JPS59179636A - Production of microporous structure - Google Patents
Production of microporous structureInfo
- Publication number
- JPS59179636A JPS59179636A JP58053741A JP5374183A JPS59179636A JP S59179636 A JPS59179636 A JP S59179636A JP 58053741 A JP58053741 A JP 58053741A JP 5374183 A JP5374183 A JP 5374183A JP S59179636 A JPS59179636 A JP S59179636A
- Authority
- JP
- Japan
- Prior art keywords
- water
- chain
- organic solvent
- polyurethane
- glycol
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 229920002635 polyurethane Polymers 0.000 claims abstract description 63
- 239000004814 polyurethane Substances 0.000 claims abstract description 63
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 63
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims abstract description 52
- 239000003960 organic solvent Substances 0.000 claims abstract description 41
- 239000004970 Chain extender Substances 0.000 claims abstract description 40
- 239000002002 slurry Substances 0.000 claims abstract description 36
- 239000000203 mixture Substances 0.000 claims abstract description 27
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims abstract description 23
- 238000001704 evaporation Methods 0.000 claims abstract description 11
- 125000005442 diisocyanate group Chemical group 0.000 claims abstract description 10
- 238000001035 drying Methods 0.000 claims abstract description 4
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 15
- -1 polyoxyethylene Polymers 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 9
- 239000002904 solvent Substances 0.000 claims description 8
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 7
- 239000004744 fabric Substances 0.000 claims description 7
- 238000009835 boiling Methods 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 4
- 125000003003 spiro group Chemical group 0.000 claims description 4
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 claims description 3
- 239000012948 isocyanate Substances 0.000 claims description 2
- 150000002513 isocyanates Chemical class 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims 1
- CRVGTESFCCXCTH-UHFFFAOYSA-N methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 claims 1
- 239000002244 precipitate Substances 0.000 claims 1
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 abstract description 34
- 239000010985 leather Substances 0.000 abstract description 10
- 230000008020 evaporation Effects 0.000 abstract description 6
- 239000000835 fiber Substances 0.000 abstract description 5
- 125000001261 isocyanato group Chemical group *N=C=O 0.000 abstract 1
- 239000002245 particle Substances 0.000 description 53
- 239000000463 material Substances 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 14
- 239000010419 fine particle Substances 0.000 description 14
- 239000004745 nonwoven fabric Substances 0.000 description 12
- 229940032007 methylethyl ketone Drugs 0.000 description 11
- 239000002759 woven fabric Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 230000015271 coagulation Effects 0.000 description 5
- 238000005345 coagulation Methods 0.000 description 5
- 239000000839 emulsion Substances 0.000 description 5
- 238000007711 solidification Methods 0.000 description 5
- 230000008023 solidification Effects 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 238000007796 conventional method Methods 0.000 description 4
- 150000002334 glycols Chemical class 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 238000005470 impregnation Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 239000002649 leather substitute Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- XNLICIUVMPYHGG-UHFFFAOYSA-N pentan-2-one Chemical compound CCCC(C)=O XNLICIUVMPYHGG-UHFFFAOYSA-N 0.000 description 2
- FDPIMTJIUBPUKL-UHFFFAOYSA-N pentan-3-one Chemical compound CCC(=O)CC FDPIMTJIUBPUKL-UHFFFAOYSA-N 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- RSJKGSCJYJTIGS-UHFFFAOYSA-N undecane Chemical compound CCCCCCCCCCC RSJKGSCJYJTIGS-UHFFFAOYSA-N 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N urethane group Chemical group NC(=O)OCC JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 1
- MTZUIIAIAKMWLI-UHFFFAOYSA-N 1,2-diisocyanatobenzene Chemical compound O=C=NC1=CC=CC=C1N=C=O MTZUIIAIAKMWLI-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- SBJCUZQNHOLYMD-UHFFFAOYSA-N 1,5-Naphthalene diisocyanate Chemical compound C1=CC=C2C(N=C=O)=CC=CC2=C1N=C=O SBJCUZQNHOLYMD-UHFFFAOYSA-N 0.000 description 1
- BPZIYBJCZRUDEG-UHFFFAOYSA-N 2-[3-(1-hydroxy-2-methylpropan-2-yl)-2,4,8,10-tetraoxaspiro[5.5]undecan-9-yl]-2-methylpropan-1-ol Chemical compound C1OC(C(C)(CO)C)OCC21COC(C(C)(C)CO)OC2 BPZIYBJCZRUDEG-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- 241000694851 Adipe Species 0.000 description 1
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- GWGWXYUPRTXVSY-UHFFFAOYSA-N N=C=O.N=C=O.CC1=CC=C(C)C=C1 Chemical compound N=C=O.N=C=O.CC1=CC=C(C)C=C1 GWGWXYUPRTXVSY-UHFFFAOYSA-N 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- KFNNIILCVOLYIR-UHFFFAOYSA-N Propyl formate Chemical compound CCCOC=O KFNNIILCVOLYIR-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- WNLRTRBMVRJNCN-UHFFFAOYSA-L adipate(2-) Chemical compound [O-]C(=O)CCCCC([O-])=O WNLRTRBMVRJNCN-UHFFFAOYSA-L 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 125000004177 diethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 125000001033 ether group Chemical group 0.000 description 1
- AHAREKHAZNPPMI-UHFFFAOYSA-N hexa-1,3-diene Chemical compound CCC=CC=C AHAREKHAZNPPMI-UHFFFAOYSA-N 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- GJRQTCIYDGXPES-UHFFFAOYSA-N iso-butyl acetate Natural products CC(C)COC(C)=O GJRQTCIYDGXPES-UHFFFAOYSA-N 0.000 description 1
- FGKJLKRYENPLQH-UHFFFAOYSA-M isocaproate Chemical compound CC(C)CCC([O-])=O FGKJLKRYENPLQH-UHFFFAOYSA-M 0.000 description 1
- JMMWKPVZQRWMSS-UHFFFAOYSA-N isopropanol acetate Natural products CC(C)OC(C)=O JMMWKPVZQRWMSS-UHFFFAOYSA-N 0.000 description 1
- 229940011051 isopropyl acetate Drugs 0.000 description 1
- GWYFCOCPABKNJV-UHFFFAOYSA-N isovaleric acid Chemical compound CC(C)CC(O)=O GWYFCOCPABKNJV-UHFFFAOYSA-N 0.000 description 1
- OQAGVSWESNCJJT-UHFFFAOYSA-N isovaleric acid methyl ester Natural products COC(=O)CC(C)C OQAGVSWESNCJJT-UHFFFAOYSA-N 0.000 description 1
- 239000011859 microparticle Substances 0.000 description 1
- 239000012229 microporous material Substances 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920002961 polybutylene succinate Polymers 0.000 description 1
- 239000004631 polybutylene succinate Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000921 polyethylene adipate Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- YODZTKMDCQEPHD-UHFFFAOYSA-N thiodiglycol Chemical compound OCCSCCO YODZTKMDCQEPHD-UHFFFAOYSA-N 0.000 description 1
- 125000000101 thioether group Chemical group 0.000 description 1
Landscapes
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Polyurethanes Or Polyureas (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、皮革様シート状の微多孔性構造物の製造方法
に関するものである。更に詳しくは、特定のポリウレタ
ン組成物とm維賀基布どから良好な天然皮革特性を有す
る皮革様シート状の微多孔性製造物を製造する方法に関
するものである。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a method for manufacturing a microporous structure in the form of a leather-like sheet. More specifically, the present invention relates to a method for producing a leather-like sheet-like microporous product having good natural leather properties from a specific polyurethane composition and Iga base fabric.
従来技術
ポリウレタンの乾式微多孔化技術による皮革様シート状
物の製造方法は、米国特許第3,666.542号明細
四、同3,895,134号明細書に示されるように公
知でる。しかしながら、斯かる方法では、含浸液となる
含水スラリー中のポリウレタン不溶粒子成分の粒子径お
よび重量比率が含浸性、凝固速度または成形物の多孔度
などに大きに影響を与えるにもかかわらず、これらのコ
ント[J−ルがなされ難かったため、得られる製品は皮
革代替物の特性としては不満足なものであった。BACKGROUND OF THE INVENTION Methods for producing leather-like sheets using dry microporous polyurethane technology are known as shown in US Pat. No. 3,666,542 and US Pat. No. 3,895,134. However, in this method, although the particle size and weight ratio of the polyurethane insoluble particle component in the water-containing slurry serving as the impregnating liquid have a large effect on the impregnating property, solidification rate, or porosity of the molded product, Because it was difficult to control the process, the resulting product had unsatisfactory properties as a leather substitute.
発明の目的
本発明の目的は、含浸液となる含水スラリー中のポリウ
レタン不溶粒子成分の粒子径の微小化、それに伴う粒子
数の増大a3よび粒子成分の重量比率を適正にコントロ
ールすることによって含浸性および凝固性を改良し、従
来よりも速い成形速度で良好な天然皮革特性を右づる皮
)“・様シート状の微多孔性wI構造物提供することに
ある。Purpose of the Invention The purpose of the present invention is to improve impregnating property by reducing the particle diameter of polyurethane insoluble particle components in a water-containing slurry serving as an impregnating liquid, increasing the number of particles accordingly, and appropriately controlling the weight ratio of the particle components. The object of the present invention is to provide a sheet-like microporous structure with improved coagulation properties and good natural leather properties at a faster molding speed than conventional leather.
発明の構成
即ち、本発明は平均分子量500・〜、 5,000の
長鎖グリコールおよび有機ジイソシアネートから得られ
るイソシアネート末端プレポリマーを沸点が120℃以
上で且つ 100g当り1〜5JJの水を溶解する有機
溶剤(a )中で、該有機溶剤(a )中で鎖伸長反応
した場合形有機溶剤(a )に易溶性のポリウレタンを
生成する鎖伸長剤(△)と該有機溶剤(a )中で鎖伸
長反応した場合形有機溶剤(a )に難溶性のポリウレ
タンを生成し且つ鎖伸長剤(A)よりも鎖伸長速度の遅
い鎖伸長剤(B)とからなる混合鎖伸長剤を用いて鎖伸
長反応せしめ、得られるポリウレタン組成物に臨界水添
加量の10〜95重量%の水を添加混合して含水スラリ
ーを形成せしめ、該含水スラリーを繊維質基布に含浸お
よび/またば被覆せしめ、次いで該含水スラリーから有
機溶剤(a )を選択的に蒸発せしめた後乾燥すること
を特徴とする良好な天然皮革特性を有する皮革様シート
状の微多孔性構造物の製造方法である。In other words, the present invention is an isocyanate-terminated prepolymer obtained from a long chain glycol with an average molecular weight of 500 to 5,000 and an organic diisocyanate, which has a boiling point of 120°C or higher and which dissolves 1 to 5 JJ of water per 100 g. In a solvent (a), a chain extension agent (△) which produces a polyurethane easily soluble in the organic solvent (a) when a chain extension reaction occurs in the organic solvent (a) and a chain extension reaction in the organic solvent (a). Chain elongation is carried out using a mixed chain extender (B) which produces a polyurethane that is poorly soluble in the organic solvent (a) when the elongation reaction occurs, and a chain extender (B) which has a slower chain elongation rate than the chain extender (A). 10 to 95% by weight of water based on the added amount of critical water is added to and mixed with the resulting polyurethane composition to form a water-containing slurry, and a fibrous base fabric is impregnated and/or coated with the water-containing slurry. This is a method for producing a leather-like sheet-like microporous structure having good natural leather properties, which comprises selectively evaporating the organic solvent (a) from the water-containing slurry and then drying it.
本発明の長鎖グリコールとしては、公知のポリエステル
類、ポリエーテル類が使用出来、例えばポリエチレンア
ジペー1〜.ポリブチレンアジペー1〜.ポリエチレン
プロピレンアジペート、ポリエチレンブヂレンアジペ−
1〜、ポリジエチレンアジペート、ポリエチレンザクシ
ネ−1−,ポリブヂレンサクシネート、ボリテ1−ラメ
ヂレングリコール。As the long chain glycol of the present invention, known polyesters and polyethers can be used, such as polyethylene adipate 1-. Polybutylene Adipe 1~. Polyethylene propylene adipate, polyethylene butylene adipate
1 to polydiethylene adipate, polyethylene succine-1-, polybutylene succinate, volite-1-ramedylene glycol.
ポリプロピレングリコール、ポリオキシエヂレングリコ
ールなどが挙げられ、これらはポリウレタンの特性上か
ら分子量は500〜5,000が適正である。長鎖グリ
コールとして上記グリコールの混合も可能であり、特に
疎水性グリコールとポリオキシエチレングリコールの混
合使用により、後述する含水スラリーを形成けしめた際
、その安定性を高め且つ多孔質形成上右利となる。この
時のポリオキシエチレングリコールはポリウレタン組成
物重量に対し1〜15重ψ%の範囲がその目口矩から好
ましい。Examples include polypropylene glycol and polyoxyethylene glycol, and the appropriate molecular weight of these is 500 to 5,000 in view of the properties of polyurethane. It is also possible to mix the above-mentioned glycols as long-chain glycols, and in particular, by using a mixture of hydrophobic glycol and polyoxyethylene glycol, when forming a water-containing slurry as described later, it increases its stability and has an advantage in forming porosity. becomes. In this case, polyoxyethylene glycol is preferably used in an amount of 1 to 15% by weight based on the weight of the polyurethane composition in view of its eye and mouth rectangle.
本発明の右はジイソシアネー1〜としては、例えば4,
4′−ジフェニルメタンジイソシアネ−1−11,3−
キシレンジイソシアネート、1,4−キシレンジイソシ
アネー1〜,2.41〜ルエンジイソシアネ−1〜、
2.6−1〜ルエンジイソシアネ−1〜、1,5−ナ
フチレンジイソシアネーi〜、1,5−犬フチレンジイ
ソシアネート1m−フェニレンジイソシアネート、p−
フエニレンジイソシアネ−1へ、ヘキサメチレンジイソ
シアネー1〜. 4.4’−−ジシクロヘキシルメタン
ジイソシアネ−1−などが挙げられる。On the right side of the present invention, the diisocyanes 1 to 4 include, for example, 4,
4'-diphenylmethane diisocyanate-1-11,3-
xylene diisocyanate, 1,4-xylene diisocyanate 1~, 2.41~ruene diisocyanate 1~,
2.6-1~ruene diisocyanate-1~, 1,5-naphthylene diisocyanate i~, 1,5-dogphthylene diisocyanate 1m-phenylene diisocyanate, p-
to phenylene diisocyanate 1, hexamethylene diisocyanate 1 to . Examples include 4.4'--dicyclohexylmethane diisocyanate-1-.
本発明で使用するポリウレタンの有機溶剤(a )は、
(i′) 沸点が120℃以下で
[01100g当り1〜509のボを溶解する(イ)お
よび(0)の条件を満足しなければならない。The organic solvent (a) for polyurethane used in the present invention must (i') have a boiling point of 120°C or less and satisfy conditions (a) and (0), dissolving 1 to 509 points per 1,100 g. .
沸点が120℃を越える有機溶剤を用いた場合は、含水
スラリーから有機溶剤を選択的に蒸発することが困難で
あり、その結果本発明の目的とする微多孔ポリウレタン
を得ることが出来ない。また、100g当り1〜50ヒ
の水を溶解する有機溶剤でない場合は、安定な含水スラ
リーが得られず、本発明の目的を達することが出来ない
。When an organic solvent with a boiling point exceeding 120° C. is used, it is difficult to selectively evaporate the organic solvent from the water-containing slurry, and as a result, the microporous polyurethane targeted by the present invention cannot be obtained. Furthermore, if the organic solvent is not capable of dissolving 1 to 50 g of water per 100 g, a stable water-containing slurry cannot be obtained and the object of the present invention cannot be achieved.
上記必要条件(イ)および(○)を満足する有機溶剤(
a )としては、例えばメチルエチルケトン、メチル−
n−プロピルケトン、メチルイソブチルケトン、ジエチ
ルケ1〜ン、メチルフA−メート、n−プロビルフォー
メート、メチルアセテ−1へ、エチルアセチ−1〜、イ
ソプロピルアセテート、イソブチルアセテート、 5e
a−ブチルアセテートおよび1,2−ジクロロエタンな
どが挙げられる。これらの2種以上の混合溶剤も上記必
要条件(イ)および(01を満足出来るので使用するこ
とが可能である。An organic solvent that satisfies the above requirements (a) and (○)
Examples of a) include methyl ethyl ketone, methyl-
n-propyl ketone, methyl isobutyl ketone, diethyl kene, methylform A-mate, n-propyl formate, methyl acetate-1, ethylacetyl-1, isopropyl acetate, isobutyl acetate, 5e
Examples include a-butyl acetate and 1,2-dichloroethane. A mixed solvent of two or more of these can also satisfy the above requirements (a) and (01) and can therefore be used.
また、水に対して大きな溶解度を有する有機溶剤例えば
アセトン、テトラヒドロフランまたはジオキサンなどと
、水をほとんど溶解しない有機溶剤例えばベンゼン、1
〜ルエン、またはn−ヘキサジなどとを混合し、上記必
要条件(イ)J3よび((り)を満足出来るように調整
した混合イ1懇溶剤も使用刃ることが可能である。In addition, organic solvents that have a high solubility in water, such as acetone, tetrahydrofuran, or dioxane, and organic solvents that hardly dissolve water, such as benzene, 1
It is also possible to use a mixed solvent prepared by mixing 1 to 1 luene or n-hexadiene and adjusting it to satisfy the above requirements (a) and (i).
本発明のプレポリマー反応には、無溶剤反応。The prepolymer reaction of the present invention is a solventless reaction.
溶剤反応のいづれでも可能で゛あるが、溶剤反応の場合
は前記必要条件(イ)および(0)を満足づ“る14′
:i機溶剤(a >を使用すべきである。Any solvent reaction is possible, but in the case of a solvent reaction, it is necessary to satisfy the above requirements (a) and (0).
:i solvent (a > should be used).
鎖伸長反応を開始する際のプレポリマー濃度は、前記有
機溶剤(a )によって適度にJj1節されなければな
らない。使用される鎖伸長剤によっても異なるが、鎖伸
長反応開始濃度が本発明の目的とする含浸性、凝固性の
改良に関係り−るポリウレタン微粒子の粒子径2粒子数
に影響を与えるためである。一般に鎖伸長反応開始濃度
が高い場合は、得られるポリウレタン微粒子の粒子径は
大きくなり、粒子成分比率は大きくなる傾向がある。本
発明では、ポリウレタン微粒子の粒子径は小ざいことが
好ましいので鎖伸長反応開始濃度としては低濃度が好ま
しいことになるが、あまりにも低濃度であると反応時間
が長くなり、実際上困難となるため、以上のバランスを
考えて反応開始濃度を決定ずべぎで゛ある。The prepolymer concentration at the time of starting the chain extension reaction must be controlled appropriately by the organic solvent (a). This is because, although it varies depending on the chain extender used, the concentration at which the chain extension reaction starts affects the particle size and the number of particles of polyurethane fine particles, which are related to the improvement of impregnating properties and coagulation properties that are the objectives of the present invention. . Generally, when the chain extension reaction initiation concentration is high, the particle diameter of the obtained polyurethane fine particles tends to be large and the particle component ratio tends to be large. In the present invention, the particle size of the polyurethane fine particles is preferably small, so a low concentration is preferable as the starting concentration for the chain elongation reaction, but if the concentration is too low, the reaction time will become long, making it difficult in practice. Therefore, the reaction starting concentration must be determined by considering the above balance.
本発明で使用される鎖伸長剤は、有機溶剤(a )中で
鎖伸長反応した場合有機溶剤(a >に易溶性のポリウ
レタンを生成する鎖伸長剤<A>と、有機溶剤(a )
中で鎖伸長反応した場合有機溶剤(a )に難溶性のポ
リウレタンを生成し且つ鎖伸長剤(A)よりも鎖伸長反
応速度の遅い鎖伸長剤(B)からなる混合鎖伸長剤であ
る。本発明の目的は、有機溶剤(a >に溶解するポリ
ウレタン成分と有機溶剤(a)に不溶の微粒子成分を鎖
伸長反応時に同時に生成し、且つこの有機溶剤(a)に
不溶の微粒子成分の粒子径を微小化し、重量比率をコン
トロールして含浸性および凝固性を高めて、従来より有
利な微多孔成形を達成することにあるので、鎖伸長剤(
B)は鎖伸長剤(A>よりも鎖伸長反応速度が遅いこと
が必要である。鎖伸長剤(B)が鎖伸長剤(A>よりも
鎖伸長反応が速いかまたは同じであると、鎖伸長反応に
おける不溶粒子成分の生成が速い時期に起り、その不溶
粒子成分は比較的低分子で月つウレタン基による結晶性
が高いため、不溶粒子表面の活性は高く、反応がさらに
すすむにつれて粒子は成長し、最終的に粒子径が大きく
なり、本発明の目的を達成することが出来ない。従って
本発明は鎖伸長剤(13)の反応速度を鎖伸長剤(A)
の反応速度にりも遅くすることにより、鎖伸長剤(△)
による鎖伸長反応を優先させ、比較的高分子の可溶性ポ
リウレタンを生成させた後、鎖伸長(B)による鎖伸長
反応を生じせしめ、徐々に表面活性の小さい、成長しに
くい微粒子を生成さけ、最終的に微小粒子を得させる。The chain extender used in the present invention consists of a chain extender <A> which produces a polyurethane that is easily soluble in the organic solvent (a) when a chain elongation reaction occurs in the organic solvent (a), and an organic solvent (a).
This mixed chain extender is composed of a chain extender (B) which produces a polyurethane that is poorly soluble in the organic solvent (a) when subjected to a chain extension reaction therein, and which has a chain extender (B) that has a slower chain extension reaction rate than the chain extender (A). An object of the present invention is to simultaneously produce a polyurethane component soluble in an organic solvent (a) and a fine particle component insoluble in the organic solvent (a) during a chain extension reaction, and to generate particles of the fine particle component insoluble in the organic solvent (a). The goal is to miniaturize the diameter, control the weight ratio, improve impregnating properties and coagulation properties, and achieve microporous molding that is more advantageous than conventional methods.
B) needs to have a slower chain elongation reaction rate than the chain extender (A>).If the chain elongation reaction rate of the chain extender (B) is faster than or the same as that of the chain extender (A>), The formation of insoluble particle components in the chain elongation reaction occurs at a rapid stage, and since the insoluble particle components have relatively low molecular weight and high crystallinity due to the urethane groups, the activity on the surface of the insoluble particles is high, and as the reaction progresses further, the particles grows and the particle size eventually becomes large, making it impossible to achieve the purpose of the present invention.Therefore, the present invention aims at reducing the reaction rate of the chain extender (13) to the chain extender (A).
By slowing down the reaction rate of the chain extender (△)
After giving priority to the chain elongation reaction (B) to produce a relatively high-molecular soluble polyurethane, the chain elongation reaction (B) is caused to gradually produce fine particles with low surface activity and difficult to grow. to obtain microparticles.
鎖伸長剤(A>は、有機溶剤<a )のポリウレタンに
対する溶解性によって決定されるべぎである。一般には
、エーテル基〈−0−)またはチオエーテル基(−3−
)などを右lる低分子1級グリコール及び側鎖を右する
脂肪族ジグリコールが、有機ジイソシアネートと反応し
ウレタン結合を生成した場合その結晶性を低下させ有機
溶剤(a )に溶解性を有するようになるため好ましい
。鎖伸長剤(A)の具体的な例としては、本発明の条件
を満足するものであれば全て使用可能であり、例えばジ
エチレングリコール、トリエチレングリコール、チオジ
ェタノール、ネオペンチルグリコール、N−メチルジェ
タノールアミンなどが挙げられる。The chain extender (A>) should be determined by the solubility of the organic solvent <a> in the polyurethane. Generally, an ether group (-0-) or a thioether group (-3-
) etc. and aliphatic diglycols having side chains react with organic diisocyanates to form urethane bonds, reducing their crystallinity and making them soluble in organic solvents (a). This is preferable because it becomes like this. As specific examples of the chain extender (A), all can be used as long as they satisfy the conditions of the present invention, such as diethylene glycol, triethylene glycol, thiodiethanol, neopentyl glycol, and N-methyl glycol. Examples include tanolamine.
鎖伸長剤(B)は、有機溶剤<a )のポリウレタンに
対する溶解能力と鎖伸長剤(A)の反応速度を考慮した
上で決定されるべきである。有機ジイソシアネートと反
応しウレタン基を生成した場合、有機溶剤(a )に不
溶なポリウレタンを生成することが必要であり、この具
体的な例としては本発明の条件を満足するものは全て使
用可能であるが、好ましくは、下記一般式で示されるス
ピロ環含有グリコールが挙げられる。The chain extender (B) should be determined in consideration of the ability of the organic solvent <a) to dissolve polyurethane and the reaction rate of the chain extender (A). When reacting with an organic diisocyanate to produce a urethane group, it is necessary to produce a polyurethane that is insoluble in the organic solvent (a), and as a specific example, any polyurethane that satisfies the conditions of the present invention can be used. However, spiro ring-containing glycols represented by the following general formula are preferred.
(式中に1〜R4はC1〜C3のアルキル基を表わしに
5〜P8は−H2あるいは−C1(3を表わす)上記一
般式中、P、〜P8が−Hである場合は、1級のスピロ
環含有のグリコールとなるが、P1〜P4のアルキル基
の立体障害効果により有機ジイソシアネートとの反応速
度は、前記のジエチレングリコールやトリエチレングリ
コールなどの通常の1級グリコールよりも遅くなり、本
発明の鎖伸長剤(B)の条件を満足する。またR5.R
6およびR7゜R8のいづれかが−CH3である場合は
、2級のスピロ環含有グリコールとなるため、有機ジイ
ソシアネートとの反応速度は、1級グリコールよりも遅
くなり本発明の鎖伸長剤(B)の条件を満足する。(In the formula, 1 to R4 represent a C1 to C3 alkyl group, and 5 to P8 represent -H2 or -C1 (3)) In the above general formula, when P and -P8 are -H, primary However, due to the steric hindrance effect of the alkyl groups of P1 to P4, the reaction rate with organic diisocyanates is slower than that of ordinary primary glycols such as diethylene glycol and triethylene glycol, and the present invention satisfies the conditions for the chain extender (B).Also, R5.R
When either of 6 and R7゜R8 is -CH3, it becomes a secondary spiro ring-containing glycol, so the reaction rate with the organic diisocyanate is slower than that of the primary glycol, resulting in the chain extender (B) of the present invention. satisfies the conditions of
まIC1本発明の特徴は、上記鎖伸長剤(A)および鎖
伸長剤(B)を混合使用することにより、ポリウレタン
を生成した場合有機溶剤(a’)に対する溶解性が鎖伸
長剤(A)ど鎖伸長剤(B)の中間的な性格になり、従
来一般的な鎖伸長剤であるエチレングリコールや1,4
−ブタンジオールを用いた場合に比べ、得られる粒子径
が微小化されると同時に、得られる微粒子の粒子成分皇
比率を安定に製造し得るところにある。従来のエチレン
グリコールや1,4−ブタンジオールを用いた場合は、
原料ロット間による微妙な鎖伸長反応速度差または粒子
生成時の反応温度によって粒子生成時期がロット間によ
り異なり、得られる粒子成分の重量比率が一定化せず、
その結果最終製品である皮革様シート状物の柔らかさな
どの特性の安定化が困難であった。Moreover, the feature of the IC1 present invention is that when polyurethane is produced by using a mixture of the chain extender (A) and the chain extender (B), the solubility in the organic solvent (a') is lower than that of the chain extender (A). The character is intermediate between chain extenders (B), and conventionally common chain extenders such as ethylene glycol and 1,4
-Compared to the case where butanediol is used, the particle size obtained can be made smaller, and at the same time, the particle component ratio of the obtained fine particles can be stably produced. When using conventional ethylene glycol or 1,4-butanediol,
The timing of particle generation varies from lot to lot due to subtle differences in chain elongation reaction rate between raw material lots or the reaction temperature during particle generation, and the weight ratio of the resulting particle components is not constant.
As a result, it has been difficult to stabilize the softness and other properties of the final product, the leather-like sheet.
鎖伸長剤(A)と鎖伸長剤(B)の混合比率は、使用す
る有機溶剤(a >のポリウレタンに対する溶解性を考
慮して決定されるべきであり、得られるポリウレタン組
成物の不溶粒子成分比率が、ポリウレタン固形物に対し
30〜60重ω%になるように調整した方が良い。上記
不溶粒子成分の比率が30%以下になると本発明の目的
どする凝固速度および微多孔化ポリウレタンが得られ難
く好ましくない。また、上記不溶粒子成分の比率が60
%以上になると、得られる微多孔性ポリウレタンの強度
が小さくなり好ましくない。不溶粒子成分の比率を減少
させるには、鎖伸長剤(B)の使用比率を低下させ、逆
に不溶粒子成分の比率を増加させるには鎖伸長剤(B)
の使用比率を増加すればよい。The mixing ratio of the chain extender (A) and the chain extender (B) should be determined by taking into account the solubility of the organic solvent (a) used in the polyurethane, and the insoluble particle component of the resulting polyurethane composition. It is better to adjust the ratio so that it is 30 to 60 wt ω% with respect to the solid polyurethane.If the ratio of the above-mentioned insoluble particle component is 30% or less, the solidification rate and microporous polyurethane aimed at in the present invention will not be achieved. It is difficult to obtain and is not preferable.Also, if the ratio of the above-mentioned insoluble particle component is 60
% or more, the strength of the microporous polyurethane obtained becomes undesirable. To decrease the ratio of insoluble particle components, reduce the ratio of chain extender (B) used, and conversely, to increase the ratio of insoluble particle components, use chain extender (B).
All you have to do is increase the usage ratio of .
このように本発明の目的とする不溶粒子成分の粒子径の
微小化および重量比率を得るには、鎖伸長剤(A>と鎖
伸長剤(B)の混合比率はモル比で80:20〜30ニ
ア0の範囲が好ましい11以上のようにして鎖伸長反応
して得られるポリウレタンの不溶粒子成分の粒子径は微
小であり、はとんどが5ミクロン以下である。さらに、
プレポリマーの原料となる長鎖グリコールの分子量をj
ノ正化し、鎖伸。In this way, in order to obtain the miniaturization of the particle size and the weight ratio of the insoluble particle components which are the objectives of the present invention, the mixing ratio of the chain extender (A> and the chain extender (B)) should be 80:20 to 80:20 in molar ratio. The particle size of the insoluble particle component of the polyurethane obtained by the chain extension reaction as described above is microscopic, and most of the particles are 5 microns or less.Furthermore,
The molecular weight of the long chain glycol that is the raw material for the prepolymer is j
Corrected and chain lengthened.
長反応開始濃度、温度を適正化づることにより1ミクロ
ンm以下の微粒子を得ることも出来る。By optimizing the long reaction starting concentration and temperature, fine particles of 1 micron or less can be obtained.
以上の微粒子を含むポリウレタン組成物は水を添加混合
することによって含水スラリーが形成され、繊維質基布
に含浸せしめられる。この時の繊維質基布が、厚さが厚
く且つ密度が高い不織布または織布なとである場合は、
繊維間隙が10ミクロンm程度となるため、この含水ス
ラリーに含まれるポリウレタン微粒子成分の粒径は、こ
れ以下でないと均一に不織布または織布などに微粒子成
分が含浸されず、本発明の目的を達することが出来ない
。さらに、繊維質基布が0.5デニール以下の細デニー
ル!INから構成された密度の高い不織布であると、繊
維間隙がさらに微細化され、均一含浸させるためにはポ
リウレタン微粒子成分の粒子径は、場合によっては、1
ミクロンm以下が必要とされてくる。従来の方法でポリ
ウレタン粒子成分を生成させた場合は、粒子径が約20
ミクロンmとなるため、上記の厚く密度の高い不織布ま
たは織布に含浸せしめた場合は、粒子成分が不織布また
は織布の表面にフィルター効果で溜り、内部へは可溶ポ
リウレタン成分のみが含浸され、凝固速度が遅く且つ微
多孔化しにくく、得られる皮革様シート状物の特性は満
足できないものとなる。しかるに、本発明の方法によっ
て、ポリウレタン微粒子成分の粒子径を1ミク1」ン以
下にすることが可能となり、上記細繊化され且つ密度の
高い不織布または織布にも均一に含浸せしめることが可
能となった。The polyurethane composition containing the above fine particles is mixed with water to form a water-containing slurry, which is impregnated into a fibrous base fabric. If the fibrous base fabric at this time is a thick and dense non-woven fabric or woven fabric,
Since the fiber gap is about 10 microns, the particle size of the polyurethane fine particle component contained in this water-containing slurry must be smaller than this, otherwise the nonwoven fabric or woven fabric will not be uniformly impregnated with the fine particle component, and the object of the present invention will not be achieved. I can't do that. Furthermore, the fibrous base fabric has a fine denier of less than 0.5 denier! In the case of a high-density nonwoven fabric made of IN, the fiber gaps become even finer, and in order to achieve uniform impregnation, the particle size of the polyurethane fine particle component may be reduced to 1.
Micrometers or less are required. When polyurethane particle components are produced using conventional methods, the particle size is approximately 20
micron m. Therefore, when impregnating the above-mentioned thick and high-density non-woven fabric or woven fabric, the particle components accumulate on the surface of the non-woven fabric or woven fabric due to the filter effect, and only the soluble polyurethane component is impregnated into the inside. The solidification rate is slow and it is difficult to make the material microporous, resulting in unsatisfactory properties of the resulting leather-like sheet material. However, by the method of the present invention, it is possible to reduce the particle size of the polyurethane fine particle component to 1 micron or less, and it is possible to uniformly impregnate even the above-mentioned finely divided and high-density nonwoven fabric or woven fabric. It became.
不織布または織布に含浸された含水スラリーは、有機溶
剤(a )を選択的に蒸発さけることによって微多孔化
ポリウレタンとなる1、この場合の凝固速度は、ポリウ
レタン粒子成分の粒子数に大きく関係している。微粒子
成分の粒子数が多い程、有機溶剤(a )の少量の選択
的蒸発によって含水スラリーは凝固して系固定が生じ、
微多孔化し易くなる。従って、全ポリウレタン中の粒子
成分重量比率が同じとして、粒子成分の粒子径が従来の
20ミクロンmに対し、本発明の粒子成分の粒子径が1
ミクロンmとすれば、本発明の粒子数は従来の粒子数に
比べて(20/1)3倍、すなわち、8,000倍にも
なり、凝固速度が改良され、生産外が向上する。さらに
は、従来有機溶剤(a )の選択蒸発の際に、含浸され
た不織布または織布の表面方向に含浸スラリーが移動し
、すなわちマイグレーションを生じていたが、本発明で
は凝固性が改良されたことにより、マイグレーションは
解消され、皮革代替物としての特性が大きく改良される
。The water-containing slurry impregnated into a nonwoven fabric or woven fabric becomes microporous polyurethane by selectively evaporating the organic solvent (a)1, and the solidification rate in this case is largely related to the number of particles of the polyurethane particle component. ing. The larger the number of particles of the fine particle component, the more the water-containing slurry solidifies due to selective evaporation of a small amount of the organic solvent (a), and the system fixation occurs.
It becomes easy to become microporous. Therefore, assuming that the weight ratio of the particle components in the whole polyurethane is the same, the particle diameter of the particle component of the present invention is 1 μm compared to the conventional particle diameter of 20 μm.
In terms of micron m, the number of particles of the present invention is (20/1) three times that of the conventional particle number, that is, 8,000 times, which improves the solidification rate and improves production efficiency. Furthermore, conventionally, during selective evaporation of the organic solvent (a), the impregnated slurry moved toward the surface of the impregnated nonwoven or woven fabric, which caused migration, but in the present invention, the coagulation property has been improved. This eliminates migration and greatly improves the properties as a leather substitute.
以上の微粒子成分を含有するポリウレタン組成物は、含
水スラリーとするために、水が添加混合されるが、その
前に有機溶剤(a )によって濃度調整されなければな
らない。濃度は、最終製品の目標とする特性によって調
整されるが、含水スラリーの液安定性などの面から10
%〜30%濃度の範囲に調整することが好ましい。濃度
調整されたポリウレタン組成物の中に、撹拌混合しなが
ら臨界水添加量の10〜95重量%の水を添加し、クリ
ーム状のW10タイプのエマルジョンである含水スラリ
ーを形成させる。ここで言う臨界水添加量とは、濃度調
整されたポリウレタン組成物に水が添加混合されていく
と、水は先ずポリウレタン組成物の溶剤である有機溶剤
(a)に可溶化され、さらに水が添加混合されるとW1
0タイプのエマルジョンを形成し、さらに水が添加混合
されるとW10タイプのエマルジョンが破壊されて水が
分離する。Water is added to the polyurethane composition containing the above-mentioned particulate components to form a water-containing slurry, but before that, the concentration must be adjusted with an organic solvent (a). The concentration is adjusted depending on the target properties of the final product, but from the viewpoint of liquid stability of the water-containing slurry, etc.
It is preferable to adjust the concentration to a range of % to 30%. Water in an amount of 10 to 95% by weight of the added amount of critical water is added to the polyurethane composition whose concentration has been adjusted while stirring and mixing to form a water-containing slurry that is a creamy W10 type emulsion. The critical water addition amount referred to here means that when water is added to and mixed with the polyurethane composition whose concentration has been adjusted, the water is first solubilized in the organic solvent (a) that is the solvent for the polyurethane composition, and then the water is further dissolved. W1 when added and mixed
When a W10 type emulsion is formed and water is further added and mixed, the W10 type emulsion is broken and the water is separated.
このW10タイプのエマルジョンが破壊される時の水添
加量を臨界水添加■と呼ぶ。従って、臨界水添加量の9
5重量%を超えて水を添加すると安定な含水スラリーは
得られず、臨界水添加■1の10重量%に満たない水の
添加では、微多孔性ポリウレタンを得る必要なW10タ
イプのエマルジョン含水スラリーが得られ難い。以上の
ようにして得られた含水スラリーを不織布、織布1編布
などの繊維質基布に含浸せしめ、必要によっては被覆せ
しめた後、温湿度の調整された雰囲気中で含水スラリー
を構成する有機溶剤(a )を選択的に蒸発せしめ、分
散水を保持した状態で含水スラリーを構成するポリウレ
タンを凝固させた後、この分散水を乾燥する。有機溶剤
(a )の選択蒸発における温度は、有機溶剤(a )
の沸点以下に設定し、湿度は多湿とした方がより選択的
に、より速く右は溶剤<a )の選択蒸発を行なうこと
が出来る。The amount of water added at which this W10 type emulsion is broken is called critical water addition (2). Therefore, the amount of critical water added is 9
If more than 5% by weight of water is added, a stable water-containing slurry cannot be obtained, and if less than 10% by weight of critical water addition 1 is added, a W10 type emulsion water-containing slurry is required to obtain microporous polyurethane. is difficult to obtain. The water-containing slurry obtained as described above is impregnated into a fibrous base fabric such as a nonwoven fabric or a woven fabric, and if necessary, it is coated, and then a water-containing slurry is formed in an atmosphere with controlled temperature and humidity. After selectively evaporating the organic solvent (a) and coagulating the polyurethane constituting the water-containing slurry while retaining the dispersed water, the dispersed water is dried. The temperature during selective evaporation of the organic solvent (a) is
If the temperature is set below the boiling point of the solvent and the humidity is high, selective evaporation of the solvent <a) can be carried out more selectively and more quickly.
以上のようにして得られた微多孔性構造物は皮革様シー
ト状物として良好な天然皮革特性を右ずるものであり、
その生産性も従来に比べ大きく向上する。The microporous structure obtained as described above exhibits good natural leather properties as a leather-like sheet material,
Its productivity will also be greatly improved compared to conventional methods.
以下実施0例を挙げて本発明を具体的に説明する。The present invention will be specifically described below with reference to Example 0.
実施例中の部はすべて重量部を示している。なお、本発
明での特性は下記により測定したものである。All parts in the examples indicate parts by weight. Note that the characteristics in the present invention were measured as follows.
1)曲げ抵抗 Re
幅2.5cmx長さ9 cmの試験片の一端2 cmの
部分を把持し、他端より2 cmの位置で曲率半径的2
cm1/4半円状に折り曲げた時の反撥力を測定して
幅1 cmの値に換算して示す。1) Bending resistance Re Grip 2 cm of one end of a test piece of width 2.5 cm x length 9 cm, and bend the radius of curvature 2 at a position 2 cm from the other end.
The repulsive force when bent into a 1/4 cm semicircle is measured and converted to a value for a width of 1 cm.
2)曲げ圧縮圧力 P5
幅2.5cmX長さ9 cmの試験片を半分に折り曲げ
、その曲率部分の厚さが5771./yytになるまで
圧縮していき、その時の応ノコを測定して幅1 cmの
値に換算して示す。2) Bending compression pressure P5 A test piece of width 2.5 cm x length 9 cm was bent in half, and the thickness of the curved part was 5771. /yyt, measure the cutting saw at that time, and convert it to a value for a width of 1 cm.
3)皮ライク性
上記曲げ圧縮応力P5を曲げ抵抗R[3で割った値で示
し、この値が大きいほど天然皮革らしい構造特性である
ことを意味する。3) Leather-like properties It is expressed as the value obtained by dividing the bending compressive stress P5 by the bending resistance R[3, and the larger this value is, the more the structural characteristics are similar to natural leather.
実施例1゜
平均分子l 2,000のボリテ1〜ラメチレングリコ
ール473.9部と平均分子fi 1,550のポリオ
キシエチレングリコール40部J3よびIl、 +1
”−ジノJ−二ルメタンジイソシアネート300.2部
をメチルエヂルケ]ヘン203.5部に溶解し、50℃
で90分撹拌しながら反応させてイソシアネート阜末端
プレポリマーを作成した。これに、さらにメヂルエヂル
ケ1〜ン796.5部を加えて70’Cに昇温させ、ジ
エチレングリコール50.1部と3,9−ビス(1,1
−ビスメチル−2−ヒドロキシエチル)−2,4,8,
10−テトラオキサスピロ[5,5]ウンデカン135
.8部を加えて鎖伸長反応を行なわせしの、粘度上昇と
共に、3,000部のメチルエチルケトンを徐々に加え
、最終的に20%淵度のボリウレタンーメヂルエチルケ
トン組成物(I>を得た1、このポリウレタン組成物(
I)は下記の特性を有していた。Example 1 473.9 parts of ramethylene glycol from Volite 1 with an average molecular l of 2,000 and 40 parts of polyoxyethylene glycol with an average molecular fi of 1,550 J3 and Il, +1
300.2 parts of ``-dino J-dylmethane diisocyanate was dissolved in 203.5 parts of methyledilke]hen, and the mixture was heated at 50°C.
The mixture was reacted with stirring for 90 minutes to prepare an isocyanate-terminated prepolymer. To this, 1 to 796.5 parts of methane was further added, the temperature was raised to 70'C, and 50.1 parts of diethylene glycol and 3,9-bis(1,1
-bismethyl-2-hydroxyethyl)-2,4,8,
10-tetraoxaspiro[5,5]undecane 135
.. As the viscosity increases, 3,000 parts of methyl ethyl ketone is gradually added, and finally a 20% thick polyurethane-medyl ethyl ketone composition (I) is prepared. Obtained 1, this polyurethane composition (
I) had the following properties.
粘度(B型粘度計)(70℃) 1400cps粒子
径(最大) 1ミグ02m不溶粒子成分
重量比率 35%(前ポリウレタンに対し)
外観 透明感のある白濁白上記ポリウレ
タン組成物(I)をメチルエチルケトンによって希釈し
て19.5部濃度に調整し、この調整組成物100部に
、臨界水添加司の70%に相当する27部の水を撹拌し
ながら添加してクリーム状の含水スラリー(I)を作成
した。Viscosity (B-type viscometer) (70°C) 1400 cps Particle diameter (maximum) 1 Mig 02 m Insoluble particle component weight ratio 35% (relative to the previous polyurethane) Appearance Transparent cloudy white The above polyurethane composition (I) was mixed with methyl ethyl ketone. The concentration was adjusted to 19.5 parts by dilution, and 27 parts of water corresponding to 70% of the critical water additive was added to 100 parts of this adjusted composition with stirring to obtain a creamy water-containing slurry (I). Created.
上記含水スラリー(I)にポリエステル繊維からなる重
ff1390g/′rIi、厚さ1.3m/mの不織布
を1分間含浸せしめ、表面に付着した含水スラリーを削
り除いた後温度60℃、相対湿度60%の雰囲気中に1
5分間放置し、その後110℃で乾燥した。A nonwoven fabric made of polyester fibers with a weight of 1390 g/'rIi and a thickness of 1.3 m/m was impregnated with the above water-containing slurry (I) for 1 minute, and after scraping off the water-containing slurry adhering to the surface, the temperature was 60°C and the relative humidity was 60°C. 1 in an atmosphere of %
It was left to stand for 5 minutes and then dried at 110°C.
この結果、表−2に示Jように従来にない良好な天然皮
革特性を有する皮革様シート状物(I>を得た。As a result, as shown in Table 2, a leather-like sheet material (I>) having unprecedented natural leather properties was obtained.
比較例1゜
平均分子m 2,000のポリテトラメチレングリコー
ル564.3部と平均分子量1,550のポリオキシエ
チレングリコール40部およびIJ、ll−−シフ1ニ
ルメタンジイソシアネ−1〜312.6部をメチルエチ
ルケトン229.2部に溶解し、50℃で90分撹拌し
ながら反応させてイソシアネート末端プレポリマーを作
成した。これに、さらにメチル−エチルケトン770.
8部を加えて70℃に昇温ざぜ、1.4−ブタンジオー
ル83.1部を加えて鎖伸長反応を行なわせしめ、粘度
上昇と共に3000部のメチルエチルケトンを徐々に加
えて最終的に20%濃度のポリウレタンーメチルエチル
ケ1〜ン絹成物(比較T)を得た。Comparative Example 1 564.3 parts of polytetramethylene glycol with an average molecular weight of 2,000, 40 parts of polyoxyethylene glycol with an average molecular weight of 1,550, and IJ, ll--Schiff 1-312. 6 parts were dissolved in 229.2 parts of methyl ethyl ketone and reacted at 50° C. with stirring for 90 minutes to prepare an isocyanate-terminated prepolymer. In addition, methyl-ethyl ketone 770.
8 parts of methyl ethyl ketone was added, the temperature was raised to 70°C, 83.1 parts of 1,4-butanediol was added to cause a chain extension reaction, and as the viscosity increased, 3000 parts of methyl ethyl ketone was gradually added to give a final concentration of 20%. A polyurethane-methylethylkeyne silk composition (Comparative T) was obtained.
このポリウレタン組成物(比較T)は下記の特性を有し
ていた。This polyurethane composition (Comparative T) had the following properties.
粘度(B型粘度)(70℃) 1100cps粒
子径(最大)25ミクロンm
不溶粒子成分重量比率 39%(全ポリウレタ
ンに対し)
外観 乳白色上記ポリウレタ
ン組成物(比較王)を用いて実施例1と同様の方法で含
水スラリー(比較■)を作成し、実施例1と同じ不織布
に同じ方法で含浸。Viscosity (B-type viscosity) (70°C) 1100 cps Particle diameter (maximum) 25 microns m Insoluble particle component weight ratio 39% (based on all polyurethane) Appearance Milky white Same as Example 1 using the above polyurethane composition (comparison king) A water-containing slurry (comparison ■) was prepared using the method described above, and impregnated onto the same nonwoven fabric as in Example 1 using the same method.
メチルエチケトン選択蒸発および乾燥を行ない表−2に
示す特性を有する皮革様シート状物(比較■)を得た。Selective evaporation and drying of methyl ethiketone was carried out to obtain a leather-like sheet material (comparison ■) having the properties shown in Table 2.
実施例2゜
実施例1で得た皮革様シート状物(I)の表面に、更に
含水スラリー(I>を1.0′rrL/TrLの厚さに
被覆し、温度50℃、相対温度65%の雰囲気中に20
分間放置し、その後110°Cで乾燥して表−2に示す
ような特性を有する表面スムースタイプの皮革様シート
状物<II)を得た。なお、この被覆層の見掛密度は0
.509/anであった。Example 2゜The surface of the leather-like sheet material (I) obtained in Example 1 was further coated with a water-containing slurry (I> to a thickness of 1.0'rrL/TrL, and the temperature was 50°C and the relative temperature was 65°C. 20% in an atmosphere
The mixture was allowed to stand for a minute, and then dried at 110°C to obtain a smooth-surfaced leather-like sheet material <II) having the properties shown in Table 2. Note that the apparent density of this coating layer is 0.
.. It was 509/an.
比較例2゜
比較例1で得た皮革様シート状物(比較■)の表面に、
含水スラリー(比較■)をi、om/mの厚さに被覆し
、以下実施例2と同様の方法で表−2に示すような特性
を有する表面スムースタイプの皮革様シート状物(比較
■)を得た。なお、この被覆層の見掛密度は0.58q
/ClT1′であった。Comparative Example 2゜On the surface of the leather-like sheet material obtained in Comparative Example 1 (Comparative ■),
A water-containing slurry (Comparison ■) was coated to a thickness of i, om/m, and a smooth surface type leather-like sheet material having the characteristics shown in Table 2 was coated in the same manner as in Example 2 (Comparison ■). ) was obtained. The apparent density of this coating layer is 0.58q
/ClT1'.
実施例3゜
混合鎖伸長剤として下記の組み合わせで実施例1と同様
の方法ににリポリウレタン車台を行ない、実施例1と同
様の方法で含水スラリー及び皮革様シート状物を作成し
た111Gられだ各々のポリウレタン組成物の特性は表
−1に示し、各々から作成された皮革様シー1〜状物の
!lz1竹は表−2に示した。Example 3 A polyurethane chassis was prepared in the same manner as in Example 1 using the following combination as a mixed chain extender, and a water-containing slurry and a leather-like sheet material were prepared in the same manner as in Example 1. The properties of each polyurethane composition are shown in Table 1, and leather-like sheets 1 to 1 were made from each of them! lz1 bamboo is shown in Table-2.
比較例3゜
比較例1で作成した含水スラリー(比較■〉を、比較例
1と同じ不織布に3分間含浸せしめ、以下比較例1と同
様の方法で表−2に示す特性を有する皮革様シート状物
(比較■)を得た。ここで得た皮革様シート状物(比較
■)は比較例■で得た皮革様シート状物(1)に比べ、
含浸されたポリウレタン重量は含浸時間を長くせしめた
ことにより大きくなっているが、実施例■および■の皮
革様シート状物i 、I[[、IV 、VaヨヒIV
ニ比ヘ−C/hさく、本発明が含浸性に優れていること
が立証できる。Comparative Example 3゜The same nonwoven fabric as in Comparative Example 1 was impregnated with the water-containing slurry prepared in Comparative Example 1 (Comparative ■) for 3 minutes, and then a leather-like sheet having the characteristics shown in Table 2 was prepared in the same manner as in Comparative Example 1. A leather-like sheet-like material (comparison ■) was obtained.The leather-like sheet-like material obtained here (comparison ■) was compared with the leather-like sheet-like material (1) obtained in comparative example ■.
Although the weight of the impregnated polyurethane is increased due to the longer impregnation time, the leather-like sheet materials i, I [[, IV, Va Yohi IV
It can be verified that the present invention has excellent impregnating properties.
比較例4゜
平均分子m 2.000のポリテ1〜ラメチレングリコ
ール452.6部と平均分子m 1,550のポリオキ
シエチレングリコール40部およびp−p−−ジフェニ
ルメタンジイソシアネート288.1部をメチルエチル
ケトン195.2部に溶解し、50℃で90分撹拌しな
がら反応させてイソシアネート基末端プレポリマーを作
成した。これに、さらにメチルエチルケトン804.8
部を加えて70℃に昇温さけ、ジエチレングリコール2
6.2部と3.9−ビス(1,1−ビスメチル−2−ヒ
ドロキシエチル)−2,4,8,10−テトラオキザス
ビロ[J5]ウンデカン135.8部を加えて鎖伸長反
応を行なわせしの粘度十ケアど共に、3,000部のメ
チルエチルケトンを徐々に加え、最終的に20%Q I
Uのポリウレタンーメチルエチルケトン組成物(比較−
■)を1!1だ。このポリウレタン組成物(比較−■)
は表−1に示づ−ように不溶粒子成分の粒子径も大さ−
く月つその重重比率も60%を超えるものであった。Comparative Example 4 452.6 parts of Polyte 1-ramethylene glycol with an average molecular m of 2.000, 40 parts of polyoxyethylene glycol with an average molecular m of 1,550, and 288.1 parts of pp-diphenylmethane diisocyanate were mixed with 195 parts of methyl ethyl ketone. .2 parts and reacted at 50° C. with stirring for 90 minutes to prepare an isocyanate group-terminated prepolymer. In addition to this, methyl ethyl ketone 804.8
Add 2 parts of diethylene glycol and raise the temperature to 70°C.
6.2 parts and 135.8 parts of 3.9-bis(1,1-bismethyl-2-hydroxyethyl)-2,4,8,10-tetraoxasbiro[J5]undecane were added to initiate a chain elongation reaction. 3,000 parts of methyl ethyl ketone was gradually added to the final viscosity of 20% QI.
Polyurethane-methyl ethyl ketone composition of U (comparison)
■) is 1!1. This polyurethane composition (comparison -■)
As shown in Table 1, the particle size of the insoluble particle component is also large.
The weight ratio of Kuzukitsutsu was also over 60%.
以下実施例1と同様の方法にJ、り含水スラリーおよび
皮革用シート状物(比較−IV )を作成した。A water-containing slurry and a leather sheet (Comparative IV) were prepared in the same manner as in Example 1.
この皮革様シート状物は、構成するポリウレタン微多孔
質の強度が小さく、実用Jるには不適であり、表−2に
示すように本発明の目的とする含浸性には到っていない
。This leather-like sheet material has a low strength of the polyurethane microporous material that it constitutes, making it unsuitable for practical use, and as shown in Table 2, it does not have the impregnability that is the objective of the present invention.
発明の効果
以上詳述したように本発明の方法は、従来方法に比べて
含浸性が改良され成形速度を速めることが出来、且つ凝
固性が改良されたことにより良好な天然皮革特性を右す
る微多孔1111′?I造物を与えるものである。Effects of the Invention As detailed above, the method of the present invention improves impregnation and speeds up molding speed compared to conventional methods, and improves coagulation properties, resulting in good natural leather properties. Microporous 1111'? I give creations.
Claims (1)
よび有懇ジイソシアネートから得られるイソシアネー1
〜基末端プレポリマーを沸点が120℃以下で且つ10
0g当り1〜50cjの水を溶解する有機溶剤(a )
中で、該有機溶剤(a )中で鎖伸長反応した場合該有
機溶剤(a )に易溶性のポリウレタンを生成する鎖伸
長剤(A)と該有機溶剤(a )中で鎖伸長反応した場
合該有殿溶剤(a )に難溶性のポリウレタンを生成し
且つ鎖伸長剤(A)よりも鎖伸長反応速度の遅い鎖伸長
剤(B)とからなる混合鎖伸長剤を用いて鎖伸長反応せ
しめ、得られるポリウレタン組成物に臨界水添加量の1
0〜95重量%の水を添加混合して含水スラリーを形成
せしめ、該含水スラリーを繊維質基布に含浸および/ま
たは被覆せしめ、次いで該含水スラリーから有機溶剤<
a >を選択的に蒸発せしめた後乾燥することを特徴と
する微多孔性構造物の製造方法。 2〉平均分子m500〜5,000の長鎖グリコールの
1部がポリオキシエチレングリコールであり、その使用
割合が全ポリウレタン重ii)の1〜15%である特許
請求の範囲第1項記載の微多孔性構造物の製造方法。 3)鎖伸長剤(A)がネオペンプルグリコール。 N−メヂルジエタノールアミン、ジエチレングリコール
、トリエチレングリコールおよびネオジェタノールから
選ばれた少な(ども一種の化合物であり、鎖伸重剤(B
)が一般式 (式中P1〜島はC1〜C3のアルキル基を表わし、R
5〜P8は一ト1または−CH3を表わず。)で示され
るスピロ環含有グリコールである特許請求の範囲第1項
または第2項記載の微多孔性構造物の製造方法。[Claims] 1) Isocyanate 1 obtained from a long-chain glycol with an average molecular weight of 500 to 5,000 and an organic diisocyanate
~ The group-terminated prepolymer has a boiling point of 120°C or less and 10
Organic solvent that dissolves 1 to 50 cj of water per 0 g (a)
In the case of a chain extension reaction in the organic solvent (a) with a chain extender (A) that produces polyurethane that is easily soluble in the organic solvent (a), when a chain extension reaction occurs in the organic solvent (a). A chain extension reaction is carried out using a mixed chain extension agent which produces polyurethane that is poorly soluble in the precipitate-containing solvent (a) and which consists of a chain extension agent (B) which has a slower chain extension reaction rate than the chain extension agent (A). , 1 of the amount of critical water added to the resulting polyurethane composition
0 to 95% by weight of water is added and mixed to form a water-containing slurry, a fibrous base fabric is impregnated and/or coated with the water-containing slurry, and then an organic solvent is mixed from the water-containing slurry.
A method for producing a microporous structure, which comprises selectively evaporating a > and then drying. 2> Part of the long-chain glycol with an average molecular weight of m500 to 5,000 is polyoxyethylene glycol, and the proportion thereof used is 1 to 15% of the total polyurethane weight ii). A method for manufacturing a porous structure. 3) The chain extender (A) is neopenpur glycol. N-methyldiethanolamine, diethylene glycol, triethylene glycol, and neogetanol (all of which are a kind of compound, and a chain extender (B
) is the general formula (in the formula, P1 to islands represent C1 to C3 alkyl groups, and R
5 to P8 do not represent 1 or -CH3. ) The method for producing a microporous structure according to claim 1 or 2, wherein the spiro ring-containing glycol is a spiro ring-containing glycol.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58053741A JPS59179636A (en) | 1983-03-31 | 1983-03-31 | Production of microporous structure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58053741A JPS59179636A (en) | 1983-03-31 | 1983-03-31 | Production of microporous structure |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS59179636A true JPS59179636A (en) | 1984-10-12 |
JPH0252933B2 JPH0252933B2 (en) | 1990-11-15 |
Family
ID=12951238
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP58053741A Granted JPS59179636A (en) | 1983-03-31 | 1983-03-31 | Production of microporous structure |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59179636A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006137394A1 (en) * | 2005-06-21 | 2006-12-28 | Kuraray Co., Ltd. | Grain leather-like sheet having excellent scratch resistance and abrasion resistance |
WO2016185803A1 (en) * | 2015-05-21 | 2016-11-24 | Dic株式会社 | Porous material and polishing pad |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5631080A (en) * | 1979-08-14 | 1981-03-28 | Toray Industries | Dense and flexible composite sheet like material |
-
1983
- 1983-03-31 JP JP58053741A patent/JPS59179636A/en active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5631080A (en) * | 1979-08-14 | 1981-03-28 | Toray Industries | Dense and flexible composite sheet like material |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006137394A1 (en) * | 2005-06-21 | 2006-12-28 | Kuraray Co., Ltd. | Grain leather-like sheet having excellent scratch resistance and abrasion resistance |
US7820574B2 (en) | 2005-06-21 | 2010-10-26 | Kuraray Co., Ltd. | Grain leather-like sheet having excellent scratch resistance and abrasion resistance |
WO2016185803A1 (en) * | 2015-05-21 | 2016-11-24 | Dic株式会社 | Porous material and polishing pad |
Also Published As
Publication number | Publication date |
---|---|
JPH0252933B2 (en) | 1990-11-15 |
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