JPS59121256A - Piston of internal-combustion engine - Google Patents
Piston of internal-combustion engineInfo
- Publication number
- JPS59121256A JPS59121256A JP57232854A JP23285482A JPS59121256A JP S59121256 A JPS59121256 A JP S59121256A JP 57232854 A JP57232854 A JP 57232854A JP 23285482 A JP23285482 A JP 23285482A JP S59121256 A JPS59121256 A JP S59121256A
- Authority
- JP
- Japan
- Prior art keywords
- piston
- pin
- hole
- combustion engine
- connecting rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B75/00—Other engines
- F02B75/16—Engines characterised by number of cylinders, e.g. single-cylinder engines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J1/00—Pistons; Trunk pistons; Plungers
- F16J1/10—Connection to driving members
- F16J1/14—Connection to driving members with connecting-rods, i.e. pivotal connections
- F16J1/16—Connection to driving members with connecting-rods, i.e. pivotal connections with gudgeon-pin; Gudgeon-pins
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B75/00—Other engines
- F02B75/02—Engines characterised by their cycles, e.g. six-stroke
- F02B2075/022—Engines characterised by their cycles, e.g. six-stroke having less than six strokes per cycle
- F02B2075/025—Engines characterised by their cycles, e.g. six-stroke having less than six strokes per cycle two
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F1/00—Cylinders; Cylinder heads
- F02F1/18—Other cylinders
- F02F1/22—Other cylinders characterised by having ports in cylinder wall for scavenging or charging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2201/00—Metals
- F05C2201/02—Light metals
- F05C2201/021—Aluminium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2201/00—Metals
- F05C2201/04—Heavy metals
- F05C2201/0433—Iron group; Ferrous alloys, e.g. steel
- F05C2201/0448—Steel
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
本発明は内燃機関のピストン、特にピストンピン孔部分
の改良に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an improvement in a piston for an internal combustion engine, particularly in a piston pin hole portion.
内燃機関のピストンは、ピストンピンを介してコンロツ
トニ連結され、ピストン、ビン、コンロッドの三者間で
コンロッドに対しピストンが揺動可能に構成されている
。A piston of an internal combustion engine is connected to a stove via a piston pin, and the piston is configured to be able to swing relative to the connecting rod between the piston, the piston, and the connecting rod.
ピストンピンはシリンダとコンロッドの小端部全連結し
、コンロッドをピストンピンの廻りで回転可能な支承す
る為のものであるが、2サイクルエンジンでは、ピスト
ンピン部の潤滑を吸気混合気中にオイルを混ぜてそのオ
イルにて潤滑を行なっている。この様に、ピストンピン
部の潤滑用のオイルの量全十分に取り入れニ<<コンロ
ッド小端部とピストン、ビンの間にベアリングを入れて
フリクションを小なくするとともにピストンピンにピス
トンを遊嵌しフリクションの発生を極力抑えてコンロッ
ドの揺動がピストンに伝わりに<(シている。The piston pin connects all the small ends of the cylinder and connecting rod, and supports the connecting rod so that it can rotate around the piston pin.In two-stroke engines, the piston pin is lubricated by oil in the intake air mixture. The oil is used for lubrication. In this way, the entire amount of oil for lubricating the piston pin should be fully absorbed.Insert a bearing between the small end of the connecting rod, the piston, and the pin to reduce friction, and loosely fit the piston into the piston pin. The vibration of the connecting rod is transmitted to the piston while minimizing the occurrence of friction.
以上において、ピストンのピストンピンを支持するビン
孔には爆発荷重による高面圧とコンロッドの揺動とによ
り高い圧力で回動するため摩耗が発生し易い。In the above configuration, the pin hole that supports the piston pin of the piston is likely to wear because it rotates under high pressure due to the high surface pressure caused by the explosive load and the swinging of the connecting rod.
そしてピストンピン孔の摩耗を防止する方策としては、
ピン径を太くして面圧全下げる方法も考えられるが、こ
れによるとピン径の増大によりビンの重量が増大し、往
復部分の重量が増加し、エンジン振動上、ピン径は可及
的に小さく、即ち細くした方が好ましい。And as a measure to prevent wear of the piston pin hole,
One possibility is to increase the pin diameter to completely reduce the surface pressure, but this increases the weight of the bottle due to the increased pin diameter, which increases the weight of the reciprocating part. It is preferable to make it small, that is, thin.
本発明はピストンピンとビン孔との間の摩耗の現状ば鑑
み、これを改善すべくなされたもので、その目的と、す
る処は、ピストンピン孔の摩耗を可及的に抑制、減少せ
しめ、寿命、耐久性向上を図り得る如くして内燃機関の
ピストンを提供し、以上の目的を達成するため本発明は
、ピストンピンを摺動自在に嵌合するピン孔表面にアル
ミ陽極酸化処理やクロム等の硬質金属のピン穴内面逆電
メッキ処理で多孔質の被膜を形成するよ5にしたことを
特徴とする。The present invention was made in view of the current state of wear between the piston pin and the pin hole, and was made to improve this.The purpose and purpose of the present invention is to suppress and reduce the wear of the piston pin hole as much as possible, To achieve the above object, the present invention provides a piston for an internal combustion engine that can improve its lifespan and durability.The present invention provides an aluminum anodizing treatment or a chromium treatment on the surface of the pin hole into which the piston pin is slidably fitted. It is characterized by forming a porous film by reverse electroplating the inner surface of the pin hole of a hard metal such as 5.
次に本発明の好適一実施例を添付図面に従って詳述する
。Next, a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.
図は内燃機関のシリンダ部を示し、実施例は2サイクル
エンジンを示している。The figure shows a cylinder section of an internal combustion engine, and the embodiment shows a two-stroke engine.
シリンダ部1はシリンダブロック2、この上に被冠装着
されたシリンダヘッド3とからなり、シリンダヘッド3
とシリンダブロック2とはスタッドボルト4でナツト5
、を介して結着され、図中6はシリンターブロック2と
シリンダヘッド3の位置決めピンである。実施例は水冷
式エンジンを示し、水通路20L 301 を備え、合
せ面202,302間には内径側に燃焼ガス漏洩防止用
のOリング7を、又外径側に水漏洩防止用のOリング8
を各介設し、シリンダブロック2の内径シリンダ孔20
3の上方のシリンダヘッド3下面中央部には半球凹状の
燃焼室天井部303が形成されている。以上の天井部3
03の中央部にはシリンダヘッド3の中央部上から着脱
自在に螺合結着した点火プラグ9が配設されている。The cylinder section 1 consists of a cylinder block 2 and a cylinder head 3 mounted on the cylinder block 2.
and cylinder block 2 with stud bolt 4 and nut 5
, and 6 in the figure is a positioning pin between the cylinder block 2 and the cylinder head 3. The embodiment shows a water-cooled engine, which is equipped with a water passage 20L 301, and between the mating surfaces 202 and 302 is an O-ring 7 for preventing combustion gas leakage on the inner diameter side, and an O-ring for preventing water leakage on the outer diameter side. 8
are interposed respectively, and the inner diameter cylinder hole 20 of the cylinder block 2 is
A hemispherical concave combustion chamber ceiling portion 303 is formed at the center of the lower surface of the cylinder head 3 above the cylinder head 3 . Above ceiling part 3
An ignition plug 9 is disposed in the center of the cylinder head 3 and is removably screwed onto the center of the cylinder head 3.
シリンタ孔2θ3内にはピストン10を摺動自在[嵌合
し、ピストン10の天井部101とシリンダヘッド天井
部303との間で燃焼室を形成し、ピストン10の天井
部101と周囲のスカート部102との間には空間1[
13が形成されている。かかるピストン10はクランク
シャフト11とコンロッド12を介して連結され、コン
ロッド12下端の大端部121でクランクシャフト11
のピン部111と回動可能に連結され、一方、コンロッ
ド12上端の小4部122でピストン側のピン13に軸
受14を介して回動自在に連結されている。尚123は
コンロッド小端部に設けられたニードル軸受へのオイル
取入口である。The piston 10 is slidable in the cylinder hole 2θ3 [fits], forming a combustion chamber between the ceiling 101 of the piston 10 and the cylinder head ceiling 303, and forming a combustion chamber between the ceiling 101 of the piston 10 and the surrounding skirt. There is a space 1[
13 is formed. The piston 10 is connected to a crankshaft 11 via a connecting rod 12, and a large end 121 at the lower end of the connecting rod 12 connects to the crankshaft 11.
On the other hand, the connecting rod 12 is rotatably connected to the pin 13 on the piston side via a bearing 14 at a small portion 122 at the upper end of the connecting rod 12 . Reference numeral 123 is an oil inlet to the needle bearing provided at the small end of the connecting rod.
ピストン10のスカート部102の軸方向中間部ては横
断する如くピン孔104,104 ’f設け、ビン孔は
スカート部内径部に室間103があるため同心的に左右
に離間して設けられ、ピッ130両端部131、131
をピン孔104,104に嵌合し、中間部132ニコ
ンロソド小端部122ヲ連結する。ピッ130両端部1
31.131はピン孔104.104 K回動可能に嵌
合し、ピン13の軸方向両端縁i33.133はピン孔
104.[14内径部の外端部寄りに設けた環状溝10
5.105 K係合せるクリップ15で軸方向全規制さ
れる。Pin holes 104, 104'f are provided across the axially intermediate portion of the skirt portion 102 of the piston 10, and the bottle holes are provided concentrically and spaced apart to the left and right because there is a chamber 103 in the inner diameter portion of the skirt portion. Pit 130 both ends 131, 131
are fitted into the pin holes 104, 104, and the intermediate portion 132 is connected to the small end portion 122 of the Nikon rod. Pit 130 both ends 1
31.131 is rotatably fitted into the pin hole 104.104K, and both axial edges i33.133 of the pin 13 are fitted into the pin hole 104.104. [14 Annular groove 10 provided near the outer end of the inner diameter portion
5.105K The axial direction is fully restricted by the engaging clip 15.
以」−のピストン10はアルミニウム合金で形成し、一
方、シリンダブロック、シリンダヘッドもアルミニウム
合金で形成され、シリンタ孔内周面眞は例えばクロムメ
ッキ処理が施され、ピストンピ/は例えばニッケルクロ
ムモリブデン鋼で形成される。The piston 10 below is made of an aluminum alloy, and the cylinder block and cylinder head are also made of an aluminum alloy.The inner peripheral surface of the cylinder hole is, for example, chromium plated, and the piston piston is made of, for example, nickel chromium molybdenum steel. is formed.
以上において、前記ピストンピン孔104の内周表面に
硬質処理被膜で多孔質のものを形成する。In the above process, the inner peripheral surface of the piston pin hole 104 is made porous with a hard treated coating.
まずその−例としてアルミ陽極酸化処理を行い、ビン孔
104の内周表面に多孔質の被膜を形成する。First, as an example, aluminum is anodized to form a porous film on the inner peripheral surface of the bottle hole 104.
その方法は、まずアルミニウム合金からなるピストン1
.0をピン孔104内周表面を除く如くビン孔を封孔処
理して剥離性のマスキング材で覆い、次にピン孔104
ヲ開口し、ピストン10を陽極に接続して電解槽に投入
し、陽極酸化処理を行う。かかる処理により第2図に示
す如くピン孔部表面には穴部a・を有する酸化皮膜すが
生成され、酸化皮膜すのヘースである浸透層Cはアルミ
ニウム合金母材dの表面内布浸透し、穴部a・・は母材
d内の所定深さ迄達し、図中fはバリヤ層である。処理
後研削加工や研摩加工でピン孔内周面を機械加工し、ビ
ン孔を所定線設定する。The method begins with a piston made of aluminum alloy.
.. 0, the bottle hole is sealed except for the inner peripheral surface of the pin hole 104 and covered with a removable masking material, and then the pin hole 104 is sealed.
The piston 10 is opened, the piston 10 is connected to the anode, and the electrolytic bath is put into the electrolytic bath to perform anodizing treatment. Through this treatment, as shown in FIG. 2, an oxide film having holes a is formed on the surface of the pin hole, and a permeable layer C, which is the base of the oxide film, penetrates into the inner surface of the aluminum alloy base material d. , hole a... reach a predetermined depth within the base material d, and f in the figure is a barrier layer. After processing, the inner peripheral surface of the pin hole is machined by grinding or polishing to set the pin hole at a predetermined line.
以上で得られたピン孔部の内径表面eは母材に比して格
段に硬度が高く、それ自身で耐摩耗性に優れる。又内径
表面eKは微小な多数の穴a・・・が形成されることと
なり、コンロッド小端部122の一部にオイル取入口1
23を設けること、ピン13とビン孔104との間に4
1J小ながら隙間か存することによりビン孔104内周
に燃料中のオイルが浸透し、穴部a・・に貯溜、保持さ
れることとなる。従ってピン孔内径部はそれ自身で自己
潤滑性を有することとなり、皮膜形成による耐摩耗性の
向上と潤滑性眞よる相剰作用で耐摩耗性は従来に比し格
段に向上する。The inner diameter surface e of the pin hole obtained above has a much higher hardness than the base material, and has excellent wear resistance by itself. In addition, a large number of minute holes a... are formed on the inner diameter surface eK, and an oil intake port 1 is formed in a part of the connecting rod small end 122.
23, and 4 between the pin 13 and the bottle hole 104.
Due to the existence of a gap of 1J, although the gap is small, the oil in the fuel permeates the inner periphery of the bottle hole 104, and is stored and held in the hole portion a. Therefore, the inner diameter portion of the pin hole itself has self-lubricating properties, and due to the mutual effect of improved wear resistance due to film formation and increased lubricity, the wear resistance is significantly improved compared to conventional pin holes.
尚実施例はアルミ陽極酸化処理を説明したが、クロム等
の硬質金属の内面逆電メッキ処理によって多孔質の被膜
を形成しても良い。Although aluminum anodization treatment has been described in the embodiment, a porous coating may be formed by reverse electroplating treatment on the inner surface of a hard metal such as chromium.
以上で明らかな如く本発明によれば、ピストンピン孔内
周面に硬質で多孔質の破膜を形成することにより耐摩耗
性の向上、潤滑性の向上を図ることができ、又以上によ
りピン径も可及的に細くでき、エンジン振動減少、軽量
化を図ることができる。As is clear from the above, according to the present invention, it is possible to improve wear resistance and lubricity by forming a hard and porous broken membrane on the inner circumferential surface of the piston pin hole. The diameter can be made as thin as possible, reducing engine vibration and reducing weight.
本発明は以上の如き利点を有する。The present invention has the advantages as described above.
第1図はエンジン要部の縦断面図、第2図及び第3図は
処理による被膜形成及び内径加工後の状態を示すビン孔
部の説明的拡大断面図で第3図は素材のもとの外周面ま
で加工仕上げした図、第4図はエンジンの他の方向の縦
断面図である。
尚図面中10はビヌトン、104はビン孔、11はクラ
ンクシャフト、13はピストンピン、12はコンロッド
である。Figure 1 is a longitudinal sectional view of the main parts of the engine, Figures 2 and 3 are explanatory enlarged sectional views of the bottle hole showing the state after coating formation and internal diameter machining, and Figure 3 is the source of the material. FIG. 4 is a longitudinal sectional view of the engine in another direction. In the drawing, 10 is a binuton, 104 is a bottle hole, 11 is a crankshaft, 13 is a piston pin, and 12 is a connecting rod.
Claims (1)
のスカート部に設けられたビン孔に回動自在に嵌合され
たピストンピンとピストンピンとクランクシャフトとを
連結するコンロッドとからなる内燃機関において、前記
ピストンをアルミニウム合金製とし、該ピストンピン孔
内周表面に多孔質の耐摩耗性の被膜を形成したことを特
徴とする内燃機関のピストン。In an internal combustion engine comprising a piston slidably fitted in a cylinder hole, a piston pin rotatably fitted in a pin hole provided in a skirt portion of the piston, and a connecting rod connecting the piston pin and a crankshaft, A piston for an internal combustion engine, characterized in that the piston is made of an aluminum alloy, and a porous wear-resistant coating is formed on the inner peripheral surface of the piston pin hole.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57232854A JPS59121256A (en) | 1982-12-28 | 1982-12-28 | Piston of internal-combustion engine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57232854A JPS59121256A (en) | 1982-12-28 | 1982-12-28 | Piston of internal-combustion engine |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS59121256A true JPS59121256A (en) | 1984-07-13 |
Family
ID=16945851
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP57232854A Pending JPS59121256A (en) | 1982-12-28 | 1982-12-28 | Piston of internal-combustion engine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59121256A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62242177A (en) * | 1986-04-09 | 1987-10-22 | Mazda Motor Corp | Engine structure |
JPS63289370A (en) * | 1987-05-20 | 1988-11-25 | Mitsubishi Motors Corp | Piston made of aluminum |
JPH02218849A (en) * | 1989-02-17 | 1990-08-31 | Suzuki Motor Co Ltd | Piston for internal combustion engine |
JP2015101215A (en) * | 2013-11-25 | 2015-06-04 | スズキ株式会社 | Interior structure |
-
1982
- 1982-12-28 JP JP57232854A patent/JPS59121256A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62242177A (en) * | 1986-04-09 | 1987-10-22 | Mazda Motor Corp | Engine structure |
JPS63289370A (en) * | 1987-05-20 | 1988-11-25 | Mitsubishi Motors Corp | Piston made of aluminum |
JPH02218849A (en) * | 1989-02-17 | 1990-08-31 | Suzuki Motor Co Ltd | Piston for internal combustion engine |
JP2015101215A (en) * | 2013-11-25 | 2015-06-04 | スズキ株式会社 | Interior structure |
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