine by using NOx as a reducing agent and using a catalyst.

したがって、本発明によるディーゼルエンジンの窒素酸
化物除去方法は、ディーゼルエンジンの排気ガス中のN
Oxの量を検知し、検知したNOx1モルに対し、NH
3ガスを0.3〜0.9モル混合するとともに、250
〜500℃の温度でTiO2触媒に接触させ、前記NO
xを還元することを特徴とするものである。
Therefore, the method for removing nitrogen oxides from a diesel engine according to the present invention is a method for removing nitrogen oxides from diesel engine exhaust gas.
The amount of Ox is detected, and NH
While mixing 0.3 to 0.9 moles of 3 gases, 250
The NO
It is characterized by reducing x.

本発明によれば、N113を還元剤として使用し、かつ
触媒として比較的高温で活性を有するTi05!を用い
ることにより、ディーゼルエンジンの酸素リッチな排気
ガス中のNOxを還元除去可能になるため、ディーゼル
エンジンのNOxの除去方法として実用可能であるとい
う利点がある。
According to the present invention, N113 is used as a reducing agent, and Ti05! which is active at relatively high temperatures as a catalyst! By using this method, it becomes possible to reduce and remove NOx in the oxygen-rich exhaust gas of a diesel engine, which has the advantage of being practical as a method for removing NOx from a diesel engine.

〔発明の詳細な説明〕[Detailed description of the invention]

本発明を更に詳しく説明する。 The present invention will be explained in more detail.

本発明によるディーゼルエンジンの窒素酸化物除去方法
は、まず、排気ガス中のNOxの量を検知することより
始まる。
The method for removing nitrogen oxides from a diesel engine according to the present invention begins by detecting the amount of NOx in exhaust gas.

前記排気ガス中のNOxの量の検知方法は、本発明にお
いて基本的に限定されるものではない。たとえば、所定
エンジンの回転数変化と負荷変化におけるNOxの発生
量を予め測定してマツプを製造しておき、前記エンジン
回転数および負荷を測定することによりNOxの発生量
を推定検知するようにしてもよい。また、燃料の中の約
2重量%がNOxに酸化されることを利用し、前記燃料
噴射量を検知することによって、NOxの量を知ること
も可能である。もちろんNOxセンサを用いることも可
能である。
The method of detecting the amount of NOx in the exhaust gas is not fundamentally limited in the present invention. For example, a map may be prepared by measuring the amount of NOx generated under changes in engine speed and load in advance, and the amount of NOx generated may be estimated and detected by measuring the engine speed and load. Good too. Further, it is also possible to know the amount of NOx by detecting the fuel injection amount by utilizing the fact that about 2% by weight of the fuel is oxidized to NOx. Of course, it is also possible to use a NOx sensor.

上述のようにNOx量を検知した排気ガスに、前記NO
x量に対応してNH3ガスを添加する。このNi13ガ
スの添加量は、前述のようにNOx1モルに対し0.3
〜0.9モルである。すなわち、NHaの添加量が0.
3モルより少ないと、充分にNOxが還元されず、一方
0.9モルより多いと、未反応N113ガスが多くなり
すぎて、大気中にN113が多く放出されることになる
からである。
The NOx is added to the exhaust gas whose NOx amount has been detected as described above.
Add NH3 gas corresponding to x amount. As mentioned above, the amount of Ni13 gas added is 0.3 per mole of NOx.
~0.9 mol. That is, when the amount of NHa added is 0.
If it is less than 3 moles, NOx will not be reduced sufficiently, while if it is more than 0.9 moles, there will be too much unreacted N113 gas and a large amount of N113 will be released into the atmosphere.

4 NO+4 N1(3+02  ←4N 2 +6H
t O・・−・・・(116NO2+8 NI+3 7
N t +12Ht O−・−・−・(2)このような
反応を生じさせる触媒として、本発明においてはTi0
2触媒を使用している。たとえば貴金属触媒であるPt
、 Pdなどの触媒も、上記反応を生じるのであるが、
このような触媒は200〜300℃という比較的低温で
良好な活性を有しているという特徴がある。しかしなが
ら、このような低温においては排気ガス中のNOxの量
は限定されており(燃料が比較的低温で燃焼する場合、
NOxの発生量が少ない)、NOxを還元除去する必要
は薄い。
4 NO+4 N1(3+02 ←4N 2 +6H
t O・・・・・・(116NO2+8 NI+3 7
N t +12Ht O-・-・-・(2) In the present invention, Ti0 is used as a catalyst for causing such a reaction.
2 catalysts are used. For example, the noble metal catalyst Pt
, Catalysts such as Pd also cause the above reaction, but
Such a catalyst is characterized by having good activity at a relatively low temperature of 200 to 300°C. However, at such low temperatures the amount of NOx in the exhaust gas is limited (if the fuel burns at a relatively low temperature)
(the amount of NOx generated is small), there is little need to reduce and remove NOx.

したがって、本発明においては安価で、かつ比較的高温
で活性を有するTiO2を使用するものである。排気ガ
スが比較的高温の場合、たとえTiO2触媒に炭素が吸
着されたとしても、熱によって燃焼し、触媒の活性を低
下させることはないからである。
Therefore, the present invention uses TiO2, which is inexpensive and active at relatively high temperatures. This is because when the exhaust gas is at a relatively high temperature, even if carbon is adsorbed on the TiO2 catalyst, it will be burned by heat and will not reduce the activity of the catalyst.

このようなTi02触媒は、250〜500℃という比
較的高温において活性を有する。したがって、前記触媒
において処理する排気ガスの温度は、250〜500℃
に調整する。排気ガスの温度が250℃未満であると、
触媒の活性が低く、前記NOxを充分に還元できない虞
があり、一方500℃を越えると、触媒が変質して活性
を失う虞があるからである。
Such a Ti02 catalyst is active at a relatively high temperature of 250 to 500°C. Therefore, the temperature of the exhaust gas treated in the catalyst is 250 to 500°C.
Adjust to. When the exhaust gas temperature is less than 250°C,
This is because the activity of the catalyst is low, and there is a possibility that the NOx cannot be reduced sufficiently. On the other hand, if the temperature exceeds 500°C, there is a possibility that the catalyst deteriorates and loses its activity.

ディーゼルエンジンの場合においては、排気ガスは70
0℃という高温になる場合があるが、このときには、空
気などを混入するなどの手段により温度を低下させ、前
記排気ガスをTiO2触媒に接触させる。一方、排気ガ
スの温度が250℃未満のときには、NOxの量は、比
較的低濃度であるため、TiO2触媒に接触させずに大
気中に放出するようにしてもよい。
In the case of a diesel engine, the exhaust gas is 70
Although it may reach a high temperature of 0° C., in this case, the temperature is lowered by means such as mixing air, and the exhaust gas is brought into contact with the TiO2 catalyst. On the other hand, when the temperature of the exhaust gas is less than 250° C., the amount of NOx is relatively low in concentration, so it may be released into the atmosphere without contacting the TiO2 catalyst.

実方缶仔す 排気ff113.7 ttのディーゼルエンジンの回転
数とエンジン負荷の変化におけるNOxの発生量変化を
作製した。このマツプを第1図として示す。
The changes in the amount of NOx generated with changes in the rotational speed and engine load of a diesel engine with an exhaust capacity of 113.7 tt were prepared. This map is shown in Figure 1.

このエンジンを使用して、第1図に示されたマツプに基
づき、ディーゼルエンジンの回転数および負荷を測定し
、NOx発生量を検知するようにした。前記検知方法に
よって検知されたNOx発生量1に対し、0.5の体積
混合比となるように、ディーゼルエンジンの作動状況に
応じてN1(3を排気ガスに添加できるようにし、かつ
排気ガスの温度を測定して前記排気ガスが500℃を越
えているときには空気を補充して、前記排気ガスが25
0〜500℃の範囲になるようにしたのち、Ti02触
媒が充填された触媒コンバータ中を通過させた。
Using this engine, the rotation speed and load of the diesel engine were measured based on the map shown in FIG. 1, and the amount of NOx generated was detected. N1 (3) can be added to the exhaust gas according to the operating conditions of the diesel engine so that the volumetric mixing ratio is 0.5 for the NOx generation amount 1 detected by the above detection method, and When the temperature is measured and the exhaust gas exceeds 500°C, air is replenished and the exhaust gas reaches 25°C.
After adjusting the temperature to be in the range of 0 to 500°C, it was passed through a catalytic converter filled with a Ti02 catalyst.

図中、グラフに記載された数字はNO4度(g /時間
)を示す。前記マツプに基づきNH31を変化させて排
気ガス中に混入し、Ti02触媒を通過させることによ
って、それぞれの負荷においてほぼ一定の還元効率を示
し、NOxの約50%が窒素に還元されていることがわ
かった。
In the figure, the numbers written on the graph indicate NO4 degrees (g/hour). By changing NH31 based on the above map and mixing it into the exhaust gas and passing it through the Ti02 catalyst, the reduction efficiency was shown to be almost constant at each load, and approximately 50% of NOx was reduced to nitrogen. Understood.

また、NOxを還元除去したのちの排気ガスには刺激臭
がなく、殆どN113を含んでいないことが明らかにな
った。
It was also revealed that the exhaust gas after reducing and removing NOx had no irritating odor and contained almost no N113.

一方、NOx発生量1に対し0.9の体積混合比になる
ようにN113を添加し、上記と同様な試験をした結果
の還元効率は約85%であり、NOx還元除去後の排気
ガス中には若干のNH3が含まれていたが許容範囲内で
あった。
On the other hand, when N113 was added at a volumetric mixing ratio of 0.9 to the amount of NOx generated and a test similar to the above was conducted, the reduction efficiency was approximately 85%. contained some NH3, but it was within an acceptable range.

〔発明の効果〕〔Effect of the invention〕

以上説明したように、本発明によるディーゼルエンジン
の窒素酸化物除去方法によれば、触媒としてTiO2を
用い、還元剤としてNH3を使用することによって、従
来不可能であったディーゼルエンジンの排気ガス中の窒
素酸化物を良好に除去できるという利点がある。したが
って、従来のように噴射タイミングを遅れさせることは
必要なく、燃料を効率的に燃焼可能になり、また黒煙の
発生も抑制できるという利点も生じる。
As explained above, according to the method for removing nitrogen oxides from a diesel engine according to the present invention, by using TiO2 as a catalyst and NH3 as a reducing agent, it is possible to remove nitrogen oxides from diesel engine exhaust gas, which was previously impossible. It has the advantage of being able to remove nitrogen oxides well. Therefore, there is no need to delay the injection timing as in the conventional method, and the fuel can be burned efficiently, and there are also advantages in that the generation of black smoke can be suppressed.

【図面の簡単な説明】[Brief explanation of drawings]

第1図はディーゼルエンジンの回転数および負荷の変化
に対するNOx発生量の変化を示すマツプである。
FIG. 1 is a map showing changes in the amount of NOx generated with respect to changes in the rotational speed and load of the diesel engine.

Claims (2)

【特許請求の範囲】[Claims] (1)ディーゼルエンジンの排気ガス中のNO_xの量
を検知し、検知したNO_x1モルに対し、NH_3ガ
スを0.3〜0.9モル混合するとともに、250〜5
00℃の温度でTiO_2触媒に接触させ、前記NO_
xを還元することを特徴とするディーゼルエンジンの窒
素酸化物除去方法。
(1) Detect the amount of NO_x in the exhaust gas of a diesel engine, mix 0.3 to 0.9 mol of NH_3 gas to 1 mol of NO_x detected, and mix 250 to 5 mol of NH_3 gas.
Contact with the TiO_2 catalyst at a temperature of 00°C, and the NO_
A method for removing nitrogen oxides from a diesel engine, the method comprising reducing x.
(2)前記NO_xの検知は、ディーゼルエンジンの回
転数と負荷の変化によるNO_xの発生量変化をマップ
として作成しておき、前記回転数およびエンジン負荷を
測定することにより行うことを特徴とする特許請求の範
囲第1項によるディーゼルエンジンの窒素酸化物除去方
法。
(2) A patent characterized in that the detection of NO_x is performed by creating a map of changes in the amount of NO_x generated due to changes in the rotation speed and load of the diesel engine, and measuring the rotation speed and engine load. A method for removing nitrogen oxides from a diesel engine according to claim 1.
JP61201321A 1986-08-29 1986-08-29 Method for eliminating nox of diesel engine Pending JPS6357810A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61201321A JPS6357810A (en) 1986-08-29 1986-08-29 Method for eliminating nox of diesel engine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61201321A JPS6357810A (en) 1986-08-29 1986-08-29 Method for eliminating nox of diesel engine

Publications (1)

Publication Number Publication Date
JPS6357810A true JPS6357810A (en) 1988-03-12

Family

ID=16439068

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61201321A Pending JPS6357810A (en) 1986-08-29 1986-08-29 Method for eliminating nox of diesel engine

Country Status (1)

Country Link
JP (1) JPS6357810A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63302120A (en) * 1987-01-27 1988-12-09 Nippon Shokubai Kagaku Kogyo Co Ltd Method for removing nitrogen oxide contained in diesel engine exhaust gas
US5209062A (en) * 1990-07-27 1993-05-11 Sulzer Brothers Limited Large diesel engine
WO1999067511A1 (en) * 1998-06-23 1999-12-29 Toyota Jidosha Kabushiki Kaisha Exhaust emission control device of internal combustion engine
JP2007183262A (en) * 2005-12-29 2007-07-19 Ditest Fahrzeugdiagnose Gmbh Exhaust gas inspection method for diesel engine, and exhaust gas inspecting device

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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JPS6389485A (en) * 1986-09-30 1988-04-20 宮古製糖株式会社 Method of granulating cane sugar waste sirup
JPH01282119A (en) * 1988-05-07 1989-11-14 Murakashi Sekkai Kogyo Kk Easily disintegrable granular composition
JP2008266042A (en) * 2007-04-16 2008-11-06 Furuta Sangyo:Kk Non-deliquescent granular fertilizer mixed with palm ash potash and method for producing the same

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JPS63302120A (en) * 1987-01-27 1988-12-09 Nippon Shokubai Kagaku Kogyo Co Ltd Method for removing nitrogen oxide contained in diesel engine exhaust gas
US5209062A (en) * 1990-07-27 1993-05-11 Sulzer Brothers Limited Large diesel engine
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US6959540B2 (en) 1998-06-23 2005-11-01 Toyota Jidosha Kabushiki Kaisha Exhaust gas purification device of internal combustion engine
US7086223B2 (en) 1998-06-23 2006-08-08 Toyota Jidosha Kabushiki Kaisha Exhaust gas purification device of internal combustion engine
US7086222B2 (en) 1998-06-23 2006-08-08 Toyota Jidosha Kabushiki Kaisha Exhaust gas purification device of internal combustion engine
US7272924B2 (en) 1998-06-23 2007-09-25 Toyota Jidosha Kabushiki Kaisha Exhaust gas purification device of internal combustion engine
JP2007183262A (en) * 2005-12-29 2007-07-19 Ditest Fahrzeugdiagnose Gmbh Exhaust gas inspection method for diesel engine, and exhaust gas inspecting device

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