JPS5976218A - Ultrasonic welding method - Google Patents
Ultrasonic welding methodInfo
- Publication number
- JPS5976218A JPS5976218A JP57186972A JP18697282A JPS5976218A JP S5976218 A JPS5976218 A JP S5976218A JP 57186972 A JP57186972 A JP 57186972A JP 18697282 A JP18697282 A JP 18697282A JP S5976218 A JPS5976218 A JP S5976218A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- film
- clip
- polypropylene
- resin clip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims description 12
- 229920005989 resin Polymers 0.000 claims abstract description 30
- 239000011347 resin Substances 0.000 claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 28
- 229920003023 plastic Polymers 0.000 claims abstract description 18
- 239000004033 plastic Substances 0.000 claims abstract description 18
- 239000005001 laminate film Substances 0.000 claims abstract description 8
- 238000003825 pressing Methods 0.000 claims abstract description 4
- 239000011162 core material Substances 0.000 abstract description 17
- -1 polypropylene Polymers 0.000 abstract description 17
- 239000004743 Polypropylene Substances 0.000 abstract description 15
- 229920001155 polypropylene Polymers 0.000 abstract description 15
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 abstract description 8
- 229920006284 nylon film Polymers 0.000 abstract description 3
- 239000000853 adhesive Substances 0.000 abstract description 2
- 238000005304 joining Methods 0.000 description 6
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 4
- 229920006038 crystalline resin Polymers 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- 229920006127 amorphous resin Polymers 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 239000004800 polyvinyl chloride Substances 0.000 description 3
- 229920000915 polyvinyl chloride Polymers 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 241000257465 Echinoidea Species 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 235000017284 Pometia pinnata Nutrition 0.000 description 1
- 240000007653 Pometia tomentosa Species 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
- B29C65/481—Non-reactive adhesives, e.g. physically hardening adhesives
- B29C65/4815—Hot melt adhesives, e.g. thermoplastic adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5007—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the structure of said adhesive tape, threads or the like
- B29C65/5021—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the structure of said adhesive tape, threads or the like being multi-layered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5057—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like positioned between the surfaces to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
- B29C66/474—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/10—Polymers of propylene
- B29K2023/12—PP, i.e. polypropylene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2055/00—Use of specific polymers obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in a single one of main groups B29K2023/00 - B29K2049/00, e.g. having a vinyl group, as moulding material
- B29K2055/02—ABS polymers, i.e. acrylonitrile-butadiene-styrene polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/727—Fastening elements
- B29L2031/7282—Snap fasteners, clips, press-buttons
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
(1)発明の分野
この考案は異種プラスチック材料同士を超音波にて溶着
()、接合する方法に関する。DETAILED DESCRIPTION OF THE INVENTION (1) Field of the Invention This invention relates to a method for welding and joining dissimilar plastic materials using ultrasonic waves.
(2)発明の背I貝
超音波溶着方法は、一般に20 K l−I Zの機械
的振動エネルギーが、ホーンど呼ばれる共振体を通して
溶接される部品に伝達されると、溶着部で強力な摩擦熱
が発生しその部品同士が溶は合い溶着されることを利用
し、これをプラスチックの接合に適用したものである。(2) In the ultrasonic welding method of the invention, when mechanical vibration energy of 20 Kl-IZ is transmitted to the parts to be welded through a resonator called a horn, strong friction is generated at the welded part. This method utilizes the fact that heat is generated and the parts are melted and welded together, and is applied to joining plastics.
この種の技術に最も近いものとしては高周波溶着技術が
あるが、このような高周波溶着技術においては、例えば
ポリエチレンやポリプロピレン等のような高周波損失の
低い材料には適用できず、このためにこれらの材料にお
いては超音波溶着方法によって接着することが行なわれ
ている。The closest thing to this kind of technology is high-frequency welding technology, but such high-frequency welding technology cannot be applied to materials with low high-frequency loss, such as polyethylene and polypropylene. The materials are bonded using an ultrasonic welding method.
しかしながら、この溶着方法においては例えばポリプロ
ピレン同士あるいはABS樹脂同士のように同質材料同
士の超音波溶着に適用されているが、異種プラスチック
同士の溶着は全く行なわれていない。However, although this welding method is applied to ultrasonic welding of homogeneous materials, such as polypropylenes or ABS resins, it has never been used to weld dissimilar plastics together.
ただしポリ塩化ビニールとアクリル樹脂あるいはABS
樹脂またはABS樹脂とアクリル樹脂等の溶着は可能と
されているが、同種プラスチック同士程のプラスチック
強度は出ていない。またこの種の方法においては非結晶
性樹脂と結晶性樹脂。However, polyvinyl chloride and acrylic resin or ABS
Although it is possible to weld resin or ABS resin with acrylic resin, etc., the plastic strength is not as strong as that of two similar plastics. Also in this type of method, amorphous resin and crystalline resin.
例えばABSとポリプロピレン同士、または極性樹脂と
非極性樹脂との間の接着は経験上融着しにくいといわれ
ており、例えば結晶性樹脂は高い融着温度と融解熱のた
めに一般に高い振幅とエネルギーを要し、従って非情品
性樹脂の方がその状態において土台まで溶融してしまい
、従って良好な接着はできない。このためにこの種の超
音波溶着方法を用いた溶着技術においては種々のアッセ
ンブリ仕様を満たJことはできず、例えば上記ポリプロ
ピレンとABS等接合の場合にはこのような方法に替え
て接着剤あるいは成域的結合をゼざるを得ないものとな
っていた。For example, it is said from experience that adhesion between ABS and polypropylene, or between polar resin and non-polar resin is difficult to fuse.For example, crystalline resin generally has a high amplitude and energy due to its high fusion temperature and heat of fusion. Therefore, in this state, the non-toxic resin melts down to the base, and therefore, good adhesion cannot be achieved. For this reason, welding technology using this type of ultrasonic welding method cannot meet various assembly specifications. For example, when joining polypropylene and ABS, etc., instead of this method, adhesive Regional connections had become inevitable.
(3)発明の目的
この発明は上記のような異種プラスチック材料同士にお
いても良好な超音波溶着を行なえることを目的とするも
ので・ある。(3) Purpose of the Invention The object of the present invention is to enable good ultrasonic welding even between dissimilar plastic materials as described above.
(71)発明の構成と効果
本発明は巽種プラスチック材料同士を偵重し、その接合
面に超音波ホーンを押圧しながら超音波を印加覆ること
により接合を行なう方法であって、上記接合面間には一
方のプラスチック材料に相溶する第1の樹脂フィルムと
、使方のプラスチック材v1に相溶する第2の樹脂フィ
ルムをラミネートしてなるラミネートフィルムを介在せ
しめたことを特徴とする。(71) Structure and Effects of the Invention The present invention is a method of joining Tatsumi plastic materials by pressing them together and applying ultrasonic waves while pressing an ultrasonic horn to the joining surfaces, the joining surface being A laminate film formed by laminating a first resin film compatible with one plastic material and a second resin film compatible with the plastic material v1 used is interposed between them.
すなわち異種プラスチック材料同士が極性と無極性、あ
るいは結晶性と非結晶性等の違いはあるとしても、必ず
しもそれは両極に明確に区分されるものでなく、その中
間にはそれぞれに相溶性のある材料が必ず存在する。In other words, even if there are differences between different types of plastic materials, such as polarity and non-polarity, or crystallinity and amorphism, they are not necessarily clearly divided into two extremes, and there are materials in between that are compatible with each other. always exists.
本発明は係る材料をその中間に介在せしめることによっ
て、巽種プラスチック材料同士であってもその接合面に
おいて特性を近似せしめることにより異種材料同士の超
音波による接合を可能としたものである。The present invention makes it possible to bond dissimilar materials using ultrasonic waves by interposing such a material in between, so that even if they are two different types of plastic materials, their properties can be approximated at their bonding surfaces.
従って本発明によれば、特↑ηの異なる異種プラスチッ
ク材料同士の超音波溶着ができ、これによって超音波溶
着による秤々のアッセンブリ仕様を満たすことができる
。Therefore, according to the present invention, dissimilar plastic materials having different characteristics ↑η can be ultrasonically welded to each other, and thereby a wide range of assembly specifications by ultrasonic welding can be satisfied.
(5)実施例の説明
第1図、第2図はこの発明を自動車用内装材の裏面に樹
脂クリップを超音波溶着により固着する場合の実施例を
示したものである。(5) Description of Embodiments FIGS. 1 and 2 show an embodiment of the present invention in which a resin clip is fixed to the back surface of an automobile interior material by ultrasonic welding.
周知のJ:うに、自動車用内装材にあっては、その芯材
の裏面に樹脂クリップを突設し、この樹脂クリップを自
動車のインナーパネルに設けられた係止窓部に弾1發的
に嵌め込むことによって内装材を自動車に取(t IL
プるようにしている。Well-known J: Sea urchin, for automobile interior materials, a resin clip is protruded from the back side of the core material, and this resin clip is attached to a locking window provided in the inner panel of the automobile. Attach the interior material to the car by fitting it into the car (t IL
I'm trying to keep it that way.
各図において、1はポリプロピレンに木粉を混合し、こ
れを押出成形するとともにインナーパネルの形状に沿っ
て適宜形状に1へリムカットし、かつ所要の曲面に形成
した芯材、2はこの芯材1の裏面に超音波溶着される樹
脂クリップで、このものは八r3 Sからなり、かつそ
の周縁にフランジ部2aを形成するとともに、このフラ
ンジ部2aの中心に係合用の弾頭状の係止突起2bを一
体に突設したものである。In each figure, 1 is a core material made by mixing polypropylene with wood flour, extrusion molding, cutting the rim into an appropriate shape according to the shape of the inner panel, and forming the required curved surface, and 2 is this core material. 1. This is a resin clip that is ultrasonically welded to the back surface of 1. This clip is made of 8R3S, and has a flange portion 2a formed on its periphery, and a bullet-shaped locking protrusion for engagement at the center of this flange portion 2a. 2b are integrally provided in a protruding manner.
そしてこの芯材1と樹脂クリップ2との間には2層ラミ
ネートフィルム3が介在されている。A two-layer laminate film 3 is interposed between the core material 1 and the resin clip 2.
この2′Ir4ラミネー1−フィルム33は上記芯材1
と対接する面がポリプロピレンあるいはポリプロピレン
変性フィルム3aであり、また上記樹脂クリップ2ど対
接づる而はナイロンフィルム3bからなっており、かつ
これらフィルム3a 、3bは予めホットラミネートあ
るいは接着剤を介してラミネートされたもので、上記ク
リップ2のフランジ部2aの形状に沿って円板状に形成
されている。This 2'Ir4 laminate 1-film 33 is the core material 1
The surface facing the resin clip 2 is a polypropylene or polypropylene modified film 3a, and the surface facing the resin clip 2 is a nylon film 3b. It is formed into a disk shape along the shape of the flange portion 2a of the clip 2.
従って、第1図に示す状態からフィルム3および樹脂ク
リップ2を芯材1の所定位置に位置決めし、超音波ホー
ン4の先端を上記樹脂クリップ2のフランジ部2aに押
し当てて超音波を印加すれは、第2図に示すように上記
樹脂クリップ2とナイト1ンフイルム3bとの境界面1
l13よび芯材1とポリプロピレンあるいは変性ポリプ
ロピレンフィルム3aとの境界面はその機械的振動]−
ネルギーによって互いに溶融し、これによって樹脂クリ
ップ2は芯vJ1の裏面に溶着固定されることになる(
図中黒く塗り潰した部分は溶着部分を示ず)。Therefore, from the state shown in FIG. 1, the film 3 and the resin clip 2 are positioned at predetermined positions on the core material 1, and the tip of the ultrasonic horn 4 is pressed against the flange portion 2a of the resin clip 2 to apply ultrasonic waves. is the interface 1 between the resin clip 2 and the night film 3b as shown in FIG.
13 and the interface between the core material 1 and the polypropylene or modified polypropylene film 3a due to its mechanical vibration]-
They melt together due to energy, and as a result, the resin clip 2 is welded and fixed to the back surface of the core vJ1 (
The blacked out areas in the figure do not indicate welded areas).
つJ:す、上記樹脂クリップ2の構成材料であるABS
とナイロンとは比較的相溶性があり、また溶融点も近い
ところから上記ホーン4から伝わる撮動エネルギーによ
ってこの部分が互いに溶融し、相溶するとともに、他方
芯材1の構成材料である木粉入りポリプロピレンとポリ
プロピレンフィルム3aとの接合面はやはりその相溶性
によって互いに融着し、結果的には」上記芯材1に対し
樹脂クリップ2を強固に11着することになる。J: ABS, which is the constituent material of the resin clip 2 above.
and nylon are relatively compatible, and since their melting points are close to each other, these parts melt and become compatible with each other due to the photographic energy transmitted from the horn 4, and the wood powder, which is the constituent material of the core material 1, The bonding surfaces of the filled polypropylene and the polypropylene film 3a are also fused to each other due to their compatibility, and as a result, the resin clip 2 is firmly attached to the core material 1.
4【J3、」ニ述の如く溶着しようとするプラスチック
材料の一力が結晶性樹脂であり、他方が非結晶1!I樹
脂の場合の伯の例としては、例えば結晶性樹脂がボリエ
ヂレンであって、非結晶性樹脂がポリ塩化ビニールの場
合にはその使用されるラミネートフィルムどしてはポリ
エチレン側にはエチレン酢酸ビニールフィルムを、ポリ
塩化ビニール側にはポリエステルフィルムをそれぞれス
・1而リ−ベく一体的にラミネー1〜されたラミネート
フィルムを用いることができ、更にこれら引合せは経験
的に最もJ:い引合Uの中から選ぶことができる。4 [J3,'' As mentioned above, one of the plastic materials to be welded is the crystalline resin, and the other is the amorphous resin! For example, in the case of I resin, if the crystalline resin is polyethylene and the amorphous resin is polyvinyl chloride, the laminate film used is ethylene vinyl acetate on the polyethylene side. It is possible to use a laminate film that is integrally laminated with a film and a polyester film on the polyvinyl chloride side, and furthermore, these inquiries are empirically the most You can choose from U.
また上記異種プラスチック材料同士の溶融温度差が大き
い場合においては、上記ラミネートフィルムは低溶融温
度側の材料の融点に近いように変性されたものが望まし
い。Further, when the difference in melting temperature between the different types of plastic materials is large, it is desirable that the laminate film is modified to have a melting point close to that of the material on the lower melting temperature side.
第1図はこの発明を自動車内装材におりる芯材裏面に樹
脂クリップを超音波溶着する場合に適用した一実施例を
示す分解斜視図、第2図は同接合状態における半断面斜
視図である。
1・・・・・・芯材(ポリプロピレン)2・・・・・・
樹脂クリップ(ABS樹脂)3・・・・・・ラミネート
フィルム
3a・・・ポリプロピレン、
または変11[ポリプロピレンフィルム31〕・・・ナ
イロンフィルム
特許出願人
河西工業株式会社Fig. 1 is an exploded perspective view showing an embodiment in which the present invention is applied to ultrasonic welding of a resin clip to the back surface of a core material that goes into an automobile interior material, and Fig. 2 is a half-sectional perspective view of the same welded state. be. 1... Core material (polypropylene) 2...
Resin clip (ABS resin) 3... Laminate film 3a... Polypropylene, or modified 11 [Polypropylene film 31]... Nylon film Patent applicant Kasai Kogyo Co., Ltd.
Claims (1)
に超音波ホーンを押圧しながら超音波を印加することに
より接合を行なう方法であって、上記接合面間には一方
のプラスチック材料に相溶する第1の樹脂フィルムと、
他方のプラスチック材料に相溶する第2の樹脂フィルム
をラミネートし−Cなるラミネートフィルムを介在せし
めたことを特徴とする超音波溶着方法。(1) A method in which dissimilar plastic materials are stacked together and bonded by applying ultrasonic waves while pressing an ultrasonic horn to the bonding surfaces. a first resin film that dissolves;
An ultrasonic welding method characterized in that a second resin film compatible with the other plastic material is laminated and a laminate film -C is interposed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57186972A JPS5976218A (en) | 1982-10-25 | 1982-10-25 | Ultrasonic welding method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57186972A JPS5976218A (en) | 1982-10-25 | 1982-10-25 | Ultrasonic welding method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5976218A true JPS5976218A (en) | 1984-05-01 |
JPS6215333B2 JPS6215333B2 (en) | 1987-04-07 |
Family
ID=16197943
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP57186972A Granted JPS5976218A (en) | 1982-10-25 | 1982-10-25 | Ultrasonic welding method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5976218A (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2014124698A (en) * | 2012-12-25 | 2014-07-07 | Makita Corp | Striking tool |
US9950418B2 (en) | 2012-12-25 | 2018-04-24 | Makita Corporation | Impact tool |
US10780564B2 (en) | 2016-10-07 | 2020-09-22 | Makita Corporation | Power tool |
US10875168B2 (en) | 2016-10-07 | 2020-12-29 | Makita Corporation | Power tool |
US11305406B2 (en) | 2019-02-19 | 2022-04-19 | Makita Corporation | Power tool having hammer mechanism |
US11426853B2 (en) | 2019-02-21 | 2022-08-30 | Makita Corporation | Power tool having improved air exhaust ports |
-
1982
- 1982-10-25 JP JP57186972A patent/JPS5976218A/en active Granted
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2014124698A (en) * | 2012-12-25 | 2014-07-07 | Makita Corp | Striking tool |
US9950418B2 (en) | 2012-12-25 | 2018-04-24 | Makita Corporation | Impact tool |
US10744634B2 (en) | 2012-12-25 | 2020-08-18 | Makita Corporation | Impact tool |
US10780564B2 (en) | 2016-10-07 | 2020-09-22 | Makita Corporation | Power tool |
US10875168B2 (en) | 2016-10-07 | 2020-12-29 | Makita Corporation | Power tool |
US11305406B2 (en) | 2019-02-19 | 2022-04-19 | Makita Corporation | Power tool having hammer mechanism |
US11426853B2 (en) | 2019-02-21 | 2022-08-30 | Makita Corporation | Power tool having improved air exhaust ports |
Also Published As
Publication number | Publication date |
---|---|
JPS6215333B2 (en) | 1987-04-07 |
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