JPS60135224A - Kneading method in injection molding machine - Google Patents
Kneading method in injection molding machineInfo
- Publication number
- JPS60135224A JPS60135224A JP24206483A JP24206483A JPS60135224A JP S60135224 A JPS60135224 A JP S60135224A JP 24206483 A JP24206483 A JP 24206483A JP 24206483 A JP24206483 A JP 24206483A JP S60135224 A JPS60135224 A JP S60135224A
- Authority
- JP
- Japan
- Prior art keywords
- screw
- injection
- servo motor
- kneading
- molding machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004898 kneading Methods 0.000 title claims abstract description 14
- 238000001746 injection moulding Methods 0.000 title claims description 11
- 238000002347 injection Methods 0.000 claims abstract description 20
- 239000007924 injection Substances 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 19
- 238000003466 welding Methods 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims 1
- 239000012778 molding material Substances 0.000 abstract description 17
- 239000012768 molten material Substances 0.000 abstract description 2
- 238000002156 mixing Methods 0.000 description 4
- 238000005303 weighing Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/47—Means for plasticising or homogenising the moulding material or forcing it into the mould using screws
- B29C45/50—Axially movable screw
- B29C45/5008—Drive means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/47—Means for plasticising or homogenising the moulding material or forcing it into the mould using screws
- B29C45/50—Axially movable screw
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C2045/1784—Component parts, details or accessories not otherwise provided for; Auxiliary operations not otherwise provided for
- B29C2045/1792—Machine parts driven by an electric motor, e.g. electric servomotor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/47—Means for plasticising or homogenising the moulding material or forcing it into the mould using screws
- B29C45/50—Axially movable screw
- B29C45/5008—Drive means therefor
- B29C2045/5032—Drive means therefor using means for detecting injection or back pressures
- B29C2045/5036—Drive means therefor using means for detecting injection or back pressures back pressure obtaining means
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野と従来技術
本発明は、射出成形機における成形材料の混線方法に関
するものである。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application and Prior Art The present invention relates to a method for mixing molding materials in an injection molding machine.
従来の射出成形機における成形材料の混練方法は、スク
リューが前進して溶融した成形材料の射出行程を行った
後、スクリューが回転後退して成形材料を混線作用によ
り可塑化して一定の射出量を計量する計量行程が行なわ
れているが、計量行程が完了゛して次の射出行程までに
は成形品の冷却行程、型開き行程、型締行程等があり、
その問はスクリューを停止して待機状態となっているた
めに、溶融された成形材料は温度の不均一が生じる等の
欠点があった。The method of kneading the molding material in a conventional injection molding machine is that after the screw moves forward to inject the molten molding material, the screw rotates back and plasticizes the molding material through the crosstalk action to achieve a constant injection amount. A measuring process is being carried out, but after the measuring process is completed and before the next injection process, there is a cooling process for the molded product, a mold opening process, a mold clamping process, etc.
The problem is that because the screw is stopped and the process is on standby, the temperature of the molten molding material becomes uneven.
発明の目的
本発明の目的は、上記欠点を解消して成形材料の均一な
可塑化が得られ、混線を十分に行うことが可能な射出成
形機における成形材料の混線方法を提供することにある
。OBJECTS OF THE INVENTION It is an object of the present invention to provide a method for mixing a molding material in an injection molding machine, which eliminates the above-mentioned drawbacks, allows uniform plasticization of the molding material, and allows sufficient mixing. .
発明の構成
本発明は、スクリューを軸方向に前進させて射出を行い
、前記スクリューに背圧をかけ、かつ、該スクリューを
スクリューねじ方向と逆回転させ混練をしながら計量点
まで後退して計量を行う射出成形機において、射出接法
の割出までの間、前記スクリューを混線による後退と混
線時における回転とは逆に回転させて前進さゼる動作と
を順次繰り返し行い、混線をし、射出時には計量点から
射出を行うようにした射出成形機における混練方法であ
る。Structure of the Invention The present invention performs injection by advancing a screw in the axial direction, applying back pressure to the screw, and rotating the screw in the opposite direction to the screw thread direction to perform kneading while retreating to a weighing point and weighing. In an injection molding machine that performs this, until the injection welding method is determined, the screw is sequentially retracted due to cross-wire and moved forward by rotating in the opposite direction to the rotation at the time of cross-wire, to prevent cross-wire. This is a kneading method in an injection molding machine in which injection is performed from a measuring point during injection.
実施例
以下、本発明の実施例を図面に基づいて詳細に説明する
と、
図は、本発明の方法を実施する一実施例を示ずものであ
り、スクリュー1は先端にスクリューヘッド2が設けら
れ、後端にスプライン軸部3と円筒状ラック部4が形成
されたスクリューシャフト5が設()られ、前記スクリ
ューシャフト5の後端には支持部6が設けられ、前記支
持部6を基盤7に回動自在に軸支され、前記スプライン
軸部3には係合するスプライン孔8を有する作動用歯車
9が設けられる。EXAMPLE Below, examples of the present invention will be described in detail based on the drawings. The figures do not show an example of carrying out the method of the present invention, and a screw 1 is provided with a screw head 2 at the tip. , a screw shaft 5 having a spline shaft portion 3 and a cylindrical rack portion 4 at its rear end is provided, a support portion 6 is provided at the rear end of the screw shaft 5, and the support portion 6 is connected to a base 7. An actuating gear 9 is rotatably supported on the spline shaft portion 3 and has a spline hole 8 that engages with the spline shaft portion 3 .
そして、スクリュー1の回転用のサーボモータ1Oは一
体に検出器11を有し、該サーボモータ10のモータ軸
13は先端に支持体12により回動自在に軸支され、作
動用歯車9と噛み合う駆動用歯車14が一体に軸止され
ている。また、スクリュー1の軸方向移動用のサーボモ
ータ15は一体に検出器16を有し、該サーボモータ1
5のモータ軸17は先端を支持体12により軸支され、
前記円筒状ラック部4と係合するウオーム18が一体に
設けられる。The servo motor 1O for rotating the screw 1 has an integrated detector 11, and the motor shaft 13 of the servo motor 10 is rotatably supported by a support 12 at the tip and meshes with the operating gear 9. A driving gear 14 is integrally fixed. Further, the servo motor 15 for moving the screw 1 in the axial direction has a detector 16 integrally, and the servo motor 1
The motor shaft 17 of No. 5 is pivotally supported at its tip by the support 12,
A worm 18 that engages with the cylindrical rack portion 4 is integrally provided.
したがって、サーボモータ10が駆動すると、モータ軸
13が回転し、前記モータ軸13と一体の駆動用歯車1
4に噛み合う駆動用歯車9も回転し、前記駆動用歯車9
のスプライン孔8と係合するスプライン軸3と一体のス
クリュー1は回転する。また、サーボモータ15が駆動
すると、モータ軸17が回転し、前記モータ軸17と一
体のつt−ム18が回転を行い、前記ウオーム18が該
つA−ム18と係合する円筒状ラック部4を押圧し、ス
クリュー1をスプライン軸部3とスプライン孔8に沿っ
て軸方向に移動させることとなる。Therefore, when the servo motor 10 is driven, the motor shaft 13 rotates, and the driving gear 1 integrated with the motor shaft 13 rotates.
4 also rotates, and the drive gear 9 meshes with the drive gear 9.
The screw 1 integrated with the spline shaft 3 that engages with the spline hole 8 rotates. Further, when the servo motor 15 is driven, the motor shaft 17 rotates, the arm 18 integrated with the motor shaft 17 rotates, and the worm 18 engages with the arm 18 of the cylindrical rack. By pressing the part 4, the screw 1 is moved in the axial direction along the spline shaft part 3 and the spline hole 8.
次に、上記4M成による本発明の混線方法について述べ
る。今、射出が終了し、計量行程が開始されlCどづる
。す°−ボモータ15の駆動は停止され、す゛−ボモー
タ1Oが駆動されて、スクリュー1を右ねじ方向と逆回
転させる。すると、図示しないホッパから供給された成
形材料は、図示しない加熱用ヒータの熱とスクリュー1
の回転による混線作用の摩擦熱により可塑化状態となる
。そして、スクリュー1の先端部に送り込まれた溶融材
料が増加するにつれて圧力が増大するが、その圧力が一
定圧力以上になる毎にり“−ボモータ15を駆動してつ
A−ム18を右ねじ方向に回転させ、スクリュー1を順
次矢印Aと逆方向に後退させる。す゛なわち、一定の背
圧をかけつつスクリュー1を回転後退させ、スクリュー
1が1tffi点を越えるまでこの駆動を行わせる。次
に、スクリューが計量点を越えると、サーボモータ10
を逆転させ、スクリュー1を右ねじ方向に回転させると
共に、サーボモータ15も逆転させ、「ウオーム18を
右ねじ方向と逆回転させ、スクリュー1を矢印六方向に
前進させる。すると、スクリュ〜1の先端に貯留されて
いた可塑化状態の成形材料は、スクリュー1の波形に沿
って逆に戻されると共に、一部は固形の成形材料と共に
混在した状態となる。適当な位置までスクリュー1を前
進させると、再びサーボモータ10.15の回転方向を
逆にして、前と同様、混線をしながらスクリュー1を後
退させる。Next, the crosstalk method of the present invention using the above 4M configuration will be described. Now, the injection has finished, the metering process has started, and the IC is triggered. The drive of the speed motor 15 is stopped, and the speed motor 1O is driven to rotate the screw 1 in the opposite direction to the right direction. Then, the molding material supplied from the hopper (not shown) is heated by the heater (not shown) and the screw 1.
It becomes plasticized due to the frictional heat caused by crosstalk caused by the rotation of the wire. As the molten material fed into the tip of the screw 1 increases, the pressure increases, and each time the pressure exceeds a certain level, the motor 15 is driven to turn the screw 18 into a right-handed screw. direction, and the screw 1 is sequentially retreated in the direction opposite to the arrow A. In other words, the screw 1 is rotated and retreated while applying a constant back pressure, and this drive is performed until the screw 1 exceeds the 1tffi point. Next, when the screw passes the measuring point, the servo motor 10
is reversed, the screw 1 is rotated in the right-handed direction, and the servo motor 15 is also reversed, the worm 18 is rotated in the opposite direction to the right-handed direction, and the screw 1 is advanced in the six directions of arrows. The plasticized molding material stored at the tip is returned along the waveform of the screw 1, and some of it is mixed with the solid molding material.The screw 1 is advanced to an appropriate position. Then, the direction of rotation of the servo motors 10 and 15 is reversed again, and the screw 1 is moved backward while mixing the wires as before.
このような動作、すなわち、スクリュー1を混線方向に
回転後退及び混線方向とは逆方向に回転前進させる動作
を次の射出までの待機中順次繰り返して行う。そして、
射出時においてはスクリュー1を計量点位置に設定し、
サーボモータ10の駆動を停止させてサーボモータ15
を駆動し、つA−ム18を右ねじとは逆方向に回転させ
、スクリュー1を矢印六方向に移動させて割出を行う。Such an operation, that is, an operation in which the screw 1 is rotated backward in the cross-contact direction and rotated forward in the opposite direction to the cross-contact direction is sequentially repeated during the standby period until the next injection. and,
At the time of injection, set screw 1 to the measuring point position,
The drive of the servo motor 10 is stopped and the servo motor 15 is
is driven, the arm 18 is rotated in the opposite direction to the right-hand screw, and the screw 1 is moved in the direction of the arrow 6 to perform indexing.
そして、射出が終了すると、上述したように次の射出ま
での待機中、混練と計量を行うこととなる。When the injection is completed, kneading and weighing are performed while waiting until the next injection as described above.
なお、F述した実施例では、射出後直ちに計量点を越え
る位置まで混練しながらスクリュー1を後退させたが、
混練しながらスクリュー1を後退させ、次に混練どは逆
方向にスクリュー1を回転。In the example described in F, the screw 1 was moved back while kneading to a position beyond the metering point immediately after injection.
Retract screw 1 while kneading, then rotate screw 1 in the opposite direction during kneading.
前進させ、このスクリュー1の後退、前進を順次繰り返
し動作さけながら計量点まで後退させ、そこから射出を
行うようにしてもよい。The screw 1 may be moved forward, and then the screw 1 may be moved backward and forward while avoiding repeating operations, and then moved back to a measuring point, and injection may be performed from there.
発明の効果
以上に述べたにうに、本発明の射出成形機における成形
材料の混練方法は、次回の射出までの待)穴中に駆動装
置により、前記スクリューが混線方向に回転しながらの
1mと、その逆方向へ回転しながらの前進を順次繰り返
して成形材料の可塑化を行い、剖量点から射出を行うよ
うにしたから、成形材料が良く混練され、均一な可塑化
が得られる。特に、スクリューが混線方向とは逆に回転
しながら前進づることにより、固形の成形材料に溶融さ
れた成形材料が混ざるため、熱伝導が良くなって混線が
より容易になり、スクリューの耐摩耗性を向上させるこ
とができる。また、次の射出までの間、常に混線が続け
られているため、可塑化がより均一となり、また、溶融
温度も均一なものとなる。Effects of the Invention As described above, the method of kneading the molding material in the injection molding machine of the present invention is to knead the molding material in the injection molding machine of the present invention. The molding material is plasticized by sequentially repeating the forward movement while rotating in the opposite direction, and the injection is performed from the autovolume point, so that the molding material is well kneaded and uniform plasticization can be obtained. In particular, as the screw moves forward while rotating in the opposite direction to the cross-wire direction, the molten molding material is mixed with the solid molding material, which improves heat conduction and makes cross-wire easier, improving the wear resistance of the screw. can be improved. In addition, since the crosstalk continues until the next injection, the plasticization becomes more uniform and the melting temperature becomes more uniform.
図は、本発明を実施する一実施例の一部切断正面図であ
る。
1・・・スクリュー、2・・・スクリューヘッド、3・
・・スプライン軸部、4・・・円筒状ラック部、5・・
・スクリューシャツ1〜.6・・・支持部、7・・・基
盤、8・・・スプライン孔、10.15・・・サーボモ
ータ、14・・・駆動用歯車、18・・・ウオーム。
特許出願人 ファナック 株式会社
代 理 人 弁理士 竹 本 松 司
(ばか1名)The figure is a partially cutaway front view of an embodiment of the present invention. 1...Screw, 2...Screw head, 3.
... Spline shaft part, 4... Cylindrical rack part, 5...
・Screw shirt 1~. 6... Support part, 7... Base, 8... Spline hole, 10.15... Servo motor, 14... Drive gear, 18... Worm. Patent applicant Fanuc Co., Ltd. Agent Patent attorney Tsukasa Takemoto Matsu (one idiot)
Claims (3)
記スクリューに背圧をかけ、かつ、該スクリューをスク
リューねじ方向と逆回転させ混線をしながら計量点まで
後退して計量を行う射出成形機において、割出接法の射
出波での問、前記スクリューを混線による後退と混練時
における回転とは逆に回転させて前進させる動作とを順
次繰り返し行い、混線をし、射出時には計量点から射出
を行うようにした射出成形機における混線方法。(1) Injection molding in which injection is performed by advancing the screw in the axial direction, back pressure is applied to the screw, and the screw is rotated in the opposite direction to the screw thread direction to mix lines while retreating to the measuring point and measuring. In the injection machine, the problem with the injection wave of the index welding method is to repeatedly move the screw backward due to cross-contact lines and to move it forward by rotating it in the opposite direction to the rotation during kneading. A crosstalk method in an injection molding machine that performs injection.
タである特許請求の範囲第1項記載の射出成形機におけ
る混線方法。(2) The crosstalk method in an injection molding machine according to claim 1, wherein the drive source for rotating the screw is a servo motor.
て混練が行われる特許請求の範囲第1項または第2項記
載の口1出成形機における混練方法。(3) The kneading method in a single-mouth molding machine according to claim 1 or 2, wherein the screw is retracted to a position beyond the measuring point to perform kneading.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24206483A JPS60135224A (en) | 1983-12-23 | 1983-12-23 | Kneading method in injection molding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24206483A JPS60135224A (en) | 1983-12-23 | 1983-12-23 | Kneading method in injection molding machine |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS60135224A true JPS60135224A (en) | 1985-07-18 |
Family
ID=17083738
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP24206483A Pending JPS60135224A (en) | 1983-12-23 | 1983-12-23 | Kneading method in injection molding machine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60135224A (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63178118U (en) * | 1986-12-29 | 1988-11-17 | ||
JPH02276617A (en) * | 1989-04-19 | 1990-11-13 | Toyo Mach & Metal Co Ltd | Venting mechanism of screw type injection molder |
WO2016075846A1 (en) * | 2014-11-14 | 2016-05-19 | 三菱重工プラスチックテクノロジー株式会社 | Injection molding method and injection molding apparatus |
WO2018218767A1 (en) * | 2017-05-27 | 2018-12-06 | 苏州锦珂塑胶科技有限公司 | High performance electric injection device |
US20220016818A1 (en) * | 2020-07-20 | 2022-01-20 | Sodick Co., Ltd. | Injection molding machine and injection molding method |
WO2022054958A1 (en) * | 2020-09-14 | 2022-03-17 | 日精樹脂工業株式会社 | Injection molding machine |
JP2022047606A (en) * | 2020-09-14 | 2022-03-25 | 日精樹脂工業株式会社 | Injection molding machine and injection molding method |
JP2022060009A (en) * | 2020-10-02 | 2022-04-14 | 日精樹脂工業株式会社 | Injection molding method and injection molding machine |
-
1983
- 1983-12-23 JP JP24206483A patent/JPS60135224A/en active Pending
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63178118U (en) * | 1986-12-29 | 1988-11-17 | ||
JPH02276617A (en) * | 1989-04-19 | 1990-11-13 | Toyo Mach & Metal Co Ltd | Venting mechanism of screw type injection molder |
US10464246B2 (en) | 2014-11-14 | 2019-11-05 | U-Mhi Platech Co., Ltd. | Injection molding method |
EP3098053A1 (en) * | 2014-11-14 | 2016-11-30 | Mitsubishi Heavy Industries Plastic Technology Co., Ltd. | Injection molding method and injection molding apparatus |
EP3098053A4 (en) * | 2014-11-14 | 2017-05-03 | Mitsubishi Heavy Industries Plastic Technology Co., Ltd. | Injection molding method and injection molding apparatus |
WO2016075846A1 (en) * | 2014-11-14 | 2016-05-19 | 三菱重工プラスチックテクノロジー株式会社 | Injection molding method and injection molding apparatus |
WO2018218767A1 (en) * | 2017-05-27 | 2018-12-06 | 苏州锦珂塑胶科技有限公司 | High performance electric injection device |
US20220016818A1 (en) * | 2020-07-20 | 2022-01-20 | Sodick Co., Ltd. | Injection molding machine and injection molding method |
US11911945B2 (en) | 2020-07-20 | 2024-02-27 | Sodick Co., Ltd. | Injection molding machine and injection molding method |
WO2022054958A1 (en) * | 2020-09-14 | 2022-03-17 | 日精樹脂工業株式会社 | Injection molding machine |
JP2022047606A (en) * | 2020-09-14 | 2022-03-25 | 日精樹脂工業株式会社 | Injection molding machine and injection molding method |
EP4212307A4 (en) * | 2020-09-14 | 2024-10-30 | Nissei Plastic Industrial Co., Ltd. | Injection molding machine |
JP2022060009A (en) * | 2020-10-02 | 2022-04-14 | 日精樹脂工業株式会社 | Injection molding method and injection molding machine |
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