JPS5974061A - Bottle and its manufacture - Google Patents
Bottle and its manufactureInfo
- Publication number
- JPS5974061A JPS5974061A JP18209882A JP18209882A JPS5974061A JP S5974061 A JPS5974061 A JP S5974061A JP 18209882 A JP18209882 A JP 18209882A JP 18209882 A JP18209882 A JP 18209882A JP S5974061 A JPS5974061 A JP S5974061A
- Authority
- JP
- Japan
- Prior art keywords
- paint
- bottle
- film
- polyethylene terephthalate
- parison
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Details Of Rigid Or Semi-Rigid Containers (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
本発明はポリエチレンテレフタレートボトルとその製造
方法に関し、さらに詳しくはガスパリャー性塗膜が少な
くとも内面に形成された延伸一吹込成形ポリエチレンテ
レフタレートボトルとその製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a polyethylene terephthalate bottle and a method for producing the same, and more particularly to a stretch-blow-molded polyethylene terephthalate bottle having a gas parrying coating formed at least on the inner surface and a method for producing the same.
有底・Eリソンより二軸延伸一吹込成形により形成され
たポリエチレンテレフタレートホトル(本明細書におい
ては、エチレンテレフタレートを主成分とするエチレン
テレフタレート共重合体、およびポリエチレンテレフタ
レートを主成分とするブレンドを含めてポリエチレンテ
レフタレートと呼ぶ)は、ガスバリャー性,透明性,i
il衝撃性等の容器特性に優れており、最近各種の内容
品の収納用に実用化されつつある。しかしビールや炭酸
飲料等の加圧炭酸ガスを含有する内容物を充填,密封し
た場合、経時につれて炭酸ガスが、若干ではあるが薄肉
の肩部や胴部の壁部を透過して失われ、一方酸素が、若
干ではあるが上記壁部を透過して侵入して、内容物のフ
レーパが損ぜられ易い。A polyethylene terephthalate polymer formed by biaxial stretching and blow molding from a bottomed E-lison (herein, it includes an ethylene terephthalate copolymer containing ethylene terephthalate as a main component and a blend containing polyethylene terephthalate as a main component) (called polyethylene terephthalate) has gas barrier properties, transparency, i
It has excellent container properties such as il impact resistance, and has recently been put into practical use for storing various contents. However, when filling and sealing contents containing pressurized carbon dioxide gas, such as beer or carbonated drinks, over time some carbon dioxide gas is lost by permeating through the thin shoulders and body walls. On the other hand, a small amount of oxygen penetrates through the wall and tends to damage the flapper containing the contents.
その対策としてボトルの内面および/または外面に炭酸
ガスおよび酸素に対するパリャー性の優れた塗膜、例え
ば塩化ビニリデン共重合体よりなる塗膜を形成する方法
が提案されているが、ボトルの形状によっては(例えば
エンボス又はビード等が形成されている場合)、未塗布
部分もしくは塗膜のごく薄い部分を生じて、キトル全体
としてのパリャー性が不十分であったり、あるいは塗膜
の密着性が満足でなく、充填密封後の経時につれて、塗
膜の膨れや、亀裂を生じ易いという問題が生ずる。As a countermeasure, a method has been proposed in which a coating film made of vinylidene chloride copolymer, for example, is formed on the inner and/or outer surface of the bottle to have excellent barrier properties against carbon dioxide gas and oxygen, but depending on the shape of the bottle, (For example, if embossments or beads are formed), uncoated areas or very thin areas of the coating may occur, resulting in insufficient peeling properties of the kittle as a whole, or unsatisfactory adhesion of the coating. However, the problem arises that the coating film tends to swell and crack over time after filling and sealing.
i9リソンに上記塗膜を形成する場合は、・′1?,I
Jンンの形状が一般に単調であること、および延伸一吹
込成形前に、例えば100℃近くまで加熱することによ
る密着性の向上が起ることによると推測されるが、上記
の問題は生じ難い。When forming the above coating film on i9 Rison, ・'1? ,I
This is presumably due to the fact that the shape of the mold is generally monotonous and the adhesion is improved by heating to, for example, close to 100° C. before stretching and blow molding, but the above problem is unlikely to occur.
有底・やりンンの内面に塗膜を形成する方法として、口
部が下向きになるようにノlリソンを倒立し、z9IJ
ソン内部にノズルを挿入して塗料を噴射した後、暫らく
放置して内面に附着した塗料を流下させて排出し、その
後パリノン内部に加熱エアを吹込んで内面に附着残留し
た塗料の膜を乾燥する方法が提案されている。しかし女
からこの場合、流下した塗料が口部近傍、特に口部端面
に、波状に、すなわち厚い部分と薄い部分を斑らに形成
して残って、乾燥後も口部近傍、特に口部端面に凹凸部
を生じ、そのため該・eIJソンより成形されたボトル
にキャップを打栓した後の密封性が損われ易いという問
題を生ずる。As a method of forming a coating film on the inner surface of the bottomed Yarnun, hold the Nollison upside down so that the mouth is facing downward, and use Z9IJ.
After inserting the nozzle into the inside of the parinon and spraying the paint, leave it for a while to let the paint adhering to the inner surface flow down and drain it, then blow heated air into the inside of Parinon to dry the film of paint remaining on the inner surface. A method has been proposed. However, in this case, the paint that had flowed down from the woman remained in the vicinity of the mouth, especially on the edge of the mouth, in a wavy form, that is, in patches of thick and thin parts, and even after drying, the paint remained in the vicinity of the mouth, especially on the edge of the mouth. As a result, there arises a problem in that the sealing performance after the bottle formed from the eIJson is capped is likely to be impaired.
本発明は以上に述べた従来技術の問題点の解消を図るこ
とを目的とする。It is an object of the present invention to solve the problems of the prior art described above.
上記目的を達成するだめ、本発明は少なくとも肩部、胴
部および底部の内面にガズパリャー性塗膜が形成されて
おり、かつ口部端面には該塗膜が形成されていないこと
を特徴とする延伸一吹込成形yh?リエチレンテレフタ
レートボトルを提供するものである。In order to achieve the above object, the present invention is characterized in that a guzzle coating film is formed on the inner surfaces of at least the shoulder, body and bottom parts, and the coating film is not formed on the end face of the mouth part. Stretch-blow molding yh? The present invention provides a polyethylene terephthalate bottle.
さらに本発明は、ポリエチレンテレフタレートよりなる
有底ノクリソンの口部を上向きにした状態で、乾燥塗膜
ががスパリャー性を有する水ベース塗料を、(イ)少な
くとも支持リングのレベノレまで該パリソン内に充填し
、充填された該塗料を吸上げた後、もしくは(口)少な
くとも支持リングのレベノレまで該パリソンの内′面に
被覆し、該被覆後該・,oIJソン内に貯った該塗料を
吸上げた後、上記状態で加熱エアを該i9IJソン内に
吹込んで、該・ヤりノン内面に附着残留した該塗料の膜
を乾燥してなる塗膜の形成されだ有底・fIJソンを、
延伸温度に加熱した後、延伸一吹込成形してyr}ルに
形成するととを特徴とするポリエチレンテレフタレート
yl−’}ルの製造方法を提供するものである。Furthermore, the present invention provides a method for filling a parison with a bottomed polyethylene terephthalate with its mouth facing upward, and (a) filling the parison with a water-based paint whose dried paint film has sparring properties at least up to the level of the support ring. After sucking up the filled paint, or (mouth) coating the inner surface of the parison at least up to the level of the support ring, and after coating, sucking up the paint accumulated inside the parison. After raising it, heated air is blown into the i9IJ son under the above conditions to dry the film of the paint remaining on the inner surface of the jar, and the bottomed fIJ son on which a coating film has been formed.
The present invention provides a method for producing polyethylene terephthalate (yl-'), which comprises heating the polyethylene terephthalate to a stretching temperature and then stretching and blow molding to form a polyethylene terephthalate (yl-').
以下図面を参照しながら本発明について説明する。The present invention will be described below with reference to the drawings.
第1図,第2図,第3図,第4図において、Jはぼりエ
チレンテレフタレートより々る有底ノ?リソンであって
、通常は射出成形法によって形成される。2は口部,3
はねじ部,4は支持リングであって、これらは延伸一吹
込成形によってボトノレ15(第6図)に形成された後
も、原形状と原厚を保持する。なお支持リング4はキヤ
,デをねじ部3に打栓するさい、支持体(図示されない
)と係合して、打栓による軸方向の力が強度の比較的小
さいボトル15の肩部15a,胴部15bおよび底部1
5Cに作用するのを防市するだめ、通常設けられるもの
である。In Figures 1, 2, 3, and 4, is the bottom of the J line higher than ethylene terephthalate? lison, typically formed by injection molding methods. 2 is the mouth, 3
4 is a threaded portion, and 4 is a support ring, which retains its original shape and thickness even after being formed into a bottom 15 (FIG. 6) by stretching and blow molding. The support ring 4 engages with a support (not shown) when capping the screw part 3, and the axial force due to capping is applied to the shoulders 15a and 15 of the bottle 15, which have relatively small strength. Body part 15b and bottom part 1
This is usually provided to prevent the effect on 5C.
パリソン1の支持リング4の下方のほぼ垂下する部分、
すなわち胴部4が主として、形成されたボトル15の比
較的薄肉の肩部15aおよび胴部15bとなる。寸だパ
リソン1の底部6が主として、形成されたボトル15の
底部15cとなる。a substantially hanging portion below the support ring 4 of the parison 1;
That is, the body 4 mainly becomes the relatively thin shoulder 15a and body 15b of the formed bottle 15. The bottom 6 of the parison 1 becomes primarily the bottom 15c of the bottle 15 formed.
従って形成された&}ル15の酬がスパリャー性を向上
させるだめには、・eリソ/1の胴部5および底部6の
内面を(必要に応じ外面も)、ガスバリャー性塗膜で被
覆すればよい。Therefore, in order to improve the spalling properties of the formed & Bye.
支持リング4よシ上方の部分は、ボトルに形成された後
も厚肉(例えば約・1〜4咽)であるので、ガスバリャ
ー性塗膜の被覆は必ずしも必要としない。寧ろこの被覆
作業のさい、口部2の端面2aに屡々塗料が不均一に附
着して、前述の如く密封不良を招き易いので、上記上方
の部分の被覆は行なわないことが望ましい。Since the upper part of the support ring 4 remains thick (for example, about 1 to 4 inches thick) even after it is formed into a bottle, it does not necessarily need to be coated with a gas barrier coating. On the contrary, during this coating operation, the paint often adheres non-uniformly to the end surface 2a of the mouth portion 2, which tends to result in poor sealing as described above, so it is preferable not to cover the above-mentioned upper portion.
第1図に示すように、ノ冫リソン1は口部2を上向きに
しだ状態、つまシ正立の状態でノズル7より、乾燥塗膜
がガス(酸素、窒素、炭酸ガス等の)バリャー性を有す
る水ペース塗料8を、少なくとも支持リング4のレベル
まで充填される。この種の塗料としては、塩化ビニリデ
ン単量体およびアクリル系単量体又はメタクリル系単量
体からなる共重合体、あるいは塩化ビニリデン単量体、
アクリル系又はメタクリル系単量体、およびエチレン系
不飽和単量体よりなる共重合体の水性ラテックス等が例
示される。As shown in Fig. 1, the dry coating film 1 is exposed to gas (oxygen, nitrogen, carbon dioxide, etc.) barrier properties through the nozzle 7 with the mouth 2 facing upward and the nails erect. at least up to the level of the support ring 4. This type of paint includes a copolymer consisting of a vinylidene chloride monomer and an acrylic monomer or a methacrylic monomer, or a vinylidene chloride monomer,
Examples include aqueous latexes of copolymers made of acrylic or methacrylic monomers and ethylenically unsaturated monomers.
次に第2図に示すように王立のまま、吸上げ・ぐイデ9
を底部6近傍まで・,OIJンン1内に挿入して、充填
された塗料8を吸上げて、・,OIJソン1から大部分
の塗料8を除去する。一たん吸上げた後も、胴部5の内
面5aを伝わって塗料が流下し、若干の塗料が底部6近
傍に貯るので、第1回目の吸」二げ後、約15〜30秒
経過してから、この貯っだ塗料8をほほ全部、第3図に
示すように、再び吸上げパイプ10によって吸上げる。Next, as shown in Figure 2, keep the royal position as it is and suck it up.
is inserted into the OIJ container 1 up to the vicinity of the bottom 6, and the filled paint 8 is sucked up to remove most of the paint 8 from the OIJ container 1. Even after being sucked up once, the paint flows down the inner surface 5a of the body 5 and some paint accumulates near the bottom 6, so about 15 to 30 seconds have passed after the first suction. Then, almost all of the accumulated paint 8 is sucked up again by the suction pipe 10, as shown in FIG.
かくすることによってノJ?IJンン1の胴部5と底部
6の内面に沿って比較的均一な厚さの塗料膜8aが形成
される。By doing so, NoJ? A paint film 8a having a relatively uniform thickness is formed along the inner surfaces of the body portion 5 and bottom portion 6 of the IJ unit 1.
次に同じ正立状態のまN第4図に示すように、エアノズ
ル11′をパリソン1内に挿入して約100℃の加熱エ
ア12をA’+)ソン1内に吹込んで塗料膜8aを乾燥
して、乾燥塗膜13が内面に形成された・ヤりンン1を
得る。1回の操作で得られる塗膜13の厚さは通常約1
0〜20ttrnであるので、より厚い塗膜を得だい場
合は、上記操作を繰返せばよい。Next, while in the same upright position, as shown in Figure 4, insert the air nozzle 11' into the parison 1 and blow heated air 12 at about 100°C into the parison 1 to form a paint film 8a. After drying, a yarn 1 with a dry coating film 13 formed on the inner surface is obtained. The thickness of the coating film 13 obtained in one operation is usually about 1
Since it is 0 to 20 ttrn, if a thicker coating film is to be obtained, the above operation may be repeated.
吸上げられた塗料は循環されて、次の・,OIJソンの
被覆に再使用される。The wicked paint is recycled and reused for the next coat of OIJson.
第5図は、塗料8を充填する代りに、塗料ノズル14の
先端に設けられた孔部14aから塗料を噴射して、胴部
5の内面5aに被覆する方式の例を示したものである。FIG. 5 shows an example of a method in which instead of filling the paint 8, the paint is sprayed from a hole 14a provided at the tip of the paint nozzle 14 to coat the inner surface 5a of the body 5. .
塗料ノズル14が上昇して、孔部14.aがほぼ支持り
/グ4のレベルに達した時点で、噴射を停止する。内面
5訓に附着した塗刺8は流下して底部6近傍に貯るので
、これを前記と同様にして、吸上げ・やイプ9および/
まだは10によって吸上げる。以降の操作は充填の場合
と同様である。The paint nozzle 14 rises to fill the hole 14. When a reaches approximately the level of support/g4, injection is stopped. The smear 8 attached to the inner surface 5 flows down and accumulates near the bottom 6, so it is sucked up and/or piped 9 and/or
It still sucks up by 10. The subsequent operations are similar to those for filling.
必要に応じ、上記内面被覆の前もしくは後に、・やりン
ンの外面に浸漬法、スプレー法等によってガスパリャー
性塗膜を形成してもよい。If necessary, a gas parrying coating may be formed on the outer surface of the coating by dipping, spraying, etc. before or after the inner surface coating.
以上のようにして、ガスパリャー性塗膜13が被覆され
たパリソン1の胴部5および底部6を、延伸温度(通常
約70〜110℃、好ましくけ約80〜100℃)に均
一に赤外線等により7Jla。“−後、常法により2軸
延伸一吹込成形することによって、ボトル15が製造さ
れる。そのさい表面声の増大に比例して塗膜13も薄く
なるが、・やりノン1に形成される塗膜13を適当に厚
くするととによって、力゛スバリャー性の優れたボトル
15(ボトルの塗膜13の好ましい厚さは約1〜30μ
m)が得られる。As described above, the body part 5 and bottom part 6 of the parison 1 coated with the gas parison coating film 13 are uniformly heated to a stretching temperature (usually about 70 to 110 degrees Celsius, preferably about 80 to 100 degrees Celsius) by infrared rays or the like. 7Jla. After that, the bottle 15 is manufactured by biaxial stretching and blow molding using a conventional method.At this time, the coating film 13 becomes thinner in proportion to the increase in surface roughness. By making the coating film 13 appropriately thick, the bottle 15 has excellent force dispersion properties (the preferred thickness of the coating film 13 on the bottle is about 1 to 30 μm).
m) is obtained.
本発明のrfトルは、少なくとも比較的薄肉の肩部、胴
部および底部の内面にガスバリャー性塗膜が形成されて
いるので、酸素や炭酸ガス等のガスに対するバリャー性
に優れているという利点を有する。さらに口部端面には
上記塗膜が形成されていないので、不均一な厚さの塗膜
によって、?1・ルの密封性が損われるおそれがないと
いウ.効果を有する。The RF toller of the present invention has the advantage of having excellent barrier properties against gases such as oxygen and carbon dioxide, since a gas barrier coating film is formed on the inner surfaces of at least the relatively thin shoulders, body, and bottom. have Furthermore, since the above coating film is not formed on the end surface of the mouth, the coating film of uneven thickness may cause ? 1. There is no risk of damaging the sealing properties of the container. have an effect.
さらに本発明の方法によれば、・やりソン内面に塗膜が
形成されるレベルを自由に定めることができ、従って口
部端面に塗膜が被覆されないyr}ルを容易に製造する
ことができるという効果を奏する。また形成された塗膜
の厚さも比較的均一で、かつ密着性に優れているという
メリ,トを有する。Further, according to the method of the present invention, it is possible to freely determine the level at which the coating film is formed on the inner surface of the container, and therefore it is possible to easily manufacture a container in which the end surface of the mouth portion is not coated with a coating film. This effect is achieved. Further, the formed coating film has the advantage of being relatively uniform in thickness and having excellent adhesion.
第1図はパリソン内に塗料を充填した状態を示す縦断面
図、第2図は充填された塗料を吸上げている状態を示す
縦断面図、第3図は・eIJソノの底部に流下して貯っ
だ塗料を吸上げている状態を示す縦断面図、第4図は・
’f’I)ノン内面に附着残留した塗料の膜を乾燥する
状態を示す縦断面図、第5図は・,OIJソンの内面に
塗料を噴射により被覆している状態を示す縦断面図、第
6図は本発明の1実施例であるit’}ルの1部切断正
面図である。
1・・・有底Aリソン、2a・・・口部端面、4・・・
支持リング、6・・底部、8・・・塗料、8a・・・塗
料の膜、12・・・加熱エア、13・・・乾燥塗膜、1
5・・・yr}ル、15a・・・肩部、15b・・・胴
部、15C・・・底部。Figure 1 is a vertical cross-sectional view showing the state in which the paint is filled in the parison, Figure 2 is a vertical cross-sectional view showing the state in which the filled paint is being sucked up, and Figure 3 is a vertical cross-sectional view showing the paint being sucked up into the parison. Figure 4 is a vertical cross-sectional view showing the state in which the paint that has accumulated is being sucked up.
'f'I) A longitudinal cross-sectional view showing a state in which a film of paint remaining on the inner surface of the non-contact material is dried; FIG. 6 is a partially cutaway front view of an it' which is an embodiment of the present invention. 1... Bottomed A-lison, 2a... Mouth end surface, 4...
Support ring, 6... Bottom, 8... Paint, 8a... Paint film, 12... Heated air, 13... Dry paint film, 1
5...yr}, 15a...shoulder, 15b...torso, 15C...bottom.
Claims (3)
リャー性塗膜が形成されておシ、かつ口部端面には該塗
膜が形成されていないことを特徴とする延伸一吹込成形
ポリエチレンテレフタレートボトル。(1) Stretched and blow-molded polyethylene terephthalate, characterized in that a gas barrier coating film is formed on the inner surfaces of at least the shoulder, body and bottom parts, and the coating film is not formed on the end face of the mouth part. Bottle.
Jノンの口部を上向きにした状態で、乾燥塗膜がガスパ
リャー性を有する水ペース塗料を、少なくとも支持リン
グのレベルまで該・やりソン内に充填し、充填された該
塗料を吸上げだ後、上記状態で加熱エアを該・,OIJ
シン内に吹込んで、該パリソン内面に附着残留した該塗
料の膜を乾燥してなる塗膜の形成されだ有底パリソンを
、延伸温度に加熱した後、延伸一吹込成形してボトルに
形成することを特徴とするポリエチレンテレフタレート
ボトルの製造方法。(2) Bottomed eI made of polyethylene terephthalate
With the mouth of the J-non facing upward, fill the water-based paint with a dry film with gas parrying properties into the container up to at least the level of the support ring, and after sucking up the filled paint. , In the above state, the heated air is connected to the OIJ.
A bottomed parison with a paint film formed by blowing the paint into a cylinder and drying the paint film remaining on the inner surface of the parison is heated to a stretching temperature, and then stretched and blow-molded to form a bottle. A method for manufacturing a polyethylene terephthalate bottle, characterized by:
ンの口部を上向きにした状態で、乾燥塗膜がガスバリャ
ー性を有する水ペース塗料を、少なくとも支持リングの
レベルまで該パリソンの内面に被覆し、該被覆後該)P
リソン内に貯った該塗料を吸上げた後、上記状態で加熱
エアを該iPIJソン内に吹込んで、該・やりソン内面
に附着残留した該塗料の膜を乾燥してなる塗膜の形成さ
れた有底・やりソンを、延伸温度に加熱した後、延伸一
吹込成形してボトルに形成することを特徴とするIリエ
チレンテレフタレートボトルの製造方法。(3) / With the mouth of a bottomed parison made of polyethylene terephthalate facing upward, coat the inner surface of the parison with a water-based paint whose dried film has gas barrier properties up to at least the level of the support ring; After coating) P
After sucking up the paint accumulated in the iPIJ son, heated air is blown into the iPIJ son under the above conditions to dry the film of the paint remaining on the inner surface of the iPIJ son, thereby forming a coating film. 1. A method for producing a polyethylene terephthalate bottle, which comprises heating the bottomed bottle to a stretching temperature and then stretching and blow-molding it into a bottle.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18209882A JPS5974061A (en) | 1982-10-19 | 1982-10-19 | Bottle and its manufacture |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18209882A JPS5974061A (en) | 1982-10-19 | 1982-10-19 | Bottle and its manufacture |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5974061A true JPS5974061A (en) | 1984-04-26 |
JPS625778B2 JPS625778B2 (en) | 1987-02-06 |
Family
ID=16112307
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP18209882A Granted JPS5974061A (en) | 1982-10-19 | 1982-10-19 | Bottle and its manufacture |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5974061A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002053119A (en) * | 2000-08-09 | 2002-02-19 | Hokkai Can Co Ltd | Plastic container having gas barrier coating layer and method for producing the same |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01137896A (en) * | 1987-11-25 | 1989-05-30 | Mitsubishi Electric Corp | Demagnetizer for color cathade-ray tube |
-
1982
- 1982-10-19 JP JP18209882A patent/JPS5974061A/en active Granted
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002053119A (en) * | 2000-08-09 | 2002-02-19 | Hokkai Can Co Ltd | Plastic container having gas barrier coating layer and method for producing the same |
Also Published As
Publication number | Publication date |
---|---|
JPS625778B2 (en) | 1987-02-06 |
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