JPS59120357A - Casting method of wear resistant pipe - Google Patents
Casting method of wear resistant pipeInfo
- Publication number
- JPS59120357A JPS59120357A JP22755482A JP22755482A JPS59120357A JP S59120357 A JPS59120357 A JP S59120357A JP 22755482 A JP22755482 A JP 22755482A JP 22755482 A JP22755482 A JP 22755482A JP S59120357 A JPS59120357 A JP S59120357A
- Authority
- JP
- Japan
- Prior art keywords
- wear
- casting
- parts
- cast
- metallic members
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005266 casting Methods 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims description 7
- 239000007769 metal material Substances 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 2
- 229910052742 iron Inorganic materials 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 abstract description 4
- 239000002184 metal Substances 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract 1
- 229910001018 Cast iron Inorganic materials 0.000 description 7
- 238000005299 abrasion Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010002 mechanical finishing Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/0009—Cylinders, pistons
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Branch Pipes, Bends, And The Like (AREA)
Abstract
Description
【発明の詳細な説明】
庫発明は、ベント管や微粉炭供給管などの面1摩耗付管
の鋳造方法の改良に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an improvement in the method for casting pipes with one side wear, such as vent pipes and pulverized coal supply pipes.
第1図に、一般的なベント管Pの形状を示すが、ベント
管Pは肉薄な内側部1と肉厚な外側部2とで形成さft
ており、摩耗の多い外側部2を肉厚としている。まL−
1両端の7ランク部6は、他の管どの接続を正確にする
ため、機械加工によって精密に什1−げ1)ねることが
必要条件とさ才]ている。Fig. 1 shows the shape of a general vent pipe P. The vent pipe P is formed of a thin inner part 1 and a thick outer part 2.
The outer part 2, which is subject to a lot of wear, is made thicker. MaL-
The seven-rank portions 6 at both ends must be precisely machined to ensure accurate connections to other pipes.
ところが、ベント管の、Lうな耐摩摩性管は、高クロー
ム鋳鉄や二ノ・−1・″鋳鉄などを用いて鋳造1〜でお
り、フランジ部6も、同一材質で鋳造されているため、
その機械仕トげ加Tに多大の工数な必要とし、コスト高
を招くという欠点があった。However, the L-shaped abrasion resistant pipe of the bent pipe is cast 1~ using high chromium cast iron or 2-1 inch cast iron, and the flange part 6 is also cast from the same material.
The mechanical finishing process T requires a large number of man-hours and has the drawback of increasing costs.
本発明は、上記従来の耐摩耗性管の欠点を解消し、フラ
ンジ部の機械力旧■]が容易で、コストの安い耐摩耗性
管を得るととの可能な削摩耗管の鋳造方法を提供するこ
とを目的として提案されたもので、鋳型内に、耐摩耗鋳
鉄の溶湯な注入17て、面j甲耗外管を鋳造するに当り
、該鋳型の所定の個所に、比較的機械加工の容易な金属
材で成形されたリング状部材を予かしめセラl−1−て
鋳造1〜、両端部に該リング状部材を一体的に融着され
た血・1摩耗性管を鋳造することを特徴とする耐摩耗性
管の鋳造方法に係るものである。The present invention eliminates the drawbacks of the conventional wear-resistant pipes mentioned above, and provides a method for casting wear-resistant pipes that makes it possible to obtain wear-resistant pipes that are easy to reduce the mechanical strength of the flange part and are inexpensive. In order to cast a wear-resistant outer tube by injecting molten wear-resistant cast iron into a mold, relatively machining is required at a predetermined location of the mold. Pre-caulking a ring-shaped member formed of a metal material that is easy to process and casting 1-1 to cast a wearable tube in which the ring-shaped member is integrally fused to both ends. The present invention relates to a method for casting a wear-resistant pipe characterized by:
以下、第2図乃至第4図を参照t2ながも、本発明につ
き具体的に説明する。なお、図示例は、本発明をベント
管の鋳造に適用【7た場合を示す。第2図において、P
は肉薄な内偵]部1と、肉J9な外側its 2とから
なるベント管で、同ベント管Pはイア来のベント管同様
に高り11−ム鋳鉄まl、−はニハ−1・゛鋳鉄を用い
て鋳造さJする。、(均等部分には、同一符号ηど伺1
7である。)
4は該ベント管Pの両端部に、その鋳造時に形成された
フランジ部で、同フランジ部4は、比較的機械((−1
−げ加−下の容易な全屈材料たとえば鋼根からなるリン
グ片4a、4bと、外周板4cとによって、第6図、第
4図に示すように形成さね、該フランジ部4は、ベント
管Pの釣造時に、その鋳型の中の所定の個所(C予がじ
y)セットさねて、該鋳型内に面1摩耗鋳鉄の溶出を注
湯することに。Lす、ベント管Pの両端に、一体重に譜
着させ4)ことによって形成される。なお、この融着な
容易にすイ)ために、リング片4aと外周板4Cとの間
に、第6図に示すようにその周方向に沿って、5 +h
r+r程度の径のステ棒5を多数配置し、そ旧らステ(
仝5に溶湯を巻き付かせるようにするのが望ま1〜い。The present invention will be specifically explained below with reference to FIGS. 2 to 4. The illustrated example shows a case where the present invention is applied to casting of a vent pipe. In Figure 2, P
This is a vent pipe consisting of a thin interior part 1 and a thick outside part 2.The vent pipe P is made of 11-mm cast iron with a height of 11 mm, like the previous vent pipe. Cast using cast iron. , (equal parts have the same code ηdoki1
It is 7. ) 4 is a flange portion formed at both ends of the vent pipe P during casting, and the flange portion 4 is relatively machined ((-1
The flange portion 4 is formed as shown in FIGS. 6 and 4 by ring pieces 4a and 4b made of a fully bendable material, such as a steel root, that can be easily bent, and an outer peripheral plate 4c. When making the vent pipe P, I set it at a predetermined point (C pre-gage y) in the mold and poured the elution of surface 1 worn cast iron into the mold. It is formed by attaching the L and both ends of the vent pipe P in one piece 4). In order to facilitate this fusion, there is a 5
A large number of stem rods 5 with a diameter of about r + r are arranged, and the stems (
It is desirable that the molten metal be wrapped around 5.
以上安するに本発明は、鋳型内に、面1摩耗鋳鉄の溶湯
を注入して、耐摩耗性管を鋳造するに当り、該鋳型の所
定の個所に、比較的機械加Tの右ニ易)jf金属材で成
形されたリング状部、(」を予かしめセットして鋳造1
2、両り、HM部に該リング状部材4′一体的に融着さ
れた耐摩耗(4管を鋳造1゛ることを特徴とする耐摩耗
+′1管のvj造方ρ、を沙旨とするものであるから、
本発明によれば、両端に機械仕上げ加工の容易なフラン
ジ部4を有する而・1摩耗性管を容易に鋳造できるとい
う実用的効果な挙げることができる。In summary, the present invention provides a method for injecting molten metal of cast iron with one side of wear into a mold to cast a wear-resistant pipe, and to apply mechanical processing to a predetermined portion of the mold with a relatively easy right-click T. )jf Ring-shaped part molded from metal material, ('' is pre-set and cast 1
2. In both cases, the ring-shaped member 4' is integrally fused to the HM part to provide wear resistance (abrasion resistance characterized by casting 1 tube of 4 tubes + 1 tube vj manufacturing method ρ). Because it is intended to be
According to the present invention, a practical effect can be mentioned in that an abrasive tube having flange portions 4 which can be easily machined at both ends can be easily cast.
第1図は、従来のベント管の略示的縦断側面図、第2図
は本発明による耐摩耗性管の概略縦断側面図、第6図は
第2図のA部拡大図、第4図は第6図のB−B線矢祝図
である。
1:内側肉薄部、2:外側肉1!2部、4:フランジ部
、5:ステ棒。
復代理人 弁理士 伊 藤 輝(外2名)手続補正
書
昭和58年 11126日
特許庁長官 若 杉 和 大 殿
1、事件の表示
3、補正をする者
事件との関係 特 許 出願人
任 所 〒100東京都千代ITI区丸の内二丁ト15
番1号氏 名(620)玉菱重]丁:業株式会社代表者
矢 野 諌
4、復代理人
住 所 〒105東京都港区虎ノ門−丁1・12番29
号自 発
6、補正の対象
明細書
7 補正の内容
明1!IHI第5頁下かもろ行「1と2行目の間に、つ
ぎの文言を挿入−する。
「 また、ステ棒5を、フランジのボルト穴位(6に合
致させて設置ずれば、これを穿設することでボルト穴が
容易に加工できろ。」以上FIG. 1 is a schematic vertical side view of a conventional vent pipe, FIG. 2 is a schematic vertical side view of a wear-resistant pipe according to the present invention, FIG. 6 is an enlarged view of section A in FIG. 2, and FIG. is a BB line arrow diagram in FIG. 6. 1: Inner thin wall part, 2: Outer wall 1!2 part, 4: Flange part, 5: Stay rod. Sub-agent Patent attorney Teru Ito (and 2 others) Procedural amendment dated 11126/1980 Kazuhiro Wakasugi, Commissioner of the Patent Office 1. Indication of the case 3. Person making the amendment Relationship with the case Patent applicant office 2-15 Marunouchi, Chiyo ITI-ku, Tokyo 100
Number 1 Name (620) Tamabishiju] Ding: Industry Co., Ltd. Representative Isao Yano 4, Sub-Agent Address 1-12-29 Toranomon-Chome, Minato-ku, Tokyo 105
No. 6, Specification to be amended 7 Description of the amendment 1! IHI, page 5, bottom line ``Insert the following text between lines 1 and 2. Bolt holes can be easily machined by drilling them.''
Claims (1)
1摩粍1/1管を鋳造するに当り、該鋳型の所定の個l
す〒に、比較的機械加工の容易な金属材で成形されたリ
ング状部(Aを予かじめセラl−して鋳造1〜、両端部
に該リック゛状部((を一体面に融着された鉦j摩耗性
管な鋳造才ることを肪徴とする耐摩耗性管の鋳造方法。Pour 1 molten iron into the casting pan, and then...
When casting 1 millimeter 1/1 tube, the predetermined number of pieces of the mold
First, a ring-shaped part (A) molded from a metal material that is relatively easy to machine is cast in advance, and the rick-shaped parts (() are fused to an integral surface at both ends. A method for casting a wear-resistant tube, which has a characteristic of reducing wear resistance.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP22755482A JPS59120357A (en) | 1982-12-28 | 1982-12-28 | Casting method of wear resistant pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP22755482A JPS59120357A (en) | 1982-12-28 | 1982-12-28 | Casting method of wear resistant pipe |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS59120357A true JPS59120357A (en) | 1984-07-11 |
Family
ID=16862718
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP22755482A Pending JPS59120357A (en) | 1982-12-28 | 1982-12-28 | Casting method of wear resistant pipe |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59120357A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6162647U (en) * | 1984-09-29 | 1986-04-26 | ||
JPS6322492U (en) * | 1986-07-30 | 1988-02-15 | ||
EP1704948A1 (en) * | 2005-03-24 | 2006-09-27 | Société Nouvelle des Fonderies de Treveray | Wear resistant pipe of tubular shape and casting process for manufacture thereof |
-
1982
- 1982-12-28 JP JP22755482A patent/JPS59120357A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6162647U (en) * | 1984-09-29 | 1986-04-26 | ||
JPS6322492U (en) * | 1986-07-30 | 1988-02-15 | ||
EP1704948A1 (en) * | 2005-03-24 | 2006-09-27 | Société Nouvelle des Fonderies de Treveray | Wear resistant pipe of tubular shape and casting process for manufacture thereof |
FR2883496A1 (en) * | 2005-03-24 | 2006-09-29 | Fond De Treveray Soc Nouv | METALLIC WEAR PIECE OF A GENERALLY TUBULAR SHAPE, AND METHOD OF MANUFACTURING BY CASTING SUCH A WEAR PIECE |
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