JPS606273A - Manufacturing method of steel strip for continuous processing - Google Patents
Manufacturing method of steel strip for continuous processingInfo
- Publication number
- JPS606273A JPS606273A JP11389983A JP11389983A JPS606273A JP S606273 A JPS606273 A JP S606273A JP 11389983 A JP11389983 A JP 11389983A JP 11389983 A JP11389983 A JP 11389983A JP S606273 A JPS606273 A JP S606273A
- Authority
- JP
- Japan
- Prior art keywords
- welding
- coil
- coils
- sheet
- welded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 14
- 239000010959 steel Substances 0.000 title claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 238000003466 welding Methods 0.000 claims abstract description 38
- 238000000034 method Methods 0.000 claims description 16
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims 1
- 229910052802 copper Inorganic materials 0.000 claims 1
- 239000010949 copper Substances 0.000 claims 1
- 239000011324 bead Substances 0.000 abstract description 16
- 238000005304 joining Methods 0.000 abstract description 5
- 238000003825 pressing Methods 0.000 abstract description 5
- 238000005554 pickling Methods 0.000 description 6
- 238000005097 cold rolling Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000007373 indentation Methods 0.000 description 3
- 239000010960 cold rolled steel Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
【発明の詳細な説明】
この発明は、板厚の異なる熱延コイルを溶接にて接合し
て連続処理用鋼帯を製造する方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method of manufacturing a continuous processing steel strip by joining hot rolled coils of different thicknesses by welding.
熱延コイルは酸洗フィン等後工程での作業能率を向上さ
せるために、コイルどうしを溶接してコイルを大形化す
る方法がとられる。例えば、酸洗フィンの場合は、入側
に設置された溶接機により先行コイルと後行コイルとを
溶接してラインの連続化をはかつている。In order to improve the efficiency of hot-rolled coils in post-processes such as pickling fins, a method is used in which the coils are welded together to increase the size of the coils. For example, in the case of pickling fins, a welding machine installed on the entry side welds the leading coil and trailing coil to make the line continuous.
上記溶接作業は、酸洗ライン通板中の板破断防止はもと
より、後工程の冷延での板破断が生じないように配慮さ
れなければならない。The above welding work must be performed not only to prevent plate breakage during passing through the pickling line, but also to prevent plate breakage during cold rolling in the subsequent process.
例えば、板厚の異なるコイルを溶接する場合、当然段付
き溶接となり、十分な溶接ができないため強度的に問題
が生じる。そこで、現状はコイル溶接時の板厚差許容基
準を設定し、この基準内にある異厚のコイルのみ溶接す
るようにしている。For example, when welding coils with different plate thicknesses, a stepped weld will naturally occur, and sufficient welding will not be possible, resulting in problems in terms of strength. Therefore, the current practice is to set tolerance standards for plate thickness differences when welding coils, and only weld coils with different thicknesses that fall within this standard.
すなわち、板厚の異なるコイルの場合は、第1図に示す
ごとく、板厚の異なる先行コイル(1′)と後行コイル
(6を突合せ、溶接開先を形成した後溶接し、しかる後
ビードナイフで溶接部(4′)のビードを切削除去して
いる。しかし、先行コイル(1′)と後行コイル(2)
の板厚差が大きく、前記許容基準を外れる場合、溶接後
ビードナイフでビードを切削してもビード残り萱が発生
し、後工程の冷圧時に前記ビード残りが原因で押込み疵
が発生する。また、段付き溶接であるため、板厚差が大
きい場合には溶接が十分に行なえず、所望の溶接強度が
得られず、酸洗フィン通板中、あるいは冷延工程で溶接
部から板破断が生じる。このようなトラプルを防止する
ため、従来は板厚差許容基準を設定し、該基準を外れる
ものについては接合を避けているのである。That is, in the case of coils with different plate thicknesses, as shown in Fig. 1, the leading coil (1') and the trailing coil (6) of different plate thickness are butted together, welded after forming a welding groove, and then welded with a bead knife. The bead at the welded part (4') was cut and removed. However, the leading coil (1') and trailing coil (2)
If the plate thickness difference is large and does not meet the above-mentioned acceptable standards, bead residue will occur even if the bead is cut with a bead knife after welding, and indentation flaws will occur due to the bead residue during cold pressing in the subsequent process. In addition, since step welding is used, if there is a large difference in plate thickness, welding cannot be performed sufficiently and the desired welding strength cannot be obtained, resulting in plate breakage at the welded part during pickling fin threading or cold rolling process. occurs. In order to prevent such troubles, conventionally, tolerance standards for plate thickness differences have been set, and parts that fall outside of these standards are avoided from being joined.
現在設定されている板厚差許容基準は、板厚8順以」二
のコイルの場合、最大0.511r!!、板厚8酊以下
のコイルの場合、最大o、amとなっている。つまり、
従来は、板厚3朋以上の異厚コイルの溶接は、先行コイ
7しと後行コイルの板厚差が0.5f1以内にあるもの
に限られ、板厚B wm以下の異厚コイ〜の溶接は、両
コイルの板厚差が0.8f1以内にあるものに限られて
いる。しかしながら、板厚差が上記許容基準内にあるも
のでも、従来の方法で製造された連続処理用鋼帯は、先
行コイルと後行コイルの溶接部に段付きが生じているた
め、強度的には好ましくない。The currently set plate thickness difference tolerance standard is a maximum of 0.511r for coils with plate thickness 8 or higher! ! , for coils with a plate thickness of 8 mm or less, the maximum values are o and am. In other words,
Conventionally, welding of different thickness coils with a plate thickness of 3 mm or more is limited to those where the difference in plate thickness between the leading coil 7 and the following coil is within 0.5 f1, and welding of different thickness coils with a plate thickness of 3 mm or less is limited to Welding is limited to those where the difference in plate thickness between both coils is within 0.8f1. However, even if the plate thickness difference is within the above-mentioned allowable standards, steel strips for continuous processing manufactured using conventional methods have a step in the welded area between the leading coil and the trailing coil, resulting in poor strength. is not desirable.
この発明は、−上記した従来の現状に鑑みてなされたも
のであり、溶接する異厚コイルの板厚差の許容範囲を広
げること、溶接部からの板破断によるトラプルの完全防
止を目的とする連続処理用鋼帯の製造方法を提案するも
のである。This invention was made in view of the above-mentioned conventional situation, and aims to widen the allowable range of plate thickness difference between coils of different thickness to be welded, and to completely prevent troubles due to plate breakage from the welded part. This paper proposes a method for manufacturing steel strip for continuous processing.
この発明の要旨は、板厚の異なる熱延コイルを溶接して
連続処理用鋼帯を製造する方法において、先行コイルの
後端部と後行コイルの先端部の板厚をプレス加工にて均
一にした後、溶接することを特徴とする連続処理用鋼帯
の製造方法にある。The gist of this invention is to weld hot-rolled coils of different thicknesses to produce a steel strip for continuous processing, in which the thicknesses of the rear end of the leading coil and the tip of the trailing coil are made uniform by press working. The present invention provides a method for producing a continuous processing steel strip, characterized in that the steel strip is welded.
すなわち、この発明は、段付き溶接を避けるべく、溶接
前に先行コイルと後行コイルの溶接端部をプレス加工に
て均一板厚にして溶接する方法である。この場合、溶接
端部の板厚のそろえ方としては、板厚の厚い方のコイル
のみをプレス加工して板厚の薄い方のコイルに合わせる
か、または先行および後行コイルの双方の溶接端部を共
にプレス加工して両コイルの板厚より薄い板厚にしてそ
ろえる方法のいずれでもよい。なお、コイルの先後端部
の板厚を均一にする方法としてプレス加工を採用したの
は、作業能率、設備コヌト、精度等を考慮したことによ
る。すなわち、既存のプレス機械を使って自動的にプレ
ス加工を行なうことができ、かつ所望の寸法精度を確保
することができるからである。さらに、プレス機械は広
い設置ス 8−
ベースを必要としないため、既存の連続ワインの溶接機
の前に簡単に設置することができる。That is, in order to avoid step welding, the present invention is a method of welding the welding ends of the leading coil and trailing coil by press working to a uniform plate thickness before welding. In this case, to align the thickness of the welded ends, you can either press only the thicker coil to match the thinner coil, or the welded ends of both the leading and trailing coils. Any method may be used in which the parts are pressed together and made to have a thickness thinner than that of both coils. Note that press working was adopted as a method for making the thickness of the front and rear ends of the coil uniform, taking into account work efficiency, equipment availability, precision, etc. That is, the press processing can be performed automatically using an existing press machine, and the desired dimensional accuracy can be ensured. Furthermore, the press machine does not require a large installation space and can be easily installed in front of an existing continuous wine welding machine.
次に、この発明の一実施例を第2図、第8図に基づいて
説明する。Next, an embodiment of the present invention will be described based on FIGS. 2 and 8.
第2図は板厚の厚い方のコイルのみをプレス加工して板
厚の薄い方のコイルに合わせて溶接する場合を示すもの
で、まず、板厚の厚い方の後行コイル(2)をプレス機
械(3]にて圧下し、板厚の薄い方の先行コイル(1)
の板厚と均一にする。つぎに、先行コイル(1)と後行
コイル(2)の接合端部を、板厚方向のセンターを合わ
せて突合わせる。しかる後、該突合わせ部を溶接する。Figure 2 shows the case where only the thicker plate coil is pressed and welded to match the thinner coil. First, the trailing coil (2) of the thicker plate is welded. The thinner preceding coil (1) is rolled down with a press machine (3).
Make the plate thickness uniform. Next, the joining ends of the leading coil (1) and the trailing coil (2) are butted together with their centers aligned in the thickness direction. After that, the butt portions are welded.
突合わせ部は段差がないため、十分に溶接することがで
きる。なお、溶接方法としては、フラッシュバット溶接
、シーム溶接、レーザ溶接、CO,ガス溶接、アーク溶
接等がある。溶接が終ると、該溶接部(4)のビードを
ビードナイフで切削除去する。この場合も、接合端部が
同=板厚であるため、ビート残りを発生させることな(
切削除去できる。Since there is no difference in level between the butt parts, sufficient welding can be performed. Note that welding methods include flash butt welding, seam welding, laser welding, CO, gas welding, arc welding, and the like. When welding is completed, the bead of the welded portion (4) is cut and removed with a bead knife. In this case as well, since the joint ends have the same plate thickness, no bead remains will occur (
Can be removed by cutting.
また、第8図は板厚の異なる先行コイル(1−2)4−
と後行コイル(2−2)の両方を同時にプレス加工して
接合端部を均一板厚にする場合を例示したもので、この
場合は、板厚の薄い方の先行コイル(1−2)と板厚の
厚い方の後行コイ/I/(2−2)の接合端を突合わせ
た状態で、プレス機械(3)により両方のコイルを同時
(または別々)に加圧し、所望の均一板厚にした後、溶
接する。In addition, Figure 8 shows an example of a case where both the leading coil (1-2) 4- and the trailing coil (2-2), which have different plate thicknesses, are press-formed at the same time to make the bonded ends uniform in plate thickness. In this case, the press machine ( 3) Both coils are pressurized simultaneously (or separately) to obtain a desired uniform plate thickness, and then welded.
なお、第2図および第3図いずれの場合も、プレス成形
を容易にするため圧下部を加熱してもよい。また、圧下
部の長さは特に限定するものではないが、100mだ以
下が望ましい。In addition, in both cases of FIG. 2 and FIG. 3, the pressing part may be heated to facilitate press forming. Further, the length of the rolled part is not particularly limited, but it is preferably 100 m or less.
このようにして得られた連続処理用鋼帯は、溶接部に段
付きのないものであるため、酸洗フィン通板中や冷延工
程で該溶接部から板破断が生じるおそれはほとんどない
。また、溶接部にはビード残りも生じないので、冷圧時
に該ビード残りに起因する押込み疵の発生も皆無となる
。Since the steel strip for continuous processing obtained in this manner has no steps in the welded portion, there is almost no possibility that the plate will break at the welded portion during pickling fin passing or during the cold rolling process. Further, since no bead remains in the welded portion, there is no occurrence of indentation flaws caused by the bead remains during cold pressing.
以下に、この発明の実施例を示す。Examples of this invention are shown below.
JIS G3141に適応する冷延鋼板用酸洗済熱延コ
イルであって、板厚3.QmmX板幅900面の先行コ
イルと、板厚4.0flX板幅900朋の後行コイルの
両端部を突合わせ、その状態で200トンの油圧プレ7
により両コイルの接合端部を同時に加圧して均一板厚2
.8朋に成形した後、通常のシーム溶接により接合し、
溶接部のビードをビードナイフで切削除去して仕上げた
。このようにして製造した異厚鋼帯を板厚0.8闘に仕
上げるため冷間圧延機に通し、ワインスピード1000
m/minで通板圧延したが、前記溶接部からの板破断
は皆無であった。また、ビード残りに起因する押込み疵
も全く確認されなかった。A pickled hot-rolled coil for cold-rolled steel sheets that complies with JIS G3141, and has a plate thickness of 3. The leading coil of Qmm x plate width of 900 mm and the trailing coil of plate thickness of 4.0 fl x plate width of 900 mm are butted together, and in this state a 200 ton hydraulic press 7
Pressure is applied to the joining ends of both coils at the same time to obtain a uniform plate thickness of 2.
.. After forming into 8 mm, it is joined by normal seam welding,
The weld bead was removed using a bead knife to finish the work. In order to finish the steel strip of different thickness produced in this way to a thickness of 0.8mm, it was passed through a cold rolling machine at a wine speed of 1000.
Although the sheet was rolled at a rate of m/min, there was no sheet breakage at the welded portion. Furthermore, no indentation flaws due to bead residue were observed.
上記の実施例からも明らかなごとく、この発明法によれ
ば、板厚の異なる熱延コイルを同一板厚で溶接すること
ができるので、板厚差の許容範囲を大巾に拡げることが
できる上、所望の溶接強度を有する連続処理用鋼帯を製
造することができ、酸洗ワインや冷延工程での板破断ト
ラプルを完全に防止できる。従って、これまで以上に熱
延コイルの大形化がはかられ、鋼板の生産性向上に太き
く寄与するものである。As is clear from the above examples, according to the method of this invention, hot rolled coils with different plate thicknesses can be welded with the same plate thickness, so the tolerance range for plate thickness differences can be greatly expanded. Moreover, it is possible to produce a steel strip for continuous processing having a desired welding strength, and it is possible to completely prevent plate breakage troubles during pickling and cold rolling processes. Therefore, hot-rolled coils can be made larger than ever before, making a significant contribution to improving the productivity of steel sheets.
第1図は従来の連続処理用鋼帯の製造方法を示す説明図
、第2図はこの発明の一実施例を示す工程図、第8図は
同じくこの発明の他の実施例を示す工程図である。
1.1−2・−・先行コイル、2.2−2・・・後行コ
イル、3・・・プレヌ機械、4・・・溶接部。
出願人 住友金属工業株式会社
第2図
プレス前
第3図
プレス前
↓
デレヌ後溶接前
438−Fig. 1 is an explanatory diagram showing a conventional manufacturing method of steel strip for continuous processing, Fig. 2 is a process diagram showing one embodiment of the present invention, and Fig. 8 is a process diagram showing another embodiment of the invention. It is. 1.1-2... Leading coil, 2.2-2... Trailing coil, 3... Plaine machine, 4... Welding part. Applicant: Sumitomo Metal Industries, Ltd. Figure 2 Before press Figure 3 Before press ↓ Before welding after derene 438-
Claims (1)
鋼帯を製造する方法において、先行コイルの後端部と後
行コイルの先端部の板厚をプレヌ加工にて均一板厚にし
た後、溶接することを特徴とする連続処理用銅帯の製造
方法。In a method of manufacturing steel strip for continuous processing by welding the leading and trailing ends of hot-rolled coils with different thicknesses, the thickness of the trailing end of the leading coil and the tip of the trailing coil is made uniform by plenoid processing. A method for manufacturing a copper strip for continuous processing, which comprises the steps of:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11389983A JPS606273A (en) | 1983-06-23 | 1983-06-23 | Manufacturing method of steel strip for continuous processing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11389983A JPS606273A (en) | 1983-06-23 | 1983-06-23 | Manufacturing method of steel strip for continuous processing |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS606273A true JPS606273A (en) | 1985-01-12 |
Family
ID=14623939
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP11389983A Pending JPS606273A (en) | 1983-06-23 | 1983-06-23 | Manufacturing method of steel strip for continuous processing |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS606273A (en) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0445940U (en) * | 1990-08-22 | 1992-04-20 | ||
JPH06218542A (en) * | 1993-01-22 | 1994-08-09 | Honda Motor Co Ltd | Combined blank member |
US5343010A (en) * | 1991-04-09 | 1994-08-30 | Elpatronic Ag | Process for seam welding of sheet metal blanks |
EP1484130A1 (en) * | 2002-02-12 | 2004-12-08 | Kikuchi Co., Ltd. | Butt welder and butt welding method and butt welded product |
JP2007039008A (en) * | 2005-07-06 | 2007-02-15 | Nissan Diesel Motor Co Ltd | Axle tube |
US7423233B2 (en) | 2003-06-05 | 2008-09-09 | Sumitomo Metal Industries, Ltd. | Butt welding device and butt welding method |
US8228446B2 (en) | 2007-11-29 | 2012-07-24 | Fujitsu Limited | Component assembly and electronic apparatus |
JP2015202743A (en) * | 2014-04-11 | 2015-11-16 | 川崎重工業株式会社 | Manufacturing method of bogie frame for railway vehicles |
WO2017110354A1 (en) * | 2015-12-25 | 2017-06-29 | サンコール株式会社 | Manufacturing method for shunt resistor |
-
1983
- 1983-06-23 JP JP11389983A patent/JPS606273A/en active Pending
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0445940U (en) * | 1990-08-22 | 1992-04-20 | ||
US5343010A (en) * | 1991-04-09 | 1994-08-30 | Elpatronic Ag | Process for seam welding of sheet metal blanks |
JPH06218542A (en) * | 1993-01-22 | 1994-08-09 | Honda Motor Co Ltd | Combined blank member |
US7307235B2 (en) | 2002-02-12 | 2007-12-11 | Kikuchi Co., Ltd. | Butt welding apparatus, butt welding method, and butt welded product |
EP1484130A4 (en) * | 2002-02-12 | 2006-04-12 | Kikuchi Co Ltd | END-TO-END WELDING MACHINE, END TO END WELDING PROCESS AND END TO END SOLDERING PRODUCT |
EP1484130A1 (en) * | 2002-02-12 | 2004-12-08 | Kikuchi Co., Ltd. | Butt welder and butt welding method and butt welded product |
US7423233B2 (en) | 2003-06-05 | 2008-09-09 | Sumitomo Metal Industries, Ltd. | Butt welding device and butt welding method |
JP2007039008A (en) * | 2005-07-06 | 2007-02-15 | Nissan Diesel Motor Co Ltd | Axle tube |
US8228446B2 (en) | 2007-11-29 | 2012-07-24 | Fujitsu Limited | Component assembly and electronic apparatus |
JP2015202743A (en) * | 2014-04-11 | 2015-11-16 | 川崎重工業株式会社 | Manufacturing method of bogie frame for railway vehicles |
WO2017110354A1 (en) * | 2015-12-25 | 2017-06-29 | サンコール株式会社 | Manufacturing method for shunt resistor |
JP2017116461A (en) * | 2015-12-25 | 2017-06-29 | サンコール株式会社 | Manufacturing method for shunt resistor |
US20180333800A1 (en) * | 2015-12-25 | 2018-11-22 | Suncall Corporation | Method for manufacturing shunt resistor |
US10786864B2 (en) | 2015-12-25 | 2020-09-29 | Suncall Corporation | Method for manufacturing shunt resistor |
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