JPS617095A - Turning slide device for cylindrical weldment - Google Patents
Turning slide device for cylindrical weldmentInfo
- Publication number
- JPS617095A JPS617095A JP12880884A JP12880884A JPS617095A JP S617095 A JPS617095 A JP S617095A JP 12880884 A JP12880884 A JP 12880884A JP 12880884 A JP12880884 A JP 12880884A JP S617095 A JPS617095 A JP S617095A
- Authority
- JP
- Japan
- Prior art keywords
- cylindrical body
- bodies
- sliding
- cylindrical
- rollers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000006073 displacement reaction Methods 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 238000003466 welding Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 5
- 238000010894 electron beam technology Methods 0.000 description 3
- 238000005304 joining Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 241000257465 Echinoidea Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000004043 responsiveness Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/72—Auxiliary arrangements; Interconnections between auxiliary tables and movable machine elements
- B23Q1/76—Steadies; Rests
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0538—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor for rotating tubes, e.g. rollers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、例えば化学プラントに使用される大型圧力
容器の如く長大な胴部を有する筒状容器の製作に当り、
その構成部材である筒状単体を順次突合せ溶接するに際
して適用する技術に関するものである。[Detailed Description of the Invention] [Industrial Application Field] The present invention is applicable to manufacturing a cylindrical container having a long body, such as a large pressure vessel used in a chemical plant.
The present invention relates to a technique applied when sequentially butt welding the cylindrical single bodies that are the constituent members thereof.
化学プラント等における大型圧力容器胴部の製作に際し
ては、所要寸法に抜取υさルた鋼板を半円形状に曲げ加
工し、それぞれの端縁に開先加工を施した後、この半円
形部材を接合して長手方向を溶接し、このようにして製
作した複数の筒状部材を順次接合溶接するという手法が
採られる。しかし製作する胴部が長くなればなるほど、
つまり接合する筒状部材の個数が多いほどひずみに起因
する接合面の変位が大きく、溶接に先立つ芯出し調合操
作が至難であること、更に従来一般に用らられている溶
接法では長い作業時数を必要とすること等が問題となり
効率的な製作が期待できなり0そこで一般の溶接法に比
較して熱影響部がせまくひずみの発生がきわめて少ない
電子ビーム溶接法を採用することが考えらnているが、
この場合においてもやはシ溶接に先立って接合端面の誤
差が±0.5−以下になるような芯出し操作が必要であ
シ、特に第2段以降の接合溶接を行なうに当っては上記
操作が不可欠であシ、シたがって自動制御が可能でしか
も精度と応答性のよい芯出し機構(スライド装置)を必
要とする。When manufacturing large pressure vessel bodies for chemical plants, etc., a steel plate is sampled and bent to the required dimensions, bent into a semicircular shape, each edge is beveled, and then this semicircular member is A method is adopted in which a plurality of cylindrical members manufactured in this way are sequentially joined and welded by joining and welding in the longitudinal direction. However, the longer the body is made, the more
In other words, the greater the number of cylindrical members to be joined, the greater the displacement of the joint surfaces due to strain, making it extremely difficult to perform centering and mixing operations prior to welding, and furthermore, the conventional welding method generally requires a long work time. Therefore, it is considered to adopt electron beam welding, which has a narrow heat-affected zone and generates extremely little distortion compared to general welding methods. Although,
In this case, prior to haze welding, it is necessary to perform centering operations such that the error of the joint end face is less than ±0.5, and especially when performing joint welding from the second stage onward, the above-mentioned Operation is essential, and therefore a centering mechanism (slide device) that can be automatically controlled and has good precision and responsiveness is required.
この発明は、大型円筒容器胴部を構成する筒状体の接合
溶接を行なうに際し、接合端面の変位を修正するターニ
ングスライド装置を提供することを目的としてなさnた
ものである。The present invention has been made for the purpose of providing a turning slide device for correcting the displacement of a joint end surface when welding a cylindrical body constituting a body of a large cylindrical container.
この発明は、被溶旋物である筒状体の接合端面の父位角
とその変位量に応じた制御指令にょ夛起動するサーボ七
−夕に直結したねじ機構を介して摺動する一対の支承ロ
ーラを備え、し小も製作ラインのレールに沿って走行す
る機能をもっことを特徴とするものである。This invention consists of a pair of screws that slide through a screw mechanism that is directly connected to a servo tanabata that is activated by a control command according to the master position angle of the joint end surface of a cylindrical body to be welded and the amount of displacement thereof. It is equipped with supporting rollers and is characterized by the ability to run along the rails of the production line.
以下この発明の一実施例を示す図面にもとづいて説明す
る。An embodiment of the present invention will be explained below based on the drawings.
すなわち(1)はスライド機構付支承台車であシ、これ
は圧力容器等の胴部を構成する部材っま“シ筒状体(5
)を支承し、製作ラインに沿って敷設されたレール(2
)上を走行する機能をもっており、その上面に設けた支
承ローラ(3)は摺動体(4)に対して軸支さIL1シ
かも上記摺動体(4)の下面は台車本体上に設けた支枠
15)上で回転自在に配設支持された多数のコロ(6)
に接し、このコロ(6)によって怪易に摺動できるよう
に支承されている。(7)は上記両槽動体(4)を貫通
し軸受(81で支持されたねじ軸であ勺、更にこのねじ
軸(7)はそれぞれ上記摺動体(4)と一体をなす作動
子(9Jと螺合関係を保ち、しかも両外端にはサーボモ
ータ(至)を直結している。In other words, (1) is a support cart with a sliding mechanism, and this is a cylindrical body (5
) supported by rails (2) and laid along the production line.
), and the support roller (3) provided on the upper surface is pivotally supported by the slider (4).The lower surface of the slider (4) is supported by the support provided on the trolley body A large number of rollers (6) rotatably supported on the frame 15)
It is supported by these rollers (6) so that it can slide easily. (7) is a screw shaft that passes through both the tank moving bodies (4) and is supported by a bearing (81), and each of these screw shafts (7) is an actuator (9J) that is integral with the sliding body (4). A servo motor is directly connected to both outer ends.
ところで上記スライド機構付支承台車(1)は溶接物で
ある筒状体(1)を載設支承し所定の部所へ搬送する役
目と、順次溶接された複数連の筒状体をその一端部から
上下左右へ微動操作しその端面の変位を補正していわゆ
る芯出し操作を行なう役目をもっている。すなわち摺動
体(4)ヲ相対的に近接又は離間動作させることによっ
て支承ローラ(3)上の筒状体(4)を上下つまp (
z)方向に調整し、又摺動体(4)の何れか一方を摺動
動作させることによって筒状体(4)を左右つまシy軸
方向に調整することができる。つま)第1図に示すよう
VC既に溶接された筒状体(1)の先端部を固定支台(
6)で支持し、後端部をスライド機構付支承島車(1)
で支承し、この台車(1)のサーボモータ(IGを起動
してねじ軸(7)を回転させ、暦動体(4)を適宜摺動
させることによって筒状体(4)の端面(&)を上記固
定支台(旬を支点として左右上下に微動調整し、次段接
合筒状体めとの接合面が±0.5 xm以内の誤差にな
るよう設定する。すなわち筒状体(AJ(A)の接合溶
接線の回転軸心に対して直角な平面で回転させる:うに
調合したところで両者を仮付けし、この溶接線を取囲む
例えば局部真空室(図示せず)′f、組立−C1その側
部から電子ビーム溶接機を対位せしめ、所要の真空引き
を行なった後筒状体を所定の速度で回転させながら溶接
を施工するのである。By the way, the support cart (1) with a slide mechanism has the role of supporting the welded cylindrical body (1) and transporting it to a predetermined location, as well as supporting a series of sequentially welded cylindrical bodies (1) at one end thereof. It has the role of performing a so-called centering operation by making fine movements up and down, right and left, and correcting the displacement of the end face. That is, by moving the sliding body (4) relatively toward or away from each other, the cylindrical body (4) on the support roller (3) is moved between the upper and lower jaws p (
(z) direction, and the cylindrical body (4) can be adjusted in the left and right y-axis directions by sliding either one of the sliding bodies (4). 1) As shown in Figure 1, the tip of the VC-welded cylindrical body (1) is fixed to the support (
6), and the rear end is supported by a supporting island wheel (1) with a sliding mechanism.
The end face (&) of the cylindrical body (4) is Finely adjust the above fixed abutment (AJ( Rotate in a plane perpendicular to the axis of rotation of the joining weld line in A): After mixing the sea urchins, temporarily attach the two, and surround this weld line, for example, in a local vacuum chamber (not shown)'f, and assemble. An electron beam welding machine is placed opposite C1 from the side, and after the required vacuum is drawn, welding is carried out while rotating the cylindrical body at a predetermined speed.
なお上記のように筒状体(至)の芯出し調整操作に際し
ては、まずその端面の変位量とその方1.J1つまフ角
度を検出器(ロ)で検出し、こ゛の値にもとづきサーボ
モータαlの正逆回転数を変換器(至)によ)制御する
ものでおり、y軸において端面がθ′だけ傾いている場
合、摺動体(4)の制御量はL幽θであシ、又2軸にお
いて端面がθだけ同様に傾いているとすr−ば摺jIb
体(4)の制何慮はLmθである。しかしこの場合制御
量に関してはy軸のみで行なうために2軸の制御量(L
gfn&’ )をy軸の制御量Iで変換する必要がある
。As mentioned above, when adjusting the centering of the cylindrical body (to), first check the amount of displacement of the end face and its direction. The J1 knob angle is detected by a detector (B), and based on this value, the forward/reverse rotation speed of the servo motor αl is controlled by a converter (To). When it is tilted, the control amount of the sliding body (4) is L and θ, and if the end face is similarly tilted by θ in the two axes, r- is the sliding body (4).
The constraint of field (4) is Lmθ. However, in this case, since the control amount is performed only on the y-axis, the control amount of two axes (L
gfn&') must be converted by the control amount I on the y-axis.
なお第1図において色)は筒状体全体を所定の方向へ回
転させる装置であり、との装置は固定された電子ビーA
td接機に対して被溶接物である筒状体を口伝動作さ
せる場合に用いるもので、台車(2)上に載設したモー
タ((2)の回転をユニバーサルジョ面である基準面に
平行に取付けられたギヤー(ロ)を介して筒状体(蜀を
回転させるようになっている。In Fig. 1, color) is a device that rotates the entire cylindrical body in a predetermined direction;
This is used when a cylindrical object to be welded is moved by mouth to a td welding machine, and the rotation of the motor (2) mounted on the trolley (2) is parallel to the reference plane which is the universal jaw plane. The cylindrical body (Shu) is rotated through a gear (B) attached to the cylindrical body.
なおピニオン(至)の固定枠(ト)はその基端を上記ギ
ヤー〇ηの中心に対して回動自在に枢着し、他端はピニ
オン(5)の軸受を構成しておシ、この軸受は上下方向
のみスライド可能であシ左右方向は固定してあり、筒状
体(船の端面水平芯出し制御量により移動するようにな
っている。つまシこの装置は先に説明したように接合端
面の芯出し調合操作を完了した長い生成品である筒状体
の上記端面を回転軸心に対して・イ角な平面で回転させ
るために、筒状体の端部における不規則な摺子木動作に
対処しながら、筒状体を回転させるという機能を具備し
ているっなお筒状体の接続段数が多く長大な胴部となる
場合には上記回転装置(B)に対応する反対側端部にも
適当な回転装置(図示せず)を設ける。The fixed frame (T) of the pinion (to) has its base end rotatably pivoted to the center of the gear 〇η, and the other end constitutes a bearing for the pinion (5). The bearing is slidable only in the vertical direction and is fixed in the horizontal direction, and is moved by the amount of horizontal centering control of the cylindrical body (end surface of the ship). In order to rotate the end face of the cylindrical body, which is a long product that has completed the centering and mixing operation of the joint end face, in a plane at an angle to the rotation axis, an irregular slider is installed at the end of the cylindrical body. It has the function of rotating the cylindrical body while dealing with the wood movement.If the cylindrical body has a large number of connected stages and has a long body, the opposite side corresponding to the rotating device (B) is used. The ends are also provided with suitable rotation devices (not shown).
この発明によれば、接合する筒状体の端面の変位角とそ
の量に応じてサーボモータを正逆更には個々に起動させ
ることによって筒状体の芯出しを適確かつ容易に行なう
ことができるものであシ、特に長大な筒状体の突合せ溶
接に電子ビーム溶接法’iss用する場合の付属装置と
して不可欠であり、又筒状体搬送台車としての機能をも
兼備しておりその効果は大である。According to this invention, it is possible to properly and easily center the cylindrical bodies by starting the servo motor forward or backward or individually depending on the displacement angle and amount of the end face of the cylindrical bodies to be joined. It is especially indispensable as an accessory device when using the electron beam welding method for butt welding of long cylindrical bodies, and also has the function of a cylindrical body transport vehicle, which is effective. is large.
第1図はこの発明に係る装置とその使用の態様を示す正
面図、第2図は装置の部分拡大断面図、第3図は作動系
統を示すブロック線図である。
(1)はスライド機構付支承台車、(3)は支承ローラ
(4)は摺動体、(7)はねじ軸、+91 i’i作動
子、α0はサーボモータ。FIG. 1 is a front view showing an apparatus according to the present invention and its mode of use, FIG. 2 is a partially enlarged sectional view of the apparatus, and FIG. 3 is a block diagram showing an operating system. (1) is a support cart with a sliding mechanism, (3) is a support roller, (4) is a sliding body, (7) is a screw shaft, +91 i'i actuator, and α0 is a servo motor.
Claims (1)
に応じた制御指令により起動するサーボモータに直結し
たねじ機構を介して摺動する一対の支承ローラを備え、
しかも製作ラインのレールに沿つて走行する機能をもつ
ことを特徴とする筒状溶接物のターニングスライド装置
。Equipped with a pair of supporting rollers that slide through a screw mechanism directly connected to a servo motor that is activated by a control command according to the displacement angle of the joint end surface of the cylindrical object that is the welded object and the amount of displacement,
Furthermore, the turning slide device for cylindrical welded objects is characterized by having a function of running along the rails of the production line.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12880884A JPS617095A (en) | 1984-06-21 | 1984-06-21 | Turning slide device for cylindrical weldment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12880884A JPS617095A (en) | 1984-06-21 | 1984-06-21 | Turning slide device for cylindrical weldment |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS617095A true JPS617095A (en) | 1986-01-13 |
Family
ID=14993926
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12880884A Pending JPS617095A (en) | 1984-06-21 | 1984-06-21 | Turning slide device for cylindrical weldment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS617095A (en) |
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0686883U (en) * | 1993-05-27 | 1994-12-20 | 東電工業株式会社 | Jig for pipe welding |
KR100464138B1 (en) * | 2002-01-08 | 2005-01-06 | (주)바이오백 | Automatic Welding Installations of cylinders and partitions for Composite Storage Tanks |
KR100464137B1 (en) * | 2002-01-08 | 2005-01-06 | (주)바이오백 | Automatic Welding Installation of a Cylinder and Closing Plate for a Storage Tank |
ITMI20090506A1 (en) * | 2009-03-31 | 2010-10-01 | Promau Srl | DEVICE AND SYSTEM FOR THE POSITIONING OF CIRCULAR MANUFACTURED ITEMS IN WORK STATIONS |
CN102001000A (en) * | 2010-11-26 | 2011-04-06 | 威海华东数控股份有限公司 | Hydrostatic support |
CN102284870A (en) * | 2011-08-12 | 2011-12-21 | 成都科盛石油科技有限公司 | Two-way regulation sliding support device |
WO2012143269A1 (en) * | 2011-04-21 | 2012-10-26 | Siemens Aktiengesellschaft | Installation fixture |
CN102773653A (en) * | 2012-08-14 | 2012-11-14 | 张家港华东锅炉有限公司 | Tube body supporting device assorted with circumferential weld welding machine |
CN103287815A (en) * | 2013-06-24 | 2013-09-11 | 国能子金电缆南通有限公司 | Full-automatic ground rail car for cable partial discharge test |
JP2014176876A (en) * | 2013-03-15 | 2014-09-25 | Kawaju Facilitech Co Ltd | Turning roller device |
DE102013209828A1 (en) * | 2013-05-27 | 2014-11-27 | Siemens Aktiengesellschaft | Mounting bearing for rotors |
CN104708263A (en) * | 2015-01-30 | 2015-06-17 | 无锡昊瑜节能环保设备有限公司 | Clamp of welding platform for welding between pipelines |
CN105583569A (en) * | 2016-02-15 | 2016-05-18 | 河南平高电气股份有限公司 | Cylinder welding centering tool |
WO2021160678A1 (en) * | 2020-02-11 | 2021-08-19 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Supporting device for a laser machining machine, and laser machining machine |
JP2021531169A (en) * | 2018-07-11 | 2021-11-18 | キーストーン タワー システムズ インコーポレイテッド | A system for flange mounting for a tubular structure and a method for mounting a flange on a tubular part |
JP2023090019A (en) * | 2021-12-17 | 2023-06-29 | 高丸工業株式会社 | Turning roll device |
-
1984
- 1984-06-21 JP JP12880884A patent/JPS617095A/en active Pending
Cited By (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0686883U (en) * | 1993-05-27 | 1994-12-20 | 東電工業株式会社 | Jig for pipe welding |
KR100464138B1 (en) * | 2002-01-08 | 2005-01-06 | (주)바이오백 | Automatic Welding Installations of cylinders and partitions for Composite Storage Tanks |
KR100464137B1 (en) * | 2002-01-08 | 2005-01-06 | (주)바이오백 | Automatic Welding Installation of a Cylinder and Closing Plate for a Storage Tank |
ITMI20090506A1 (en) * | 2009-03-31 | 2010-10-01 | Promau Srl | DEVICE AND SYSTEM FOR THE POSITIONING OF CIRCULAR MANUFACTURED ITEMS IN WORK STATIONS |
CN102001000A (en) * | 2010-11-26 | 2011-04-06 | 威海华东数控股份有限公司 | Hydrostatic support |
WO2012143269A1 (en) * | 2011-04-21 | 2012-10-26 | Siemens Aktiengesellschaft | Installation fixture |
CN102284870A (en) * | 2011-08-12 | 2011-12-21 | 成都科盛石油科技有限公司 | Two-way regulation sliding support device |
CN102773653A (en) * | 2012-08-14 | 2012-11-14 | 张家港华东锅炉有限公司 | Tube body supporting device assorted with circumferential weld welding machine |
JP2014176876A (en) * | 2013-03-15 | 2014-09-25 | Kawaju Facilitech Co Ltd | Turning roller device |
DE102013209828A1 (en) * | 2013-05-27 | 2014-11-27 | Siemens Aktiengesellschaft | Mounting bearing for rotors |
CN103287815A (en) * | 2013-06-24 | 2013-09-11 | 国能子金电缆南通有限公司 | Full-automatic ground rail car for cable partial discharge test |
CN104708263A (en) * | 2015-01-30 | 2015-06-17 | 无锡昊瑜节能环保设备有限公司 | Clamp of welding platform for welding between pipelines |
CN104708263B (en) * | 2015-01-30 | 2016-06-08 | 陈浩宇 | A kind of fixture of pipeline enclosure seam jig |
CN105583569A (en) * | 2016-02-15 | 2016-05-18 | 河南平高电气股份有限公司 | Cylinder welding centering tool |
JP2021531169A (en) * | 2018-07-11 | 2021-11-18 | キーストーン タワー システムズ インコーポレイテッド | A system for flange mounting for a tubular structure and a method for mounting a flange on a tubular part |
US11883907B2 (en) | 2018-07-11 | 2024-01-30 | Keystone Tower Systems, Inc. | Flange fitting for tubular structures |
WO2021160678A1 (en) * | 2020-02-11 | 2021-08-19 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Supporting device for a laser machining machine, and laser machining machine |
JP2023090019A (en) * | 2021-12-17 | 2023-06-29 | 高丸工業株式会社 | Turning roll device |
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