JPS61181504A - Method and apparatus for concentrating solution - Google Patents
Method and apparatus for concentrating solutionInfo
- Publication number
- JPS61181504A JPS61181504A JP60022027A JP2202785A JPS61181504A JP S61181504 A JPS61181504 A JP S61181504A JP 60022027 A JP60022027 A JP 60022027A JP 2202785 A JP2202785 A JP 2202785A JP S61181504 A JPS61181504 A JP S61181504A
- Authority
- JP
- Japan
- Prior art keywords
- membrane
- solution
- soln
- concentrating
- module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000012528 membrane Substances 0.000 claims abstract description 62
- 238000000108 ultra-filtration Methods 0.000 claims abstract description 7
- 238000001223 reverse osmosis Methods 0.000 claims abstract description 6
- 238000001914 filtration Methods 0.000 claims description 18
- 239000012510 hollow fiber Substances 0.000 claims description 16
- 239000012141 concentrate Substances 0.000 abstract description 8
- 102000004169 proteins and genes Human genes 0.000 abstract description 3
- 108090000623 proteins and genes Proteins 0.000 abstract description 3
- 239000006188 syrup Substances 0.000 abstract 1
- 235000020357 syrup Nutrition 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 15
- 239000007788 liquid Substances 0.000 description 9
- 239000000126 substance Substances 0.000 description 8
- 235000020183 skimmed milk Nutrition 0.000 description 4
- 238000000926 separation method Methods 0.000 description 3
- 239000011550 stock solution Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 239000012460 protein solution Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 235000015140 cultured milk Nutrition 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 238000004925 denaturation Methods 0.000 description 1
- 230000036425 denaturation Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 235000021105 fermented cheese Nutrition 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005374 membrane filtration Methods 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
- B01D61/025—Reverse osmosis; Hyperfiltration
- B01D61/026—Reverse osmosis; Hyperfiltration comprising multiple reverse osmosis steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/14—Ultrafiltration; Microfiltration
- B01D61/145—Ultrafiltration
- B01D61/146—Ultrafiltration comprising multiple ultrafiltration steps
Landscapes
- Engineering & Computer Science (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Nanotechnology (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、例えば蛋白溶液、糖液のような濃度の上昇と
共に粘度の上昇する溶液を限外濾過17t、は逆浸透に
よって濃縮処理する方法および装置に関するものである
。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a method and apparatus for concentrating solutions, such as protein solutions and sugar solutions, whose viscosity increases as the concentration increases, by ultrafiltration or reverse osmosis. It is related to.
従来の技術
一般に知られているように、限外濾過まtは逆浸透法に
よる濃縮は膜−過による濃縮でめ9.相変化を伴なわず
低分子の溶質や水分を透過させるので省エネルギ化がは
かれ、また熱やPHに比較的不安定な物質の濃縮に用い
ることができる。これらの観点からこの種の溶液の濃縮
手段として蒸発法や冷凍法に代って膜分離技術が広く応
用されるようになってきている。膜分離技術はこのよう
に溶存している無機分質や有機物質を効率よく分離、濃
縮でき、ま九分離過程で相変化がないので省エネルギ化
がはかれ、さらに無加熱操作のため被分離物質が熱変性
を受けず、そして溶存している物質の分子量、構a、性
質に応じて選択的な分離、濃縮できる等の利点を有して
いるが、しかしその−万でに濃縮に限度が69.ま几膜
面汚染が避けられず%膜モジュールの選択、運転管理%
膜洗浄など実用面において制約を受けるという問題点が
ある。BACKGROUND OF THE INVENTION As generally known, concentration by ultrafiltration or reverse osmosis can be accomplished by membrane filtration.9. Since it allows low-molecular solutes and water to pass through without phase change, it saves energy and can be used to concentrate substances that are relatively unstable to heat and pH. From these viewpoints, membrane separation technology has come to be widely applied as a means of concentrating this type of solution in place of evaporation methods and freezing methods. Membrane separation technology can efficiently separate and concentrate dissolved inorganic substances and organic substances, save energy because there is no phase change during the separation process, and furthermore, because it is a non-heating operation, it is possible to efficiently separate and concentrate dissolved inorganic substances and organic substances. It has the advantage that the substance does not undergo thermal denaturation and can be selectively separated and concentrated depending on the molecular weight, structure, and properties of the dissolved substance, but there is a limit to its concentration. is 69. Membrane surface contamination is unavoidable.Membrane module selection and operation management%
There is a problem in that there are restrictions in practical aspects such as membrane cleaning.
ところで膜形式としては平膜(シート状膜)。By the way, the membrane type is a flat membrane (sheet-like membrane).
スパイラル状膜、ホローファイバ状膜、チューブ状膜の
四種類があり、その中から被処理液に適しtものを選択
して使用式れている。例えば被処理液中に懸濁物質や固
形物等が存在するとスパイラル状膜やホローファイバ状
膜で途中で流路が詰まってし1い膜性能を劣化させる几
めに平膜やチューブ状膜が有利でめる。鷹た清浄な液の
g濾過の場合、平膜やチューブ状膜では装置の大きさが
大きくなり1価格も高くなるためにスパイラル状膜やホ
ローファイバ状膜の万が有利である。There are four types of membranes: spiral membranes, hollow fiber membranes, and tubular membranes, and the one suitable for the liquid to be treated is selected and used. For example, if there are suspended substances or solids in the liquid to be treated, a spiral membrane or hollow fiber membrane may clog the flow path midway through the process, degrading membrane performance. It's advantageous. In the case of g-filtration of a clean liquid, a flat membrane or a tubular membrane increases the size of the device and costs more, so it is advantageous to use a spiral membrane or a hollow fiber membrane.
本発明は、IR白浴溶液糖液のように′aMの上昇と共
に粘度が急激に上昇する液を1限外濾過1次は逆浸透に
よりいかに効率よく濃縮するかという課題を解決するこ
とにある。The purpose of the present invention is to solve the problem of how to efficiently concentrate a liquid such as an IR white bath solution whose viscosity rapidly increases with an increase in 'aM through ultrafiltration and reverse osmosis. .
そこで、につ酵乳およびチーズの製造過程における前処
理として脱脂乳の濃aを四種類の各膜モジュールを用い
て行なった際の回分接縮時および連続vlki71時に
どのような性能特性が得られるかについて檀々の研究、
実験を行なってきた。そnによると1回分濃縮時の能力
からみると脱脂乳v1−j倍〜10倍程度の高濃度に濃
縮する場合にはスパイラル状膜が有利であり、−万λ倍
〜3倍程度の低濃度に濃縮する場合にはホローファイバ
状膜がよいことが認められ友。その結果、蛋白溶液や糖
液のように濃度の上昇と共に粘度が急激に上昇する液を
濃縮する場合、低濃度ではホローファイバ状膜がスパイ
ラル状膜より有利であるが、高i&でに粘性のtめにホ
ローファイバ状膜では液が流れにくくなり、スノぞイラ
ル状膜でなげれば処理できなくなることが見い出され友
。添附図面の第2図には膜形式の違いによる溶液濃度と
濾過速度との関係を例示した、この図かられかるように
ホローファイバ状膜では溶液濃度の増大と共に濾過速度
が急激に低下し、ある濃度レベルでFAは実質的に不能
となり、ま友スパイラル状膜の場合、低濃度域ではホロ
ーファイバ状膜の場合より濾過速度は低いが高濃度域ま
で比較的ゆるやかに低下していくことがわかる。Therefore, what kind of performance characteristics can be obtained during batch condensation and continuous vlki71 when skimmed milk is concentrated using four types of membrane modules as a pretreatment in the fermented milk and cheese production process? A study of various artists about
I've been conducting experiments. According to the publication, spiral membranes are advantageous when concentrating skim milk to a high concentration of 1-10 times to 10 times, and as low as 10,000 to 3 times the concentration of skim milk. It has been recognized that hollow fiber membranes are good for concentrating. As a result, when concentrating liquids whose viscosity increases rapidly as the concentration increases, such as protein solutions and sugar solutions, hollow fiber membranes are more advantageous than spiral membranes at low concentrations; Finally, it was discovered that a hollow fiber-like membrane makes it difficult for the liquid to flow, and that a snot-like membrane makes it impossible to process the liquid. Figure 2 of the attached drawings illustrates the relationship between solution concentration and filtration rate depending on the membrane type.As can be seen from this figure, with a hollow fiber membrane, the filtration rate decreases rapidly as the solution concentration increases; At a certain concentration level, FA becomes virtually impossible, and in the case of the Mayu spiral membrane, the filtration rate is lower than that of the hollow fiber membrane in the low concentration range, but it decreases relatively gradually up to the high concentration range. Recognize.
そこで、本発明の目的は、ホローファイバ状膜およびス
パイラル状膜の一過特性を利用して溶液を効率的に濃縮
する方法および装置Ut−提供することにある。SUMMARY OF THE INVENTION Therefore, an object of the present invention is to provide a method and apparatus for efficiently concentrating a solution by utilizing the transient characteristics of a hollow fiber membrane and a spiral membrane.
問題点を解決するtめの手段
上記の目的を達成する几めに、本発明による溶液の濃縮
方法は、処理すべき溶液をまずホローフアイバ状膜に通
して所定の濃度レベルまで漠a逃理し、こうして濃縮処
理しt溶液をスパイラル状膜により最終謹直に濃縮処理
することを特徴としている。Third Means for Solving the Problems In order to achieve the above object, the method for concentrating a solution according to the present invention comprises first passing the solution to be treated through a hollow fiber-like membrane to a predetermined concentration level. The method is characterized in that the thus concentrated solution is subjected to a final concentration process using a spiral membrane.
またこの方法を実施する装置は、処理すべき溶液の供給
源に連′Mされ、所定の濃縮レベルまで濃Mfる九めの
ホローファイバ状膜を備え1′e、第1(p過装置と%
@/1F’過装置の出力側に連結され、スノぞイ2ル状
膜を備えた第2濾過装置とから成り。The apparatus for carrying out this method also comprises a ninth hollow fiber membrane connected to a source of the solution to be treated and concentrated to a predetermined concentration level. %
A second filtration device is connected to the output side of the @/1F' filtration device, and is equipped with a snow sieve-shaped membrane.
処理すべき溶液t−第1..igJ濾過装置により連続
して濃縮処理することt%徴としている。Solution to be treated t - 1st. .. Continuous concentration treatment using an igJ filtration device is indicated as t%.
作用
このように構成し九ことにより本発明においては、処理
すべき溶gftm縮するに際し、初期の比較的低濃度領
域ではホローファイバ状膜を用いて濃縮し、こうしてお
る程度まで濃縮した済gをスパイラル状膜によV最終目
的装置までj縮しているので極めて効率的に濃縮処理を
行なうことができる。すなわちこのように処理すること
によって使用するホローファイバ状膜およびスパイラル
状膜の各々の特性が十分に生かされることになり、谷P
IXt″長期間安定して使用でき、その結果保守点検、
洗浄作業等も容易に行なうことができる。With this structure, in the present invention, when condensing the melt to be treated, a hollow fiber-like membrane is used to concentrate in the initial relatively low concentration region, and the melt that has been concentrated to this extent can be concentrated. Since the spiral membrane is used to condense the final target device, the concentration process can be carried out extremely efficiently. In other words, by processing in this way, the characteristics of the hollow fiber membrane and spiral membrane used can be fully utilized, and the valley P.
IXt'' can be used stably for a long period of time, resulting in easy maintenance and inspection.
Cleaning work etc. can also be easily performed.
ま几ホローファイバ状膜とスパイラル状膜とを組合せ比
限外濾過ま九は逆浸透装置を用いているので、装置全体
として連続して安定しfc濃縮処理を保証することがで
きる。Since the reverse osmosis device is used for specific ultrafiltration by combining a hollow fiber membrane and a spiral membrane, the entire device is continuously stable and can guarantee fc concentration processing.
実施例
以下、添附図面の第7図を参照して本発明の実施例につ
いて説明する。Embodiments Hereinafter, embodiments of the present invention will be described with reference to FIG. 7 of the accompanying drawings.
第1図には本発明を実施している装置の構成?概略的に
示し、/ニ処理すべき原液のタンクで、この原液タンク
/は循環供給ポンプ−2′t−介してホローファイバ膜
を備え次第1(p過装置t−成すモジュール3に連結さ
れている。モジュール3の出7J側は別の循環供給ポン
プ参を通ってスパイラル膜を備え次第−2濾過装置を成
すモジュール!に連絡されている。そして谷モジュール
3.if通る濾過系の各々は点線で示すように循環式に
構成してもよい、ま比容モジュール3.!は必要より多
段式に構成することもできる。なお図示構成で連続式に
構成されているが、本発明の方法を実施する際に当然ホ
ローファイバ膜を備えた濾過系統とスパイラル膜を備え
九濾過系統を分離して構成し、各々をパッチ式にした装
ffc用いることもできる。Figure 1 shows the configuration of an apparatus implementing the present invention. Schematically shown is a tank for the stock solution to be processed, which stock tank is connected via a circulating feed pump to a module 3 comprising a hollow fiber membrane. The output 7J side of the module 3 is connected through another circulating feed pump to the module which forms the 2nd filtration device equipped with a spiral membrane.And each of the filtration systems passing through the valley module 3.if is connected to the dotted line. The specific volume module 3.! may be configured in a circulating type as shown in Figure 3.The specific volume module 3.! can also be configured in a multi-stage type as required.Although the illustrated configuration is configured in a continuous type, the method of the present invention can be In actual practice, a filtration system equipped with a hollow fiber membrane and a nine filtration system equipped with a spiral membrane can be constructed separately, and each can be used as a patch system.
次に具体例について説明すると三段式の限外濾過装置を
用い1段目およびコ段目にホローファイバ状UP膜 5
IP−JO/3 (旭化成工業社製)を組込み、そして
3段目にスノぞイラル状UF膜HFK−/J/ (ア
ブコー社裏)全組込んで、蛋白質濃度3./り%の脱脂
乳を≠よ℃の温度のもとで連続濃縮したところ、約7時
間後に原液は一/7t/H%濃縮液はz a t/Hと
なって安定した。Next, a specific example will be explained. Using a three-stage ultrafiltration device, a hollow fiber-like UP membrane 5 is used in the first and second stages.
IP-JO/3 (manufactured by Asahi Kasei Kogyo Co., Ltd.) was incorporated, and the third stage was completely incorporated with a snot-like UF membrane HFK-/J/ (back of Abcor Co., Ltd.), and the protein concentration was 3. /% skim milk was continuously concentrated at a temperature of ≠ 0°C, and after about 7 hours, the stock solution became 1/7t/H% and the concentrated solution became stable, becoming z a t/H.
比較のため三段ともにホローファイノζ状UF膜5IP
−30/Ji旭化成工業社製)上級込んで上記と同様な
処理?行なったところ、約3Q分後に3段目のUP’膜
の圧損が大きくなり、液が流nなくなった。そこでこの
UF膜?解体してみるとホローファイバ内に蛋白質が固
形となって詰っているのが認められた。For comparison, all three stages are hollow fin ζ-shaped UF membrane 5IP.
-30/Ji (manufactured by Asahi Kasei Kogyo Co., Ltd.)) Same treatment as above including high grade? After about 3Q minutes, the pressure drop in the third stage UP' membrane became large and the liquid stopped flowing. So this UF membrane? When it was disassembled, it was found that the hollow fibers were clogged with solid protein.
効果
以上説明してきたように1本発明に↓nば濃縮段階に応
じてそれに適した膜?利用して濃縮?行なうので、溶液
の濃縮を安定して効率しく行なうことができ、その結果
、使用する濾過装置も長期間安定して作動させることが
できる。Effects As explained above, if the present invention is ↓n, is there a membrane suitable for it depending on the concentration stage? Utilize and concentrate? Therefore, the concentration of the solution can be performed stably and efficiently, and as a result, the filtration device used can also be stably operated for a long period of time.
第1図は本発明を実施している装置の一例を示すブロッ
ク線図、第一図は膜形式による浴液濃度と沖過速度との
関係r示すグラフである。
図中、l:原液タンク、λ、り:循環供給ポンプ、3.
j:膜モジュール。FIG. 1 is a block diagram showing an example of an apparatus implementing the present invention, and FIG. 1 is a graph showing the relationship between bath liquid concentration and offshore overspeed depending on the membrane type. In the figure, l: stock solution tank, λ, r: circulation supply pump, 3.
j: membrane module.
Claims (1)
方法において、処理すべき溶液をまずホローフアイバ状
膜に通して所定の濃度レベルまで濃縮処理し、そしてこ
うして濃縮処理した溶液をスパイラル状膜に通して最終
濃度に濃縮処理することを特徴とする溶液の濃縮処理方
法。 2、処理すべき溶液の供給源に連結され、所定の濃度レ
ベルまで濃縮するためのホローフアイバ状膜を備えた第
1ろ過装置と、第1ろ過装置の出力側に連結され、スパ
イラル状膜を備えた第2ろ過装置とから成り、処理すべ
き溶液を第1、第2ろ過装置により連結して濃縮処理で
きるように構成したことを特徴とする溶液の濃縮処理装
置。[Claims] 1. In a method of concentrating a solution by ultrafiltration or reverse osmosis, the solution to be treated is first concentrated to a predetermined concentration level by passing it through a hollow fiber membrane, and then the concentration treatment is performed in this way. A method for concentrating a solution, which comprises passing the solution through a spiral membrane and concentrating it to a final concentration. 2. A first filtration device connected to a supply source of the solution to be treated and equipped with a hollow fiber membrane for concentrating to a predetermined concentration level; and a first filtration device connected to the output side of the first filtration device and equipped with a spiral membrane. 1. An apparatus for concentrating a solution, comprising a second filtration apparatus and a second filtration apparatus, wherein the solution to be treated can be concentrated by connecting the first and second filtration apparatuses.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60022027A JPS61181504A (en) | 1985-02-08 | 1985-02-08 | Method and apparatus for concentrating solution |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60022027A JPS61181504A (en) | 1985-02-08 | 1985-02-08 | Method and apparatus for concentrating solution |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS61181504A true JPS61181504A (en) | 1986-08-14 |
Family
ID=12071499
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP60022027A Pending JPS61181504A (en) | 1985-02-08 | 1985-02-08 | Method and apparatus for concentrating solution |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS61181504A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5549829A (en) * | 1992-07-01 | 1996-08-27 | Northwest Water Group Plc | Membrane filtration system |
JP2011136283A (en) * | 2009-12-28 | 2011-07-14 | Uerushii:Kk | Reverse osmosis membrane filter and reverse osmosis membrane filtration method |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS52128888A (en) * | 1976-04-22 | 1977-10-28 | Ebara Infilco Co Ltd | Separation by membrane |
-
1985
- 1985-02-08 JP JP60022027A patent/JPS61181504A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS52128888A (en) * | 1976-04-22 | 1977-10-28 | Ebara Infilco Co Ltd | Separation by membrane |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5549829A (en) * | 1992-07-01 | 1996-08-27 | Northwest Water Group Plc | Membrane filtration system |
JP2011136283A (en) * | 2009-12-28 | 2011-07-14 | Uerushii:Kk | Reverse osmosis membrane filter and reverse osmosis membrane filtration method |
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