JPS60102243A - Die forging device having high workability - Google Patents
Die forging device having high workabilityInfo
- Publication number
- JPS60102243A JPS60102243A JP20834083A JP20834083A JPS60102243A JP S60102243 A JPS60102243 A JP S60102243A JP 20834083 A JP20834083 A JP 20834083A JP 20834083 A JP20834083 A JP 20834083A JP S60102243 A JPS60102243 A JP S60102243A
- Authority
- JP
- Japan
- Prior art keywords
- die
- punch
- sub
- recess
- tip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005242 forging Methods 0.000 title claims description 10
- 238000012545 processing Methods 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical group C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000011010 flushing procedure Methods 0.000 abstract 1
- 238000012805 post-processing Methods 0.000 description 3
- 230000036772 blood pressure Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/02—Die forging; Trimming by making use of special dies ; Punching during forging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/02—Dies or mountings therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は、変形度の高い押し出し型式ケ利用した型1々
造装置に関し、加工後の寸法形状の均一化ケ企図したも
のである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a mold making device using an extrusion mold with a high degree of deformation, and is intended to make the size and shape uniform after processing.
第1図(a)、 (b)に示すように1台外部1から突
出するスクロール部2や筒音:、3の肉J阜がこI″1
.らの突出長よpもかなシ薄くなっでいる部品等看:新
造する場合、槓械加工や鍛造による塑性加ユ。As shown in FIGS. 1(a) and (b), the scroll part 2 protruding from the outside 1 and the body of the cylinder 1"1
.. Parts that are thinner than the protrusion length: When newly manufactured, plastic modification by hammering or forging is required.
等で作らt+、ているが、多量生産を行う際にCよ(l
lfら鍛造忙て製造さ扛ることが多い。etc., but when doing mass production, C(l)
lf and others are often busy with forging and manufacturing.
例えは、第1図(a)に示すような部品をヤ、“1造す
る鍛造装置の主要部の断面構造を表す第2図に示すよう
に、円筒状″Ti:lすホルダ101内にスクロール部
2と対応した形状の螺旋状奮なずダイス102を一体的
に装着し、ホルダ101に対して括・動自在に嵌合さ着
たポンチ103の加圧面104とダイス102との間に
ワーク(素材)4を介装し、図示しない加圧源を作動し
てダイス102の上端面とポンチ103の加圧面104
と盆接近さき、ワーク4を圧扁してその一部金ダイス1
02の凹?Xl(105にせり出させるようにしたもの
が知られている。For example, a part as shown in FIG. 1(a) is placed in a cylindrical Ti:1 holder 101 as shown in FIG. A spiral die 102 having a shape corresponding to that of the scroll portion 2 is integrally attached, and is inserted between the pressurizing surface 104 of the punch 103 and the die 102, which are fitted to the holder 101 so as to be able to lock and move freely. A workpiece (material) 4 is inserted, and a pressure source (not shown) is activated to make the upper end surface of the die 102 and the pressure surface 104 of the punch 103
As the tray approaches, workpiece 4 is pressed and a part of it is cut into gold die 1.
02 concave? A device in which the Xl (105) protrudes is known.
ところが、このような装置ではワーク40木積に対して
ダイス102の凹部105の容、積と台座部1の付、債
との和食正確に一致させない限勺、イ!すら!する部品
のスクロール部2の上端面5や前部3の上端面6が不揃
いとなってしまい、切削等の後加工が必要である。この
現象は、ダイス102やポンチ103とワーク4との接
触部分の摩擦係数のばらつき及びワーク4の圧縮時の血
圧の不均一分布等に起因するものでちシ、一般には血圧
が高くなる中心側lよと台座部lからの突出長が長くな
る傾向にある。However, with such a device, there is a limitation in that the volume and volume of the recess 105 of the die 102 and the attachment of the pedestal part 1 and the bond cannot be precisely matched to the volume of the workpiece 40. Even! The upper end surface 5 of the scroll part 2 and the upper end surface 6 of the front part 3 of the parts to be used become uneven, and post-processing such as cutting is required. This phenomenon is caused by variations in the coefficient of friction at the contact area between the die 102 or punch 103 and the workpiece 4, and uneven distribution of blood pressure when the workpiece 4 is compressed.Generally, blood pressure is higher at the center. The length of the protrusion from the pedestal portion 1 tends to become longer as the length increases.
本発明はかかる観点から、第1図に1.) 、θ))に
示したスクロール部2の上端面5やf、’+)部3の上
端面6等のように、台座部から突出する薄肉突出部の先
S’:B i@を■j−に揃え間る鍛造装置全提供する
ことを目的とし、これによって後加工の省略に基づく加
工時間のL”l it化及び製造コストの低きt、を企
ト〈1したものである。From this point of view, the present invention is shown in 1. in FIG. ), θ)) and the top end surface 6 of the scroll part 2, f, '+) part 3, etc., the tips of the thin protrusions protruding from the pedestal part S':B i@■ The purpose of this invention is to provide a complete forging device that can be aligned in the same direction, thereby reducing the machining time and manufacturing cost by omitting post-processing.
この目的全達成する木発すリの高加工度型鍛造装置にか
かるわ!成は、Du王而面先端に形成されたポンチと、
ワークを挾んでこのポンプ−の前記加圧面と対向する凹
凸部が形成されたダイスと、このダイス及び1ffiJ
記ポンチのうちの少なくとも一方が摺動自在に嵌合する
節状のホルダと、AiJ記ダイスの凹部内にスiワル1
1自在に嵌合されnつ前記ポンチと前記ダイスとの相対
運動によりOiJ記ダイスの凹部内にぜシ出ず前記ワー
クの先端に押し当るザブダイスと食具えたことを特徴と
するものでるる。To achieve all of these goals, we will use Kihatsuri's high-performance die forging equipment! Sei is a punch formed at the tip of the Du King's face,
A die in which a concave and convex portion is formed to sandwich a workpiece and face the pressurizing surface of this pump, and this die and 1ffiJ.
A knob-like holder into which at least one of the punches is slidably fitted, and a swivel 1 in the recess of the AiJ die
The present invention is characterized in that it is provided with a sub-die which is freely fitted and presses against the tip of the work without being pushed out into the recess of the OiJ die due to relative movement between the punch and the die.
従って本発明によると、ダイスの四部に対して摺動する
ザブダイスk H’にけ、とのザブダイスによってダイ
スの四部にせシ出して来るワークの町肉突出部の先端全
1To−に成形するようにしたので、鍛造される部品の
薄肉突出部の先端面欠すべて揃えることが可能でち9、
後加工を行う必要が全くなくなって製造コストも下げる
ことができる。又、ダイスに対してザブダイスが相対移
動づるようになっているため、薄肉突出部の高ざを自由
に変更することが可能であp1ワークの体黄が変化した
場合に拙々の点で有利である。Therefore, according to the present invention, the tip of the protruding part of the workpiece that is ejected from the four parts of the die is formed into a total 1To- by the Zab die kH' that slides on the four parts of the die. Therefore, it is possible to align all of the tip surface defects of the thin-walled protruding parts of the parts to be forged9.
There is no need for post-processing at all, and manufacturing costs can be reduced. In addition, since the Zab die can move relative to the die, it is possible to freely change the height of the thin protrusion, which is advantageous in cases where the body yellow of the P1 workpiece changes. It is.
以下、本発明による高加工度型鍛造装置全第1図(a)
に示すような部品に対して応用した一実施例についてそ
の主要部の断面11′?造を表す第3図及びその作業手
順を表す第4序1(a)〜(C)ケ参照しながら詳細に
説明する。Hereinafter, the entire high-workability die forging apparatus according to the present invention is shown in Fig. 1 (a).
A cross section 11' of the main part of an embodiment applied to a part as shown in 11'? This will be explained in detail with reference to FIG. 3, which shows the structure, and Section 4, Introduction 1(a) to (C), which shows the work procedure.
スクロール部2と対応した形状の凹凸業有する円筒状の
ダイス11幻二ラム12に支持されてお)、このダイス
11には円筒状金なすホルン13が一体的に低着さit
でいる。ダイスll内に摺動自在に嵌合されたサブダイ
ス14にはダイス11の螺旋状をなす四部15に突出す
る螺旋状の成形部16が形成されており、ホルダ13内
に挿入されるワーク4を挟んでこiLらダイス11及び
ザブダイス14と対向する加圧面17条:有するポンチ
18は、図示しない加用泥に上り摺動自在にホルダ13
に嵌合ちれている。なお、−リ“プダイス14にも図示
しな込加圧源が連結されでいるが、ワーク4に対するこ
のサブダイス14の圧力は、ワーク4に対するポンチ1
8の圧力よルも小さく且つワーク4が、+i++性変形
しイ(Jる変形抵抗程度の圧力に設定し−〔ある。又、
本実施例でtitポンチIBFC加圧源を連結し7yが
、ポンチ葡1d定としてダイスに加圧d、f=に連結し
、このダイスを作動さぜるJ=)にしても良い。A cylindrical die 11 having an uneven surface corresponding to the shape of the scroll part 2 is supported by a ram 12), and a cylindrical gold horn 13 is integrally attached to this die 11.
I'm here. The sub die 14 slidably fitted into the die 11 is formed with a spiral molded part 16 that protrudes from the four spiral parts 15 of the die 11, and the workpiece 4 inserted into the holder 13 is Pressure surface 17 facing the die 11 and the sub die 14 between the two: The punch 18 is slidably mounted on the holder 13 on the applied mud (not shown).
The fitting is broken. Note that an included pressure source (not shown) is also connected to the sub die 14, but the pressure of this sub die 14 on the workpiece 4 is the same as that of the punch 1 on the workpiece 4.
The pressure resistance of 8 is also small, and the workpiece 4 is deformed by +i++ (J).
In this embodiment, the tit punch IBFC pressurizing source 7y may be connected to the pressurizing force d, f= to the die as the punch 1d constant, and the die may be operated at J=).
従って、ザブダイス14どポンチ18とが作ii+!l
葡開始すると、まずポンチ18り加圧面17によってワ
ーク4がダイス11の凸部19先端面20に当接するま
でザブダイス14が後退しく第4図(a)参照)、更に
ポンプ−18がhIノ進することによシダイス11の凹
?’+315にワーク14がせシ出し、台座部lとスク
ロール部2とが形成σ!して行く。この時、スクロール
部2の一部の先端面とツ°ブダイス14の成形部】6と
に隙間が発生すると(第4図(b)参J!Xt ) 、
サブダイス141’lま加圧力が働いていて他のスクロ
ール部2とサブダイス14の成形部16とが当接してい
るため、この隙間部分へのワーク4の流動性が、坊まっ
てスクロール部2の先端用[5がすべてザブダイス14
の成形部16に当接することとなシ、最終的に所定の厚
ざの台115部1とずべて埒−な高さのスクロール部2
とを具えた部品が成形される(第4図(C)参照)。Therefore, Zab Dice 14 and Punch 18 are made ii+! l
When the cutting starts, the pressurizing surface 17 of the punch 18 causes the die 14 to move backward until the workpiece 4 comes into contact with the tip surface 20 of the convex part 19 of the die 11 (see FIG. 4(a)), and then the pump 18 moves forward to hI. Is it the concavity of Sidaisu 11? The workpiece 14 is pushed out at '+315, and the pedestal part l and scroll part 2 are formed σ! I'll go. At this time, if a gap occurs between the tip end surface of a part of the scroll part 2 and the forming part 6 of the tube die 14 (see Fig. 4(b) J!Xt),
Since the pressing force is applied to the sub die 141'l and the forming part 16 of the sub die 14 is in contact with the other scroll part 2, the fluidity of the workpiece 4 into this gap is reduced and the scroll part 2 is For the tip [5 is all Zab dice 14
Finally, the base 115 part 1 of a predetermined thickness and the scroll part 2 of a uniform height are formed.
A part is molded (see FIG. 4(C)).
なお、ワーク4の体積から台座部lの厚さとスクロール
部2のhさとrl−1出できる場合には、まずツブダイ
ス14の加圧源を停止した状態でポンチ18のみ作動し
、台座部1を成形したのぢにサブダイス14奮作動し−
こスクロール部2の先端面5企面−に揃えるようにする
か、或い0、この−リ゛ブダイス14の位置をあらかじ
め割出して161定しておき、ポンチ18のみ作動させ
るようにしても艮い。In addition, if the thickness of the pedestal l, h and rl-1 of the scroll part 2 can be calculated from the volume of the workpiece 4, first, with the pressure source of the tube die 14 stopped, only the punch 18 is operated, and the pedestal 1 is 14 sub dies worked hard to mold it.
The end surface of the scroll portion 2 may be aligned with the planar surface 5, or the position of the rib die 14 may be indexed and set in advance, and only the punch 18 may be actuated. Costume.
2FL 1図(a)、 (1))は本発明の加工対象と
なる部品の一例葡そiLそれ表す斜視図、j’f= 2
1’J lよその従来の鍛造装置のf(L略+h造を表
ず1υ1面1ンI、gs3図は不発IJ1」による高加
工度型鍛造敷’li’Hの一実施例の机P!3 構造に
*%す断面図、ffl’g 4 lツl (a) 〜(
c) l;r: (−tv作業工程図である。又、図中
の符号で
■は台座部、
2を(スクロール部、
3 ヶよ 錆)部、
41、Lワーク
5.6は上端面、
11はダイス、
13はホルダ、
14はザブダイス、
15は四部、
16は成形部、
17は加圧面、
18はポンチ、
19は凸部である。
特許出願人
三菱重工恭株式会社
(他1名)
復代理人
弁理士)゛C4石士部
(仙1名)
第1図
(Q)
(bン
第2図
\
第4図
(o) (b)
11!;
(C)
第1頁の続き
■発明者益本 雅典
[株]発 明 者 島 崎 定
[相]発明者中島 輝雄
[相]発明者吉村 豹治
@発明者三上 恭孝2FL 1 (a), (1)) is a perspective view of an example of a part to be processed by the present invention, j'f=2
1'J l Another conventional forging equipment f (L omitted + h does not represent forging, 1υ 1 side 1 n I, gs3 figure is unexploded IJ1) A machine P of an example of high processing die forging bed 'li'H !3 Cross-sectional view of *% structure, ffl'g 4 ltsul (a) ~(
c) l;r: (-TV work process diagram. In the figure, ■ is the pedestal part, 2 is the (scroll part, 3 rust) part, 41, L work 5.6 is the upper end surface , 11 is a die, 13 is a holder, 14 is a sub die, 15 is a four part, 16 is a molding part, 17 is a pressurizing surface, 18 is a punch, and 19 is a convex part. Patent applicant: Mitsubishi Heavy Industries Kyo Co., Ltd. (and one other person) ) Sub-Agent Patent Attorney) ゛C4 Shishibu (1 person) Figure 1 (Q) (b Figure 2 \ Figure 4 (o) (b) 11!; (C) Continuation of page 1 ■ Invention Masanori Masumoto [Co., Ltd.] Inventor Sada Shimazaki [Partner] Inventor Teruo Nakajima [Partner] Inventor Hyoji Yoshimura @ Inventor Yasutaka Mikami
Claims (1)
のポンチの前記加圧面と対向する凹凸部が形成されたダ
イスと、このダイス及び前記ポンチのうちの少なくとも
一方が摺動自在に嵌合する筒状のホルダと、前記ダイス
の凹部内にイ?;゛動自在に嵌合され月つ前記ポンチと
nil記ダイスとの相対運動によシ前記タ゛イスの凹部
内にせり出す前記ワークの先端に押し当るサブダイスと
部具えたことを4“+1徴とする高加工度型鍛3z装置
1)Ji。A punch having a pressurizing surface formed at its tip, a die having a concavo-convex portion formed thereon and facing the pressurizing surface of the punch for clamping a workpiece, and at least one of the die and the punch are slidably fitted together. A cylindrical holder and a die inside the recess of the die. ; It is assumed that the sub die is movably fitted and presses against the tip of the workpiece that protrudes into the recess of the die due to the relative movement between the punch and the nil die. High processing die forging 3z equipment 1) Ji.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP20834083A JPS60102243A (en) | 1983-11-08 | 1983-11-08 | Die forging device having high workability |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP20834083A JPS60102243A (en) | 1983-11-08 | 1983-11-08 | Die forging device having high workability |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS60102243A true JPS60102243A (en) | 1985-06-06 |
Family
ID=16554647
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP20834083A Pending JPS60102243A (en) | 1983-11-08 | 1983-11-08 | Die forging device having high workability |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60102243A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6289545A (en) * | 1985-06-25 | 1987-04-24 | Komatsu Ltd | Manufacture of parts for compressor |
US4996859A (en) * | 1989-10-23 | 1991-03-05 | A. J. Rose Manufacturing Company | Method and apparatus for roll forming metal |
US5456997A (en) * | 1990-10-26 | 1995-10-10 | Fuji Xerox Co., Ltd. | Electrophotographic photoreceptor |
JP2018015802A (en) * | 2016-07-29 | 2018-02-01 | 昭和電工株式会社 | Forging processing device |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5112370A (en) * | 1974-07-22 | 1976-01-30 | Myamoto Kogyo Kk | HANDOTAIREIKYAKUYOHONETSUKINO SEIZOHOHO |
JPS519035B2 (en) * | 1973-10-31 | 1976-03-23 | ||
JPS56111538A (en) * | 1980-02-06 | 1981-09-03 | Mori Tekko Kk | Forward extrusion forming method |
-
1983
- 1983-11-08 JP JP20834083A patent/JPS60102243A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS519035B2 (en) * | 1973-10-31 | 1976-03-23 | ||
JPS5112370A (en) * | 1974-07-22 | 1976-01-30 | Myamoto Kogyo Kk | HANDOTAIREIKYAKUYOHONETSUKINO SEIZOHOHO |
JPS56111538A (en) * | 1980-02-06 | 1981-09-03 | Mori Tekko Kk | Forward extrusion forming method |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6289545A (en) * | 1985-06-25 | 1987-04-24 | Komatsu Ltd | Manufacture of parts for compressor |
US4720899A (en) * | 1985-06-25 | 1988-01-26 | Kabushiki Kaisha Komatsu Seisakusho | Method of manufacturing scroll members for use in a rotary compressor |
US4996859A (en) * | 1989-10-23 | 1991-03-05 | A. J. Rose Manufacturing Company | Method and apparatus for roll forming metal |
US5456997A (en) * | 1990-10-26 | 1995-10-10 | Fuji Xerox Co., Ltd. | Electrophotographic photoreceptor |
JP2018015802A (en) * | 2016-07-29 | 2018-02-01 | 昭和電工株式会社 | Forging processing device |
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