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JPS61283515A - Manufacture of sheet integral with trimmed member - Google Patents

Manufacture of sheet integral with trimmed member

Info

Publication number
JPS61283515A
JPS61283515A JP12494585A JP12494585A JPS61283515A JP S61283515 A JPS61283515 A JP S61283515A JP 12494585 A JP12494585 A JP 12494585A JP 12494585 A JP12494585 A JP 12494585A JP S61283515 A JPS61283515 A JP S61283515A
Authority
JP
Japan
Prior art keywords
sheet
resin
plate
cavity
peripheral edge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP12494585A
Other languages
Japanese (ja)
Inventor
Katsuhisa Hayakawa
早川 勝久
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP12494585A priority Critical patent/JPS61283515A/en
Publication of JPS61283515A publication Critical patent/JPS61283515A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14336Coating a portion of the article, e.g. the edge of the article
    • B29C45/14434Coating brittle material, e.g. glass

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

PURPOSE:To give the durability to a trim member and enable to manufacture even a fragile sheet without breaking by a method wherein reinforcing material is arranged at the peripheral edge part of a sheet in a cavity formed by a top force and a bottom force and the forces are clamped and resin is injected in the cavity. CONSTITUTION:In the forming of a trim member on the peripheral edge part 11 of a sheet by injecting resin into a cavity 9 formed at the mating part of a top force 7 and a bottom force 8 under the state that the peripheral edge part 11 of the sheet is fronted through a sealing member into the cavity 9, the resin is injected after the arrangement of the reinforcing member on the peripheral edge part 11 of the sheet and the clamping of the force. In case that the sheet is a fragile sheet such as a glass sheet or the like, the clamping of the top force and the bottom force is preferably done under the pressure of 10kg/cm<2> or less per the projected area of the fragile sheet. Thus, the breakage of the sheet at injection molding can nearly perfectly be prevented from developing.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は板状体、特にガラス板等の脆弱板状体の周縁部
に縁取り部材を一体に形成した縁取り部材一体化板状体
の製造方法に関するものである。
Detailed Description of the Invention (Industrial Application Field) The present invention relates to the production of a plate-like body with an integrated edging member, in which a edging member is integrally formed on the peripheral edge of a plate-like body, particularly a fragile plate-like body such as a glass plate. It is about the method.

(従来の技術) 従来、自動車のサイドウィンド等に使用する樹脂製ガイ
ド付窓ガラス1は、第5図及びそのA−A線断面図であ
る第6図に示すように、窓ガラス2及び樹脂製ガイド3
を各々別個に製造し、窓ガラス2の周縁にこれらの樹脂
製ガイド3を接着、あるいははめ込んで一体化すること
により製造されていた。この従来の樹脂製ガイド付窓ガ
ラスIの製造方法においては、予め樹脂製ガイド3を成
形・塗装する必要があり、かつ、前記のように樹脂製ガ
イド3を窓ガラス2に接着・はめ込みする必要がある。
(Prior Art) Conventionally, a window glass 1 with a guide made of resin used for a side window of an automobile, etc., is made of a resin-made window glass 2 and a resin guide, as shown in FIG. 5 and FIG. Made guide 3
These resin guides 3 are bonded or fitted onto the periphery of the window glass 2 to be integrated. In this conventional method for manufacturing a window glass I with a resin guide, it is necessary to mold and paint the resin guide 3 in advance, and it is also necessary to adhere and fit the resin guide 3 to the window glass 2 as described above. There is.

したがって、かかる製造方法は多工程となるためコスト
高となり、更に樹脂製ガイド3の形状は窓ガラス2の形
状によって制約をうけていた。
Therefore, such a manufacturing method involves multiple steps, resulting in high costs, and furthermore, the shape of the resin guide 3 is limited by the shape of the window glass 2.

しかして近年板状体の周縁部に縁取り成形部材を接合す
る方法として、上型と下型の合せ部に形成されるキャビ
ティの内周縁に沿って板状体の周縁部を該キャビティ内
に臨ませて挿入し、該キャビティに樹脂を射出成形する
ことにより、板状体の周縁部に縁取り部材を一体に形成
する方法が提案されている(例えば実開昭56−171
213号、特開昭57−1737号及び特開昭57−1
1111号公報)。
However, in recent years, as a method for joining an edging molded member to the peripheral edge of a plate-shaped body, the peripheral edge of the plate-shaped body is brought into contact with the inner periphery of a cavity formed at the joint of the upper mold and the lower mold. A method has been proposed in which a edging member is integrally formed on the peripheral edge of a plate-shaped body by inserting the plate-shaped body into the cavity and injection-molding a resin into the cavity (for example, Japanese Utility Model Application No. 56-171
No. 213, JP-A-57-1737 and JP-A-57-1
1111).

(発明が解決しようとする問題点) 従来の射出成形による方法では、溶融樹脂を射出成形す
る方法やウレタン樹脂による反応射出成形(RIM)法
が用いられているが、これらの方法では射出できる樹脂
という制約があるため、耐候性、耐摩耗性などで充分な
強度を有する縁取り部材を得ることがむづかしかった。
(Problems to be Solved by the Invention) Conventional injection molding methods include injection molding of molten resin and reaction injection molding (RIM) using urethane resin. Due to these limitations, it has been difficult to obtain a edging member that has sufficient strength in terms of weather resistance, abrasion resistance, etc.

また、上記射出成形法では、パリ等の関係で型締め圧を
大きくしなければならず、そのため板状体に加わる圧力
が大きくなること、更には樹脂の射出圧力が直に板状体
にあたるため、板状体が割れるという問題点を有してい
た。
In addition, in the injection molding method described above, the mold clamping pressure must be increased due to Paris etc., which increases the pressure applied to the plate-shaped body, and furthermore, the injection pressure of the resin hits the plate-shaped body directly. However, there was a problem in that the plate-like body broke.

また、この縁取り部材一体化板状体の製造方法による場
合には、従来の縁取り部材と板状体を別々に製造した後
に一体化する製法と比較して、縁取り部材の耐水性、耐
薬品性及び美感が劣るものとなっていた。すなわち、成
形後縁取り部材の表面処理を行うことが困難であった。
In addition, when using this method of manufacturing a plate-like body with an integrated edging member, the water resistance and chemical resistance of the edging member are improved compared to the conventional manufacturing method in which the edging member and the plate-like body are manufactured separately and then integrated. And the aesthetic appearance was inferior. That is, it has been difficult to perform surface treatment on the edging member after molding.

したがって、本発明はこれらの問題点を解決するために
なされたものであり、一工程にて縁取り部材一体化板状
体を製造する方法であって、かつ、縁取り部材を耐久性
のあるものとし、板状体が脆弱板状体である場合にも破
損させることなしに製造することを可能とし、更に耐候
性、耐摩耗性等表面強度のある縁取り部材付板状体を得
ることのできる製法を提供せんとするものである。
Therefore, the present invention has been made to solve these problems, and is a method of manufacturing a plate-like body with an integrated edging member in one step, and also makes the edging member durable. , a manufacturing method that enables production without damage even when the plate-like body is a brittle plate-like body, and that also makes it possible to obtain a plate-like body with a edging member that has surface strength such as weather resistance and abrasion resistance. We aim to provide the following.

(問題点を解決するための手段) 本発明の縁取り部材一体化板状体の製造方法は、上型と
下型の合せ部に形成されるキャ         ゛□
ビティ内にシール部材を介して板状体の周縁部を臨ませ
て該キャビティ内に樹脂を射出して板状体の周縁部に縁
取り部材を成形する方法において、 上型と下型によって形成される前記キャビティ内で前記
板状体の周縁部に強化材を配置して型締めした後に、前
記射出成形を行なうことを特徴とする。
(Means for Solving the Problems) The method for manufacturing a plate-like body with an integrated edging member according to the present invention includes a method for manufacturing a plate-like body with an integrated edging member.
In a method of molding a edging member on the peripheral edge of the plate-shaped body by exposing the peripheral edge of the plate-shaped body into the cavity through a sealing member and injecting resin into the cavity, the edging member is formed by an upper mold and a lower mold. The invention is characterized in that the reinforcing material is placed on the peripheral edge of the plate-like body in the cavity and the mold is clamped, and then the injection molding is performed.

本発明の縁取り部材一体化板状体の製造方法において、 シール部材としては、特に限定されることな〈従来この
種のシールに使用されている弾性材料例えばシリコーン
ゴム、テフロン、ナイロンなどからなる成形体を使用す
ることができる。
In the method of manufacturing a plate-like body with an integrated edging member of the present invention, the sealing member is not particularly limited. body can be used.

縁取り部材を形成する材料としては、射出成形すること
ができる樹脂ならばいかなる樹脂でも使用することがで
きるが、液体状の射出注型用樹脂が好ましく、例えば不
飽和ポリエステル、エポキシ樹脂などの強化用樹脂など
の熱硬化性樹脂を使用することができる。
As the material for forming the edging member, any resin that can be injection molded can be used, but liquid injection moldable resins are preferred, such as reinforcing resins such as unsaturated polyester and epoxy resins. Thermosetting resins such as resins can be used.

強化材としては、石綿、セラミックファイバー、ガラス
繊維、炭素繊維、金属繊維、スクールマット等を使用す
ることができ、これらは予め成形すべき縁取り部材とほ
ぼ同じ形状に成形したものを使用する。繊維は短繊維を
成形体として用いてもよく、また連続した長繊維を板状
体の外周の所定位置に直接巻きつけてもよく、また他の
型に巻きつけてプリフォーム体としてもよい。
As the reinforcing material, asbestos, ceramic fibers, glass fibers, carbon fibers, metal fibers, school mats, etc. can be used, and these materials are used that have been previously formed into approximately the same shape as the edging member to be formed. Short fibers may be used as a molded body, continuous long fibers may be directly wound around a predetermined position on the outer periphery of a plate-like body, or they may be wound around another mold to form a preform body.

(作用) この縁取り部材一体化板状体の製造方法において、板状
体がガラス板等の脆弱板状体である場合には、上型と下
型との型締めを脆弱板状体の投影面積あたり10kg/
cJ以下の圧力にて行なうとよい。そうすると、射出成
形時の脆弱板状体の破損をほぼ完全に防止することがで
きる。
(Function) In this method of manufacturing a plate-like body with an integrated edging member, when the plate-like body is a fragile plate-like body such as a glass plate, the mold clamping between the upper mold and the lower mold is performed by projecting the fragile plate-like body. 10kg/area
It is preferable to carry out the process at a pressure of cJ or less. In this way, damage to the brittle plate-like body during injection molding can be almost completely prevented.

縁取り部材の表面強度を向上させたい場合には成形型の
キャビティの成形面に表面用塗布剤を塗布したのち射出
成形するとよい。表面用塗布剤としては例えばゲルコー
ト剤を塗布し乾燥させた後に射出成形する。
If it is desired to improve the surface strength of the edging member, injection molding may be carried out after applying a surface coating agent to the molding surface of the mold cavity. As a surface coating agent, for example, a gel coat agent is applied, dried, and then injection molded.

表面用塗布剤は、耐摩耗性、耐候性、耐化学薬品性等目
的に応じて1つ以上の特性を有する塗布剤を使用する。
As the surface coating agent, a coating agent having one or more properties such as abrasion resistance, weather resistance, and chemical resistance depending on the purpose is used.

具体的には、ポリウレタン樹脂、アクリル樹脂、ポリア
ミド樹脂エポキシ樹脂系塗料が用いられるほか、ゲルコ
ート剤例えばビニルエステル系樹脂などが用いられる。
Specifically, polyurethane resins, acrylic resins, polyamide resins, epoxy resin paints, and gel coating agents such as vinyl ester resins are used.

これらの塗布剤の塗布厚は目的に応じて選択されるが、
これらを塗布することによって上型と下型との合せ面(
見切面)をシールすることができるため、型締め圧を低
くすることができる。
The coating thickness of these coating agents is selected depending on the purpose, but
By applying these, the mating surface of the upper mold and lower mold (
Since the parting surface) can be sealed, mold clamping pressure can be lowered.

塗布剤はスプレーガン塗装によって通常塗布される。The coating is usually applied by spray gun application.

塗布剤によっては、塗布する前にキャビテイ面への離型
剤の塗布を省略できるが、通常は塗布前に離型剤を塗布
する。離型剤の塗布は、通常の射出成形時のものと同様
でよい。
Depending on the coating agent, it is possible to omit applying a mold release agent to the cavity surface before coating, but usually a mold release agent is applied before coating. The mold release agent may be applied in the same manner as in normal injection molding.

樹脂の射出成形に際しては、一方から成形型のキャビテ
ィへ樹脂を圧入する方法でもよいが、キャビティ内を減
圧状態にして射出するとよい。
In injection molding of the resin, the resin may be press-fitted into the cavity of the mold from one side, but it is better to inject the resin with the inside of the cavity in a reduced pressure state.

(実施例) 以下に、本発明の縁取り部材一体化板状体の一実施例を
図面を参照しつつ説明する。
(Example) Hereinafter, an example of the plate-shaped body integrated with the edging member of the present invention will be described with reference to the drawings.

本実施例の縁取り部材一体化板状体は、第1図に示すよ
うに自動車のウィンドガラスとして使用される樹脂製ガ
イド一体化窓ガラス4であり、樹脂製ガイド5を窓ガラ
ス6に一体成形したものである。
As shown in FIG. 1, the plate-like body with an integrated edging member of this embodiment is a resin guide-integrated window glass 4 used as an automobile windshield, and a resin guide 5 is integrally molded with the window glass 6. This is what I did.

この樹脂製ガイド一体化窓ガラス4は、以下の手順で製
造される。
This resin guide-integrated window glass 4 is manufactured by the following procedure.

第2図及び第3図に示すように上型7と下型8により構
成されるキャビティ9のキャビテイ面10に離型剤を塗
布し、その上にゲルコート剤を塗布して乾燥硬化させる
As shown in FIGS. 2 and 3, a mold release agent is applied to the cavity surface 10 of the cavity 9 formed by the upper mold 7 and the lower mold 8, and a gel coating agent is applied thereon and dried and hardened.

プライマー処理を行った窓ガラス6の周縁      
 3部11をキャビティ9に臨ませて、第4図に示すよ
うなプリフォームされたガラス繊維12をキャビティ9
内の板状体の周縁部11の外周の空隙内に配置する。
Periphery of window glass 6 treated with primer
With the third part 11 facing the cavity 9, the preformed glass fiber 12 as shown in FIG.
It is arranged in a gap on the outer periphery of the peripheral edge portion 11 of the inner plate-like body.

クランプ13によって窓ガラスの投影面積あたり10k
g/−の型締め圧として、上型7と下型8を型締めする
10k per projected area of window glass by clamp 13
The upper mold 7 and the lower mold 8 are clamped with a mold clamping pressure of g/-.

なお、窓ガラス6が挟持される上型7と下型8の合せ部
には、シール材としてシリコーンゴム14を介在させで
ある。
Incidentally, a silicone rubber 14 is interposed as a sealing material at the joint portion of the upper mold 7 and the lower mold 8 where the window glass 6 is sandwiched.

樹脂製ガイドを形成するための樹脂として使用する不飽
和ポリエステル樹脂を注入孔15よりキャビティ9内に
注入する。このとき、キャビティ9内は脱気する。
An unsaturated polyester resin used as a resin for forming the resin guide is injected into the cavity 9 through the injection hole 15. At this time, the inside of the cavity 9 is evacuated.

型締めしたまま硬化炉中に入れ樹脂を硬化させた後、上
型7及び下型8を開いて樹脂製ガイド一体化窓ガラスを
取り出す。
After the mold is placed in a curing furnace with the mold clamped and the resin is cured, the upper mold 7 and the lower mold 8 are opened and the resin guide-integrated window glass is taken out.

このようにして製造する樹脂製ガイド一体化窓ガラスの
製造方法において、 離型剤を塗布するのは射出成形後の離型を容易にするた
めである。
In the manufacturing method of the resin guide-integrated window glass manufactured in this manner, a mold release agent is applied to facilitate mold release after injection molding.

表面塗布剤の使用は不可欠ではないが、塗布剤によって
形成される層は樹脂製ガイドの製品表面となって耐水性
、耐薬品性及び美感を高めるものである。
Although the use of a surface coating agent is not essential, the layer formed by the coating agent becomes the surface of the resin guide product and improves water resistance, chemical resistance, and aesthetic appearance.

窓ガラス6のブライマー処理は、窓ガラス6と樹脂製ガ
イドとの付着を強固にするために行なうものである。
The brimer treatment of the window glass 6 is performed to strengthen the adhesion between the window glass 6 and the resin guide.

ガラス繊維はそのまま配置してもよいが、プリフォーム
されたものを使用すると、強度面において効果的であり
、取り扱いも容易となる。
Glass fibers may be placed as they are, but using preformed ones is effective in terms of strength and easier to handle.

型締め圧を窓ガラスの投影面積あたり10に、 / c
itとするのは、これ以上の型締め圧では成形時の窓ガ
ラス6の破損する確率が高くなるからである。
Mold clamping pressure is 10 per projected area of window glass, / c
The reason why it is set as "it" is that if the mold clamping pressure is higher than this, there is a high probability that the window glass 6 will be damaged during molding.

樹脂注入時にキャビティ9内を脱気するのは成形不良に
よる巣の発生を防止するためである。
The purpose of evacuating the inside of the cavity 9 during resin injection is to prevent the formation of cavities due to poor molding.

(効果) 本発明の縁取り部材一体化板状体の製造方法によると、
高物性を有する縁取り部材が成形できるので、耐久性の
ある縁取り部材一体化板状体が得られ、たとえ板状体が
脆弱なものである場合にも本発明の製造方法を適用する
ことができ、また、縁取り部材に耐水性、耐薬品性また
は美感を高めるための表面処理を行なうことも可能とな
った。
(Effects) According to the method for manufacturing a plate-like body integrated with a edging member of the present invention,
Since a edging member with high physical properties can be molded, a durable plate-like body with an integrated edging member can be obtained, and the manufacturing method of the present invention can be applied even when the plate-like body is fragile. Furthermore, it has become possible to perform surface treatment on the edging member to improve its water resistance, chemical resistance, or aesthetic appearance.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の一実施例にて製造される樹脂製ガイド
一体化窓ガラスの正面図、第2図は実施例の樹脂製ガイ
ド一体化窓ガラスの製造方法を示すための断面図、 第3図は第2図におけるB−B線断面図、第4図は実施
例において使用されるプリフォームされたガラス繊維を
示す断面図、第5図は従来の樹脂製ガイド付窓ガラスの
製造方法を説明するための正面図、 第6図は従来の樹脂製ガイド付窓ガラスのA−A線断面
図である。 4 ・・・ 樹脂製ガイド一体化窓ガラス5 ・・・ 
樹脂製ガイド 6 ・・・ 窓ガラス 7 ・・・ 上型8 ・・・ 
下型   9 ・・・ キャビティ10  ・・・ キ
ャビテイ面 11  ・・・ 窓ガラスの周縁部 12  ・・・ プリフォームされたガラス繊維13 
 ・・・ クランプ 14  ・・・ シリコーンゴム 15  ・・・ 注入孔 特許出願人 トヨタ自動車株式会社 牙3図 牙4図 牙5図 才6図
FIG. 1 is a front view of a resin guide-integrated window glass manufactured in an embodiment of the present invention, and FIG. 2 is a cross-sectional view showing a method of manufacturing the resin guide-integrated window glass of the embodiment. Figure 3 is a cross-sectional view taken along the line B-B in Figure 2, Figure 4 is a cross-sectional view showing preformed glass fibers used in the examples, and Figure 5 is a conventional manufacturing method of window glass with resin guides. A front view for explaining the method, and FIG. 6 is a sectional view taken along the line A-A of a conventional resin-made window glass with a guide. 4... Resin guide integrated window glass 5...
Resin guide 6...Window glass 7...Upper mold 8...
Lower mold 9 ... Cavity 10 ... Cavity surface 11 ... Window glass periphery 12 ... Preformed glass fiber 13
... Clamp 14 ... Silicone rubber 15 ... Injection hole patent applicant Toyota Motor Corporation

Claims (1)

【特許請求の範囲】 上型と下型の合せ部に形成されるキャビテ ィ内にシール部材を介して板状体の周縁部を臨ませ該キ
ャビティ内に樹脂を射出して板状体の周縁部に縁取り部
材を成形する方法において、 上型と下型によって形成される前記キャビ ティ内で前記板状体の周縁部に強化材を配置して型締め
した後に、前記射出成形を行なうことを特徴とする縁取
り部材一体化板状体の製造方法。
[Claims] The peripheral edge of the plate-like body is exposed through a sealing member into a cavity formed at the joint portion of the upper mold and the lower mold, and resin is injected into the cavity to form the peripheral edge of the plate-like body. In the method for molding a edging member, the injection molding is performed after a reinforcing material is placed on the peripheral edge of the plate-shaped body in the cavity formed by an upper mold and a lower mold and the mold is clamped. A method for manufacturing a plate-like body with an integrated edging member.
JP12494585A 1985-06-08 1985-06-08 Manufacture of sheet integral with trimmed member Pending JPS61283515A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12494585A JPS61283515A (en) 1985-06-08 1985-06-08 Manufacture of sheet integral with trimmed member

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12494585A JPS61283515A (en) 1985-06-08 1985-06-08 Manufacture of sheet integral with trimmed member

Publications (1)

Publication Number Publication Date
JPS61283515A true JPS61283515A (en) 1986-12-13

Family

ID=14898083

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12494585A Pending JPS61283515A (en) 1985-06-08 1985-06-08 Manufacture of sheet integral with trimmed member

Country Status (1)

Country Link
JP (1) JPS61283515A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006527107A (en) * 2003-06-10 2006-11-30 サン−ゴバン グラス フランス Method for overmolding glass window, seal joint and mold for realizing the method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006527107A (en) * 2003-06-10 2006-11-30 サン−ゴバン グラス フランス Method for overmolding glass window, seal joint and mold for realizing the method

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