JPS60102268A - Sectorial pouring machine - Google Patents
Sectorial pouring machineInfo
- Publication number
- JPS60102268A JPS60102268A JP21039883A JP21039883A JPS60102268A JP S60102268 A JPS60102268 A JP S60102268A JP 21039883 A JP21039883 A JP 21039883A JP 21039883 A JP21039883 A JP 21039883A JP S60102268 A JPS60102268 A JP S60102268A
- Authority
- JP
- Japan
- Prior art keywords
- port
- cylinder
- fan
- ladle
- pouring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 8
- 230000002441 reversible effect Effects 0.000 claims description 7
- 239000002184 metal Substances 0.000 abstract description 22
- 238000007599 discharging Methods 0.000 abstract description 8
- 238000005266 casting Methods 0.000 abstract description 7
- 238000009434 installation Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 210000003127 knee Anatomy 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/04—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like tiltable
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は鋳造に用いる扇形注湯機に係り4%に排湯手段
に工夫をなした扇形注湯(見に関すな。DETAILED DESCRIPTION OF THE INVENTION (Industrial Field of Application) The present invention relates to a fan-shaped pouring machine used for casting, and a fan-shaped pouring machine with a 4% devised means for discharging hot water.
(従来技術)
扇形注湯機は、注湯流が安定していること、注湯量の制
御が容易であること、等の理由により、広く鋳造に用す
られるようになってきている。(Prior Art) Fan-shaped pouring machines have come to be widely used in casting because of the stable pouring flow and ease of controlling the pouring amount.
この扇形注湯機は、例えば第1図(al、(blに示す
ように、架台1と、該架台1上に反転軸受2を介して反
転自在に設けられた反転アレーン・5と、該反転フレー
ム3上にローラ4.4ヲ介(7て傾動自在に設けられた
扇形トリベ5とを備えており、前記扇形トリベ5には、
傾動軸芯Aで片側に注湯口6が設けられると共に、傾動
軸芯Aとは離れた反注湯口側に受湯[」7および排湯■
」8が設けられている。For example, as shown in FIGS. 1A and 1B, this fan-shaped pouring machine includes a pedestal 1, a reversible arene 5 provided on the pedestal 1 via a reversible bearing 2 so as to be freely reversible, and a reversible A fan-shaped ladle 5 is provided on the frame 3, and the fan-shaped ladle 5 is provided with rollers 4 and 4 (7) that are freely tiltable.
A pouring spout 6 is provided on one side of the tilting axis A, and a hot water receiving port [7] and a hot water outlet ■
'8 is provided.
そして、受湯ロアから溶湯を受けた後、図示を略した傾
動シリンダを駆動すれば、中形トリベ5が傾動軸芯A回
りに傾動して、注湯[]6からB矢印のように図示を略
したσh型に向けて溶湯が注入され、一方架台1に取イ
」けた反転シリンダ?を駆動すれば、反転フレーム3が
反転軸受2を支点に反転して排湯口8から残湯がC矢印
のように図示を略した排湯トリベヘ向けて排出されるよ
うになる。After receiving the molten metal from the molten metal receiving lower, if the tilting cylinder (not shown) is driven, the medium ladle 5 will tilt around the tilting axis A, moving from the pouring molten metal [ ] 6 to the arrow B shown in the diagram. The molten metal is injected towards the σh type, which is abbreviated as σh, and the inverted cylinder is placed on the stand 1. When driven, the reversing frame 3 is reversed using the reversing bearing 2 as a fulcrum, and the remaining hot water is discharged from the discharge port 8 toward a discharge tray (not shown) as indicated by arrow C.
しかして、上記排湯手段による場合、扇形トリベ5を9
0°以上反転させなければならず、かつストローク長の
長い反転シリンダ9を必要とすることとなり、このため
、扇形注湯機は全体として大型化し、また大きな設置ス
ペースが必要となって、設備コストが増大するという問
題があった。さらに、上記排湯方式によれは排湯流の落
下地点が一定にならないため、排湯トリベの位置合せを
しなければならない等の面倒な操作が必要となシ、場合
によっては案内樋の設置が必要となってbた。However, in the case of using the above-mentioned hot water draining means, the fan-shaped ladle 5 is
This requires a reversing cylinder 9 with a long stroke and a reversal cylinder 9 that has to be reversed by more than 0°.As a result, the fan-shaped pouring machine becomes larger as a whole and requires a large installation space, which increases equipment costs. There was a problem of increasing Furthermore, with the above-mentioned hot water drainage method, the falling point of the drained metal flow is not constant, so troublesome operations such as having to align the position of the hot water ladle are required, and in some cases, the installation of a guide gutter. It became necessary.
なお、扇形注湯機としては、例えば第2図(al、(b
lに示すように、扇形トリベ5の傾動軸10にチェーン
11を介してモータ12を連結すると共に、逆傾動(右
旋回)側に排湯口8を設けて該扇形トリベ5の逆傾動に
よりC矢印のように側方へ排湯するようにしたものもあ
るが、この場合も上記例と同様に排湯流の落下地点が一
定にならな込ことはもちろん、重量物を動かすには、そ
の駆動系が貧弱で信頼性に乏しいという問題があった〇
さらに、扇形トリベをクレー/等によって、別途設置し
た専用の排湯設備に移して排湯することも行われている
が、この場合には、余分な設備や設置スペースが必要と
なる他、搬送に時間を要して鋳造ラインの稼動率が低下
するという問題を生じていた。In addition, as a fan-shaped pouring machine, for example, Fig. 2 (al, (b)
As shown in FIG. 1, a motor 12 is connected to the tilting shaft 10 of the fan-shaped ladle 5 via a chain 11, and a drain port 8 is provided on the reverse tilting (clockwise rotation) side. Some models are designed to drain water to the side as shown by the arrow, but in this case, as in the example above, the falling point of the drained water flow must be constant, and when moving heavy objects, it is necessary to There was a problem that the drive system was poor and unreliable.Furthermore, the fan-shaped ladle is sometimes moved to a separately installed special hot water draining facility to drain hot water, but in this case, This not only requires extra equipment and installation space, but also requires time to transport, resulting in a reduction in the operating rate of the casting line.
(発明の目的)
本発明は上記従来技術の問題点に鑑み、コンパクトな構
造で、設置スペースが小さくて済み、また排湯流の落下
地点がはビ一定となって面倒な排湯操作が不要となり、
をらには排湯時間を可及的に短縮して鋳造ラインの稼動
率を向上させることができる扇形注湯機を折供すること
を目自勺とする。(Objective of the Invention) In view of the above-mentioned problems of the prior art, the present invention has a compact structure, requires less installation space, and the falling point of the drained hot water flow is constant, eliminating the need for troublesome hot water draining operations. Then,
Our aim is to provide a fan-shaped pouring machine that can shorten the draining time as much as possible and improve the operating rate of the casting line.
(発明の構成)
そして、この目的は扇形トリベのはソ傾動軸芯で反注湯
口側に排湯口を設け、架台には反転フレームをわずか反
転させる反転シリンダを設けて、従来の傾動操作をその
ま\利用して前記排湯口から溶湯を排出するようにした
扇形注湯機によって達成される。(Structure of the invention) The purpose of this is to provide a drain port on the side opposite to the pouring port at the tilting axis of the fan-shaped ladle, and to provide a reversing cylinder on the pedestal that slightly reverses the reversing frame. This is accomplished by using a fan-shaped pouring machine that discharges the molten metal from the outlet.
(実施例)
以下、本発明の実施例を添付図面にもとづいて説明する
。(Example) Hereinafter, an example of the present invention will be described based on the accompanying drawings.
第5図〜第5図は本発明にか\る扇形注湯機の構造を示
したものである。なお、第1図と第2図に示した部分と
同一構成要素には同一符号を付し、その説明を省略する
。本実施例の特徴とするところは、扇形トリベ15のは
y傾動軸芯Aで反注湯口側に排湯口18を設け、しかも
その排湯口18を水平状態で注湯口6よりもわずか高位
置に開口させるようにしたこと、並びに反転フレーム3
の反転用として、前記排湯口18を注湯口6よりわずか
低位にするに足る小ストローク長を有する反転シリンダ
19を設けた点にある。なお、第5図中、20は反転フ
レーム3に固設された既存の傾動シリンダで、フレーム
20′−を介して扇形トリベ15の下部と連結し、該扇
形トリベを傾動させる作用をなす。5-5 show the structure of a fan-shaped pouring machine according to the present invention. Note that the same components as those shown in FIGS. 1 and 2 are designated by the same reference numerals, and their explanations will be omitted. The feature of this embodiment is that the fan-shaped ladle 15 has a y-tilting axis A, and a drain port 18 is provided on the side opposite to the pouring port, and the drain port 18 is placed in a horizontal position slightly higher than the pouring port 6. The fact that it is opened, and the inverted frame 3
A reversing cylinder 19 having a short stroke length sufficient to make the drain port 18 slightly lower than the pouring port 6 is provided for reversing the melt. In FIG. 5, reference numeral 20 denotes an existing tilting cylinder fixed to the reversing frame 3, which is connected to the lower part of the fan-shaped ladle 15 via the frame 20'--, and functions to tilt the fan-shaped ladle.
か\る構成によシ、上面水平位を保持[一つ\受湯ロア
、から溶湯を受り、その後図示を略した鋳型に溶湯を注
入すべく、傾動シリンダ20を駆動して扇形トリベ15
を傾動させると、注湯口6は排湯口18よりも低い位置
にあるため、該溶湯は注湯口6のみを通して出湯される
(B矢印)。しかして、鋳造完了後、残湯を排出しよう
とする場合は、反転シリンダ19をわずか上昇させると
、排湯口18が注湯口6よりも低位置となり、この状態
のもとに傾動シリンダ20を駆動して扇形トリベ15を
傾動させれば、残湯は排出口18のみを通して図示を略
j〜た排湯トリベヘ向けて排出きれる(C矢印)。With this structure, the upper surface is kept in a horizontal position.In order to receive the molten metal from the lower molten metal receiving part, and then inject the molten metal into a mold (not shown), the tilting cylinder 20 is driven to move the fan-shaped pan 15.
When the molten metal is tilted, since the pouring port 6 is located at a lower position than the draining port 18, the molten metal is discharged only through the pouring port 6 (arrow B). Therefore, when attempting to discharge the residual metal after casting is completed, by slightly raising the reversing cylinder 19, the draining port 18 will be at a lower position than the pouring port 6, and in this state, the tilting cylinder 20 will be driven. When the fan-shaped ladle 15 is tilted, the remaining hot water can be completely discharged through only the discharge port 18 toward the discharge ladle (shown by arrow C).
しかして、排湯口18がはソ傾動軸芯Aに一致している
ため、排湯流の落下地点はI9 X一定となり、これに
よυ排湯トリベの移動操作あるいは案内樋の設置が不要
となっている。また、小さな反転シリンダ19の採用で
足り、かつ扇形トリベ15の反転軌跡も小さくて済むと
ころから、本扇形注湯機は全体としてその小型化が達成
されている。さらに、本扇形注湯機によれば、その排湯
時間が短かくて済み、残湯処理ば↓
かりか、成分不良温度低下に伴う溶湯回収に効率的に対
処し得るようになる。Since the drain port 18 is aligned with the vertical tilting axis A, the falling point of the drained metal flow is constant at I9X, which eliminates the need to move the drain pan or install a guide gutter. It has become. Further, since it is sufficient to employ a small reversing cylinder 19 and the reversing locus of the fan-shaped ladle 15 is also small, the present fan-shaped pouring machine has achieved miniaturization as a whole. Furthermore, according to this fan-shaped pouring machine, the time required for discharging the hot water is short, and it becomes possible to deal with not only the disposal of remaining hot water, but also the recovery of molten metal due to a drop in temperature due to component defects.
こ\で、扇形注湯機としては、第6図と第7図に示すよ
うに、架台1と反転フレーム5との間に計量器21を介
装すると共に、反転軸受7を架台1に固設したジヤツキ
アップシリンダ22で係脱自在に支持するようにし、前
記計量器21によって注湯量を制御し得るようにしたも
のもあるが、このものにあっては、反転シリンダ19は
ジヤツキアップシリンダ22よシ長いストロークを有す
るように設定される。なお、第6〜5図に示した部分と
同一構成要素には同一符号を付した。そして、排湯に際
しては、両シリンダ19 、22によって、ジヤツキア
ップシリンダ22のストローク分、反転フレーム6を上
昇させて、これを計量器21から離間し、その後、反転
シリンダ19を残りのストローク分上昇させれば、排湯
口18が注湯口6より低くなり、その後扇形トリベ15
を傾動させることにより残湯等が排湯口1Bから排出さ
れることとなり、前記実施例と同一の効果を奏するよう
になる。As shown in FIGS. 6 and 7, the fan-shaped pouring machine has a measuring device 21 interposed between the pedestal 1 and the reversing frame 5, and a reversing bearing 7 fixed to the pedestal 1. There is also a system in which the reversing cylinder 19 is removably supported by a jack-up cylinder 22, and the amount of molten metal poured can be controlled by the measuring device 21. It is set to have a longer stroke than the cylinder 22. Note that the same components as those shown in FIGS. 6 to 5 are given the same reference numerals. When discharging hot water, both cylinders 19 and 22 raise the reversing frame 6 by the stroke of the jack-up cylinder 22, separating it from the measuring device 21, and then moving the reversing cylinder 19 by the remaining stroke. When raised, the outlet 18 becomes lower than the pouring port 6, and then the fan-shaped pan 15
By tilting the molten metal, remaining hot water and the like will be discharged from the drain port 1B, and the same effect as in the previous embodiment can be achieved.
また、扇形トリベとしては、第8〜10図に示すように
、傾動軸芯Aに直交して注湯口16を設けた扇形トリペ
25があシ、このものにあっては、前記注湯口16と同
一方向へ開口し、かつ前記注湯口16より高位置となる
排湯口28を設けるようにする。そしてか\る扇形トリ
ベを第3図に示したと同様の手段により支持することに
より、排湯に際しては、反転シリンダ19を駆動して扇
形トリベ25をわずかN転させれば、排湯口28が注湯
口16より低くなって、その後の傾動操作により残湯等
が排湯口2Bから排湯されることとなる。こ\で、第8
〜10図において、30は傾動軸、51は炉蓋をそれぞ
れ表わす。In addition, as shown in FIGS. 8 to 10, the fan-shaped ladle has a fan-shaped ladle 25 which has a spout 16 orthogonal to the tilting axis A. A drain port 28 is provided which opens in the same direction and is positioned higher than the pouring port 16. By supporting such a fan-shaped ladle with the same means as shown in FIG. 3, when discharging the hot water, by driving the reversing cylinder 19 and rotating the fan-shaped ladle 25 slightly N, the drain port 28 is opened. It becomes lower than the sprue 16, and the remaining hot water etc. will be drained from the drain spout 2B by the subsequent tilting operation. Here, the 8th
In Figures 1 to 10, 30 represents a tilting shaft, and 51 represents a furnace lid.
なお、上記3つの実施例において、排湯口18.28は
、扇形トリベ15の水平状態で、注湯口6,16より下
方位としても良く、この場合は、排湯口18.28にス
トッパ(栓、スライドゲート等)を付設して、これを排
湯時にのみ開くようにする。In the three embodiments described above, the drain port 18.28 may be located below the pouring ports 6, 16 when the fan-shaped ladle 15 is in a horizontal state. In this case, a stopper (plug, Install a slide gate, etc.) so that it opens only when draining hot water.
(発明の効果)
以上、詳細に説明したように、本発明にか\る扇形注湯
機は、扇形トリベのはソ傾動軸芯で反注湯口側に排湯口
を設けると共に、架台に反転7V−ムをわずか反転させ
る反転シリンダを設けたもので、これにより下記のよう
な効果が得られた。(Effects of the Invention) As described above in detail, the fan-shaped pouring machine according to the present invention has a drain port on the side opposite to the pouring port at the tilting axis of the fan-shaped ladle, and an inverted 7 V - It was equipped with a reversing cylinder that slightly reversed the arm, and the following effects were obtained by this.
■ 反転軌跡が小さくて済み、小型の反転シリンダの採
用が可能になったことにより、扇形注湯機は全体として
コンパクトに形成され、その設置スペースが小さくて済
むようになった。■ The reversal locus is small and a small reversing cylinder can be used, making the fan-shaped pouring machine more compact as a whole and requiring less space for installation.
■ 排湯流の落下地点がはy一定となり、排湯の作栗性
が向上し、かつ案内樋等余分な設備が省略できるように
なった。■ The falling point of the drained metal flow is constant, improving the efficiency of draining the hot water, and making it possible to omit unnecessary equipment such as guide troughs.
■ 排湯時間が可及的に短縮され(約2分以内)鋳造ラ
インの稼動率の向上、多材種仕掛、排湯の炉戻しによる
省エネルギー等に大きく寄与し得るようになった。■ The time for discharging metal has been shortened as much as possible (within about 2 minutes), making it possible to greatly contribute to improving the operating rate of the casting line, allowing a wide variety of materials to be worked in, and saving energy by returning the discharged metal to the furnace.
第1図(at、(blは従来の扇形注湯機の構造の一例
を示す平面1ン1と側面図、第2図(at、(blは同
様に従来の扇形注湯機の他の例を示す平面図と側面図、
第5ないし5図は本発明の一実施例である扇形注湯機の
構造を示す側面図、平面図および正面図、第6図および
第7図は本発明の仙の実施例である扇形注湯機の構造を
示す側面図および正面図、第8〜10図d1本発明の第
6の実施例である扇形注湯機の要部構造を示す側面図。
正面図および平面図である。
1・・・架台 2・・・反転軸受
3・・・反転フレーム 4・・・ローラ20・・・傾動
シリンダ
22・・・ジヤツキアップシリンダ
A・・・傾動軸芯
特許 出願人 トヨタ自動車株式会社
1N開昭GO−1t12268(4)
こ(−11’=’1
211
(a) (b)
ニー 3 1’!
i 4 +”・1
す(−61゛;’1
15
1N開’+:GIJ−11)22f18(5)i 81
’:’i 9
’−410[゛)’1Figure 1 (at, (bl) is a plan view and side view showing an example of the structure of a conventional fan-shaped pouring machine; Figure 2 (at, (bl) is another example of a conventional fan-shaped pouring machine. A plan view and a side view showing the
5 and 5 are a side view, a plan view, and a front view showing the structure of a fan-shaped pouring machine which is an embodiment of the present invention, and FIGS. 6 and 7 are a fan-shaped pouring machine which is an embodiment of the present invention. Side view and front view showing the structure of the hot water machine, Figures 8 to 10 d1 A side view showing the main structure of the fan-shaped hot water pouring machine according to the sixth embodiment of the present invention. They are a front view and a plan view. 1... Frame 2... Reversing bearing 3... Reversing frame 4... Roller 20... Tilt cylinder 22... Jack up cylinder A... Tilt shaft core patent Applicant: Toyota Motor Corporation 1N Kaisho GO-1t12268 (4) Ko(-11'='1 211 (a) (b) Knee 3 1'! i 4 +"・1 Su(-61゛;'1 15 1N Open'+: GIJ -11)22f18(5)i81
':'i 9'-410[゛)'1
Claims (2)
レームと、該反転フレーム上に傾動自在に設けられた扇
形トリベとを備えた扇形注湯機において、前記扇形トリ
ベのはソ傾動軸芯で反注湯口側に排湯口を設け、前記架
台に前記反転フレームをわずか反転させる反転シリンダ
を設けたことを特徴とする扇形注湯機。(1) In a fan-shaped hot water pouring machine comprising a pedestal, a reversing frame provided on the pedestal so as to be freely reversible, and a fan-shaped ladle provided tiltably on the reversible frame, the fan-shaped ladle is tiltable. 1. A fan-shaped pouring machine, characterized in that a drain port is provided on the side opposite to the pouring port on the axis, and a reversing cylinder for slightly reversing the reversing frame is provided on the pedestal.
するジヤツキアップシリンダとにより昇降可能とし、か
つ前記反転シリンダとジヤツキアップシリンダとの昇降
ストロークに差を設けたことを特徴とする特許請求の範
囲第1項記載の扇形注湯機。(2) The reversing frame is capable of being raised and lowered by a reversing cylinder and a jack-up cylinder that engages with the tilting axis, and a difference is provided in the lifting strokes of the reversing cylinder and the jack-up cylinder. A fan-shaped hot water pouring machine according to claim 1.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP21039883A JPS60102268A (en) | 1983-11-09 | 1983-11-09 | Sectorial pouring machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP21039883A JPS60102268A (en) | 1983-11-09 | 1983-11-09 | Sectorial pouring machine |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS60102268A true JPS60102268A (en) | 1985-06-06 |
JPH0131988B2 JPH0131988B2 (en) | 1989-06-28 |
Family
ID=16588658
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP21039883A Granted JPS60102268A (en) | 1983-11-09 | 1983-11-09 | Sectorial pouring machine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60102268A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01205867A (en) * | 1988-02-10 | 1989-08-18 | Mazda Motor Corp | Device for pouring molten metal |
KR100711491B1 (en) * | 2001-05-11 | 2007-04-24 | 주식회사 포스코 | Tilting device for slag removal of molten iron ladle |
-
1983
- 1983-11-09 JP JP21039883A patent/JPS60102268A/en active Granted
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01205867A (en) * | 1988-02-10 | 1989-08-18 | Mazda Motor Corp | Device for pouring molten metal |
KR100711491B1 (en) * | 2001-05-11 | 2007-04-24 | 주식회사 포스코 | Tilting device for slag removal of molten iron ladle |
Also Published As
Publication number | Publication date |
---|---|
JPH0131988B2 (en) | 1989-06-28 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
LAPS | Cancellation because of no payment of annual fees |