JPS6239876Y2 - - Google Patents
Info
- Publication number
- JPS6239876Y2 JPS6239876Y2 JP13968082U JP13968082U JPS6239876Y2 JP S6239876 Y2 JPS6239876 Y2 JP S6239876Y2 JP 13968082 U JP13968082 U JP 13968082U JP 13968082 U JP13968082 U JP 13968082U JP S6239876 Y2 JPS6239876 Y2 JP S6239876Y2
- Authority
- JP
- Japan
- Prior art keywords
- valve mechanism
- flasks
- suction device
- valve
- flask
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 230000007246 mechanism Effects 0.000 claims description 41
- 238000000465 moulding Methods 0.000 claims 1
- 239000002184 metal Substances 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 3
- 238000005266 casting Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
Landscapes
- Casting Devices For Molds (AREA)
Description
【考案の詳細な説明】
本考案は鋳枠に減圧を供給する装置の改良に関
する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an improvement in a device for supplying reduced pressure to a flask.
例えば、鋳枠内を吸引減圧して鋳枠と合成樹脂
フイルムとで包まれた鋳物砂を固化し鋳型を造型
するようにした減圧鋳型造型方法においては、注
湯時はもちろん注湯された溶湯がある程度凝固す
るまで鋳枠内を吸引減圧する必要がある。したが
つて、多数の鋳枠を連接させて鋳型を連続的に造
型し注湯を行うようにしたラインでは、鋳枠の移
動中も鋳枠内を吸引しなければならず、そのた
め、多数並んだ鋳枠の一方側に固定式の吸引装置
を設置するとともに他方側に移動式の吸引装置を
設置して、鋳枠が停止しているときには固定式吸
引装置により、また移動しているときには移動式
吸引装置によりそれぞれ吸引するようにしてい
る。そして、鋳型への注湯は、固定式吸引装置の
上方に張設された作業デツキ上に乗つた作業者に
より取鍋をもつて行われているが、作業デツキの
高さが鋳型上面の高さとほぼ同一になるため取鍋
の位置が必然的に高くなり、その結果、取鍋と鋳
型との間に大きな落差が生じて注湯作業が著しく
困難になる問題が起きている。 For example, in a vacuum mold making method in which the pressure inside the flask is vacuumed to solidify the foundry sand wrapped in the flask and synthetic resin film to form a mold, it is possible to It is necessary to reduce the pressure inside the flask until it solidifies to some extent. Therefore, in a line where a large number of flasks are connected to continuously form molds and pour molten metal, the inside of the flask must be suctioned even while the flasks are moving. A fixed suction device is installed on one side of the flask, and a movable suction device is installed on the other side. Each is suctioned by a type suction device. Molten metal is poured into the mold by a worker holding a ladle on a work deck installed above a fixed suction device, but the height of the work deck is higher than the top surface of the mold. Since the height of the ladle is almost the same as that of the mold, the position of the ladle is inevitably raised, resulting in a large head difference between the ladle and the mold, making pouring work extremely difficult.
本考案は上記の問題を解消するためになされた
もので、以下、本考案の一実施例について図面に
基づき詳細に説明する。1は減圧鋳型造型法に用
いられる上下鋳枠で、基礎フレーム2を介して敷
設されたレール3上に載つたモールド台車4上に
搭載されていて、押出装置(図示せず)により矢
印方向へ一枠ピツチで間欠的に移送されるように
なつている。そして、鋳枠1の側壁内には中空室
(図示せず)が形成され、さらに、鋳枠1の一側
面には該中空室に連通するとともに後述する弁機
構12の吸引作用により開く弁機構5が装着さ
れ、鋳枠1の他側面にも弁機構5と同じ構造の弁
機構6,7が前後方向に所定の間隔をおいて装着
されている。8,8は作業者の注湯する場所(注
湯ステーシヨンW)を除く、鋳枠1,1の一側外
方位置に鋳枠1の弁機構5のピツチと同一のピツ
チで設置された吸引装置であり、該吸引装置8は
基台9上に固定されたシリンダ10と、該シリン
ダ10のピストンロツドの先端にブラケツト11
を介して装着された弁機構12,12とで構成さ
れており、該弁機構12は、可撓性ホースを介し
て図示しない真空ポンプに連通接続されかつ弁機
構5に当接したとき、弁機構5と連通して弁機構
5を介して鋳枠1の中空室内に減圧を供給できる
ようになつている。13は図示しない真空ポンプ
に連通接続された細長い密閉箱であり、該密閉箱
13は、下面に固着された支持板14がフレーム
15,15に軸支された複数対のローラ16,1
6に挾持支持されて矢印方向に往復移動可能とさ
れ、さらに、密閉箱13の先端には横向きに設置
されたシリンダ17のピストンロツドの先端が固
着されていて、密閉箱13はシリンダ17の伸長
作動により往復動するようになつている。そし
て、密閉箱13上には、前記吸引装置8と同様の
構造を有する4基の吸引装置18,18,19,
19が鋳枠1の弁機構7のピツチと同じピツチで
装着されており、これら吸引装置18,19の弁
機構20,21は可撓性ホース(図示せず)を介
して密閉箱13に連通接続されている。そして、
後方2基の吸引装置18,18のシリンダ22,
22におけるストロークが前方2基の吸引装置1
9,19のシリンダ23,23のそれより長くな
つていて、後述するスイング式吸引装置25,2
5の弁機構30,30を鋳枠1,1の弁機構6,
6に当接させた状態で吸引装置18,18を移動
させるときに弁機構20,20が吸引装置25の
回動ブラケツト29と干渉することがないよう弁
機構20,20を所要位置まで後退させることが
できるようになつている(第2図参照)。24は
〓状のフレームで、密閉箱13の外側における前
記注湯ステーシヨンWと対向する位置に設置され
ている。そして、該フレーム24上には2基の吸
引装置25,25が注湯ステーシヨンWの鋳枠
1,1の弁機構6,6と対向して固設されてお
り、該吸引装置25は、シリンダ26と、該シリ
ンダ26のピストンロツドの先端にその上端が回
動自在にピン連結されるとともにその屈曲位置が
支持軸27および軸受ユニツト28を介してフレ
ーム24に回動自在に支持された回動ブラケツト
29と、該回動ブラケツト29の下方位置に装着
されかつ可撓性ホースを介して図示しない真空ポ
ンプに連通接続された2個の弁機構30,30と
で構成されていて、弁機構30,30はシリンダ
26,26の伸縮作動により弁機構6,6に対し
て分離・当接するようになつている。31,32
はガイドバ、33,34はブラケツトである。 The present invention has been made to solve the above problems, and one embodiment of the present invention will be described in detail below with reference to the drawings. Reference numeral 1 indicates upper and lower casting flasks used in the vacuum mold manufacturing method, which are mounted on a mold truck 4 that rests on rails 3 laid through a foundation frame 2, and are moved in the direction of the arrow by an extrusion device (not shown). It is designed to be transferred intermittently in one frame. A hollow chamber (not shown) is formed in the side wall of the flask 1, and a valve mechanism is provided on one side of the flask 1 and communicates with the hollow chamber and opens by the suction action of a valve mechanism 12, which will be described later. 5 is attached, and valve mechanisms 6 and 7 having the same structure as the valve mechanism 5 are also attached to the other side of the flask 1 at a predetermined interval in the front-rear direction. Reference numerals 8 and 8 indicate a suction installed at the outside position on one side of the flasks 1 and 1, excluding the place where the worker pours metal (pouring station W), at the same pitch as the pitch of the valve mechanism 5 of the flask 1. The suction device 8 includes a cylinder 10 fixed on a base 9, and a bracket 11 at the tip of the piston rod of the cylinder 10.
The valve mechanism 12 is connected to a vacuum pump (not shown) through a flexible hose, and when it comes into contact with the valve mechanism 5, the valve mechanism 12 is connected to the vacuum pump (not shown) through a flexible hose. It communicates with the mechanism 5 so that reduced pressure can be supplied into the hollow chamber of the flask 1 via the valve mechanism 5. Reference numeral 13 denotes an elongated sealed box that is connected to a vacuum pump (not shown), and the sealed box 13 includes a support plate 14 fixed to the lower surface and a plurality of pairs of rollers 16, 1 supported by frames 15, 15.
Further, the tip of the piston rod of a cylinder 17 installed horizontally is fixed to the tip of the sealed box 13, and the sealed box 13 is supported by the cylinder 17 when the cylinder 17 is extended. It is designed to move back and forth. On the sealed box 13, there are four suction devices 18, 18, 19 having the same structure as the suction device 8,
19 are installed at the same pitch as the valve mechanism 7 of the flask 1, and the valve mechanisms 20, 21 of these suction devices 18, 19 are communicated with the sealed box 13 via a flexible hose (not shown). It is connected. and,
Two rear suction devices 18, cylinders 22 of 18,
The stroke at 22 is the suction device 1 with two front units.
It is longer than that of the cylinders 23, 23 of 9, 19, and swing type suction devices 25, 2, which will be described later.
The valve mechanisms 30, 30 of 5 are replaced by the valve mechanisms 6, 30 of flasks 1, 1,
The valve mechanisms 20, 20 are moved back to the required positions so that the valve mechanisms 20, 20 do not interfere with the rotating bracket 29 of the suction device 25 when the suction devices 18, 18 are moved while in contact with the suction device 6. (See Figure 2). Reference numeral 24 denotes a square-shaped frame, which is installed at a position facing the pouring station W on the outside of the closed box 13. Two suction devices 25, 25 are fixedly installed on the frame 24, facing the valve mechanisms 6, 6 of the flasks 1, 1 of the pouring station W, and the suction devices 25 are connected to the cylinders. 26, and a rotating bracket whose upper end is rotatably connected with a pin to the tip of the piston rod of the cylinder 26, and whose bent position is rotatably supported by the frame 24 via a support shaft 27 and a bearing unit 28. 29, and two valve mechanisms 30, 30 mounted below the rotating bracket 29 and communicatively connected to a vacuum pump (not shown) via a flexible hose. 30 is separated from and brought into contact with the valve mechanisms 6, 6 by the expansion and contraction operations of the cylinders 26, 26. 31, 32
is a guide bar, and 33 and 34 are brackets.
次に上記の装置の作用について説明する。鋳型
を内蔵している鋳枠1,1内を吸引減圧するに際
し、鋳枠1,1が停止している場合は、固設され
ている吸引装置8,8のシリンダ10を伸長作動
するとともに同じく固設されている吸引装置25
のシリンダ26を短縮作動して、弁機構12,3
0を鋳枠1,1の弁機構5,6にそれぞれ当接さ
せ鋳枠1,1内を吸引減圧する。この状態下で作
業者が作業デツキ(図示せず)上に乗つて注湯を
行うのであるが、この作業デツキは、注湯ステー
シヨンWに吸引装置がないために高さを自由に選
定できる。したがつて取鍋を鋳型に近ずけ落差を
小さくして注湯を行うよう作業デツキを低くする
ことができ、注湯作業を非常に容易に行うことが
できる。注湯を終了して鋳枠1,1を矢印方向へ
移動させる場合は、吸引装置18,19ののシリ
ンダ22,23を伸長作動して弁機構20,21
を鋳枠1,1の弁機構7,7にそれぞれ当接させ
て吸引装置18,19によつてさらに鋳枠1,1
内を吸引減圧し、続いて、シリンダ10,10を
短縮作動するとともにシリンダ26,26を伸長
作動して弁機構12,30を弁機構5,6からそ
れぞれ分離し、シリンダ17を短縮作動して密閉
箱13および吸引装置18,19を鋳枠1,1の
速度に同調させるとともに鋳枠1,1内を吸引し
ながら右方に移動させる。こうして吸引減圧しな
がら鋳枠1,1を一鋳枠に相当する距離移動させ
後、シリンダ10,10を伸長作動するとともに
シリンダ26,26を短縮作動して弁機構12,
12,30,30を再び弁機構5,5,6,6に
当接させて弁機構12,30により吸引するよう
にし、シリンダ22,23を短縮作動して弁機構
20,21を弁機構7,7から分離し第2図に示
す状態にする。シリンダ17を伸長作動して吸引
装置22,23を元位置に戻して1サイクルを終
了する。 Next, the operation of the above device will be explained. When the flasks 1, 1 containing the molds are depressurized by suction, if the flasks 1, 1 are stopped, the cylinders 10 of the fixed suction devices 8, 8 are extended and activated. Fixed suction device 25
By shortening the cylinder 26 of the valve mechanism 12, 3,
0 are brought into contact with the valve mechanisms 5 and 6 of the flasks 1 and 1, respectively, and the insides of the flasks 1 and 1 are suctioned and depressurized. Under this condition, the worker steps on a work deck (not shown) and pours the metal, and the height of the work deck can be freely selected because the pouring station W does not have a suction device. Therefore, the work deck can be lowered so that the ladle is brought closer to the mold and the drop is reduced to perform pouring, making the pouring work very easy. When the flasks 1, 1 are moved in the direction of the arrow after pouring, the cylinders 22, 23 of the suction devices 18, 19 are extended and the valve mechanisms 20, 21 are moved.
are brought into contact with the valve mechanisms 7, 7 of the flasks 1, 1, respectively, and the flasks 1, 1 are further removed by the suction devices 18, 19.
Then, the cylinders 10, 10 are shortened and the cylinders 26, 26 are extended to separate the valve mechanisms 12, 30 from the valve mechanisms 5, 6, respectively, and the cylinder 17 is shortened. The sealed box 13 and the suction devices 18, 19 are synchronized with the speed of the flasks 1, 1, and are moved to the right while sucking the inside of the flasks 1, 1. After moving the flasks 1, 1 a distance equivalent to one flask while reducing the suction pressure in this manner, the cylinders 10, 10 are extended, and the cylinders 26, 26 are shortened, and the valve mechanism 12,
12, 30, 30 are brought into contact with the valve mechanisms 5, 5, 6, 6 again so that they are sucked by the valve mechanisms 12, 30, and the cylinders 22, 23 are shortened to move the valve mechanisms 20, 21 to the valve mechanism 7. , 7 and put it in the state shown in FIG. One cycle is completed by extending the cylinder 17 and returning the suction devices 22 and 23 to their original positions.
なお、上記実施例ではシリンダ22とシリンダ
23の押出ストロークおよび配置を相違させてあ
るが、シリンダ23をシリンダ22と同様の押出
ストロークおよび配置にしてもよい。 In the above embodiment, the extrusion stroke and arrangement of the cylinders 22 and 23 are different, but the cylinder 23 may have the same extrusion stroke and arrangement as the cylinder 22.
以上説明した如く本考案は、注湯ステーシヨン
Wに吸引装置を設置しないようにしたから、作業
デツキの高さを自由に選定できるようになり、し
たがつて、取鍋を鋳型に近づけ落差を小さくして
注湯を行うように作業デツキを低くすることがで
きるため、注湯作業が非常に容易になるなどの優
れた実用的効果を奏する。 As explained above, the present invention eliminates the need to install a suction device on the pouring station W, making it possible to freely select the height of the work deck. Since the working deck can be lowered so that the pouring work can be done by pouring the metal, it has excellent practical effects such as making the pouring work very easy.
図面は本考案の一実施例を示し、第1図は平面
図、第2図は第1図のA〜A矢視図である。
1:鋳枠、5;6;7:鋳枠の弁機構、8:吸
引装置、13:密閉箱、18;19:吸引装置、
24:フレーム、29:回転ブラケツト、30:
弁機構。
The drawings show an embodiment of the present invention, and FIG. 1 is a plan view, and FIG. 2 is a view taken along arrows A to A in FIG. 1. 1: flask, 5; 6; 7: flask valve mechanism, 8: suction device, 13: sealed box, 18; 19: suction device,
24: Frame, 29: Rotating bracket, 30:
Valve mechanism.
Claims (1)
備えた複数の減圧造型用鋳枠1,1を団子状にし
て間歇移動させるコンベヤラインの他側外方位置
における注湯ステーシヨンW位置を除く位置に、
弁機構12付吸引装置8,8を前記弁機構5,5
に弁機構12,12を対向させて設置し、前記コ
ンベヤラインの一側外方位置には真空ポンプに連
通接続された密閉箱13を前記鋳枠1,1の進行
方向に沿つて往復動可能に設置し、該密閉箱13
上には該密閉箱13に連通接続された弁機構20
付の吸引装置18を前記弁機構7,7のピツチと
同一ピツチで設置し、前記密閉箱13の外側にお
ける前記注湯ステーシヨンWと対向する位置には
フレーム24を設置し、該フレーム24には回転
ブラケツト29を介して前記弁機構6に当接分離
可能な弁機構30を備えた吸引装置25を配設し
たことを特徴とする鋳枠への減圧供給装置。 A pouring station at an outer position on the other side of a conveyor line in which a plurality of vacuum molding flasks 1, 1 each having a valve mechanism 6, 7 on one side and a valve mechanism 5 on the other side are moved intermittently in the form of a dumpling. At positions other than the W position,
The suction device 8, 8 with the valve mechanism 12 is connected to the valve mechanism 5, 5.
Valve mechanisms 12, 12 are installed facing each other, and a closed box 13 connected to a vacuum pump is installed at a position outside one side of the conveyor line so as to be able to reciprocate along the direction of movement of the flasks 1, 1. installed in the sealed box 13
Above is a valve mechanism 20 that is communicatively connected to the sealed box 13.
A suction device 18 is installed at the same pitch as the valve mechanisms 7, 7, and a frame 24 is installed at a position facing the pouring station W on the outside of the sealed box 13. A reduced pressure supply device to a flask, characterized in that a suction device 25 is provided with a valve mechanism 30 that can come into contact with and separate from the valve mechanism 6 via a rotating bracket 29.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13968082U JPS5944651U (en) | 1982-09-14 | 1982-09-14 | Reduced pressure supply device to the flask |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13968082U JPS5944651U (en) | 1982-09-14 | 1982-09-14 | Reduced pressure supply device to the flask |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5944651U JPS5944651U (en) | 1984-03-24 |
JPS6239876Y2 true JPS6239876Y2 (en) | 1987-10-12 |
Family
ID=30312988
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13968082U Granted JPS5944651U (en) | 1982-09-14 | 1982-09-14 | Reduced pressure supply device to the flask |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5944651U (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111702130B (en) * | 2020-03-09 | 2023-03-17 | 文水县易鑫铸造有限公司 | Sliding block sealing method and sealing structure of continuous negative pressure conveying system for V-process casting |
-
1982
- 1982-09-14 JP JP13968082U patent/JPS5944651U/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS5944651U (en) | 1984-03-24 |
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