JPS6081262A - Resin composition for low temperature drying electrodeposition paint - Google Patents
Resin composition for low temperature drying electrodeposition paintInfo
- Publication number
- JPS6081262A JPS6081262A JP18919483A JP18919483A JPS6081262A JP S6081262 A JPS6081262 A JP S6081262A JP 18919483 A JP18919483 A JP 18919483A JP 18919483 A JP18919483 A JP 18919483A JP S6081262 A JPS6081262 A JP S6081262A
- Authority
- JP
- Japan
- Prior art keywords
- weight
- parts
- acid
- resin
- average molecular
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011342 resin composition Substances 0.000 title claims abstract description 9
- 239000003973 paint Substances 0.000 title claims description 14
- 238000001035 drying Methods 0.000 title claims description 13
- 238000004070 electrodeposition Methods 0.000 title abstract description 23
- 239000003822 epoxy resin Substances 0.000 claims abstract description 31
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 31
- 239000002253 acid Substances 0.000 claims abstract description 24
- 150000002148 esters Chemical class 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000000178 monomer Substances 0.000 claims abstract description 13
- 150000001412 amines Chemical class 0.000 claims abstract description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 7
- 150000004670 unsaturated fatty acids Chemical class 0.000 claims abstract description 7
- 235000021122 unsaturated fatty acids Nutrition 0.000 claims abstract description 7
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims abstract description 5
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims abstract description 5
- DPBJAVGHACCNRL-UHFFFAOYSA-N 2-(dimethylamino)ethyl prop-2-enoate Chemical compound CN(C)CCOC(=O)C=C DPBJAVGHACCNRL-UHFFFAOYSA-N 0.000 claims abstract description 3
- 239000003513 alkali Substances 0.000 claims abstract 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 10
- -1 dimethylaminoethyl Chemical group 0.000 claims description 9
- 150000007513 acids Chemical class 0.000 claims description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 5
- 150000007524 organic acids Chemical class 0.000 claims description 4
- 230000000379 polymerizing effect Effects 0.000 claims description 3
- SJIXRGNQPBQWMK-UHFFFAOYSA-N 2-(diethylamino)ethyl 2-methylprop-2-enoate Chemical compound CCN(CC)CCOC(=O)C(C)=C SJIXRGNQPBQWMK-UHFFFAOYSA-N 0.000 claims description 2
- 235000021081 unsaturated fats Nutrition 0.000 claims description 2
- MZVQCMJNVPIDEA-UHFFFAOYSA-N [CH2]CN(CC)CC Chemical group [CH2]CN(CC)CC MZVQCMJNVPIDEA-UHFFFAOYSA-N 0.000 claims 1
- 229920005989 resin Polymers 0.000 abstract description 56
- 239000011347 resin Substances 0.000 abstract description 56
- 239000000203 mixture Substances 0.000 abstract description 20
- 238000005260 corrosion Methods 0.000 abstract description 5
- 230000007797 corrosion Effects 0.000 abstract description 5
- 230000003472 neutralizing effect Effects 0.000 abstract description 5
- 125000000129 anionic group Chemical group 0.000 abstract description 2
- 125000002091 cationic group Chemical group 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 37
- 238000000576 coating method Methods 0.000 description 33
- 239000011248 coating agent Substances 0.000 description 31
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 21
- 235000014113 dietary fatty acids Nutrition 0.000 description 20
- 229930195729 fatty acid Natural products 0.000 description 20
- 239000000194 fatty acid Substances 0.000 description 20
- 150000004665 fatty acids Chemical class 0.000 description 20
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 18
- 239000006185 dispersion Substances 0.000 description 18
- 238000010559 graft polymerization reaction Methods 0.000 description 16
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 15
- 238000006243 chemical reaction Methods 0.000 description 14
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 12
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 12
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 10
- 239000000944 linseed oil Substances 0.000 description 9
- 235000021388 linseed oil Nutrition 0.000 description 9
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 8
- 150000003839 salts Chemical class 0.000 description 8
- 229920000298 Cellophane Polymers 0.000 description 7
- 239000004593 Epoxy Substances 0.000 description 7
- 238000006482 condensation reaction Methods 0.000 description 7
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 6
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 235000019198 oils Nutrition 0.000 description 6
- 239000002952 polymeric resin Substances 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 239000004576 sand Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 239000004408 titanium dioxide Substances 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 4
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 230000015556 catabolic process Effects 0.000 description 4
- 239000008199 coating composition Substances 0.000 description 4
- 229920000578 graft copolymer Polymers 0.000 description 4
- 229910052740 iodine Inorganic materials 0.000 description 4
- 239000002655 kraft paper Substances 0.000 description 4
- 150000002978 peroxides Chemical class 0.000 description 4
- 239000003505 polymerization initiator Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 description 3
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000002313 adhesive film Substances 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 239000003125 aqueous solvent Substances 0.000 description 3
- 239000004359 castor oil Substances 0.000 description 3
- 235000019438 castor oil Nutrition 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 3
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 3
- 239000011630 iodine Substances 0.000 description 3
- 229910000398 iron phosphate Inorganic materials 0.000 description 3
- WBJZTOZJJYAKHQ-UHFFFAOYSA-K iron(3+) phosphate Chemical compound [Fe+3].[O-]P([O-])([O-])=O WBJZTOZJJYAKHQ-UHFFFAOYSA-K 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000001723 curing Methods 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- 239000002659 electrodeposit Substances 0.000 description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- YDSWCNNOKPMOTP-UHFFFAOYSA-N mellitic acid Chemical compound OC(=O)C1=C(C(O)=O)C(C(O)=O)=C(C(O)=O)C(C(O)=O)=C1C(O)=O YDSWCNNOKPMOTP-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 125000005395 methacrylic acid group Chemical group 0.000 description 2
- 229920003986 novolac Polymers 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- QHVBLSNVXDSMEB-UHFFFAOYSA-N 2-(diethylamino)ethyl prop-2-enoate Chemical compound CCN(CC)CCOC(=O)C=C QHVBLSNVXDSMEB-UHFFFAOYSA-N 0.000 description 1
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
- ZDFKSZDMHJHQHS-UHFFFAOYSA-N 2-tert-butylbenzoic acid Chemical compound CC(C)(C)C1=CC=CC=C1C(O)=O ZDFKSZDMHJHQHS-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- 241001449342 Chlorocrambe hastata Species 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 1
- 241000282337 Nasua nasua Species 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- 235000019484 Rapeseed oil Nutrition 0.000 description 1
- 235000019774 Rice Bran oil Nutrition 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- KPAMAAOTLJSEAR-UHFFFAOYSA-N [N].O=C=O Chemical compound [N].O=C=O KPAMAAOTLJSEAR-UHFFFAOYSA-N 0.000 description 1
- 102000011759 adducin Human genes 0.000 description 1
- 108010076723 adducin Proteins 0.000 description 1
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 235000012343 cottonseed oil Nutrition 0.000 description 1
- 239000002385 cottonseed oil Substances 0.000 description 1
- 229930003836 cresol Natural products 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 238000013035 low temperature curing Methods 0.000 description 1
- 150000002689 maleic acids Chemical class 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000008165 rice bran oil Substances 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 239000003021 water soluble solvent Substances 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は、低温硬化性に1暴れ、耐蝕性に優れた塗膜を
与える水分散性又は水溶性の塗料用樹脂組成物に関する
。更に詳しくは、本発明は、エポキシ樹脂、不飽和脂肪
酸及びエチレン性不飽和単量体から調製されるアニオン
性又はカチオン性樹脂を含む特に電着用に適した塗料用
樹脂組成物に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a water-dispersible or water-soluble coating resin composition that provides a coating film with excellent low-temperature curability and excellent corrosion resistance. More particularly, the present invention relates to a coating resin composition particularly suitable for electrodeposition comprising an anionic or cationic resin prepared from an epoxy resin, an unsaturated fatty acid and an ethylenically unsaturated monomer.
従来、電着塗料はプライマー用として各種用途に使用さ
れてきた。しかしながら、かかる塗料は充分硬化される
のに160〜180℃の高温を要し、省エネルギーの観
点から好ましいものではない。この様な欠点を改良すべ
く低湿硬化型の電着塗料の開発が行なわれて来たが、未
だ有用なものが見い出されていないのか現状である。Conventionally, electrodeposition paints have been used for various purposes as primers. However, such a paint requires a high temperature of 160 to 180°C to be sufficiently cured, which is not preferable from the viewpoint of energy saving. Although efforts have been made to develop low-humidity curing electrodeposition paints in order to improve these drawbacks, it seems that nothing useful has yet been found.
本発明者等は、低温硬化型塗料用樹脂を開発すべく鋭意
研究を重ねた結果、エポキシ樹脂、不飽和脂肪酸および
エチレン性不飽和単量体を必須成分とするグラフト重合
物から得られる樹脂が低温効果性に優れ、耐蝕性の良好
な塗膜を与え、電着塗料として適していることを見出し
、本発明を完成するに至った。As a result of intensive research aimed at developing a low-temperature curing resin for coatings, the present inventors discovered that a resin obtained from a graft polymer containing an epoxy resin, an unsaturated fatty acid, and an ethylenically unsaturated monomer as essential components was discovered. The present inventors have discovered that it provides a coating film with excellent low-temperature effectiveness and good corrosion resistance, and is suitable as an electrodeposition coating material, leading to the completion of the present invention.
本発明は、エポキシ樹脂30〜60重量%と、不飽和脂
肪M30〜60重組%とを、さらに必要に応じて、1価
〜3価の有機酸および1価〜411Illiのアルコー
ルをも総量が70重重量以下となる範囲内で付加ないし
は縮合して得られる数平均分子量が500〜5000で
、重量平均分子量が1000〜20000で、酸価がO
〜50て、かつ水酸基価がO〜100なるエポキシ樹脂
エステル中間体の40〜80重量%に、アクリル酸およ
び/′またはメタクリル酸を少なくとも3重量96含ん
だエチレン性不飽和単量体の60〜20重量%をグラフ
ト重合させて得られる数平均分子量が1000〜600
0で、重量平均分子(4)が5000〜2oooooで
、かつ酸価が25〜100なる生成?1(A−1’)を
、アミン@(B)ま1ごはアルカリ頌<C)により中和
して水中に分散な&) L lよ溶解せしめて成る低ン
晶乾燥塗料用組成物し態81]、あるいは、エポキシ樹
脂30〜60重Φ%と、不飽和脂肪酸30〜60重量%
とを、さらに必要に応じて、1価〜3価の有機酸および
1価〜4(曲のアルコールをも総量で70重量%以下と
なる範囲内で付加ないしは縮合して得られる数平均分子
□□□か500〜5000て、重量平均分子量がio。The present invention uses 30 to 60% by weight of an epoxy resin, 30 to 60% of unsaturated fat M, and if necessary, a monovalent to trivalent organic acid and a monovalent to 411Illi alcohol in a total amount of 70%. The number average molecular weight obtained by addition or condensation within the range of weight or less is 500 to 5000, the weight average molecular weight is 1000 to 20000, and the acid value is O
~50% by weight of an epoxy resin ester intermediate having a hydroxyl value of O~100 and at least 3% by weight of acrylic acid and /' or methacrylic acid. The number average molecular weight obtained by graft polymerizing 20% by weight is 1000 to 600.
0, the weight average molecule (4) is 5000 to 2oooooo, and the acid value is 25 to 100? 1 (A-1') is neutralized with amine@(B) or alkaline <C) and dissolved in water. 81], or 30 to 60% by weight of epoxy resin and 30 to 60% by weight of unsaturated fatty acid
and, if necessary, a monovalent to trivalent organic acid and a monovalent to tetravalent alcohol within a range where the total amount is 70% by weight or less, resulting in a number average molecule □ □□ or 500 to 5000, and the weight average molecular weight is io.
○〜20000で、酸価がO〜20で、かつ水酸基価が
O〜100な°るエポキシ樹脂エステル中間体の40〜
80重量%に、ジメチルアミンエチルアクリレート、ジ
メチルアミノエチルメタクリレ−1〜、ジエチルアミノ
エチルアクリレートおよびジエチルアミノエチルメタク
リレートなる群f)Xら)八はれる少なくとも1種を5
重向%含んだエチレン性不飽和1m体の60〜20重量
%をグラフト重合させて得られる数平均分子mが100
0〜6000て、tan平均分子ffl ffi 50
00〜20000oで、かつアミン価が30〜100な
る生成物(A−2)を、酸類<DJにより中和して水中
に分散ないしは溶解せしめて成る低温乾燥塗料用樹脂組
成物[態様2]を提供する。40 to 20,000, an epoxy resin ester intermediate having an acid value of O to 20 and a hydroxyl value of O to 100
80% by weight of at least one member of the group f)
The number average molecule m obtained by graft polymerizing 60 to 20% by weight of ethylenically unsaturated 1m body containing % polymerization direction is 100
0 to 6000, tan average molecule ffl ffi 50
00 to 20,000 o and an amine value of 30 to 100, the resin composition for low temperature drying paint [Embodiment 2] is prepared by neutralizing the product (A-2) with an acid <DJ and dispersing or dissolving it in water. provide.
従来からの電着用樹脂組成物については、数多くの特許
が、いくつかの総説、例えば[石油と石油化学J 18
(3)、101−105 (1974)あるいは[塗
料技術j1973 (1)、155〜164等に収めら
れている。しかし、これらはいずれも種々の欠点を有し
てあり、例えば持分bC51−32655の組成物の場
合には、塗膜の乾燥に170℃で30分を要するという
欠点がある。Regarding conventional electrodepositing resin compositions, there are numerous patents and several review articles, such as [Petroleum and Petrochemistry J 18
(3), 101-105 (1974) or [Paint Technology J1973 (1), 155-164, etc.]. However, all of these have various drawbacks; for example, in the case of the composition with a weight of bC51-32655, it takes 30 minutes at 170 DEG C. to dry the coating film.
また、J、 Oil Qol、 Cbem、ASSOC
,、53゜353−362 (1970)の文献f’
R00111T e−mperature Curin
g E Iectrodeposited Coati
n−gsJには、室温で硬化する電着塗料が示されてい
るが、これは二液系であり、1つの電着塗料を長期間使
用することができない。これに対して、本発明による電
着塗料組成物は、−波型であり、長期間安定であり、8
0〜100℃という低温乾燥で十分な硬度、耐蝕性及び
他の一般的塗膜性能を与える点で、従来からの電着塗装
用組成物と異なっている。Also, J, Oil Qol, Cbem, ASSOC
,,53°353-362 (1970) Reference f'
R00111T e-mperature Curin
G E Electrodeposited Coati
n-gsJ describes an electrodeposition paint that cures at room temperature, but this is a two-component system, and one electrodeposition paint cannot be used for a long period of time. In contrast, the electrodeposition coating composition according to the present invention has a -wave type, is stable for a long period of time, and has a
It differs from conventional electrodeposition coating compositions in that it provides sufficient hardness, corrosion resistance, and other general coating properties when dried at a low temperature of 0 to 100°C.
本発明で使用されるエポキシ樹脂としては、ヒスフェノ
ールAのジクリシジルエーテル型のエポキシ樹脂が適し
ており、分子用は500以上が必要である。500以下
では、十分な速乾性と硬度は得られない。その他のエポ
キシ樹脂としては、ビスフェノールF1フエノールノボ
ラツク、クレゾールノボラック等のポリグリシジルエー
テルで融点40℃以上のものならば使用できる。該樹脂
組成物は、少なくとも上記エポキシ樹脂の1種以上を中
間体原料中に30〜6o*m%含まね(ずならない。As the epoxy resin used in the present invention, a dicrycidyl ether type epoxy resin of hisphenol A is suitable, and a dicrycidyl ether type epoxy resin of 500 or more is required for molecular use. If it is less than 500, sufficient quick drying properties and hardness cannot be obtained. Other epoxy resins that can be used include polyglycidyl ethers such as bisphenol F1 phenol novolak and cresol novolak, which have a melting point of 40°C or higher. The resin composition must contain 30 to 6 o*m% of at least one or more of the above-mentioned epoxy resins in the intermediate raw material.
本発明で使用される脂肪酸としては、ヨウ素価130以
上の乾性油の脂肪酸が適している。かかる乾性脂肪酸と
しては、アマニ油脂肪酸、エノ油脂肪酸、シナキリ油脂
肪酸、大豆油等が挙げられる。乾性油脂肪酸のほか、ヨ
ウ素価100〜130の半乾性油、例えば綿実油、ナタ
ネ油、米ヌカ油等、あるいはヨウ素価100以下の不乾
性油、例えばパーム油、ヤシ油等の脂肪酸を用いてもよ
い。As the fatty acids used in the present invention, drying oil fatty acids having an iodine value of 130 or more are suitable. Examples of such dry fatty acids include linseed oil fatty acids, eno oil fatty acids, linseed oil fatty acids, soybean oil, and the like. In addition to drying oil fatty acids, semi-drying oils with an iodine value of 100 to 130, such as cottonseed oil, rapeseed oil, rice bran oil, etc., or non-drying oils with an iodine value of 100 or less, such as palm oil, coconut oil, etc., may also be used. good.
これらの脂肪酸は1種たけでもよく、2種以上用いても
良い。しかし、十分な常温乾燥性を1qるためには、本
発明の樹脂組成物は、少なくとも1つの不飽和炭素−炭
素結合を有する脂肪酸をエポキシ樹脂エステル中間体原
料中に30〜60重邑%含まねばならない。These fatty acids may be used alone or in combination of two or more. However, in order to have sufficient normal temperature drying properties, the resin composition of the present invention must contain 30 to 60% fatty acid having at least one unsaturated carbon-carbon bond in the epoxy resin ester intermediate raw material. Must be.
本発明に用いられるエポキシ樹脂エステル中間体には、
エポキ樹脂、不飽和脂肪酸のほかに、通常のアルキドの
原料として用いられる1〜3官能の醪および1〜4官能
のアルコールを原料として含んでよい。最終的に、該エ
ポキシ樹脂エステル中間体が数平均分子量500〜50
00.重量平均分子量1000〜20000.酸価O〜
50.0H(111iO〜100を有するように、必要
な最の1〜3官能の酸、1〜4官能のアルコールをそれ
ぞれ1種以上を用いて該エポキシ樹脂エステル中間体樹
脂を合成することができる。上記の1〜3官能のaの例
としては種々の脂肪族カルボン酸、例えば酢酸、酪酸、
オレイン酸、梯々の芳香族カルボン酸、例えば安息香酸
、t e r t−ブチル安息香酸、フタル酸、イソフ
タル酸、その他種々のダイマー酸、種々の脂肪酸とマレ
イン酸の付υ口物、あるいはトリメリット酸等が挙げら
れる。上記の1〜4官能のアルコールの例としては、種
々の脂肪族アルコール、例えはtcil”t−ブチルア
ルコール、アミルアルコール、2−エチルヘキシルアル
コール、種々の芳香族アルコール、例えばヘンシルアル
コール等、その他エチレングリコール、プロピレングリ
コール、ネオペンチルクリコール、クリセロール、トリ
メチロールエタン、ペンタエリスリトール等が挙げられ
る。The epoxy resin ester intermediate used in the present invention includes:
In addition to the epoxy resin and the unsaturated fatty acid, mono- to tri-functional moromi and mono- to tetra-functional alcohol, which are used as raw materials for ordinary alkyds, may be included as raw materials. Finally, the epoxy resin ester intermediate has a number average molecular weight of 500 to 50.
00. Weight average molecular weight 1000-20000. Acid value O~
The epoxy resin ester intermediate resin can be synthesized using one or more of the necessary mono- to trifunctional acids and mono- to tetrafunctional alcohols so as to have a Examples of the above mono- to trifunctional a include various aliphatic carboxylic acids, such as acetic acid, butyric acid,
Oleic acid, aromatic carboxylic acids such as benzoic acid, tert-butylbenzoic acid, phthalic acid, isophthalic acid, various other dimer acids, various fatty acids and maleic acids, or Examples include mellitic acid. Examples of the above-mentioned mono- to tetrafunctional alcohols include various aliphatic alcohols such as t-butyl alcohol, amyl alcohol, 2-ethylhexyl alcohol, various aromatic alcohols such as hensyl alcohol, and other ethylene alcohols. Examples include glycol, propylene glycol, neopentyl glycol, chrycerol, trimethylolethane, and pentaerythritol.
エポキシ樹脂とカルボン酸との開環反応は、アミン系の
触媒により促進されるので、ジメチルヘンシルアミン等
の高沸点アミンをエポキシ重量の1/100〜1/10
00加えると効果的である。The ring-opening reaction between an epoxy resin and a carboxylic acid is promoted by an amine catalyst, so a high boiling point amine such as dimethylhensylamine is
It is effective to add 00.
水酸基とカルボキシル基のエステル化反応は、150〜
250℃で行なうのが適当である。The esterification reaction between a hydroxyl group and a carboxyl group starts from 150 to
It is appropriate to carry out the reaction at 250°C.
反応系内の酸素は、炭素−炭素二重結合と反応するので
、不活性ガス(窒素−二酸化炭素等)の雰囲気下で、反
応を進める必要がある。Since oxygen in the reaction system reacts with carbon-carbon double bonds, it is necessary to proceed with the reaction in an atmosphere of inert gas (nitrogen-carbon dioxide, etc.).
反応は、所定の分子量(数平均500〜5000)ある
いはそれに相当する粘度あよひロツ価(態様1ではO〜
50、態様2ではO〜20)に到達したときに、降温あ
るいは水溶性有機溶剤等の混合により停止される。使用
される水溶性有機溶剤としては、アルカノール、例えは
メタノール、エタノール、プロピルアルコール等、モノ
アルキルジチレングリコール、モノアルキルジエチレン
グリコール等のようなアルコール類が好ましいか、その
他の水溶性溶剤、例えばアセトン、THF、ジオキサン
等も使用できる。The reaction is carried out at a predetermined molecular weight (number average 500 to 5000) or a viscosity value corresponding to it (in Embodiment 1, O to 5000).
50, and in embodiment 2 O to 20), the process is stopped by lowering the temperature or mixing a water-soluble organic solvent or the like. The water-soluble organic solvents used are preferably alkanols, such as methanol, ethanol, propyl alcohol, etc., alcohols such as monoalkyl diethylene glycols, monoalkyl diethylene glycols, etc., or other water-soluble solvents, such as acetone, THF, dioxane, etc. can also be used.
上記エポキシ樹脂エステル中間体の水系溶剤溶液は、次
に、エチレン性不飽和単母体によるグラフト重合に反応
に用いられる。態様1に従う重合反応においては、該エ
ポキシ樹脂エステル中間体固型部40〜80ffiff
i%に対してエチレン性不飽和単量体を60〜20@Q
%グラフト重合させ、数平均分子fa1000〜600
0.重り平均分子量5000〜200000.酸価25
〜100のクラフト用台樹脂を合成する。このクラフト
重合に用いるエチレン性不飽和単量体は、アクリル酸と
メタクリル酸のいずれかあるいは両方を少なくとも3重
量%を含まねばならない。さらに、その他のモノマーと
しては、スチレン、アクリル酸エステル類、メタクリル
酸エステル類、イタコン酸エステル類、フマル酸エステ
ル類、アクリロニトリル、メタクリレートリル、ol′
eビニル、ビニルラクタム、塩化ビニル等を挙げること
かできる。The aqueous solvent solution of the epoxy resin ester intermediate is then used for graft polymerization with an ethylenically unsaturated monobase. In the polymerization reaction according to aspect 1, the epoxy resin ester intermediate solid portion is 40 to 80ffiff
i% ethylenically unsaturated monomer 60~20@Q
% graft polymerization, number average molecular fa1000-600
0. Weight average molecular weight 5000-200000. Acid value 25
Synthesize ~100 craft stand resins. The ethylenically unsaturated monomer used in this kraft polymerization must contain at least 3% by weight of acrylic acid, methacrylic acid, or both. Furthermore, other monomers include styrene, acrylic esters, methacrylic esters, itaconic esters, fumaric esters, acrylonitrile, methacrylate trile, ol'
Examples include e-vinyl, vinyl lactam, and vinyl chloride.
得られたグラフト重合1fil脂水系溶剤溶液を、中和
剤、例えばトリエチルアミン、ジェタノールアミン等の
有(幾アミン類あるいはアンモニア、水酸化ナトリウム
により中和し、さらに脱イオン水を加えることにより、
安定な水溶液又は分散体を得ることができる。The resulting graft polymerization 1fil aqueous solvent solution is neutralized with a neutralizing agent such as triethylamine, jetanolamine, etc. (diamines, ammonia, sodium hydroxide, etc.), and further deionized water is added.
Stable aqueous solutions or dispersions can be obtained.
ここでいう分散体とは、一般に10μ以下の粒径をもつ
樹脂と連続した水相より成るものである。The dispersion referred to herein generally consists of a resin having a particle size of 10 μm or less and a continuous aqueous phase.
この分散体は、光学的には透明でも不透明でもよい。This dispersion may be optically transparent or opaque.
態様1に従う水溶液又は分散体を用いて電着塗装する場
合には、これを先ず、導電性の陰極と被覆されるべき導
電性の陽極を浸すように、容器に満たし、次いで両電極
間に電圧を印加して被覆組成物の粘着被膜を陽極上に電
着させる。電圧条件は、1〜1000v、典型的には5
0〜300vである。電流密度は、電着過程で通常最大
0.1A/Cr112からゼロA、/am2に減少する
pHは通常7〜11に設定される。When performing electrodeposition coating using the aqueous solution or dispersion according to embodiment 1, it is first filled into a container so as to immerse the conductive cathode and the conductive anode to be coated, and then a voltage is applied between the two electrodes. is applied to electrodeposit an adhesive film of the coating composition onto the anode. Voltage conditions are 1-1000v, typically 5
It is 0 to 300v. The current density is usually reduced from a maximum of 0.1 A/Cr112 to zero A,/am2 during the electrodeposition process.The pH is usually set at 7-11.
態様2に従う重合反応においては、該エポキシ樹脂エス
テル中間体固形部40〜80重間%に対してエチレン不
飽和単量体を60〜20重量%クラフト重合させ、数平
均分子11000〜6000、重量平均分子量5000
〜200000、アミン価30〜100のグラフト重合
樹脂を合成する。このクラフト重合に用いるエチレン性
不飽和単量体は、ジメチルアミノエチルアクリレート、
ジメチルアミノエチルメタクリレート、ジエチルアミノ
エチルアクリレート、ジエチルアミノエチルメタクリレ
ートの中の1種以上を少なくとも5重量%含まねばなら
ない。さらにその他のモノマーとじては、スチレン、ア
クリル酸エステル類、メタクリル酸エステル類、イタコ
ン酸エステル類、フマル口なエステル類、アクリロニト
リル、メタクリロニ1−リル、酢酸ビニル、ビニルラク
タム、塩化ビニル等を挙げることができる。In the polymerization reaction according to Embodiment 2, 60 to 20% by weight of an ethylenically unsaturated monomer is kraft-polymerized to 40 to 80% by weight of the solid portion of the epoxy resin ester intermediate, and the number average molecular weight is 11,000 to 6,000, and the weight average Molecular weight 5000
~200,000 and a graft polymer resin having an amine value of 30 to 100 is synthesized. The ethylenically unsaturated monomers used in this craft polymerization are dimethylaminoethyl acrylate,
It must contain at least 5% by weight of one or more of dimethylaminoethyl methacrylate, diethylaminoethyl acrylate, and diethylaminoethyl methacrylate. Further, other monomers include styrene, acrylic esters, methacrylic esters, itaconic esters, fumaric esters, acrylonitrile, methacryloni-1-lyl, vinyl acetate, vinyl lactam, vinyl chloride, etc. I can do it.
得られたグラフト重合樹脂水系溶剤溶液を、中和剤、例
えばキ酸、酢酸、乳酪等の有機酸類あるいは塩酸、硫酸
、硝酸等の無機酸類により中和し、さらに脱イオン水を
加えることにより、態様1の場合と同様な安定な水溶液
又は分散体を得ることができる。The obtained graft polymer resin aqueous solvent solution is neutralized with a neutralizing agent, for example, organic acids such as phosphoric acid, acetic acid, and lactic acid, or inorganic acids such as hydrochloric acid, sulfuric acid, and nitric acid, and further deionized water is added. A stable aqueous solution or dispersion similar to that in embodiment 1 can be obtained.
態様2に従う水溶液又は分散体を用いて電着塗装する場
合には、これを、先ず、導電性の陽極と被覆されるべき
導電性の陰極を浸すように、容器に満たし、次いで、両
電極間に電圧を印加して被覆組成物の粘着被膜を陰極上
に電着させる。電圧条件は、1〜1000v1典型的に
は50〜300vである。電流密度は、電着過程で通常
最大01A/cm2からゼロ’A/cm2に減少する。When performing electrodeposition coating using the aqueous solution or dispersion according to Embodiment 2, it is first filled in a container so as to immerse the conductive anode and the conductive cathode to be coated, and then filled between the two electrodes. A voltage is applied to electrodeposit an adhesive film of the coating composition onto the cathode. Voltage conditions are 1-1000v1 typically 50-300v. The current density usually decreases from a maximum of 01 A/cm2 to zero A/cm2 during the electrodeposition process.
l)Hは通常5〜9に設定される。l) H is usually set to 5-9.
本発明の組成物による電着塗装は、鉄、アルミニウム、
銅等のような導電性基材に適している。Electrodeposition coating using the composition of the present invention can be applied to iron, aluminum,
Suitable for conductive substrates such as copper.
粘着被膜の硬化乾燥は通常120〜200℃で行なわれ
るが、本発明の組成物を使用した場合には60〜120
℃でも可能であり、十分な硬度、耐蝕性d5よひ他の物
性を得ることかできる。Curing and drying of the adhesive film is usually carried out at 120 to 200°C, but when the composition of the present invention is used, the temperature is 60 to 120°C.
It is also possible to obtain sufficient hardness, corrosion resistance d5, and other physical properties.
本発明による塗料は、金属以外の種々の被塗物に対し、
刷毛塗り、スプレー塗り、ローラ塗り、浸漬塗り等の任
意の塗装方法を利用して塗装することができるが、上記
のような導電性金属製品に対する電着塗装に最も適して
いる。The paint according to the present invention can be applied to various objects other than metals.
Coating can be done using any coating method such as brush coating, spray coating, roller coating, or dip coating, but it is most suitable for electrodeposition coating on conductive metal products such as those mentioned above.
次に、本発明を実施例および比較例によって具体的に説
明する。パーセントおよび部は重量基準である。Next, the present invention will be specifically explained using Examples and Comparative Examples. Percentages and parts are by weight.
実 施 例 1
Nl置換された反応容器内で、アマニ油脂肪酸470部
および脱水ヒマシ油脂肪酸50部を140部℃に加熱す
る。エポキシ樹脂(大日本インキK。Example 1 In a reaction vessel purged with Nl, 470 parts of linseed oil fatty acid and 50 parts of dehydrated castor oil fatty acid are heated to 140 parts C. Epoxy resin (Dainippon Ink K.
K、、エビクロン1050)450部を加えた後、さら
に加熱し、系が均一化して透明になった持点でジメチル
ペンシルアミン0.5部を加え、さらに180℃に昇温
し、1時間180℃に保つ。After adding 450 parts of Ebicuron 1050), the system was further heated, and at the point when the system became homogeneous and transparent, 0.5 part of dimethylpencylamine was added, and the temperature was further raised to 180°C, and the mixture was heated at 180° C. for 1 hour. Keep at ℃.
120’Cに降温後、無水マレイン酸10部および無水
フタルH120部を加え、徐々に加熱し、3時間かけて
230℃に昇)Bする。230℃に保ったまま縮合反応
を進め、酸価が15、樹脂の60%ブチルセロソルブ溶
液のカートナー粘度がNに達したときに、速やかに80
℃まで降温し、ブチルセロソルブ20部およびエチルセ
ロソルブ約500部を加え、樹脂不揮発部50%のエポ
キシエステル中間体樹脂溶液を調製する。After lowering the temperature to 120'C, 10 parts of maleic anhydride and 120 parts of phthalic anhydride H were added, and the mixture was gradually heated and raised to 230°C over 3 hours. Proceed with the condensation reaction while maintaining the temperature at 230°C, and when the acid value reaches 15 and the cartoner viscosity of the 60% butyl cellosolve solution of the resin reaches N, immediately
The temperature is lowered to .degree. C., and 20 parts of butyl cellosolve and about 500 parts of ethyl cellosolve are added to prepare an epoxy ester intermediate resin solution having a resin non-volatile content of 50%.
このエポキシエステル中間体樹脂溶11200部を、N
2置換された反応容器内で、130℃に加熱する。この
樹脂溶液へ、スチレン225部、ラウリルメタクリレー
ト53部、メタクリル酸メチル40部、アクリル酸41
部および過酸化物重合開始剤(日本油脂に、に、’、バ
ーブデルZ)25部の混合物を、3時間かけて滴下する
。さらに130℃に6FR間保ら、グラフト重合を終了
する。11,200 parts of this epoxy ester intermediate resin solution was added with N
Heat to 130° C. in a 2-substituted reaction vessel. To this resin solution, 225 parts of styrene, 53 parts of lauryl methacrylate, 40 parts of methyl methacrylate, and 41 parts of acrylic acid were added.
A mixture of 1 part and 25 parts of a peroxide polymerization initiator (NOF, Ni, ', Barbdel Z) was added dropwise over 3 hours. The graft polymerization was further maintained at 130° C. for 6 FR to complete the graft polymerization.
このグラフト重合樹脂溶液は、樹脂不揮発部が62.5
%、ガードナー粘度か71樹脂不揮光部酸価が41であ
る。This graft polymerization resin solution has a resin nonvolatile part of 62.5.
%, Gardner viscosity is 71, and the acid value of the non-volatile part of the resin is 41.
このグラフト重合樹脂溶液160部、二酸価チタン(帝
国化工に、に、、JR600E)100部、ブチルセロ
ソルブ20部およびエチルセロソルブ20部をサンドミ
ルで混練し、NV67%、PWC50%のミルベースを
調製する。160 parts of this graft polymerization resin solution, 100 parts of titanium dioxide (JR600E, manufactured by Teikoku Kako), 20 parts of butyl cellosolve, and 20 parts of ethyl cellosolve are kneaded in a sand mill to prepare a mill base having an NV of 67% and a PWC of 50%.
上記クラフト重合樹脂溶液120部、このミルベース7
5部およびトリエチルアミン6.5部がら成る混合物を
撹拌しながら、徐々にイオン交換水798.5部を加え
、N着用塗料水分散液1000部を調製する。120 parts of the above Kraft polymer resin solution, this Mill Base 7
5 parts of triethylamine and 6.5 parts of triethylamine, 798.5 parts of ion-exchanged water was gradually added to the mixture with stirring to prepare 1000 parts of an aqueous N-wearing paint dispersion.
該水分散液の破壊電圧は300 V 、pHは9゜5で
あり、リン酸鉄処理軟鋼板陽極上に200vで2分間型
着させ、80℃で15分間乾燥することにより、膜厚2
0μの平滑な硬い可撓性の塗膜が得られた。この塗膜は
、ヤブレ鉛筆硬IffHを有し、耐塩水噴霧テスト20
0時間でのセロテープ剥離幅が片側3+++n1以内で
あった。The aqueous dispersion had a breakdown voltage of 300 V and a pH of 9.5, and was deposited on an iron phosphate-treated mild steel plate anode at 200 V for 2 minutes and dried at 80°C for 15 minutes, resulting in a film thickness of 2.
A smooth hard flexible coating of 0 μm was obtained. This coating has a wearable pencil hardness of IffH and a salt spray resistance test of 20
The cellophane tape peeling width at 0 hours was within 3+++n1 on one side.
実 施 例 2
実施例1のエポキシエステル中間体樹脂溶液1200部
を、N2置換された反応容器内で、130℃に加熱する
。この樹脂溶液へ、スチレン261部、ラウリルメタク
リレート20部、ブチルメタクリレート30部、メタク
リル酸メチル40部、メタクリル酸49部および過酸化
物重合開始剤(日本油脂に、に、、パーブチルZ)25
部の混合物を3時間かけて滴下する。さらに130℃に
6時間保ち、グラフト重合を終了する。このグラフト重
合樹脂溶液は、樹脂不揮発部が62.5%、ガードナー
粘度が71樹脂不揮発部酸価が41である。Example 2 1200 parts of the epoxy ester intermediate resin solution of Example 1 is heated to 130° C. in a reaction vessel purged with N2. To this resin solution, 261 parts of styrene, 20 parts of lauryl methacrylate, 30 parts of butyl methacrylate, 40 parts of methyl methacrylate, 49 parts of methacrylic acid, and 25 parts of a peroxide polymerization initiator (Nippon Oil Co., Ltd., Perbutyl Z) were added.
part of the mixture was added dropwise over a period of 3 hours. The graft polymerization was further maintained at 130° C. for 6 hours to complete the graft polymerization. This graft polymerization resin solution has a nonvolatile resin content of 62.5%, a Gardner viscosity of 71, and an acid value of 41 for the nonvolatile resin content.
このグラフト重合樹脂溶液160部、二酸価チタン(帝
国化工に、に、、JR600E)100部、ブチルセロ
ソルブ20部およびエチルセロソルブ20部をサンドミ
ルで混練し、NV67%、PWC50%のミルベースを
調製する。160 parts of this graft polymerization resin solution, 100 parts of titanium dioxide (JR600E, manufactured by Teikoku Kako), 20 parts of butyl cellosolve, and 20 parts of ethyl cellosolve are kneaded in a sand mill to prepare a mill base having an NV of 67% and a PWC of 50%.
上記クラフト重合樹脂溶液120部、このミルベース7
5部およびトリエチルアミン6.5部から成る混合物を
撹拌しながら、徐々にイオン交換水798.5部を加え
、電着用塗料水分散液10′00部を調製する。120 parts of the above Kraft polymer resin solution, this Mill Base 7
5 parts of triethylamine and 6.5 parts of triethylamine, 798.5 parts of ion-exchanged water was gradually added to the mixture with stirring to prepare 10'00 parts of an aqueous electrodeposition coating dispersion.
該水分散液の破壊電圧は、300V、I)Hは9゜5で
あり、リン酸鉄処理軟鋼板陽極上に、200Vで2分間
型着、させ、100℃で15分間乾燥することにより、
膜厚20μの平滑な硬い可撓性の塗膜が得られた。この
塗膜は、ヤブレ鉛筆硬度2日を有し、耐塩水噴霧テスト
200時間でのセロテープ剥離幅が片側3nln1以内
であった。The breakdown voltage of the aqueous dispersion was 300 V, and I)H was 9°5. By molding it on an iron phosphate-treated mild steel plate anode at 200 V for 2 minutes and drying it at 100° C. for 15 minutes,
A smooth, hard and flexible coating film with a film thickness of 20 μm was obtained. This coating film had a pencil hardness of 2 days, and the cellophane tape peeling width was within 3nln1 on one side in a 200-hour salt water spray test.
比 較 例 1
N2Et摂された反応容器内に、アマニ油脂肪酸363
部、無水フタル酸371部、トリメチロールプロパン8
0部およびペンタエリスリトール186部を仕込み、3
時間かけて徐々に190℃に加熱する。190℃に維持
したまま縮合反応を進め、酸価が55、樹脂の60%ブ
チルセロソルブ溶液のカートナー粘度がRに達したとき
に、速やかに80℃まで降温し、イソプロピルアルコー
ルを約400部加え、樹脂固型部70%の樹脂溶液を調
製する。Comparison Example 1 In a reaction vessel containing N2Et, linseed oil fatty acid 363
parts, 371 parts of phthalic anhydride, 8 parts of trimethylolpropane
Prepare 0 parts and 186 parts of pentaerythritol, 3
Gradually heat to 190°C over time. The condensation reaction was continued while maintaining the temperature at 190°C, and when the acid value reached 55 and the cartoner viscosity of the 60% butyl cellosolve solution of the resin reached R, the temperature was quickly lowered to 80°C, about 400 parts of isopropyl alcohol was added, and the resin A resin solution with a solid content of 70% is prepared.
該樹脂浴1143部、二酸化チタン(帝国化工に、に、
、JR600E)100部および′イソプロピルアルコ
ール57部をサントミルで混練し、NV67%、PW0
50%のミルベースをIIする。1143 parts of the resin bath, titanium dioxide (to Teikoku Kako, to
, JR600E) and 57 parts of isopropyl alcohol were kneaded in Santo Mill to obtain NV67%, PW0
50% mill base II.
該樹脂浴1107部、該ミルベース75部およびトリエ
チルアミン6.5部の混合物を撹拌しながら、徐々にイ
オン交換水811.5部を加え、電着用塗料水分散液1
000部を調製する。While stirring a mixture of 1,107 parts of the resin bath, 75 parts of the millbase, and 6.5 parts of triethylamine, 811.5 parts of ion-exchanged water was gradually added to form an aqueous electrodeposition coating dispersion 1.
Prepare 000 parts.
実施例1におけると同様にして得られた塗膜は、ヤブレ
鉛筆硬度が4B以下であり、耐塩水噴霧テスト100時
間後のセロテープ剥離幅が片側8mm以上であった。The coating film obtained in the same manner as in Example 1 had a tear pencil hardness of 4B or less, and a peeling width of cellophane tape on one side of 8 mm or more after 100 hours of salt water spray resistance test.
比 較 例 2
N、置換された反応容器内で、アマニ油脂肪酸366部
を180℃に加熱する。エポキシ樹脂(エビクロン40
50)95部と触媒ジメチルヘンシルアミン0.1部を
加え、再び180’Cに昇湿し、180℃に1時間保つ
。150℃に降温後、無水フタル酸321部およびペン
タエリスリ1−−ル218部を加え、徐々に加熱し、3
時間かけて190℃に昇渇する。190℃に保ったまま
縮合反応を進め、酸価が70、樹脂の6096プチルセ
ロソルブ溶液のカードナー粘度がWに達しIこときに、
速やかに80℃までに降渇し、イソプロピルアルコール
約400部を加え、樹脂固型部70%の樹脂溶液を調製
する。Comparative Example 2 In a N,substituted reaction vessel, 366 parts of linseed oil fatty acids are heated to 180°C. Epoxy resin (Ebikuron 40
50) Add 95 parts and 0.1 part of catalyst dimethylhensylamine, raise the humidity to 180'C again, and keep at 180'C for 1 hour. After the temperature was lowered to 150°C, 321 parts of phthalic anhydride and 218 parts of pentaerythrol were added, and the mixture was gradually heated to 321 parts.
The temperature is raised to 190°C over time. The condensation reaction was carried out while maintaining the temperature at 190°C, and when the acid value reached 70 and the Cardner viscosity of the 6096 butyl cellosolve resin solution reached W,
The temperature is quickly lowered to 80°C, and about 400 parts of isopropyl alcohol is added to prepare a resin solution containing 70% resin solids.
比較例1と同様に電着用塗料水分散液を調製し、ざらに
電着塗装を行なった。得られた塗膜は、ヤブレ鉛矛硬度
F−Hを有し、耐塩水rfQ霧テステスト100後ロテ
ープ剥離幅が片側約501mであった。An aqueous electrodeposition paint dispersion was prepared in the same manner as in Comparative Example 1, and rough electrodeposition coating was performed. The resulting coating film had a frayed spearhead hardness of F-H, and after a salt water rfQ fog test test of 100, the tape peeling width was about 501 m on one side.
実 旅 例 3
N8置換された反応容器内で、アマニ油脂肪酸422部
および脱水ヒマシ油脂肪酸43部を140°Cに加熱す
る。エポキシ樹脂(大日本インキK。EXAMPLE 3 In an N8-substituted reaction vessel, 422 parts of linseed oil fatty acid and 43 parts of dehydrated castor oil fatty acid are heated to 140°C. Epoxy resin (Dainippon Ink K.
K、、エピクロン1050)513部を加えた後、さら
に加熱し、系か均一化して3n明になった詩点でジメチ
ルI\ンシルアミン0.5部を加え、さらに180’C
に昇渇し、1時間180 ”Cに保つ。After adding 513 parts of Epicron 1050), the system was further heated, and when the system was homogenized and the temperature became 3 nm, 0.5 part of dimethyl silamine was added, and the temperature was further heated at 180'C.
and keep at 180"C for 1 hour.
120℃に降温後、無水マレイン醗5部を加え、徐々に
加熱し、3時間かけて230 ’Cに昇温する。After the temperature was lowered to 120°C, 5 parts of anhydrous maleic alcohol was added, and the mixture was gradually heated to 230°C over 3 hours.
230℃に保ったまま縮合反応を進め、酸価が6、樹脂
の60%ブチルセロソルブ溶液のガードナー粘度がVに
達したときに、速やかに80′Cまで降温し、ブチルセ
ロソルブ約500部およびエチルセロソルブ約500部
を加え、樹脂不揮発部50%のエポキシエステル中間体
樹脂溶液を調製する。The condensation reaction was carried out while maintaining the temperature at 230°C, and when the acid value reached 6 and the Gardner viscosity of the 60% butyl cellosolve solution of the resin reached V, the temperature was quickly lowered to 80'C and about 500 parts of butyl cellosolve and about 500 parts of ethyl cellosolve were added. Add 500 parts to prepare an epoxy ester intermediate resin solution having a resin non-volatile content of 50%.
このエポキシエステル中間体樹脂溶液1200部を、N
2置換された反応容器内で、80℃に加熱する。この樹
脂溶液へ、スチレン160部、ラウリルメタクリレート
40部、メタクリル酸メチル24部、アクリル酸ブチル
8部、ジメチルアミノエチルメタクリレート168部お
よび過酸化物重合開始剤(日本油脂に、に、、パーブチ
ル0)40部の混合物を、3時間かけて滴下する。さら
に80℃に6時間保ち、グラフト重合を終了する。1200 parts of this epoxy ester intermediate resin solution was mixed with N
Heat to 80° C. in a 2-substituted reaction vessel. To this resin solution, 160 parts of styrene, 40 parts of lauryl methacrylate, 24 parts of methyl methacrylate, 8 parts of butyl acrylate, 168 parts of dimethylaminoethyl methacrylate, and a peroxide polymerization initiator (NOF, Ni, Perbutyl 0) 40 parts of the mixture are added dropwise over a period of 3 hours. The mixture was further maintained at 80° C. for 6 hours to complete the graft polymerization.
このクラフト重合樹脂溶液は、樹脂不揮発部が62.5
%、ガードナー粘度がX、樹脂不揮発部アミン価が60
である。This kraft polymer resin solution has a resin non-volatile part of 62.5.
%, Gardner viscosity is X, resin non-volatile part amine value is 60
It is.
このグラフト重合樹脂浴a160部、二酸価チタン(帝
国化工に、に、、JR600E)100部、プチルセロ
ンルブ20部およびエチルセロソルブ20部をサンドミ
ルで混練し、NV67%、PWC50%のミルベースを
調製する。160 parts of this graft polymer resin bath A, 100 parts of titanium dioxide (Teikoku Kako, Ni, JR600E), 20 parts of butylceronlube, and 20 parts of ethyl cellosolve are kneaded in a sand mill to prepare a mill base with NV of 67% and PWC of 50%.
上記グラフト重合樹脂溶液120部、このミルベース7
5部および酢酸4部から成る混合物を撹拌しながら、徐
々にイオン交換水801部を加え、電着用塗料水分散液
1000部を調製する。120 parts of the above graft polymerization resin solution, this mill base 7
801 parts of ion-exchanged water were gradually added to a mixture consisting of 5 parts and 4 parts of acetic acid while stirring to prepare 1000 parts of an aqueous electrodeposition coating dispersion.
該水分散液の破壊電圧は300 V 、pHは6゜0で
あり、リン酸鉄処理軟鋼板陰極上に200Vで2分11
fll電着させ、80℃で15分間乾燥することにより
、膜厚20μの平滑な硬い可撓性の塗膜が得られた。こ
の塗膜は、ヤブレ鉛筆硬度Hを有し、耐塩水唱霜テスト
200時間後のセロテープ剥離幅が片側3mm以内であ
った。The aqueous dispersion had a breakdown voltage of 300 V and a pH of 6°0, and was heated at 200 V for 2 minutes on a mild steel plate cathode treated with iron phosphate.
A smooth, hard and flexible coating film with a thickness of 20 μm was obtained by electrodepositing the entire sample and drying at 80° C. for 15 minutes. This coating film had a wearable pencil hardness of H, and the cellophane peeling width after 200 hours of salt water frost resistance test was within 3 mm on one side.
実 施 例 4
N2It換された反応容器内で、アマニ油脂肪酸470
部および説示ヒマシ油脂肪酸50部を140′Cに加熱
する。エポキシ樹脂(大日本インキK。Example 4 Linseed oil fatty acid 470
50 parts of castor oil fatty acid are heated to 140'C. Epoxy resin (Dainippon Ink K.
K、、エビクロン1050)450部を加えた後、さら
に加熱し、系が均一化して透明になった時点でジメチル
ペンシルアミン0.5部を加え、さらに180’Cに昇
温し、1時間180℃に保つ。After adding 450 parts of Ebicuron 1050), the system was further heated, and when the system became homogeneous and transparent, 0.5 part of dimethylpencylamine was added, and the temperature was further raised to 180'C and heated for 1 hour. Keep at ℃.
120℃に降温後、無水マレイン酸10部および無水フ
タル酸20部を加え、徐々に加熱し、3時間かけて23
0°Cに昇温する。230℃に保ったまま縮合反応を進
め、酸価か15、樹脂の60%ブチルセロソルブ溶液の
カードナー粘度がNに達したときに、速やかに80℃ま
で降温し、ブチルセロソルブ約500部およびエチルセ
ロソルブ約500部を加え、樹脂不揮発部50%のエポ
キシエステル中間体樹脂溶液を調製する。After lowering the temperature to 120°C, 10 parts of maleic anhydride and 20 parts of phthalic anhydride were added, and gradually heated to 23°C over 3 hours.
Raise the temperature to 0°C. The condensation reaction was carried out while maintaining the temperature at 230°C, and when the acid value reached 15 and the Cardner viscosity of the 60% butyl cellosolve solution of the resin reached N, the temperature was quickly lowered to 80°C, and about 500 parts of butyl cellosolve and about 500 parts of ethyl cellosolve were added. Add 500 parts to prepare an epoxy ester intermediate resin solution having a resin non-volatile content of 50%.
このエポキシエステル中間体樹脂溶′a1200部を、
N2置換された反応容器内で、80℃に加熱する。この
樹脂溶液へ、スチレン136部、メチルメタクリレート
46部、ジメチルアミノエチルメタクリルレート168
部および過酸化物重合開始剤〈日本油脂に、に、、パー
ブチルO〉25部の混合物を、3詩間かけて滴下する。Add 1200 parts of this epoxy ester intermediate resin solution,
Heat to 80° C. in a reaction vessel purged with N2. To this resin solution, 136 parts of styrene, 46 parts of methyl methacrylate, 168 parts of dimethylaminoethyl methacrylate
A mixture of 1 part and 25 parts of a peroxide polymerization initiator (NOF, Perbutyl O) was added dropwise over a period of 3 hours.
さらに80℃に6時間保ち、グラフト重合を終了する。The mixture was further maintained at 80° C. for 6 hours to complete the graft polymerization.
このグラフト重合樹脂溶液は、樹脂不揮発部が62゜5
%、ガードナー粘度が×1樹脂不揮光部アミン価が60
である。This graft polymerization resin solution has a resin nonvolatile part of 62°5.
%, Gardner viscosity x 1 resin non-volatile part amine value 60
It is.
このグラフト重合樹脂溶液160部、二駿価チタン(帝
国化工に、に、、JR600E)100部、ブチルセロ
ソルブ20部およびエチルセロソルブ20部をサンドミ
ルで混練し、N67%、PwC50%のミルヘースを調
製する。160 parts of this graft polymerization resin solution, 100 parts of di-sunvalent titanium (JR600E, manufactured by Teikoku Kako), 20 parts of butyl cellosolve and 20 parts of ethyl cellosolve are kneaded in a sand mill to prepare a millhose containing 67% N and 50% PwC.
上記クラフト車台樹脂溶液120部、このミルベース7
5部および酢酸4部から成る混合物を撹拌しながら、徐
々にイオン交換水801部を加え、電場用塗料水分散液
1000部を調製する。120 parts of the above craft chassis resin solution, this mill base 7
5 parts of acetic acid and 4 parts of acetic acid, gradually added 801 parts of ion-exchanged water to prepare 1000 parts of an aqueous electric field paint dispersion.
該水分散液の破壊電圧は300 V 、l)Hは6゜O
であり、リン酸tス処理軟鋼板陰極上に200Vで2分
間電着させ、80℃で15分間乾燥することにより、膜
厚20μの平滑な硬い可撓性の塗膜が得られた。この塗
膜は、ヤブレ鉛築硬度Hを有し、耐塩水噴霧テスト15
0時間後のセロテープ剥離幅が片側3111n1以内で
あった。The breakdown voltage of the aqueous dispersion is 300 V, l) H is 6°O
By electrodepositing on a phosphate-treated mild steel plate cathode at 200 V for 2 minutes and drying at 80° C. for 15 minutes, a smooth hard flexible coating film with a thickness of 20 μm was obtained. This coating has a hardness of H and a salt spray resistance test of 15.
The cellophane tape peeling width after 0 hours was within 3111n1 on one side.
比 較 例 3
N2置換された反応容器内に、アマニ油脂肪酸363部
、無水フタル酸371部、トリメチロールプロパン80
部およびペンタエリスリ1ヘール186部を仕込み、3
時間かけて徐々に190℃に加熱する。190℃に維持
したまま縮合反応を進め、酸価が55、樹脂の60%ブ
チルセロソルブ溶液のカードナー粘度がRに達しlこと
きに、速やかに80℃まで降温し、イソプロピルアルコ
ールを約400部加え、樹脂固型部70%の樹脂溶液を
調製する。Comparison Example 3 In a reaction vessel substituted with N2, 363 parts of linseed oil fatty acid, 371 parts of phthalic anhydride, and 80 parts of trimethylolpropane were added.
Prepare 186 parts of Pentaerythri and 1 Hele, 3
Gradually heat to 190°C over time. The condensation reaction was continued while maintaining the temperature at 190°C, and when the acid value reached 55 and the cardner viscosity of the 60% butyl cellosolve solution of the resin reached R, the temperature was quickly lowered to 80°C and about 400 parts of isopropyl alcohol was added. , a resin solution containing 70% resin solids is prepared.
該樹脂浴a143部、二酸化チタン(帝国化工に、に、
、JR600E)100部およびイソプロピルアルコー
ル57部をサンドミルて混練し、NV67%、PWC5
0%のミルヘースを調製する。143 parts of the resin bath A, titanium dioxide (to Teikoku Kako, to
, JR600E) and 57 parts of isopropyl alcohol were kneaded in a sand mill to give NV67% and PWC5.
Prepare 0% Milhose.
該樹脂溶液107部、該ミルベース75部およびトリエ
チルアミン6.5部の混合物を撹拌しながら、徐々にイ
オン交換水811.5部を加え、N着用塗料水分散液1
000部を調製する。While stirring a mixture of 107 parts of the resin solution, 75 parts of the millbase, and 6.5 parts of triethylamine, 811.5 parts of ion-exchanged water was gradually added to the mixture, and N coating aqueous dispersion 1 was prepared.
Prepare 000 parts.
実施例3におけると同様にして得られた塗膜は、ヤブレ
鉛筆硬度が4B以下であり、耐塩水噴霧テス[〜100
時間後のセロテープ剥離幅が片側Bn+m以上であった
。The coating film obtained in the same manner as in Example 3 had a tear pencil hardness of 4B or less and a salt water spray test [~100
The peeling width of the cellophane tape after a period of time was greater than or equal to Bn+m on one side.
比 較 例 4
N2置換された反応容器内で、アマニ油脂肪酸366部
を180°Cに加熱する。エポキシ樹脂くエビクロン4
050)95部と触媒ジメチルベンジルアミン0.1部
を加え、再び180℃に昇jffi L/、180°C
に1時間保つ。150℃に降温後、無水フタル酸321
部J5よひペンタエリスリ1−一ル218部を加え、徐
々に加熱し、3時間かけて190℃に昇温する。190
℃に保ったまま縮合反応を進め、酸価か70.樹脂の6
0%フチルセロソルブ溶液のカードナー粘度かWに達し
たときに、速やかに80’Cまてに降温し、イソプロピ
ルアルコール約400部を加え、樹脂固型部70%の樹
脂溶液を調製する。Comparative Example 4 In a reaction vessel purged with N2, 366 parts of linseed oil fatty acids are heated to 180°C. Epoxy resin Ebikuron 4
050) 95 parts and 0.1 part of catalyst dimethylbenzylamine were added and the temperature was raised to 180°C again.jffi L/, 180°C
Keep for 1 hour. After cooling down to 150℃, phthalic anhydride 321
Part J5 218 parts of 1-1 pentaerythritol was added and gradually heated to 190° C. over 3 hours. 190
Proceed with the condensation reaction while keeping the temperature at °C until the acid value reaches 70. Resin 6
When the Cardner viscosity of the 0% phtyl cellosolve solution reaches W, the temperature is immediately lowered to 80'C, and about 400 parts of isopropyl alcohol is added to prepare a resin solution with a resin solid content of 70%.
比較例3と同様に電着用塗料水分散液を調製し、ざらに
電着塗装を行なった。得られた塗膜は、ヤブレ鉛筆硬度
F−Hを有し、耐塩水噴霧テスト100後のセロテープ
剥離幅が片側的5n+n+であった。An aqueous electrodeposition paint dispersion was prepared in the same manner as in Comparative Example 3, and rough electrodeposition coating was performed. The obtained coating film had a pencil hardness of F-H with wear and tear, and the cellophane peeling width after 100 salt water spray tests was unilaterally 5n+n+.
Claims (1)
60重量%とを、さらに必要に応じて、1価〜3価の有
機酸および1価〜4価のアルコールをも総量が70重量
%以下となる範囲内で付加ないしは縮合して得られる数
平均分子量が500〜5000て、重量平均分子量か1
000〜20000で、酸価かO〜50て、かつ水酸基
価がO〜100なるエポキシ樹脂エステル中間体の40
〜80市m%に、アクリル酸および/またはメタクリル
酸を少なくとも3fflff1%含んだエチレン性不飽
和単り体の60〜20重量%をグラフl−重合させて得
られる数平均分子Qが1000〜600oで重信平均分
子M lfi 5000〜200000 で、かつ酸価
が25〜100なる生成物(A−1>を、アミン類<B
)またはアルカリ類(C)により中和して水中に分散な
いしは溶解せしめるか、あるいは、エポキシ樹脂30〜
60重量%と、不飽和脂肪酸30〜60重量%とを、さ
らに必要に応じて、1価〜3価の有W4酸および1価〜
4価のアルコールをも総量で70重量%以下となる範囲
内で付加ないしは縮合して得られる数平均分子量が50
0〜5000で、重量平均分子量が1000〜2000
0で、酸価がO〜20で、かつ水酸基価かO〜100な
るエポキシ樹脂エステル中間体の40〜80重量%に、
ジメチルアミノエチルアクリレート、ジメチルアミノエ
チルメタクリレ−1−、ジエチルアミノエチルアクリレ
−1〜およびジエチルアミノエチルメタクリレートなる
群から選(ヨれる少なくとも1種を5重量%含んだエチ
レン性不飽和単量体の60〜20重量%をグラフ1〜重
合させて得られる数平均分子量が1000〜6000で
、重量平均分子量が5000〜200000で、かつア
ミン価が30〜100なる生成物(A−2)を、酸類<
D)により中和して水中に分散ないしは溶解せしめて成
る低温乾燥塗料用樹脂組成物。30-60% by weight of epoxy resin and 130-60% of unsaturated fat
60% by weight, and if necessary, a monovalent to trivalent organic acid and a monovalent to tetravalent alcohol are added or condensed within a range where the total amount is 70% by weight or less. The molecular weight is 500 to 5000, and the weight average molecular weight is 1
000 to 20,000, an acid value of O to 50, and a hydroxyl value of O to 100.
The number average molecular Q obtained by graph l-polymerizing 60 to 20% by weight of an ethylenically unsaturated monomer containing at least 3FFFF1% of acrylic acid and/or methacrylic acid to 80% of the total weight is 1000 to 600°. A product (A-1) having an average molecular weight Mlfi of 5,000 to 200,000 and an acid value of 25 to 100 is mixed with amines <B
) or neutralized with alkali (C) and dispersed or dissolved in water, or epoxy resin 30~
60% by weight and 30 to 60% by weight of unsaturated fatty acids, and if necessary, monovalent to trivalent W4 acids and monovalent to trivalent W4 acids.
The number average molecular weight obtained by adding or condensing tetrahydric alcohol within the range of 70% by weight or less in total is 50%.
0-5000, weight average molecular weight 1000-2000
0, an acid value of 0 to 20, and a hydroxyl value of 40 to 80% by weight of an epoxy resin ester intermediate of 0 to 100,
An ethylenically unsaturated monomer containing 5% by weight of at least one selected from the group consisting of dimethylaminoethyl acrylate, dimethylaminoethyl methacrylate-1, diethylaminoethyl acrylate-1 and diethylaminoethyl methacrylate. A product (A-2) having a number average molecular weight of 1,000 to 6,000, a weight average molecular weight of 5,000 to 200,000, and an amine value of 30 to 100 obtained by polymerizing 20% by weight of Graph 1 to acids <
A resin composition for low-temperature drying paints, which is neutralized by D) and dispersed or dissolved in water.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18919483A JPS6081262A (en) | 1983-10-12 | 1983-10-12 | Resin composition for low temperature drying electrodeposition paint |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18919483A JPS6081262A (en) | 1983-10-12 | 1983-10-12 | Resin composition for low temperature drying electrodeposition paint |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1833295A Division JP2513161B2 (en) | 1995-01-11 | 1995-01-11 | Resin composition for low temperature dry paint |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6081262A true JPS6081262A (en) | 1985-05-09 |
JPH0427274B2 JPH0427274B2 (en) | 1992-05-11 |
Family
ID=16237087
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP18919483A Granted JPS6081262A (en) | 1983-10-12 | 1983-10-12 | Resin composition for low temperature drying electrodeposition paint |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6081262A (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6112765A (en) * | 1984-06-27 | 1986-01-21 | Kansai Paint Co Ltd | Ordinary temperature-drying type aqueous coating composition for use in electrodeposition coating |
JPS63130797A (en) * | 1986-11-20 | 1988-06-02 | Kansai Paint Co Ltd | Method for preventing corrosion of edge part |
WO1997014750A1 (en) * | 1995-10-16 | 1997-04-24 | W.R. Grace & Co. - Conn. | Method for producing water-dispersible resin, and aqueous coating composition containing it |
JP2002188046A (en) * | 2000-12-21 | 2002-07-05 | Shinto Paint Co Ltd | Water-based coating composition with high rustproofness |
WO2006035789A1 (en) * | 2004-09-28 | 2006-04-06 | Dainippon Ink And Chemicals, Inc. | Resin composition for water-based coating material, water-based coating material, and process for producing resin composition for water-based coating material |
JP2007262132A (en) * | 2006-03-27 | 2007-10-11 | Dainippon Ink & Chem Inc | Method for producing resin composition for water-based paint |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5281344A (en) * | 1975-12-29 | 1977-07-07 | Dainippon Ink & Chem Inc | Water-based coating composition |
JPS5430249A (en) * | 1977-08-12 | 1979-03-06 | Dainippon Ink & Chem Inc | Water-dilubtable vinyl-modified epoxy ester emulsion |
-
1983
- 1983-10-12 JP JP18919483A patent/JPS6081262A/en active Granted
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5281344A (en) * | 1975-12-29 | 1977-07-07 | Dainippon Ink & Chem Inc | Water-based coating composition |
JPS5430249A (en) * | 1977-08-12 | 1979-03-06 | Dainippon Ink & Chem Inc | Water-dilubtable vinyl-modified epoxy ester emulsion |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6112765A (en) * | 1984-06-27 | 1986-01-21 | Kansai Paint Co Ltd | Ordinary temperature-drying type aqueous coating composition for use in electrodeposition coating |
JPH0441191B2 (en) * | 1984-06-27 | 1992-07-07 | Kansai Paint Co Ltd | |
JPS63130797A (en) * | 1986-11-20 | 1988-06-02 | Kansai Paint Co Ltd | Method for preventing corrosion of edge part |
WO1997014750A1 (en) * | 1995-10-16 | 1997-04-24 | W.R. Grace & Co. - Conn. | Method for producing water-dispersible resin, and aqueous coating composition containing it |
JP2002188046A (en) * | 2000-12-21 | 2002-07-05 | Shinto Paint Co Ltd | Water-based coating composition with high rustproofness |
WO2006035789A1 (en) * | 2004-09-28 | 2006-04-06 | Dainippon Ink And Chemicals, Inc. | Resin composition for water-based coating material, water-based coating material, and process for producing resin composition for water-based coating material |
US7737213B2 (en) | 2004-09-28 | 2010-06-15 | Dic Corporation | Resin composition for water paint, water paint, and production method for resin composition for water paint |
JP2007262132A (en) * | 2006-03-27 | 2007-10-11 | Dainippon Ink & Chem Inc | Method for producing resin composition for water-based paint |
Also Published As
Publication number | Publication date |
---|---|
JPH0427274B2 (en) | 1992-05-11 |
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