JPS63140717A - Method for controlling shape in cold rolling - Google Patents
Method for controlling shape in cold rollingInfo
- Publication number
- JPS63140717A JPS63140717A JP61287679A JP28767986A JPS63140717A JP S63140717 A JPS63140717 A JP S63140717A JP 61287679 A JP61287679 A JP 61287679A JP 28767986 A JP28767986 A JP 28767986A JP S63140717 A JPS63140717 A JP S63140717A
- Authority
- JP
- Japan
- Prior art keywords
- bender
- work
- rolling
- bender pressure
- value
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005097 cold rolling Methods 0.000 title claims abstract description 6
- 238000000034 method Methods 0.000 title claims description 10
- 238000005096 rolling process Methods 0.000 claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 21
- 239000002436 steel type Substances 0.000 claims description 4
- 238000013000 roll bending Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 4
- 239000010959 steel Substances 0.000 abstract description 4
- 238000003462 Bender reaction Methods 0.000 abstract 2
- 239000010960 cold rolled steel Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 238000005554 pickling Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000012886 linear function Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
Landscapes
- Control Of Metal Rolling (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、冷間圧延における形状制御方法に関し、作業
側、駆動側それぞれ独立に操作可能なワークロールベン
ディング装置を自動制御する冷間圧延機を用いて、酸洗
後の熱延鋼帯を形状検出器からの検出出力によって平坦
な冷延鋼帯にする方法に関する。Detailed Description of the Invention (Industrial Application Field) The present invention relates to a shape control method in cold rolling, and relates to a cold rolling machine that automatically controls a work roll bending device that can be operated independently on the work side and drive side. This invention relates to a method of converting a hot-rolled steel strip after pickling into a flat cold-rolled steel strip using the detection output from a shape detector.
冷延鋼帯の冷間圧延には一般的に4重または6重の圧延
機が用いられ、この圧延機は平坦度の高い製品を得るた
めに、各種の形状制御アクチュエータを備えている。A four-fold or six-fold rolling mill is generally used to cold-roll a cold-rolled steel strip, and this rolling mill is equipped with various shape control actuators in order to obtain a product with high flatness.
最終製品の形状を決定するのは最終スタンドの影響が大
きいとされており、通常最終スタンドの出側に形状検出
器を設置し、この検出器の出力を最終スタンドの形状ア
クチュエータにフィードバックして形状制御を行ってい
る。また、被圧延材の鋼種の変更、寸法の変更点のプリ
セットについては、素材情報と圧延条件により計算で設
定値を求めることにより実施されている。It is said that the final stand has a large influence on determining the shape of the final product, so a shape detector is usually installed on the exit side of the final stand, and the output of this detector is fed back to the shape actuator of the final stand to shape the final product. is under control. Further, changes in the steel type of the material to be rolled and presetting of changes in dimensions are carried out by calculating set values based on material information and rolling conditions.
ところで圧延機での形状制御を実施していく際に、作業
側と駆動側の圧下バランスか崩れ、次第にどちらか一方
の板縁が片伸びを生ずるようになるので、これを修正す
るために、作業側と駆動側のベンダ圧に差をつける制御
を行うことが多い(特開昭56−59525)。By the way, when performing shape control on the rolling mill, the rolling balance between the working side and the driving side is disrupted, and one of the plate edges gradually begins to elongate, so in order to correct this, Control is often performed to create a difference between the bender pressures on the work side and the drive side (Japanese Patent Laid-Open No. 56-59525).
このようにフィードバック制御により作業側と駆動側の
ベンダ圧に差がついた状態で次の鋼種変更、寸法変更点
でベンダ圧をいかに設定し直すかが、形状制御技術の中
で一つの大きな課題となっている。一般的には、素材情
報と圧延条件により計算で作業側と駆動側の平均ベンダ
圧設定値を求め、これをそのまま作業側、駆動側各々の
ベンダ圧として設定する方法か採られている。One of the major challenges in shape control technology is how to reset the bender pressure at the next change in steel type or dimension when there is a difference between the bender pressures on the work side and the drive side due to feedback control. It becomes. Generally, a method is adopted in which an average bender pressure setting value for the working side and the driving side is calculated by calculating based on material information and rolling conditions, and this is set as the bender pressure for the working side and the driving side.
(発明が解決しようとする問題点)
この方法によると、先行板から後行板の継目部分で、第
1図に示すように、設定変更点で作業側と駆動側のベン
ダ圧差を強制的に同一値に修正するため、ベンダ圧が急
激に変化する。この変化が急激過ぎると、圧延操業時に
板が絞り込まれる等のトラブルが生じ、製品や圧延ロー
ルに多大の被害を与えるという問題があった。さらにト
ラブルが生じなくても、そのままフィードバック制御を
効かせると再びベンダ圧の差が回復していき、必ずしも
作業側、駆動側が同一値であることが適正設定ではなく
、望ましい設定方法ではないという場合か多く、この点
も問題であった。(Problem to be solved by the invention) According to this method, the difference in bender pressure between the working side and the driving side is forcibly reduced at the setting change point at the joint between the leading plate and the trailing plate, as shown in Figure 1. The bender pressure changes rapidly because it is corrected to the same value. If this change is too rapid, troubles such as the plate being squeezed during rolling operation occur, causing great damage to the product and the rolling rolls. Even if no further trouble occurs, if feedback control is applied as it is, the difference in bender pressure will recover again, and it is not necessarily the appropriate setting to have the same value on the work side and drive side, and it is not a desirable setting method. This was also a problem.
以上のような問題点を解決するのが本発明の狙いである
。It is an aim of the present invention to solve the above problems.
すなわち、最終スタンドの作業側と駆動側のワークロー
ルベンダ圧偏差値および被圧延材の圧延前板厚ウェッジ
量より、作業側、駆動側各々のベンダ圧設定値を下記の
算出式で求め、求めた値を被圧延材の鋼種の変更または
寸法変更点においてプリセットする。In other words, from the work roll bender pressure deviation value on the work side and drive side of the final stand and the pre-rolling thickness wedge of the material to be rolled, the bender pressure settings on the work side and drive side are calculated using the following formula. The value is preset at the point where the steel type or dimension of the rolled material changes.
PW =PB +−Pd ・−−−−−(1
)pO=pB −−Pd ・・・・・・(2
)Pd =FB (mXP、、1 +nXf (t
d))・・・・・・ (3)
td = tw −to −=
(5)PH=g (km 、tfo、B、 rf、
M)・・・・・・ (6)
但し、
Pw:作業側ベンダ圧設定値
2口:駆動側ベンダ圧設定値
PB:ベンダ圧設定値平均
Pd:作業側、駆動側ベンダ圧設定値の差Pd″″1:
先行被圧延材作業側、駆動側ベンダ圧実績値の差
p w −1:先行被圧延材作業側ベンダ圧実績値
P□−t、先行被圧延材駆動側ベンダ圧実績値
td:圧延前板厚ウェッジ量
tw:圧延前作業側板縁厚み
to:圧延前駆動側板縁厚み
km:被圧延材の変形抵抗値
t +o :最終スタンド入側板厚
B:板幅
rf:最終スタンド圧下車
M:最終スタンドのロール替からの圧延処理量を示す指
数
m:圧延機アンバランス影響係数
n:被圧延材アンバランス影響係数
である。PW = PB + − Pd ・−−−−−(1
) pO=pB −−Pd ・・・・・・(2
)Pd = FB (mXP,, 1 +nXf (t
d))・・・・・・ (3) td = tw −to −=
(5) PH=g (km, tfo, B, rf,
M) ...... (6) However, Pw: Work side bender pressure setting value 2 ports: Drive side bender pressure setting value PB: Average bender pressure setting value Pd: Difference between work side and drive side bender pressure settings Pd″″1:
Difference between actual bender pressure values on the working side and driving side for the preceding rolled material p w -1: Actual bender pressure value on the working side for the preceding rolled material P□-t, actual bender pressure value on the driving side for the preceding rolled material td: Before rolling plate Thickness wedge amount tw: Work side plate edge thickness before rolling to: Drive side plate edge thickness before rolling km: Deformation resistance value of rolled material t +o: Plate thickness at the entrance to the final stand B: Plate width rf: Final stand rolling car M: Final stand Index m indicating the rolling throughput from roll change: Rolling mill unbalance influence coefficient n: Rolled material unbalance influence coefficient.
(作用)
式(3)において関数f(td)は一般的には1次関数
で以下のように与えられる。(Operation) In equation (3), the function f(td) is generally a linear function and is given as follows.
f (td)=atd+b ”” (7)a、
b:定数
またpw−1、pd−1の板厚測定位置は真の板縁部で
なく、板縁部からの幾分中央寄りの部分で行う。この値
の計算機への入力は、熱間圧延または酸洗工程に設けら
れた板厚プロフィールメータの出力値より求めたものを
使用する。f (td)=atd+b ”” (7)a,
b: Constant Also, the plate thickness measurement position for pw-1 and pd-1 is not at the true edge of the plate, but at a portion slightly closer to the center from the edge of the plate. This value is input to the calculator using the value determined from the output value of a plate thickness profile meter installed in the hot rolling or pickling process.
式(6)のkm、tfo、rfは最終スタンドの圧延荷
重Pfを求めるためのものであり、下記(8)式のよう
にklTlは本来、材料固有の関数となり、
Pf=km (tfo、rf) ・==−(
8)である。km, tfo, and rf in equation (6) are for determining the rolling load Pf at the final stand, and as shown in equation (8) below, klTl is originally a function specific to the material, and Pf=km (tfo, rf ) ・==−(
8).
Mはサーマルクラウン量に関するものでサーマルクラウ
ン量の予測式を適用する。M relates to the amount of thermal crown, and a prediction formula for the amount of thermal crown is applied.
なおこの方式によりベンダ差圧が一定許容量を超えたと
きには、作業側、駆動側の圧下位置の鋼溶を行うものと
する。By this method, when the bender differential pressure exceeds a certain allowable amount, steel melting is performed at the reduction position on the work side and drive side.
(作用)
圧延時に作業側と駆動側のベンダ圧に差が生ずるのは、
第2図に見られるように設定変更後フィードバック制御
で再びベンダ圧の差が回復することから、作業側と駆動
側に圧延機固有のアンバランスを生じているためである
と推定される。(Function) The difference in bender pressure between the working side and the driving side during rolling is due to the following:
As shown in FIG. 2, the difference in bender pressure is restored again by feedback control after the setting change, so it is presumed that this is due to an unbalance inherent in the rolling mill between the work side and the drive side.
初期的なアンバランス要素としては圧延機が本来有する
アンバランスやロール研削に関わるアンバランス等が考
えられる。また、経時変化的に生ずるアンバランスとし
ては、駆動側のスピンドルの存在による熱的アンバラン
スが考えられる。Initial unbalance factors include unbalance inherent in the rolling mill and unbalance related to roll grinding. Moreover, as an unbalance that occurs over time, thermal unbalance due to the presence of a spindle on the drive side can be considered.
一方、被圧延材のアンバランス要素としては圧延前の材
料の板の縁部の厚み差(ウェッジ)が考えられる。On the other hand, as an unbalance element of the material to be rolled, a difference in thickness (wedge) at the edge of the material plate before rolling can be considered.
本発明は以上の圧延機と被圧延材の両方のアンバランス
要素を考慮して作業側、駆動側のベンダ圧力設定値を算
出し、設定するので合理的にアンバランスを改善する。The present invention calculates and sets the bender pressure settings on the work side and the drive side in consideration of the unbalance factors of both the rolling mill and the rolled material, thereby rationally improving the unbalance.
(実施例)
第1図に本発明の設定方法を採用して駆動側ならびに作
業側のベンダ圧を設定した場合の実施例を示す、設定変
更点においては、先行板の作業側と駆動側のベンダ圧の
差が後行板の設定に反映され、ベンダ差圧Pdを保って
設定変更されるため、急激なベンダ圧変更がなくなり、
しかもフィードバック制御によりベンダ差圧が回復する
という現象もなくなる。(Example) Fig. 1 shows an example in which the bender pressure on the drive side and the work side is set by adopting the setting method of the present invention. The difference in bender pressure is reflected in the settings of the trailing plate, and the settings are changed while maintaining the bender differential pressure Pd, eliminating sudden changes in bender pressure.
Moreover, the phenomenon that the bender differential pressure recovers due to feedback control is eliminated.
急激なベンダ差圧の変更がなくなるのて、圧延時の絞り
込みトラブルが減少する。Since sudden changes in the bender differential pressure are eliminated, problems with squeezing during rolling are reduced.
また、圧延機固有の作業側、駆動側のアンバランス要素
も継承されるため、より適正なベンダ圧設定となり、後
行板の先端部の形状が改善される。Furthermore, since the unbalance elements on the work side and the drive side unique to the rolling mill are inherited, the bender pressure can be set more appropriately, and the shape of the leading end of the trailing plate is improved.
第1図は本発明により、作業側、駆動側単独にベンダ圧
を求め、設定した実施例を示すチャート、第2図は作業
側、駆動側のベンダ圧設定を平均化して設定する場合の
設定変更点での急激なベンダ圧変化およびフィードバッ
ク制御によりベンダ差圧が回復する様子を示すチャート
である。Fig. 1 is a chart showing an example in which bender pressures are determined and set independently for the work side and drive side according to the present invention, and Fig. 2 shows settings when the bender pressure settings for the work side and drive side are averaged and set. 7 is a chart showing how the bender pressure difference recovers due to a sudden bender pressure change at a change point and feedback control.
Claims (1)
ールベンディング装置を有する冷間圧延機を用いて、最
終スタンドの作業側と駆動側のワークロールベンダ圧実
績値の偏差および被圧延材の圧延前板厚ウェッジ量より
、作業側、駆動側各々のベンダ圧設定値を下記の算定式
で算出し、被圧延材の鋼種の変更または寸法変更点にお
いて該設定値をプリセットすることを特徴とする冷間圧
延における形状制御方法。 P_W=P_B+1/2P_d・・・・・・(1) P_D=P_B−1/2P_d・・・・・・(2) P_d=P_B{m×P_d^−^1+n×f(t_d
)}・・・・・・(3) Pd^−^d=P_W^−^1−P_D^−^1・・・
・・・(4) t_d=t_W−t_D・・・・・・(5) 但し、 P_W:作業側ベンダ圧設定値 P_D:駆動側ベンダ圧設定値 P_B:ベンダ圧設定値の平均値 P_d:作業側、駆動側ベンダ圧設定値の差 P_d^−^1:先行被圧延材作業側、駆動側ベンダ圧
実績値の差 P_W^−^1:先行被圧延材作業側ベンダ圧実績値 P_D^−^1:先行被圧延材駆動側ベンダ圧実績値 t_d:圧延前板厚ウェッジ量 t_W:圧延前作業側板縁厚み t_D:圧延前駆動側板縁厚み m、n:定数[Claims] 1. Using a cold rolling mill having a work roll bending device that can be operated independently on the work side and the drive side, the deviation between the actual work roll bending pressure values on the work side and the drive side of the final stand and the From the pre-rolling thickness wedge of the material to be rolled, calculate the bender pressure setting values for each of the work side and drive side using the calculation formula below, and preset the setting values at the point where the steel type or dimension of the material to be rolled is changed. A shape control method in cold rolling characterized by the following. P_W=P_B+1/2P_d...(1) P_D=P_B-1/2P_d...(2) P_d=P_B{m×P_d^-^1+n×f(t_d
)}...(3) Pd^-^d=P_W^-^1-P_D^-^1...
...(4) t_d=t_W-t_D...(5) However, P_W: Working side bender pressure setting value P_D: Drive side bender pressure setting value P_B: Average value of bender pressure setting value P_d: Working side bender pressure setting value Difference between set values of bender pressure on the working side and drive side P_d^-^1: Difference between actual bender pressure values on the working side and driving side of the preceding rolled material P_W^-^1: Actual value of bender pressure on the working side of the preceding rolled material P_D^- ^1: Actual value of bender pressure on the drive side of the preceding rolled material t_d: Plate thickness wedge amount before rolling t_W: Work side plate edge thickness before rolling t_D: Drive side plate edge thickness before rolling m, n: Constant
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61287679A JPS63140717A (en) | 1986-12-04 | 1986-12-04 | Method for controlling shape in cold rolling |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61287679A JPS63140717A (en) | 1986-12-04 | 1986-12-04 | Method for controlling shape in cold rolling |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS63140717A true JPS63140717A (en) | 1988-06-13 |
Family
ID=17720318
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP61287679A Pending JPS63140717A (en) | 1986-12-04 | 1986-12-04 | Method for controlling shape in cold rolling |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63140717A (en) |
-
1986
- 1986-12-04 JP JP61287679A patent/JPS63140717A/en active Pending
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