JPS62155373A - Forming method for bellows with fluorine film - Google Patents
Forming method for bellows with fluorine filmInfo
- Publication number
- JPS62155373A JPS62155373A JP60293253A JP29325385A JPS62155373A JP S62155373 A JPS62155373 A JP S62155373A JP 60293253 A JP60293253 A JP 60293253A JP 29325385 A JP29325385 A JP 29325385A JP S62155373 A JPS62155373 A JP S62155373A
- Authority
- JP
- Japan
- Prior art keywords
- bellows
- fluorine film
- raw pipe
- pipe
- raw
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910052731 fluorine Inorganic materials 0.000 title claims abstract description 30
- 239000011737 fluorine Substances 0.000 title claims abstract description 30
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 10
- 239000012530 fluid Substances 0.000 abstract description 7
- 239000000853 adhesive Substances 0.000 abstract description 6
- 230000001070 adhesive effect Effects 0.000 abstract description 6
- 230000015572 biosynthetic process Effects 0.000 abstract 2
- 238000000465 moulding Methods 0.000 description 6
- 239000002184 metal Substances 0.000 description 5
- 229910001220 stainless steel Inorganic materials 0.000 description 5
- 239000010935 stainless steel Substances 0.000 description 5
- 238000005452 bending Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 150000002221 fluorine Chemical class 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- -1 alkalis Substances 0.000 description 1
- 230000002925 chemical effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Diaphragms And Bellows (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
(発明の利用分野)
本発明は、伸縮管継手やフレキシブル継手に用いられる
フッ素膜付ベローズの形成方法に関する。DETAILED DESCRIPTION OF THE INVENTION (Field of Application of the Invention) The present invention relates to a method for forming a fluorine-coated bellows used in expansion pipe joints and flexible joints.
(従来技術)
伸縮管継手やフレキシブル継手は、配管等が熱膨張や曲
げ荷重を受けた場合にこれらを吸収する役割を果たすも
ので、蛇腹形状のべIJ−ズが多用されている。(Prior Art) Expansion pipe joints and flexible joints play the role of absorbing thermal expansion and bending loads when pipes are subjected to them, and bellows-shaped IJ-beams are often used.
このべO−ズは、ステンレス等の金属材料が使用されて
おり、内部流体による化学的作用や流体の粘着を防止゛
するため、酸、アルカリ、薬品、純水9食品等の配管に
フッ素製のものやベローズ内面にフッ素コーティングを
施こしたものが使われている。フッ素は、前述の他にも
耐候性や電気的特性にも優れ、種々の利点を有している
。These bells are made of metal materials such as stainless steel, and are made of fluorine for piping for acids, alkalis, chemicals, pure water, and food, etc., to prevent chemical effects caused by internal fluids and fluid adhesion. Bellows with fluorine coating on the inner surface are used. In addition to the above, fluorine has various other advantages such as excellent weather resistance and electrical properties.
(発明が解決しようとする問題点)
ところが十分な耐圧性を持たせるには、ベローズを厚肉
にしなければならない。しかし、フッ素樹脂は素材単価
が高く、厚肉のベローズ全体をフッ素製にすると、惨め
で高価となる難点がある。(Problems to be Solved by the Invention) However, in order to have sufficient pressure resistance, the bellows must be made thick. However, fluororesin has a high material cost, and if the entire thick-walled bellows is made of fluorine, it will be miserable and expensive.
一方、フッ素を吹付は法によってベローズの内面にコー
ティングした場合、コストの点では有利であるが、ピン
ホールが発生し易く、べ【」−ズの伸縮や曲げによって
フッ素膜の剥離を生じたり、複雑な形状の部分には均一
の膜厚形成や適用自体が困難である。On the other hand, when coating the inner surface of the bellows with fluorine by spraying, it is advantageous in terms of cost, but pinholes are likely to occur, and the fluorine film may peel off due to expansion/contraction or bending of the bellows. It is difficult to form a uniform film thickness or apply it to parts with complex shapes.
(発明の目的)
本発明は、かかる事情に鑑みてなされたものであり、そ
の目的は、複雑な形状の部分にも膜厚の一定なフッ素膜
を形成でき、しかも剥離やピンホールの生じないフッ素
膜付べO−ズの形成方法を提供するこ、とにある。(Object of the Invention) The present invention has been made in view of the above circumstances, and its purpose is to form a fluorine film with a constant thickness even on parts with complex shapes, and without causing peeling or pinholes. An object of the present invention is to provide a method for forming a fluorine film-coated O-Z.
(目的を達成するための手段)
上記目的を達成するため、本発明では、べO−ズ用素管
の内面に2軸延伸性のフッ素フィルム接着した後、この
素管をベローズ形状に成形加工する構成としている。(Means for achieving the object) In order to achieve the above object, in the present invention, a biaxially stretchable fluorine film is bonded to the inner surface of a base tube for bellows, and then this base tube is formed into a bellows shape. It is configured to do this.
(作用)
上記接着手段の採用によってフッ素フィルムは確実にベ
ローズ内面に接着され、2軸延伸性によってベローズ成
形後もフッ素フィルムの膜厚は均一になり、ピンホール
も発生しない。また、素管の段階でフィルム接着するか
ら、?!2雑な形状への適合という問題もなくなる。(Function) By employing the above adhesive means, the fluorine film is reliably adhered to the inner surface of the bellows, and due to its biaxial stretchability, the film thickness of the fluorine film is uniform even after the bellows is formed, and pinholes do not occur. Also, since the film is bonded at the stage of making the tube, isn't it? ! 2 The problem of adapting to complicated shapes is also eliminated.
(実施例)
第1図には、本発明の形成方法が適用されたベローズ形
の管継手10が示されている。この管継手10は、べO
−ズ11、フランジ12、端管13及びブレード14か
ら構成されている。(Example) FIG. 1 shows a bellows-shaped pipe joint 10 to which the forming method of the present invention is applied. This pipe joint 10 is
- It consists of a lens 11, a flange 12, an end tube 13 and a blade 14.
ベローズ11は、蛇腹形状のステンレスバイブで、配管
からの伸縮力やたわみを吸収する。ベローズの両端は直
管形状で、その端部15は重ねられた状態でフランジ1
2の外面に圧接している。The bellows 11 is a bellows-shaped stainless steel vibrator that absorbs expansion and contraction force and deflection from the piping. Both ends of the bellows are in the shape of a straight pipe, and the end portions 15 are overlapped with the flange 1.
It is pressed against the outer surface of 2.
フランジ12には溶接によって円筒形の端管が固着され
、外側には配管連結用の孔12aが穿設されている。ま
た、フランジ12は、ベローズ11の端部15と山部1
6とで挟持され、端管13はベローズ直管部と2個のブ
レード締付はリング17a、17bで挾持されている
7ランジ12の端面及びベローズ内面には、フッ素樹脂
製のブシュ18が加熱圧着されており、このブシュ18
はフランジ部分のガスケットを兼ねている。A cylindrical end tube is fixed to the flange 12 by welding, and a hole 12a for connecting a pipe is bored on the outside. Further, the flange 12 has an end portion 15 of the bellows 11 and a peak portion 1 of the bellows 11.
6, the end pipe 13 is a bellows straight pipe part, and the two blades are clamped by rings 17a and 17b.7 The end face of the flange 12 and the inner surface of the bellows are heated by a fluororesin bushing 18. This bush 18 is crimped.
also serves as a gasket for the flange part.
ベローズ11の外面は、保護用のブレード14で被覆さ
れ、ブレード14は細長いステンレス製の帯板を編んで
形成される。このブレード14は端管13の外周に締付
はリング17a、17bによって固定されている。管継
手10の使用に際しては、ブレード14の外面に防食テ
ープや断熱材料が巻装されることもある。The outer surface of the bellows 11 is covered with a protective blade 14, and the blade 14 is formed by knitting an elongated stainless steel strip. This blade 14 is fixed to the outer periphery of the end tube 13 by tightening rings 17a and 17b. When the pipe joint 10 is used, the outer surface of the blade 14 may be wrapped with anticorrosion tape or a heat insulating material.
ベローズ11の内面には、接着剤19によってフッ素フ
ィルム20が晶付けられている。このフッ素フィルム2
0は、化学的に不活性の特性を有し、ステンレス製のベ
ローズ11を内部流体から保護する役割を果たす。また
、内部流体がベローズ内面に付着するのを防止すると共
に、流体も汚染されることがない等、種々の利点を有す
る。更に、管継手10の耐圧性は、ステンレス製のベロ
ーズ11及びブレード13によって確保される。A fluorine film 20 is crystallized on the inner surface of the bellows 11 using an adhesive 19. This fluorine film 2
0 has chemically inert properties and serves to protect the stainless steel bellows 11 from internal fluids. Further, it has various advantages such as preventing the internal fluid from adhering to the inner surface of the bellows and preventing the fluid from being contaminated. Furthermore, the pressure resistance of the pipe joint 10 is ensured by the bellows 11 and blade 13 made of stainless steel.
このフッ素フィルム20は、第2図に示づようにベロー
ズ成形前の素管11aの段階で接着剤19によって素管
11aの内面に貼付けられる。このため、蛇腹形状のベ
ローズ11に貼付けるのと比べて、フッ素フィルム20
の形成は容易に行なえる。As shown in FIG. 2, this fluorine film 20 is attached to the inner surface of the raw tube 11a with an adhesive 19 at the stage of the raw tube 11a before bellows molding. For this reason, the fluorine film 20
can be easily formed.
次いで、この素管11aを第3図に示すようにベローズ
形状に成形加工する。この図において、素管11aの一
端は、栓21によって閉鎖され、栓21の外面はラム2
2によって押圧支持されている。また、素管11aの内
部には、円柱形の芯金23が挿入され、芯金23の中央
には軸方向を貫通する孔24が形成されている。Next, this raw pipe 11a is formed into a bellows shape as shown in FIG. In this figure, one end of the raw pipe 11a is closed by a stopper 21, and the outer surface of the stopper 21 is connected to the ram 2.
2 is pressed and supported. Further, a cylindrical core metal 23 is inserted into the interior of the raw pipe 11a, and a hole 24 is formed in the center of the core metal 23, passing through the core metal 23 in the axial direction.
一方、素管11aの外面には、−・対の金型25゜26
が当接し、各金型25.26には、対向して切欠き27
.28が設けられている。On the other hand, on the outer surface of the raw pipe 11a, a pair of molds 25°26
are in contact with each other, and each mold 25, 26 has a notch 27 facing oppositely.
.. 28 are provided.
従って、第3図の状態で芯金23の孔24から高圧流体
を通し、素管11aの内部を加圧すると、想像線で示す
ように*a外面が盛上がる。次に、金型26を図中左側
に移動させると、素管11aの外面に1個の山が形成さ
れる。あとは、金型25.26及び芯金23の位置を1
ピツチずらして、前述の動作を繰返すと、蛇腹形状のU
形ベローズ11が完成する。Therefore, when high-pressure fluid is passed through the hole 24 of the core metal 23 to pressurize the inside of the raw tube 11a in the state shown in FIG. 3, the outer surface *a is raised as shown by the imaginary line. Next, when the mold 26 is moved to the left side in the figure, one mountain is formed on the outer surface of the raw tube 11a. After that, the positions of the mold 25, 26 and the core metal 23 are set to 1.
If you repeat the above operation by shifting the pitch, you will see a bellows-shaped U.
The shaped bellows 11 is completed.
なお、前記中をΩ形にするには、素管11aを軸方向に
所定長さだけ圧縮する工程を加えればよい。Note that in order to make the inside into an Ω shape, a step of compressing the raw pipe 11a by a predetermined length in the axial direction may be added.
このときフッ素フィルム20は、接着剤19によってベ
ローズ11の内面に強固に貼付けられているから、成形
加工時に剥離するおそれはない。At this time, since the fluorine film 20 is firmly attached to the inner surface of the bellows 11 by the adhesive 19, there is no risk of it peeling off during the molding process.
また、フッ素フィルム20には、2@延伸性、即ら縦横
に延伸性を有するものを用いて、ベローズ成形時にフィ
ルム20が均等に延びるようにする。Further, the fluorine film 20 is made of a film having 2@stretchability, that is, has stretchability in the vertical and horizontal directions, so that the film 20 can be stretched evenly during bellows molding.
この構成により、フッ素フィルム16は成形後に蛇腹形
状加工を行なってもその内周面に沿って分布可能となり
、ピンホール、亀裂等が発生することもなくなる。With this configuration, even if the fluorine film 16 is processed into a bellows shape after molding, it can be distributed along the inner peripheral surface thereof, and pinholes, cracks, etc. will not occur.
尚、第3図に示したベローズ成形法は、−例であって他
の成形手段も採用可能である。Note that the bellows molding method shown in FIG. 3 is just an example, and other molding means can also be employed.
(発明の効果)
以上詳述したように、本発明では、ベローズ用素管の内
面に2軸延伸性のフッ素フィルムを接着した後、木管を
ベローズ形状に成形加工する構成としたから、剥離、ビ
ンボール及び亀裂の生じない均一なフッ素膜をベローズ
内面に形成することができる。(Effects of the Invention) As described in detail above, in the present invention, a biaxially stretchable fluorine film is bonded to the inner surface of a bellows material pipe, and then the wood pipe is formed into a bellows shape. A uniform fluorine film free from bubbles and cracks can be formed on the inner surface of the bellows.
第1図は、内面にフッ素フィルムが形成されたベローズ
形管継手の一部縦断面図、第2図はフッ素フィルム接着
工程の縦断面図、第3図はベローズ成形工程の縦断面図
である。
10・・・ベローズ形管継手、11・・・ベローズ、1
1a・・・素管、19・・・接着剤、20・・・フッ素
フィルム。Fig. 1 is a partial longitudinal cross-sectional view of a bellows-type pipe joint with a fluorine film formed on the inner surface, Fig. 2 is a longitudinal cross-sectional view of the fluorine film bonding process, and Fig. 3 is a longitudinal cross-sectional view of the bellows forming process. . 10...Bellows type pipe joint, 11...Bellows, 1
1a...Made pipe, 19...Adhesive, 20...Fluorine film.
Claims (1)
接着した後、この素管をベローズ形状に成形加工するこ
とを特徴とするフッ素膜付ベローズの形成方法。A method for forming a bellows with a fluorine film, which comprises bonding a biaxially stretchable fluorine film to the inner surface of a blank tube for bellows, and then forming the tube into a bellows shape.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60293253A JPH0637935B2 (en) | 1985-12-27 | 1985-12-27 | Method for forming bellows with fluorine film |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60293253A JPH0637935B2 (en) | 1985-12-27 | 1985-12-27 | Method for forming bellows with fluorine film |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS62155373A true JPS62155373A (en) | 1987-07-10 |
JPH0637935B2 JPH0637935B2 (en) | 1994-05-18 |
Family
ID=17792428
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP60293253A Expired - Lifetime JPH0637935B2 (en) | 1985-12-27 | 1985-12-27 | Method for forming bellows with fluorine film |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0637935B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01112078A (en) * | 1987-10-26 | 1989-04-28 | Eagle Ind Co Ltd | Manufacture of metallic bellows |
JP2012177334A (en) * | 2011-02-25 | 2012-09-13 | Mitsubishi Heavy Ind Ltd | Rotor cooling air supply pipe |
-
1985
- 1985-12-27 JP JP60293253A patent/JPH0637935B2/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01112078A (en) * | 1987-10-26 | 1989-04-28 | Eagle Ind Co Ltd | Manufacture of metallic bellows |
JP2012177334A (en) * | 2011-02-25 | 2012-09-13 | Mitsubishi Heavy Ind Ltd | Rotor cooling air supply pipe |
Also Published As
Publication number | Publication date |
---|---|
JPH0637935B2 (en) | 1994-05-18 |
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