JPS6125156A - Magnetic toner - Google Patents
Magnetic tonerInfo
- Publication number
- JPS6125156A JPS6125156A JP59145958A JP14595884A JPS6125156A JP S6125156 A JPS6125156 A JP S6125156A JP 59145958 A JP59145958 A JP 59145958A JP 14595884 A JP14595884 A JP 14595884A JP S6125156 A JPS6125156 A JP S6125156A
- Authority
- JP
- Japan
- Prior art keywords
- magnetic
- polymer particles
- particles
- toner
- polymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002245 particle Substances 0.000 claims abstract description 133
- 229920000642 polymer Polymers 0.000 claims abstract description 104
- 239000000178 monomer Substances 0.000 claims abstract description 41
- 229910052751 metal Inorganic materials 0.000 claims abstract description 13
- 239000002184 metal Substances 0.000 claims abstract description 13
- 150000003839 salts Chemical class 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims abstract description 5
- 230000009477 glass transition Effects 0.000 claims abstract description 4
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 4
- 239000012736 aqueous medium Substances 0.000 claims description 11
- 239000003505 polymerization initiator Substances 0.000 claims description 10
- 239000003995 emulsifying agent Substances 0.000 claims description 6
- 230000000379 polymerizing effect Effects 0.000 claims description 5
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical compound [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 claims description 4
- 159000000014 iron salts Chemical class 0.000 claims description 3
- 150000004706 metal oxides Chemical class 0.000 claims description 3
- 150000002739 metals Chemical class 0.000 claims description 2
- 230000002794 monomerizing effect Effects 0.000 claims 1
- 150000002505 iron Chemical class 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 abstract 1
- 230000007704 transition Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 22
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 21
- 238000006116 polymerization reaction Methods 0.000 description 20
- 230000000052 comparative effect Effects 0.000 description 16
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 11
- 229910052742 iron Inorganic materials 0.000 description 11
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 10
- -1 iron ions Chemical class 0.000 description 10
- 239000000203 mixture Substances 0.000 description 10
- 239000000696 magnetic material Substances 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000010298 pulverizing process Methods 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 229920002554 vinyl polymer Polymers 0.000 description 7
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 6
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 6
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 6
- 230000008961 swelling Effects 0.000 description 5
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 239000003086 colorant Substances 0.000 description 4
- 239000003999 initiator Substances 0.000 description 4
- 239000006247 magnetic powder Substances 0.000 description 4
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 description 3
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000004840 adhesive resin Substances 0.000 description 3
- 229920006223 adhesive resin Polymers 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 3
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 3
- 238000011109 contamination Methods 0.000 description 3
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 3
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 3
- 239000012442 inert solvent Substances 0.000 description 3
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 3
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 3
- YAYNEUUHHLGGAH-UHFFFAOYSA-N 1-chlorododecane Chemical compound CCCCCCCCCCCCCl YAYNEUUHHLGGAH-UHFFFAOYSA-N 0.000 description 2
- KUDUQBURMYMBIJ-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- ZNAWDMGRAHXCKX-UHFFFAOYSA-N N-(dimethylaminooxy)-N-methylmethanamine 2-methylprop-2-enoic acid Chemical compound C(C(=C)C)(=O)O.CN(C)ON(C)C ZNAWDMGRAHXCKX-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 235000011114 ammonium hydroxide Nutrition 0.000 description 2
- 239000008346 aqueous phase Substances 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 239000004816 latex Substances 0.000 description 2
- 229920000126 latex Polymers 0.000 description 2
- 239000006249 magnetic particle Substances 0.000 description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 2
- 239000002609 medium Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- SRSFOMHQIATOFV-UHFFFAOYSA-N octanoyl octaneperoxoate Chemical compound CCCCCCCC(=O)OOC(=O)CCCCCCC SRSFOMHQIATOFV-UHFFFAOYSA-N 0.000 description 2
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical compound C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- KFDVPJUYSDEJTH-UHFFFAOYSA-N 4-ethenylpyridine Chemical compound C=CC1=CC=NC=C1 KFDVPJUYSDEJTH-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- 239000004641 Diallyl-phthalate Substances 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- CNCOEDDPFOAUMB-UHFFFAOYSA-N N-Methylolacrylamide Chemical compound OCNC(=O)C=C CNCOEDDPFOAUMB-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- YZCKVEUIGOORGS-NJFSPNSNSA-N Tritium Chemical compound [3H] YZCKVEUIGOORGS-NJFSPNSNSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 238000005576 amination reaction Methods 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- ZFMQKOWCDKKBIF-UHFFFAOYSA-N bis(3,5-difluorophenyl)phosphane Chemical compound FC1=CC(F)=CC(PC=2C=C(F)C=C(F)C=2)=C1 ZFMQKOWCDKKBIF-UHFFFAOYSA-N 0.000 description 1
- QUDWYFHPNIMBFC-UHFFFAOYSA-N bis(prop-2-enyl) benzene-1,2-dicarboxylate Chemical compound C=CCOC(=O)C1=CC=CC=C1C(=O)OCC=C QUDWYFHPNIMBFC-UHFFFAOYSA-N 0.000 description 1
- QXJJQWWVWRCVQT-UHFFFAOYSA-K calcium;sodium;phosphate Chemical compound [Na+].[Ca+2].[O-]P([O-])([O-])=O QXJJQWWVWRCVQT-UHFFFAOYSA-K 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 229960002089 ferrous chloride Drugs 0.000 description 1
- 239000011790 ferrous sulphate Substances 0.000 description 1
- 235000003891 ferrous sulphate Nutrition 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- DNTMQTKDNSEIFO-UHFFFAOYSA-N n-(hydroxymethyl)-2-methylprop-2-enamide Chemical compound CC(=C)C(=O)NCO DNTMQTKDNSEIFO-UHFFFAOYSA-N 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 238000006396 nitration reaction Methods 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 150000002826 nitrites Chemical class 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- RAFYDKXYXRZODZ-UHFFFAOYSA-N octanoyl octanoate Chemical compound CCCCCCCC(=O)OC(=O)CCCCCCC RAFYDKXYXRZODZ-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 1
- QTECDUFMBMSHKR-UHFFFAOYSA-N prop-2-enyl prop-2-enoate Chemical compound C=CCOC(=O)C=C QTECDUFMBMSHKR-UHFFFAOYSA-N 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 238000005563 spheronization Methods 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229910052722 tritium Inorganic materials 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 239000003021 water soluble solvent Substances 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/0802—Preparation methods
- G03G9/0804—Preparation methods whereby the components are brought together in a liquid dispersing medium
- G03G9/0806—Preparation methods whereby the components are brought together in a liquid dispersing medium whereby chemical synthesis of at least one of the toner components takes place
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Developing Agents For Electrophotography (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明は磁性体粒子を均一に分散包含した球状磁性体粒
子からなる磁性トナーに関する。DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a magnetic toner comprising spherical magnetic particles containing magnetic particles uniformly dispersed therein.
技術的背景
従来主として用いられている乾式現像剤はトナーと呼ば
れる着色剤と鉄粉、ガラス球等からなるキャリヤーとに
よって構成されるいわゆる二成分トナーである。このよ
うな現像剤を用いた現像法は、トナーとキャリヤーとの
摩擦によりトナーが帯電され、ドラムあるいは記録媒体
上の電荷との間に静電引力を作用させることによって記
錦媒体上に画像を形成する。TECHNICAL BACKGROUND The dry type developer mainly used in the past is a so-called two-component toner composed of a coloring agent called a toner and a carrier made of iron powder, glass spheres, etc. In a developing method using such a developer, the toner is charged by friction between the toner and the carrier, and an image is formed on the recording medium by applying electrostatic attraction between the toner and the charges on the drum or recording medium. Form.
このような現像法の問題点としては、現像剤を長時間縁
)返して使用した場合、キャリヤー周囲にトナーの付着
を生じ、結果的に画像の品質が低下する。ま、たキャリ
ヤーの劣化などが生ずるために定期的に交換する必要が
ある。また装置の大型化、コストが高いなど不利な点が
ある。A problem with such a developing method is that when the developer is used after being turned over for a long period of time, toner adheres to the periphery of the carrier, resulting in a decrease in image quality. In addition, the carrier needs to be replaced periodically due to deterioration. Furthermore, there are disadvantages such as the large size of the device and high cost.
先行技術
最近、これらの不利な点を改良した方法として、トナー
中に磁性粉末を含む一成分系の磁性トナーが開発されて
いる。この磁性トナーは、マグネタイトがどの磁性粉末
、粘着樹脂、着色剤その他の添加剤からなっておシ、キ
ャリヤーを使用する必要がないので、キャリヤーの汚染
、劣化という問題が起きない。したがってキャリヤーの
交換の必要がなく、そのうえ現像機も簡便となり、価格
的には有利である等多くの利点を有する。PRIOR ART Recently, one-component magnetic toners containing magnetic powder in the toner have been developed as a way to overcome these disadvantages. This magnetic toner is composed of magnetite, magnetic powder, adhesive resin, colorant, and other additives, and does not require the use of a carrier, so problems such as carrier contamination and deterioration do not occur. Therefore, there is no need to replace the carrier, the developing machine is simple, and it has many advantages such as being advantageous in terms of cost.
ところで磁性トナーは、一方で製造上程々の問題がある
。従来、磁性トナーの製造方法として提唱された、ある
いは行なわれてきた代表的な方法としては、磁性粉を粘
着性樹脂および着色剤、流動性向上剤などの添加剤と共
にニーダ−等で溶融混練し、情動後ジョー クラッシャ
ー等で粗粉砕し、さらにジェットミル等で微粉砕し、分
散後に球状化処理を行なって磁性トナーを得る方法であ
る。However, magnetic toner has some problems in manufacturing. A typical method that has been proposed or used in the past as a method for manufacturing magnetic toner is to melt and knead magnetic powder together with an adhesive resin and additives such as a colorant and a fluidity improver using a kneader or the like. This is a method of obtaining a magnetic toner by coarsely pulverizing the toner with a jaw crusher or the like, then finely pulverizing it with a jet mill, etc., and performing a spheroidization process after dispersion.
しかし、この方法では、磁性粉および着色剤や流動性向
上剤などの添加剤を粘着性樹脂中に均一に分散させるこ
とは極めて困難であシ、また要する労力やエネルギーも
多大なものとなる。このようなトナーの不均一性から生
ずる問題点として、磁気特性のむらおよび電気的特性の
むらが挙げられ、これらの現象によりトナーの搬送性に
大きく影響して、現像、定着のむらを引き起こし、結果
的に安定した良好な印刷が得難い。However, with this method, it is extremely difficult to uniformly disperse the magnetic powder and additives such as colorants and fluidity improvers in the adhesive resin, and it also requires a great deal of labor and energy. Problems caused by such toner non-uniformity include uneven magnetic properties and uneven electrical properties, and these phenomena greatly affect toner transportability, causing uneven development and fixing, and as a result, It is difficult to obtain stable and good printing.
これらの粉砕法で製造された磁性トナーに対して、例え
ば特開昭54−84730号公報、特開昭54−847
31号公報、特開昭57−53756号公報、特開昭5
7−81271号公報、特開昭58−7646号公報お
よび特開昭58−80650号公報に記載されているよ
うに、懸濁重合法によるトナーが提案されている。これ
らは重合性単量体、重合開始剤、磁性体等の混合物を水
中に懸濁して重合し、直接トナーを製造するもので、こ
れらトナーに共通していることとして、いずれも形状が
球形であシ、磁性体を粒子内部に包含していることが挙
げられる。For magnetic toner produced by these pulverization methods, for example, Japanese Patent Application Laid-Open No. 54-84730 and Japanese Patent Application Laid-Open No. 54-847
No. 31, JP-A-57-53756, JP-A-Sho 5
As described in Japanese Patent Application Laid-open No. 7-81271, Japanese Patent Application Laid-open No. 58-7646, and Japanese Patent Application Laid-Open No. 58-80650, toners produced by suspension polymerization have been proposed. These toners are produced directly by suspending a mixture of polymerizable monomers, polymerization initiators, magnetic materials, etc. in water and polymerizing them.What these toners have in common is that they all have a spherical shape. One example of this is that a magnetic substance is contained inside the particles.
この重合法によシ得られる磁性トナーは前記した粉砕法
によシ得られる磁性トナーの欠点を補うことができたが
、連続コピ一時の帯電量の変化に伴うトナーの劣化が激
しいという欠点が新たに発生している。すなわち重合法
で得られた球形磁性トナーは、連続コピ一時に選択的に
大粒径粒子から現像に使われてゆく割合が粉砕法で作っ
た不定形トナーに比べよシ顕著で今シ、そのことによっ
て連続コピ一時の帯電量の変化が大きく、ロングラン特
性上好ましくない。The magnetic toner obtained by this polymerization method was able to compensate for the drawbacks of the magnetic toner obtained by the above-mentioned pulverization method, but it also had the disadvantage of severe deterioration of the toner due to changes in the amount of charge during continuous copying. A new occurrence has occurred. In other words, in the case of spherical magnetic toner obtained by the polymerization method, the rate at which large particles are selectively used for development during continuous copying is significantly higher than that of amorphous toner made by the pulverization method. This causes a large change in the amount of charge during continuous copying, which is unfavorable in terms of long-run characteristics.
特にトナーをリサイクルして使用した場合には画像濃度
の低下、カブリといった欠点が現われる。Particularly when recycled toner is used, disadvantages such as a decrease in image density and fog appear.
すなわち重合法による球形磁性トナーは、粉砕法による
不定形磁性トナーよシも、より均一粒径であゐことが要
求される。懸濁重合法でこのような欠点を克服する方法
としては、特開昭57−102666号公報に記載され
ているように、難水溶性無機°粉体を懸濁保護剤としホ
モミキサーにより懸濁することにより、粒径の均一なト
ナーを製造する方法がある。しかしながらこの方法にお
いても粒子径を十分制御することは困難であり、均一粒
径のトナーは得られない。That is, the spherical magnetic toner produced by the polymerization method is required to have a more uniform particle size than the amorphous magnetic toner produced by the pulverization method. As a method for overcoming these drawbacks in the suspension polymerization method, as described in JP-A-57-102666, a slightly water-soluble inorganic powder is used as a suspension protectant and suspended in a homomixer. There is a method of manufacturing toner with uniform particle size by doing so. However, even with this method, it is difficult to sufficiently control the particle size, and a toner with a uniform particle size cannot be obtained.
粒子が球状であり、粒径の揃った磁性重合体を得る方法
としてFiPOT公開特許WO83103920号公報
に開示されている。FiPOT Publication No. WO 83103920 discloses a method for obtaining a magnetic polymer having spherical particles and uniform particle size.
この方法ではまずはじめに単分散なシード粒子中に油溶
性開始剤を吸収させた後、シクロヘキサノール、トルエ
ンなど不活性溶剤と架橋性モノマーを吸収させ、重合し
、多孔質で単分散粒子を得る。この時、官能基をもった
重合性単量体を共重合させたり、彼で多孔質ポリマー粒
子をニトロ化し71してポリマー中に鉄と結合しやすい
官能基を付ける。次いで2価の鉄または他の金属の塩と
31iの鉄塩を含有する水溶液中に分散させ、pHを上
げ金属を水酸化物の形で析出させ、ポリマー粒子表面及
び内部に吸着させ必要があれば加熱して磁性ラテックス
を製造する。In this method, an oil-soluble initiator is first absorbed into monodisperse seed particles, and then an inert solvent such as cyclohexanol or toluene and a crosslinking monomer are absorbed and polymerized to obtain porous, monodisperse particles. At this time, a functional group-containing polymerizable monomer is copolymerized, or the porous polymer particles are nitrated71 to add a functional group that easily binds to iron into the polymer. Next, it is dispersed in an aqueous solution containing a salt of divalent iron or other metal and an iron salt of 31i, the pH is raised, and the metal is precipitated in the form of hydroxide, adsorbed on the surface and inside of the polymer particle, if necessary. The magnetic latex is produced by heating.
この方法により1〜20ミクロンの任意の大きさで極め
て粒径の揃った、しかも細かい磁性体がポリマー粒子中
に均一に分散しでいる磁性ポリマー粒子が得られる。By this method, it is possible to obtain magnetic polymer particles having an arbitrary size of 1 to 20 microns and having an extremely uniform particle size and in which fine magnetic material is uniformly dispersed in the polymer particles.
この方法ではポリマー粒子中の磁性体の含有量を増すた
めに多孔質にしているが、多孔質にするためには極めて
多量の架橋剤を用いることが必要でありそのために、こ
の方法VCよシ得られるポリマーにトナー用としての性
能たとえば熱定着性や圧力定着性を与えることは不可能
であった、トナー用ポリマーとしての性能會付与したポ
リマーを得るためには架橋剤を用いないか又は使用量を
減らすことになシその結果、多孔質にすることが困難と
なり、一方多孔質でないポリマー粒子に吸着させること
のできる鉄はポリマーに対して5重量%以下であり、磁
性トナーとして十分な磁性を持たせることができない。In this method, the polymer particles are made porous to increase the content of magnetic material, but in order to make the polymer particles porous, it is necessary to use an extremely large amount of crosslinking agent. It has been impossible to impart properties for toners, such as heat fixing properties and pressure fixing properties, to the resulting polymer.In order to obtain a polymer that has properties suitable for toners, it is necessary to use or do not use a crosslinking agent. As a result, it is difficult to make the particles porous, while the amount of iron that can be adsorbed onto non-porous polymer particles is less than 5% by weight of the polymer, which is sufficient for magnetic toner. cannot have.
発明の目的
本発明の目的は、肖とんど完全な球状できわめて均一な
粒径の重合体粒子中に磁性体が高濃度に分散し九磁性重
合体粒子を提供することであり、熱定着性、圧力定着性
を向上した今壕での磁性トナーの種々の欠点全克服した
新規な静電荷像現像用磁性トナーを提供することにある
。OBJECT OF THE INVENTION An object of the present invention is to provide nine magnetic polymer particles in which a magnetic material is dispersed in a high concentration in polymer particles that are almost completely spherical and have an extremely uniform particle size. The object of the present invention is to provide a new magnetic toner for developing electrostatic images that has improved properties and pressure fixability and overcomes all the various drawbacks of existing magnetic toners.
発明の構成
本発明の磁性トナーは、多孔性重合体粒子を鉄塩全主体
とする金属塩を含翁する水性媒体中に分散させ、金属全
水酸化物および/又は酸化物の形で重合体粒子に沈殿さ
せ、必要ならばこれを加熱して得られた金属酸化物を含
有する磁性重合体粒子全シード粒子として、さらにこれ
にガラス転移温度C以下T2という)が30〜80℃の
重合体を与える1種またF12種以上の重合性単量体を
磁性重合体粒子に対して重量で0.2〜4倍加え、該重
合性単量体を水性媒体中で重合することによって得られ
る定着性の良い磁性トナーである、以下に本発明の構成
を詳細に説明する。Components of the Invention The magnetic toner of the present invention is produced by dispersing porous polymer particles in an aqueous medium containing metal salts mainly composed of iron salts, and dispersing the polymer particles in the form of metal hydroxides and/or oxides. Magnetic polymer particles containing a metal oxide obtained by precipitating into particles and heating them if necessary, as whole seed particles, and further including a polymer having a glass transition temperature C (hereinafter referred to as T2) of 30 to 80°C. Fixation obtained by adding one type or F12 or more polymerizable monomers giving 0.2 to 4 times the weight of the magnetic polymer particles, and polymerizing the polymerizable monomers in an aqueous medium. The structure of the present invention, which is a magnetic toner with good properties, will be explained in detail below.
く多孔性重合体粒子の製造〉
本発明に使用する多孔性重合体粒子は次の方法で製造で
きる。Production of porous polymer particles> The porous polymer particles used in the present invention can be produced by the following method.
シード重合体粒子に、油溶性重合開始剤、架橋性多ビニ
ル単量体を不活性溶剤と共に吸収させたのち、水媒体中
で昇温して1合を行ない、重合全完結し、不活性溶剤を
減圧などによシ除去して、多孔性重合体粒子を製造する
。After absorbing the oil-soluble polymerization initiator and the crosslinkable multi-vinyl monomer together with an inert solvent into the seed polymer particles, the temperature is raised in an aqueous medium to carry out one reaction, and the polymerization is completely completed. is removed under reduced pressure or the like to produce porous polymer particles.
ここで使用するシード重合体粒子は、架橋性多ビニル単
量体、および次工程で使用する単量体類によって膨潤す
るものであれは特に制約はなく、たとえば、スチレン重
合体、スチレン共重合体などの1合体の水系のラテック
ス、エマルジョン、分散体が使用できる。シード重合体
粒子の粒径は均一であるほうが最終製品の粒子径が均一
になるため好ましい。The seed polymer particles used here are not particularly limited as long as they are swollen by cross-linkable multi-vinyl monomers and monomers used in the next step; for example, styrene polymers, styrene copolymers, etc. Aqueous latexes, emulsions, and dispersions can be used. It is preferable that the particle size of the seed polymer particles be uniform because the particle size of the final product will be uniform.
油溶性重合開始剤としては、重合温度で重合開始能力を
持つものであれば特に制限がないが、具体的にはアゾビ
スイソブチロニトリル、ベンゾイルパーオキシド、2,
4−ジクロルペンゾイルノぐ一オキシド、オクタノイル
ノ(−オキシド、ターシャリ−ブチルノミ−オキシ−2
−エチルヘキサノエート、ラウロイルパーオキシド等が
挙げられる。The oil-soluble polymerization initiator is not particularly limited as long as it has the ability to initiate polymerization at the polymerization temperature, but specific examples include azobisisobutyronitrile, benzoyl peroxide, 2,
4-Dichloropenzoyl-oxy-2, octanoyl-(-oxide, tertiary-butyl-oxy-2)
-Ethylhexanoate, lauroyl peroxide and the like.
油溶性重合開始剤は膨潤助剤としても働くことを期待゛
する場合、水溶解度が10 重量%好ましくは10−
4 重量%以下であるものが望ましく、たとえばオクタ
ノイルノぐ一オキサイドなどを使用することができる。When the oil-soluble polymerization initiator is expected to also function as a swelling aid, the water solubility is preferably 10% by weight.
It is desirable that the amount is 4% by weight or less, and for example, octanoyl oxide can be used.
油溶性重合開始剤が幾分水溶性であるアゾビスイソブチ
ロニトリル、ターシャリ−ブチルノミ−オキシ−2−エ
チルヘキサノエートなどは親油性物質と組み合わせて開
始剤および膨潤助剤として使用することが可能である。Oil-soluble polymerization initiators that are somewhat water-soluble, such as azobisisobutyronitrile and tert-butylno-oxy-2-ethylhexanoate, can be used in combination with lipophilic substances as initiators and swelling aids. It is possible.
親油性物質は水への溶解度が1O−3重量%好ましくは
1O−4重量−以下の物質で、分子量は5 ’000以
下好ましくFi500以下のものである。具体的には1
−クロルドデカン、アジピン酸ジオクチルなどが挙げら
れる。これらを先のシード重合体粒子に吸収させるには
、親油性物質を石ケン等で水に乳化分散させてシード重
合体粒子を水中に添加すれば良い。またこの際アセトン
等の水に溶解する溶剤を加えて親油性物質のシード粒子
への移行を促進させることも可能である。The lipophilic substance has a solubility in water of 10-3% by weight, preferably 10-4% by weight or less, and a molecular weight of 5'000 or less, preferably Fi500 or less. Specifically 1
-Chlordodecane, dioctyl adipate, etc. In order to absorb these into the seed polymer particles, the lipophilic substance may be emulsified and dispersed in water using soap or the like, and the seed polymer particles may be added to the water. At this time, it is also possible to add a water-soluble solvent such as acetone to promote the transfer of the lipophilic substance to the seed particles.
架橋性多ビニル単量体は、ジビニルベンゼンなどの芳香
族ジまたはトリビニル単量体、エチレングリコ−°ルジ
メタクリレートなどが使用できる。As the crosslinkable multivinyl monomer, aromatic di- or trivinyl monomers such as divinylbenzene, ethylene glycol dimethacrylate, etc. can be used.
不活性溶剤は、トルエン、シクロヘキサノールなどが使
用できる。Toluene, cyclohexanol, etc. can be used as the inert solvent.
架橋性多ビニル単骨休の重合の際に、ビニルピリジン、
メタクリル酸ジメチルアミノエテルなどのアミノ基含有
ビニル単量体、またはグリシジルメタクリレートなどの
エポキシ基含有ビニル単量体を同時に加えて、シード重
合体粒子を膨潤させ。During the polymerization of crosslinkable polyvinyl monobonds, vinylpyridine,
An amino group-containing vinyl monomer such as dimethylaminoether methacrylate or an epoxy group-containing vinyl monomer such as glycidyl methacrylate is simultaneously added to swell the seed polymer particles.
重合することができる。後者の場合、さらにエチレンジ
アミンなどで処理して重合体粒子にアミノ基を付与する
ことができる。それにより鉄分の吸着性のよい多孔性重
合体粒子が得られる。Can be polymerized. In the latter case, amino groups can be added to the polymer particles by further treatment with ethylenediamine or the like. As a result, porous polymer particles with good iron adsorption properties can be obtained.
また、アミノ化処理をしない場合には、多孔性重合体を
ニトロ化処理することも、鉄分の吸着性を高めるのに有
効である。多孔性重合体の成分にベンゼン環などの芳香
族環を多く含む場合、この多孔性重合体を濃硫酸と濃硝
酸の混酸中に分散させることによシ、容易に芳香族環を
ニトロ化でき、ニトロ基含有多孔性重合体粒子が得られ
る。Furthermore, when the amination treatment is not performed, nitration treatment of the porous polymer is also effective in increasing the adsorption of iron. When a porous polymer contains many aromatic rings such as benzene rings, the aromatic rings can be easily nitrated by dispersing the porous polymer in a mixed acid of concentrated sulfuric acid and concentrated nitric acid. , nitro group-containing porous polymer particles are obtained.
〈磁性重合体粒子の製造〉
水系媒体中の多孔性重合体粒子を、水から主としてなる
水性媒体に分散させ、これに金属塩として鉄塩または鉄
塩および、マンガン、コバA、)、ニッケルなどの塩を
加え、アンモニアなどによυ系のpHを高めて又、必要
なら加温下に金属を水酸化物および/又は酸化物として
重合体粒子表面および粒子の孔部に沈殿させ、好ましく
は、次いで加熱して金属を酸化物(磁性フェライト)に
変化させ、磁性重合体粒子を得る。<Production of magnetic polymer particles> Porous polymer particles in an aqueous medium are dispersed in an aqueous medium mainly consisting of water, and metal salts such as iron salt or iron salt, manganese, Coba A), nickel, etc. The pH of the υ system is raised with ammonia or the like, and if necessary, the metal is precipitated as a hydroxide and/or oxide in the pores of the polymer particles and on the surface of the polymer particles under heating. Then, heating is performed to change the metal into an oxide (magnetic ferrite) to obtain magnetic polymer particles.
ニトロ化処理した磁性重合体粒子の場合、硫酸第1鉄、
塩化第1鉄などの2価の鉄塩が好適に使用される。In the case of nitrated magnetic polymer particles, ferrous sulfate,
Divalent iron salts such as ferrous chloride are preferably used.
アミノ化処理した磁性重合体粒子の場合、2価の鉄イオ
ンと3価の鉄イオンをモル比で約1=2で用い、とのp
Hk高めて鉄分’t−[合体粒子上に沈殿させる。ここ
で、2価の鉄イオンの一部全マンガン、コバルト、ニッ
ケルなどの2価のイオンで置換することもできる。In the case of aminated magnetic polymer particles, divalent iron ions and trivalent iron ions are used in a molar ratio of about 1=2, and p
Increase Hk to precipitate iron on the combined particles. Here, part of the divalent iron ions can also be replaced with divalent ions such as manganese, cobalt, and nickel.
鉄塩、その他の金属塩は、塩化物、硫酸塩、硝酸塩など
水溶性の塩であって、水溶液の、Hを高めると、水酸化
物が析出するものであればよい。The iron salt and other metal salts may be water-soluble salts such as chlorides, sulfates, and nitrates, as long as they can precipitate hydroxides when the H content of the aqueous solution is increased.
磁性重合体粒子中の磁性体、すなわち鉄をはじめとする
金属の酸化物の含有率は通常10〜60重量%の範囲で
ある。The content of the magnetic material, that is, the oxide of metals including iron, in the magnetic polymer particles is usually in the range of 10 to 60% by weight.
〈磁性トナーの製造〉
鉄などの金属を含有する磁性重合体粒子をシード粒子と
して、Tfが30〜80″bの重合体を与える1種ま元
は2m以上の重合性単量体を重合し、Tfが30〜80
℃の重合体を磁性重合体粒子の表面、または表面と内部
に形成させて磁性トナーを製造する。重合性単量体の使
用量は磁性重合体粒子に対して重量で0.2〜4倍であ
る。<Manufacture of magnetic toner> Using magnetic polymer particles containing metal such as iron as seed particles, polymerize one type of polymerizable monomer with an original length of 2 m or more to give a polymer with a Tf of 30 to 80''b. , Tf is 30-80
℃ polymer is formed on the surface of magnetic polymer particles, or on the surface and inside of magnetic polymer particles to produce a magnetic toner. The amount of the polymerizable monomer used is 0.2 to 4 times the weight of the magnetic polymer particles.
重合性単量体の具体例としては、スチレン、α−メチル
スチレン、p−メチルスチレン、ハロゲン化スチレン、
ジビニルベンゼン等の芳香族ビニル単量体、酢酸ビニル
、ゾロピオン酸ビニル等のビニルエステル類、アクリ四
ニトリルなどの不飽和ニトリル、メチルアクリレート、
メチルメタクリレート、エチルアクリレート、エチルメ
タクリレート°、エチルアクリレート、ブチルメタクリ
レ−)、2−エチルへキシルアクリレート、2−エチル
へキシルメタクリレート、ラウリルアクリレート、ラウ
リルメタクリレート、エチレングリコールジアクリレー
ト、エチレングリコールジメタクリレートなどのエチレ
ン性不飽和カルヂン酸アルキルエステルなどがある。ま
た、シタジエン、イソプレン々どの共役ジオレフィンな
ども使用することができる1、そのはかにもアクリルア
ミド、メタクリルアミド、グリシジルアクリレート、グ
リシジルメタクリレート、N−メチロールアクリルアミ
ド、N−メチロールメタクリルアミド、2−ヒドロキシ
エチルアクリレート、2−ヒドロキシエチルメタクリレ
ートなど、ジアリルフタレート、アリルアクリレート、
アリルメタクリレートなどを目的に応じて使用すること
もできる。Specific examples of polymerizable monomers include styrene, α-methylstyrene, p-methylstyrene, halogenated styrene,
Aromatic vinyl monomers such as divinylbenzene, vinyl esters such as vinyl acetate and vinyl zolopionate, unsaturated nitrites such as acryl tetranitrile, methyl acrylate,
Methyl methacrylate, ethyl acrylate, ethyl methacrylate, ethyl acrylate, butyl methacrylate), 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, lauryl acrylate, lauryl methacrylate, ethylene glycol diacrylate, ethylene glycol dimethacrylate, etc. Examples include ethylenically unsaturated cardinic acid alkyl esters. Conjugated diolefins such as sitadiene and isoprene can also be used1, including acrylamide, methacrylamide, glycidyl acrylate, glycidyl methacrylate, N-methylolacrylamide, N-methylolmethacrylamide, 2-hydroxyethyl Acrylate, 2-hydroxyethyl methacrylate, etc., diallyl phthalate, allyl acrylate,
Allyl methacrylate and the like can also be used depending on the purpose.
これらの単量体は重合稜のTfが30〜80℃の範囲に
なるように、単独t−たけ2種以上組合せて使用する。These monomers are used individually or in combination of two or more so that the Tf of the polymerization edge is in the range of 30 to 80°C.
特に好ましい単量体は、スチレンとエチルアクリレート
の混合物である。A particularly preferred monomer is a mixture of styrene and ethyl acrylate.
重合性単量体の使用量は、磁性重合体粒子に対して0.
2〜4倍(重量比)である。0.2倍未満ではトナーと
しての造膜性を付与するのが困難であり、一方、4倍を
超えると、磁性トナー中の磁性体含有率が低下し、いず
れの場合も磁性トナーとしての性能を付与することが難
しくなる。The amount of the polymerizable monomer to be used is 0.000% relative to the magnetic polymer particles.
It is 2 to 4 times (weight ratio). If it is less than 0.2 times, it is difficult to impart film-forming properties as a toner, while if it exceeds 4 times, the magnetic substance content in the magnetic toner decreases, and in either case, the performance as a magnetic toner is impaired. becomes difficult to grant.
シード重合方法は、前記の目的を達成できるものであれ
ば特に限定はないが、好ましい実施態様は、次の2つで
ある。The seed polymerization method is not particularly limited as long as it can achieve the above objective, but the following two are preferred embodiments.
〈シード重合の例1〉
あらかじめ油溶性重合開始剤を溶解した重合性単量体を
磁性重合体粒子と接触させて膨潤吸収させ、水媒体中で
攪拌下に加熱し重合を行なう。油溶性重合開始剤として
は多孔性重合体の製造時に例示したものが使用でき、重
合性単量体100重量部に対して0.5〜5重量部使用
される。膨潤吸収を促進するため重合性単量体を1μm
以下にホモジナイザーを使用し微粒子化し次後、磁性重
合体粒子と接触させても良い。重合温度は重合開始剤の
種類にもよるが通常50〜90℃である。乳化剤と′し
てはラウリル硫酸ナトリウム、ドデシルベンゼンスルホ
ン酸ナトリウムがどのアニオン性乳化剤、ポリオキシエ
チレンアルキルエーテル、ポリオキシエチレンアルキル
フェニルエーテルなどのノニオン性乳化剤などの逆常の
乳化剤が使用できる。またポリビニルアルコール、ポリ
ビニルピロリドン、ゼラチン、カルヂキシメチルセル0
−ス、ポリアクリル酸ソーダなどの保護コロイドあるい
は分散剤を用いて粒子間の融着を防ぐこともできる。重
合終了後、磁性トナーを水から分離し、乾燥する。<Example 1 of seed polymerization> A polymerizable monomer in which an oil-soluble polymerization initiator is dissolved in advance is brought into contact with magnetic polymer particles to cause swelling and absorption, and polymerization is carried out by heating in an aqueous medium while stirring. As the oil-soluble polymerization initiator, those exemplified in the production of the porous polymer can be used, and it is used in an amount of 0.5 to 5 parts by weight per 100 parts by weight of the polymerizable monomer. 1μm of polymerizable monomer to promote swelling absorption
The particles may be made into fine particles using a homogenizer and then brought into contact with magnetic polymer particles. The polymerization temperature is usually 50 to 90°C, although it depends on the type of polymerization initiator. As the emulsifier, conventional emulsifiers such as anionic emulsifiers such as sodium lauryl sulfate and sodium dodecylbenzenesulfonate, and nonionic emulsifiers such as polyoxyethylene alkyl ether and polyoxyethylene alkylphenyl ether can be used. Also polyvinyl alcohol, polyvinylpyrrolidone, gelatin, cardixymethyl cell 0
It is also possible to prevent fusion between particles by using a protective colloid or a dispersant such as -sodium salt or sodium polyacrylate. After the polymerization is completed, the magnetic toner is separated from the water and dried.
〈シード重合の例2〉
磁性重合体粒子、重合性単量体を、水媒体中、実質的に
乳化剤の不存在下に、重合開始剤として過硫酸塩を使用
し、攪拌下に加熱して重合する。<Example 2 of seed polymerization> Magnetic polymer particles and polymerizable monomers are heated in an aqueous medium in the substantial absence of an emulsifier using persulfate as a polymerization initiator while stirring. Polymerize.
過硫酸塩としてFi、カリウム場、ナトリウム塩、アン
モニウム塩などを使用できる。過硫酸塩の使用量は、少
なくとも、重合をはは完結させるに必要な量以上である
が、多すぎると、水相で安定な新粒子(磁性体を含まな
い)を形成するので好ましくない。過硫酸カリウムの場
合、重合性単量体100重量部に対し0.5〜5重量部
である。また重合前に、磁性重合体粒子の分散性を良く
する目的で、ポリビニルアルコール、カルゼキシメチル
セルロース、ポリアクリル酸ソーダなどの保護コロイド
または分散剤を使用してもよい。Fi, potassium salt, sodium salt, ammonium salt, etc. can be used as the persulfate. The amount of persulfate used is at least the amount necessary to complete the polymerization, but if it is too large, new particles (not containing magnetic material) that are stable in the aqueous phase are formed, which is not preferable. In the case of potassium persulfate, the amount is 0.5 to 5 parts by weight per 100 parts by weight of the polymerizable monomer. Further, before polymerization, a protective colloid or dispersant such as polyvinyl alcohol, calxoxymethylcellulose, or sodium polyacrylate may be used for the purpose of improving the dispersibility of the magnetic polymer particles.
重合終了後、磁性トナーを水から分離し、乾燥する。こ
うして得た磁性トナーは、そのままでも使用できるが、
好適には公知の方法により染料やカーゼンブラックで着
色し、 必要に応じて電荷調整剤ブロッキング防止剤な
どを加えて磁性トナーとしての性能をさらに高めること
も可能である。After the polymerization is completed, the magnetic toner is separated from the water and dried. The magnetic toner obtained in this way can be used as is, but
It is preferably colored with a dye or Kazen black by a known method, and if necessary, a charge control agent, an antiblocking agent, etc. can be added to further enhance the performance as a magnetic toner.
発明の効果 本発明の効果を列挙すれば下記のとおりである。Effect of the invention The effects of the present invention are listed below.
(1)完全に球状できわめて単分散な磁性トナーが重合
操作で得られるので、現在実施されている粉砕法のよう
に分級、球状化処理を必要としない。(1) Since a completely spherical and extremely monodisperse magnetic toner can be obtained by polymerization, there is no need for classification or spheronization treatment, unlike currently practiced pulverization methods.
(2) 複写機のロングラン特性が良くなシ、メイン
テナンスが楽に力る。(2) The copier has good long-run characteristics and is easy to maintain.
(3)複写における解像度が高くなる。(3) Higher resolution in copying.
(4) Tfの低い重合体を与える単電体全吸収させて
重合しにり、Tfの低い重合体でカプセル化しているの
で、磁性トナーとして定着性が良い。(4) Since the single electric current that provides a low Tf polymer is completely absorbed and polymerized, and is encapsulated with a low Tf polymer, it has good fixability as a magnetic toner.
実施例
以下に実施例にもとづいて本発明をさらに詳細に説明す
る。以下の記載において部およびチはおのおの重量部お
よび重量%である。EXAMPLES The present invention will be explained in more detail based on Examples below. In the following description, parts and parts are by weight, respectively.
実施例1
オクタノイルパーオキサイド()ぐ−ロイル0;日本油
脂)5部を水42.5部、アセトン7.5部、ラウリル
硫酸ナトリウム0.15部中にマントンガラリンホモジ
ナイザ−(モデル15M)金用い0.15〜0.35μ
mに分散し1こ。ここにシードポリマー粒子として帆9
1μm単分散ポリマーポリスチレン粒子2部(固形分)
と水16.5部を加え、5℃で20時間にわたってゆっ
くり攪拌し、オクタノイルパーオキサイド全ボリスチン
ン粒子中に吸収させた。減圧によりアセトンを除去し、
3tセパ2プルフラスコ中に移し、水800部とラウリ
ル硫酸ナトリウム3.25部を加え、ジメチルアミノエ
テルメタクリレート40部、エチレングリコールジメタ
クリレート90部、シクロヘキサノール200部を添加
し、2時間攪拌し、先のシード粒子中に吸収させた。水
をさらに800部添加し、60°0に昇温し、8時間で
重合を完結させた。Example 1 5 parts of octanoyl peroxide (G-Royl 0; NOF) were added to 42.5 parts of water, 7.5 parts of acetone, and 0.15 parts of sodium lauryl sulfate using a Manton Galarin homogenizer (model 15M). Gold used 0.15~0.35μ
1 piece distributed over m. Sail 9 here as a seed polymer particle
2 parts of 1 μm monodisperse polymer polystyrene particles (solid content)
and 16.5 parts of water were added, and the mixture was slowly stirred at 5° C. for 20 hours, so that the octanoyl peroxide was absorbed into all the Boristine particles. Remove acetone by vacuum;
Transferred to a 3t sepa2 pull flask, added 800 parts of water and 3.25 parts of sodium lauryl sulfate, added 40 parts of dimethylaminoether methacrylate, 90 parts of ethylene glycol dimethacrylate, and 200 parts of cyclohexanol, and stirred for 2 hours. It was absorbed into the seed particles. Another 800 parts of water was added, the temperature was raised to 60°0, and the polymerization was completed in 8 hours.
水トイソプロビルアルコールで洗浄し、5.0μmの単
分散で多孔質粒子を120部得几。Wash with water and isopropyl alcohol to obtain 120 parts of monodispersed porous particles of 5.0 μm.
水1000部中にFe0136H2026部を溶解し念
ものと、水1000部中にFe(J24H2011部を
溶解したものを10°Oで混合し、次いで上記多孔質粒
子50部を添加し、10 mmHyに減圧して混合した
。A mixture of 2026 parts of Fe0136H dissolved in 1000 parts of water and 2011 parts of Fe(J24H) dissolved in 1000 parts of water were mixed at 10°O, then 50 parts of the above porous particles were added, and the pressure was reduced to 10 mmHy. and mixed.
次に25%アンモニア水を400部添加し、80℃で3
0分加熱した◇
これによりFe3O4として18重量%含有する5、0
μmの単分散ポリマー粒子が合成された。(磁性ポリマ
ー粒子の)
次に177741部とブチルアクリレート9部アゾイソ
ブチロニトリル(AIBN)1部を混合し、水40°O
部にラウリル硫酸ナトリウム5部を溶解した中に5°C
で0.2〜0.4μmに分散させた。この中に上記磁性
ポリマー粒子050部を添加し、磁性ポリマー中にモノ
マー類と油溶性開始剤を吸収させた。水をさらに600
部添加し、70℃で8時間重合した。得られた磁性ポリ
マー粒子は内部に磁性体が均一に分散した6、1μmの
きわめて単分散粒子であり一成分系の磁性トナーとして
優秀であった。Next, 400 parts of 25% ammonia water was added, and 3
Heated for 0 minutes ◇ As a result, 5,0 containing 18% by weight as Fe3O4
Monodisperse polymer particles of μm were synthesized. Next, 177,741 parts (of magnetic polymer particles), 9 parts of butyl acrylate, and 1 part of azoisobutyronitrile (AIBN) were mixed, and water was heated at 40°C.
5°C in a solution of 5 parts of sodium lauryl sulfate.
It was dispersed to 0.2 to 0.4 μm. 050 parts of the magnetic polymer particles described above were added to this mixture, and the monomers and oil-soluble initiator were absorbed into the magnetic polymer. 600 more water
part was added and polymerized at 70°C for 8 hours. The obtained magnetic polymer particles were extremely monodisperse particles of 6.1 .mu.m in which magnetic material was uniformly dispersed, and were excellent as a one-component magnetic toner.
得られた磁性ポリマー粒子の磁性トナーとしての性能を
調べた結果を第1表に示す。Table 1 shows the results of investigating the performance of the obtained magnetic polymer particles as a magnetic toner.
なお、比較例1として磁性ポリマー粒子のをそのままト
ナーとして使用した例を示したが、このものは画像形式
を行なうが、熱又は圧力による融着能力が全く々く、定
着不良であった。In Comparative Example 1, an example was shown in which magnetic polymer particles were directly used as a toner. Although this product was used in an image format, the fusing ability by heat or pressure was very poor, resulting in poor fixing.
なお粒子径の測定は光学顕微鐘写真法で行ない、写真上
で50粒子以上の粒子の粒子径を測定し、平均粒子径を
求めた。The particle size was measured by optical microscope photography, and the particle size of 50 or more particles was measured on the photo to determine the average particle size.
ガラス転移温度(T?)はDSO法にて測定した。The glass transition temperature (T?) was measured by the DSO method.
解像度は画像電子学会のファクシミリ用テストチャー)
Nol−R,を用いて評価した。The resolution is the facsimile test chart of the Institute of Image Electronics Engineers of Japan)
Evaluation was made using Nol-R.
粉よごれは上記チャートの空白部の汚れで判断した。Powder contamination was determined by the contamination in the blank areas of the above chart.
定着性は複写機から出た直後のコピーを手でこすシ、像
の固定状態で判断した。The fixability was judged by rubbing the copy by hand immediately after it came out of the copying machine, and checking the fixed state of the image.
ブロッキング性はトナー100tを紙袋に入れ、100
t7 cm2の荷重を袋に与え、30℃で24時間後
のトナーの状態で判断した。For blocking properties, put 100 tons of toner in a paper bag and
A load of t7 cm2 was applied to the bag, and the state of the toner was judged after 24 hours at 30°C.
磁性体含有量は、ポリマ一部分を電気炉゛で80部℃に
焼き、灰分量から求めた。The magnetic substance content was determined from the ash content after baking a portion of the polymer at 80° C. in an electric furnace.
第 1 表 (注)○は優秀、Δはやや不良、×は不良を示す。Table 1 (Note) ○ indicates excellent, Δ indicates slightly poor, and × indicates poor.
実施例2
シード粒子として磁性ポリマー粒子■を用い、モノマー
組成をスチレン対ブチルアクリレート(8T/BA(!
:略記f る)=75/25とした以外は実施例1と同
様にして、磁性トナーを製造した。Example 2 Magnetic polymer particles (■) were used as seed particles, and the monomer composition was changed to styrene to butyl acrylate (8T/BA (!).
: Abbreviation: A magnetic toner was produced in the same manner as in Example 1 except that f = 75/25.
その’ryは45℃であった。Its temperature was 45°C.
実施例3
シード粒子として磁性ポリマー粒子■を用い、モノマー
組成をST/BA=90/10とした以外は実施例1と
同様にして磁性トナーを製造した。その’ryは74℃
であった。Example 3 A magnetic toner was produced in the same manner as in Example 1, except that magnetic polymer particles (1) were used as seed particles and the monomer composition was ST/BA=90/10. Its temperature is 74℃
Met.
比較例2
シード粒子として磁性ポリマー粒子■を用い、モノマー
組成をST/BA=60/40とした以外は実施例1と
同様にして磁性トナーを製造した。その’ryは19℃
であった。Comparative Example 2 A magnetic toner was produced in the same manner as in Example 1 except that magnetic polymer particles (1) were used as seed particles and the monomer composition was ST/BA=60/40. Its temperature is 19℃
Met.
比較例3
シード粒子として磁性ポリマー粒子■を用い、モノマー
組成を8T/BA=95,15と、した以外は実施例1
と同様にして磁性トナーを製造した。そのTfば92c
bであった。Comparative Example 3 Example 1 except that magnetic polymer particles ■ were used as seed particles and the monomer composition was 8T/BA=95,15.
A magnetic toner was produced in the same manner as described above. That Tf92c
It was b.
実施例2と実施例3で得た磁性トナーの性能を第2表に
、比較例2と比較例3で得た磁性トナーの性能を第3表
に示す。実施例2ではブロッキング性にやや欠点があり
、実施例3では定着性にやや欠点があったが、いずれも
磁性トナーとして使用できるものであった。これに対し
て比較例2ではブロッキングが激しく、比較例3では定
着性が悪くて、いずれも使用することができなかった。Table 2 shows the performance of the magnetic toners obtained in Example 2 and Example 3, and Table 3 shows the performance of the magnetic toners obtained in Comparative Example 2 and Comparative Example 3. Example 2 had a slight defect in blocking properties, and Example 3 had a slight defect in fixing properties, but both could be used as magnetic toners. On the other hand, Comparative Example 2 showed severe blocking, and Comparative Example 3 had poor fixing properties, so both could not be used.
第 2 表 (注) ○は優秀、Δはやや不良、×は不良を示す。Table 2 (Note) ○ indicates excellent, Δ indicates slightly poor, and × indicates poor.
第3表 (注) ○は優秀、Δはやや不良、×は不良を示す。Table 3 (Note) ○ indicates excellent, Δ indicates slightly poor, and × indicates poor.
実施例4
シード粒子として磁性ポリマー粒子■を用い、磁性ポリ
マー粒子/モノマー比を1 / 0.5とした以外は実
施例1と同様にして磁性トナーを製造した。Example 4 A magnetic toner was produced in the same manner as in Example 1, except that magnetic polymer particles (1) were used as seed particles and the magnetic polymer particle/monomer ratio was set to 1/0.5.
実施例5
シード粒子として磁性ポリマー粒子■を用い、磁性ポリ
マー粒子/モノマー比を1 / 1.8とした以外は実
施例1と同様にして磁性トナーを製造し次。Example 5 A magnetic toner was produced in the same manner as in Example 1 except that magnetic polymer particles (1) were used as seed particles and the magnetic polymer particle/monomer ratio was 1/1.8.
比較例4
シード粒子として磁性ポリマー粒子■を用い、磁性ポリ
マー粒子/モノマー比を1 / 0.1とした以外は実
施例1と同様にして磁性トナーを製造した。Comparative Example 4 A magnetic toner was produced in the same manner as in Example 1, except that magnetic polymer particles (1) were used as seed particles and the magnetic polymer particle/monomer ratio was 1/0.1.
比較例5
シード粒子として磁性ポリマー粒子のを用い、磁性ポリ
マー粒子/モノマー比t−1/6とした以外は実施例1
と同様にして磁性トナーを製造した。Comparative Example 5 Example 1 except that magnetic polymer particles were used as seed particles and the magnetic polymer particle/monomer ratio was set to t-1/6.
A magnetic toner was produced in the same manner as described above.
実施例4と実施例5で得られた磁性トナーの性能を第゛
4表に示し、比較例4と比較例5で得られた磁性トナー
の性能を第5表に示す。比較例4では定着性が不良であ
り、比較例5では磁性体fが少なくてこのま゛までは現
像できなかった。The performances of the magnetic toners obtained in Examples 4 and 5 are shown in Table 4, and the performances of the magnetic toners obtained in Comparative Examples 4 and 5 are shown in Table 5. Comparative Example 4 had poor fixing properties, and Comparative Example 5 could not be developed as it was due to the small amount of magnetic material f.
第 4 表 (注ン 、Oは優秀、Δはやや不良、×は不良を示す。Table 4 (Note: O indicates excellent, Δ indicates slightly poor, and × indicates poor.
第 5 表 (注] 0は優秀、Δはやや不良、×は不良を示す。Table 5 (Note) 0 indicates excellent, Δ indicates slightly poor, and × indicates poor.
実施例6
ターシヤリーブテルノぐ一オキシ2−エテルヘキサノエ
ート()ぞ−ブチル0;日本油脂)2剖、塩化ラウリル
2部、ラウリル硫酸ナトリウム0.15部、水50部、
アセト210部を超音波を用いて乳化し、0.1〜0.
3μmに分散した。これに0.80μmの単分散ポリス
テン粒子を固形分で2飾添加し、30°Cで12時間ゆ
つくシ攪拌し、ポリマー粒子中に膨潤助剤と油溶性開始
剤を膨潤させアセトンを除去しシード溶液を製造した。Example 6 Tertiary buteroxy 2-ethelhexanoate ()zo-butyl 0; NOF) 2 parts, lauryl chloride 2 parts, sodium lauryl sulfate 0.15 parts, water 50 parts,
210 parts of acetate was emulsified using ultrasonic waves to give a concentration of 0.1 to 0.
It was dispersed to 3 μm. Two monodispersed polystene particles of 0.80 μm in solid content were added thereto, and the mixture was gently stirred at 30°C for 12 hours to swell the swelling aid and oil-soluble initiator in the polymer particles and remove the acetone. A seed solution was prepared.
次に21七ノぐラブルフラスコ中に水1450部とラウ
リル硫酸ナトリウム2.5部を入れておき、先のシード
溶液を添加した。Next, 1,450 parts of water and 2.5 parts of sodium lauryl sulfate were placed in a 217-grumble flask, and the above seed solution was added thereto.
セして4−ビニルピリジン35部、ジビニルベンゼン(
551s)50部、トルエン165部を添加し、シード
粒子中にモノマーを吸収させ70℃で8時間重合した。35 parts of 4-vinylpyridine, divinylbenzene (
551s) and 165 parts of toluene were added, the monomer was absorbed into the seed particles, and polymerized at 70°C for 8 hours.
トルエンをアセトンで抽出し、粒径が4.0μmの単分
散で多孔質粒子が80部得られた。Toluene was extracted with acetone to obtain 80 parts of monodisperse porous particles with a particle size of 4.0 μm.
水1000部中にFeOノ、、6H2026部を溶解し
たもの゛と、水tooo部中にFeO12、4H201
1部を溶解したもの゛を工0℃で混合し、次いで上記多
孔質粒子40部を添加し、10 mmH9に減圧して混
合した。2026 parts of FeO, 6H dissolved in 1000 parts of water, and 2026 parts of FeO, 4H dissolved in too many parts of water.
One part of the solution was mixed at 0°C, and then 40 parts of the above porous particles were added and mixed under reduced pressure to 10 mmH9.
次に25チアンモニア水を400部添加し、80℃で3
0分加熱した。これによりPe304 として23重
素チ含有する4μmの単分散ポリマー粒子が合成された
(磁性ポリマー粒子■)。Next, 400 parts of 25% ammonia water was added, and 3
Heated for 0 minutes. As a result, monodispersed polymer particles of 4 μm containing 23 tritium as Pe304 were synthesized (magnetic polymer particles ①).
次に上記磁性ポリマー粒子050部にスチレン41部ブ
チルアクリレート9部、過硫酸カリウム0.5部、水5
00部を添加し、60°0で20時間ソープフリー乳化
重合し、磁性ポリマー粒子をTf = 60℃のポリマ
ーでカプセル化した。得られた磁性ポリマー粒子は内部
に磁性体が均一に分布した5μmの極めて単分散な粒子
であり、磁性トナーとして優秀であった。Next, to 050 parts of the magnetic polymer particles, 41 parts of styrene, 9 parts of butyl acrylate, 0.5 parts of potassium persulfate, and 5 parts of water.
00 parts were added and soap-free emulsion polymerization was carried out at 60 °C for 20 hours, and the magnetic polymer particles were encapsulated with a polymer with Tf = 60 °C. The obtained magnetic polymer particles were extremely monodisperse particles of 5 μm in which magnetic material was uniformly distributed, and were excellent as a magnetic toner.
得られた磁性ポリマー粒子の8性トナーとしての性能を
第6表に示す。Table 6 shows the performance of the obtained magnetic polymer particles as an 8-character toner.
第6表 (注) Qは優秀、Δはやや不良、×は不良を示す。Table 6 (Note) Q indicates excellent, Δ indicates slightly poor, and × indicates poor.
比較例6
シード粒子として磁性ポリマー粒子050部を用い、過
硫酸カリウムを0.2部添加する以外は実施例6と同様
にして磁性トナーを製造した。Comparative Example 6 A magnetic toner was produced in the same manner as in Example 6 except that 050 parts of magnetic polymer particles were used as seed particles and 0.2 parts of potassium persulfate was added.
比較例7
シード粒子として磁性ポリマー粒子050部を用い、過
硫酸カリウムを6部添加する以外は実施例6・と同様に
して磁性トナーを製造した。Comparative Example 7 A magnetic toner was produced in the same manner as in Example 6 except that 050 parts of magnetic polymer particles were used as seed particles and 6 parts of potassium persulfate was added.
比較例6でL重合転化率が40%以下の低いものしか得
られず、収率が悪かった。In Comparative Example 6, only a low L polymerization conversion rate of 40% or less was obtained, and the yield was poor.
比較例7では水相でラテックスとして安定な0.2〜0
.4μmの新粒子が多量生成してしまい。In Comparative Example 7, 0.2 to 0 is stable as latex in the aqueous phase.
.. A large amount of new particles of 4 μm were generated.
磁性ポリマー粒子■をカプセル化するポリマーはほとん
どなかった。Very little polymer encapsulated the magnetic polymer particles ■.
Claims (3)
有する水性媒体中に分散させ、金属を水酸化物および/
又は酸化物の形で重合体粒子に沈殿させ、必要ならば、
これを加熱して得られた金属酸化物を含有する磁性重合
体粒子をシード粒子として、さらにこれにガラス転移温
度が30〜80℃の重合体を与える1種または2種以上
の重合性単量体を磁性重合体粒子に対して重量で0.2
〜4倍加え、該重合性単量体を水性媒体中で重合するこ
とによつて得られる定着性の良い磁性トナー。(1) Porous polymer particles are dispersed in an aqueous medium containing metal salts mainly composed of iron salts, and the metals are mixed with hydroxide and/or
or precipitated into polymer particles in oxide form, if necessary;
Magnetic polymer particles containing a metal oxide obtained by heating this are used as seed particles, and one or more types of polymerizable monomers are added to give a polymer having a glass transition temperature of 30 to 80°C. 0.2 by weight relative to the magnetic polymer particles
A magnetic toner with good fixability obtained by adding up to 4 times the polymerizable monomer and polymerizing the polymerizable monomer in an aqueous medium.
において水性媒体中において遂行して得られる特許請求
の範囲第1項に記載の磁性トナー。(2) The magnetic toner according to claim 1, which is obtained by polymerizing a polymerizable monomer in an aqueous medium in the presence of an oil-soluble polymerization initiator.
して、過硫酸塩の存在下において水性媒体中において重
合性単量体を重合することによつて得られる特許請求の
範囲第1項に記載の磁性トナー。(3) A patent claim obtained by adding a polymerizable monomer in the substantial absence of an emulsifier and polymerizing the polymerizable monomer in an aqueous medium in the presence of a persulfate. The magnetic toner according to scope 1.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP59145958A JPS6125156A (en) | 1984-07-16 | 1984-07-16 | Magnetic toner |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP59145958A JPS6125156A (en) | 1984-07-16 | 1984-07-16 | Magnetic toner |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS6125156A true JPS6125156A (en) | 1986-02-04 |
Family
ID=15396960
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP59145958A Pending JPS6125156A (en) | 1984-07-16 | 1984-07-16 | Magnetic toner |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6125156A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62284363A (en) * | 1986-06-03 | 1987-12-10 | Fuji Xerox Co Ltd | Image forming method |
-
1984
- 1984-07-16 JP JP59145958A patent/JPS6125156A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62284363A (en) * | 1986-06-03 | 1987-12-10 | Fuji Xerox Co Ltd | Image forming method |
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