JPS58130125A - Formation of glass plate - Google Patents
Formation of glass plateInfo
- Publication number
- JPS58130125A JPS58130125A JP1023382A JP1023382A JPS58130125A JP S58130125 A JPS58130125 A JP S58130125A JP 1023382 A JP1023382 A JP 1023382A JP 1023382 A JP1023382 A JP 1023382A JP S58130125 A JPS58130125 A JP S58130125A
- Authority
- JP
- Japan
- Prior art keywords
- glass plate
- glass
- conductive
- trigger
- heated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011521 glass Substances 0.000 claims abstract description 235
- 238000005452 bending Methods 0.000 claims abstract description 47
- 238000010438 heat treatment Methods 0.000 claims abstract description 33
- 238000000465 moulding Methods 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims description 45
- 238000005304 joining Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 10
- 239000011810 insulating material Substances 0.000 claims 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 11
- 230000005484 gravity Effects 0.000 description 11
- 238000003466 welding Methods 0.000 description 11
- 229910052799 carbon Inorganic materials 0.000 description 10
- 230000005611 electricity Effects 0.000 description 5
- 239000003973 paint Substances 0.000 description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Substances [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 3
- 229910052709 silver Inorganic materials 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- 239000005361 soda-lime glass Substances 0.000 description 3
- 241000255925 Diptera Species 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 230000020169 heat generation Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229910001120 nichrome Inorganic materials 0.000 description 2
- 235000012149 noodles Nutrition 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000004227 thermal cracking Methods 0.000 description 2
- DSSYKIVIOFKYAU-XCBNKYQSSA-N (R)-camphor Chemical compound C1C[C@@]2(C)C(=O)C[C@@H]1C2(C)C DSSYKIVIOFKYAU-XCBNKYQSSA-N 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- 241000723346 Cinnamomum camphora Species 0.000 description 1
- 229910001182 Mo alloy Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910001260 Pt alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910001362 Ta alloys Inorganic materials 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000003287 bathing Methods 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 229960000846 camphor Drugs 0.000 description 1
- 229930008380 camphor Natural products 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000011162 core material Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000004031 devitrification Methods 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910000623 nickel–chromium alloy Inorganic materials 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 239000006072 paste Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/20—Uniting glass pieces by fusing without substantial reshaping
- C03B23/24—Making hollow glass sheets or bricks
- C03B23/245—Hollow glass sheets
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は、8方又は4方が鋭く曲がっている形状のガラ
ス板成形体をガラス板から成形する方法に関するもので
ある。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for forming a glass plate molded article having a shape in which eight or four sides are sharply curved from a glass plate.
ガラス板の成形方法としては、ガラス板をその軟化点温
度以上の温度に加熱し、次いでプレス曲げし九り、自重
−げしたり、湾曲加工する方法が広く使用されているが
、8方又は4方が鋭く曲がっている形状、例えば箱形状
の様な複雑な形状に成形することは着るしく困難であっ
り、シかしながら、最近自動車用、ステレオラック用、
ショーケース用、家具用に、その他各種用適用に上記し
た複雑な形状のガラス板成形体が要求される様になり、
かかる複雑な形状のガラス板成形体を生産性よく提供で
きるガラス板の成形方法が纏まれてい丸。Widely used methods for forming glass plates include heating the glass plate to a temperature higher than its softening point, then press bending, rolling under its own weight, or bending. It is very difficult to form a complex shape such as a box shape, where the four sides are sharply curved.
Glass plate moldings with the above-mentioned complex shapes are now required for showcases, furniture, and various other applications.
This book summarizes glass plate forming methods that can provide such complex-shaped glass plate moldings with high productivity.
本発明は、かかる要求に応じて発明されたものであシ、
七の要旨は、所望の屈曲111に浜って折り曲げて所望
の形状が得られる様に切欠き部をガラス板のコーナーS
に持つ形状にガラス板を切断し、この切断され九ガラス
板を加熱するとと4に、上記ガラス板の屈曲線部分を局
部的にガラス板の軟化点温度以上に加熱して屈曲線に涜
って鋭く折や曲げて、上記切欠tksの対向するガラス
板の端部同士をつき合せ、次いで上記つき合されたガラ
ス板の膚部を局部的にガラス板の軟化点温度以上に加熱
してつき合され九ガラス板の端部同士を溶着して接合し
、所定の最終形状にガラス&を成形することt−%黴と
するガラス板の成形方法に関するものである。The present invention was invented in response to such demands.
The gist of point 7 is to cut the notch at the corner S of the glass plate so that the desired shape can be obtained by bending it along the desired bend 111.
A glass plate is cut into a shape that has a shape of 1, and the cut glass plate is heated.In step 4, the bent line portion of the glass plate is locally heated to a temperature higher than the softening point temperature of the glass plate to disturb the bent line. The edges of the glass plates facing each other with the notches tks are brought together by sharply bending them, and then the skins of the joined glass plates are locally heated to a temperature higher than the softening point temperature of the glass plates. This invention relates to a method of forming a glass plate by welding and joining the ends of nine glass plates together and forming the glass into a predetermined final shape.
以下、本発明を図面を参照しながら更に詳細にw5L関
する。Hereinafter, the present invention will be described in more detail regarding w5L with reference to the drawings.
本発明においては、まず、所定のガラス板成形体が祷ら
れる橡な形状、例えば第1.!l、\7,9図の嫌な形
状に切断する。即ち、第246,310図の様なガラス
板成形体の8方又は4方が鋭く曲がソている部分ムの様
な形状が得られる橡に、ガラス板lのコーナ一部に切欠
き部Bを設けて切8!に溜って鋭く折〉曲げて、切欠i
Bの対向するガラス板の端部C,D同士をつき合せるこ
とができ、これによって、@2,4,6.亀10図の様
なコーナ一部ムを得ることができる。この切欠部Bは、
得ようとするコーナ一部ムの形状2寸法に応じ、切kl
Rり寸法、切り取シ形状を適宜選択する。In the present invention, first, a predetermined shape of a predetermined glass plate molded body is formed, for example, a first shape. ! l,\ Cut into the unpleasant shape shown in Figures 7 and 9. In other words, a notch is formed in a part of the corner of the glass plate L to obtain a shape similar to that of a glass plate formed body having sharply curved parts on 8 or 4 sides as shown in FIGS. Set B and cut 8! Bend it sharply and cut the notch I.
The ends C and D of the opposing glass plates of B can be brought into contact with each other, thereby allowing @2, 4, 6. A corner part as shown in Figure 10 can be obtained. This notch B is
Depending on the shape and dimensions of the corner part to be obtained, cut
Select the radius dimension and cutout shape appropriately.
所定■寸法、形状に切断されたガラス板1は、曲は加工
するために、加熱炉へ入れ加熱する。The glass plate 1 cut into a predetermined size and shape is placed in a heating furnace and heated in order to be curved.
次いで、ガラス板1の所望の屈−線’ + SI +
”1部分を局部的にガラス板の軟化点温度以上に、例え
ば700℃〜750℃加熱して鋭く折)曲げて、上部切
欠e部Bの対向するガラス板の端部C,D同士をつき合
せて、馬λa、s、 a、 X) i!Qの橡なガラス
板成形体を得る丸めの予備ガラス板成形体を製造する。Next, the desired bending line ' + SI + of the glass plate 1
``One part is locally heated to a temperature above the softening point of the glass plate, e.g. 700°C to 750°C, and then sharply bent), and the ends C and D of the glass plate facing each other in the upper notch e part B are pressed together. In addition, a rounded preliminary glass plate molded body is produced to obtain a glass plate molded body with a diameter of λa, s, a, X) i!Q.
次いで、この予備ガラス板成形体のガラス板の端部C,
Dがつき合された部分を局部的にガラス板の軟化点温度
以上、特にガラス板の端部が充分に軟化して端部同士t
*着させることができる温度、即ち750℃〜1000
℃に加熱して軟化させ、つき合され友ガラス板の端部C
,D同士を溶着して接合し、所定の最終形状を得る。Next, the end C of the glass plate of this preliminary glass plate molded body,
The area where D is butted is locally heated to a temperature higher than the softening point of the glass plate, especially the edges of the glass plate are sufficiently softened and the edges are connected to each other.
*Temperature at which it can be worn, i.e. 750℃~1000℃
The edge C of the glass plate is heated to ℃ to soften it and butt it together.
, D are welded and joined together to obtain a predetermined final shape.
本発明においては、ガラス板lを所定の屈−線に溢って
折シ曲げる前又紘後に、あるいは折り曲げ中に、必要に
応じガラス板を更にリブ1望の形状に湾曲曲げを行うこ
ともできる。例えば、ガラス板管自重曲げ臘に載せて、
加熱炉に入れてガラス板の軟化点温度付近まで加熱して
、自重により湾曲曲げし死後、屈曲線部分を更に局部的
に高温にして自重により折ジ曲げた夛、あるいは同じく
ガラス板を加熱しながら屈1lliI部分音j1部的に
軟化点温度以上に加熱して自重により腐−一に滴って折
り−げながら、更に他の部分を自1によυ湾自曲げする
方法などが採用される。In the present invention, before or after bending the glass plate 1 over a predetermined bending line, or during the bending, the glass plate 1 may be further bent into the desired shape of the rib 1, if necessary. can. For example, by placing a glass plate tube on a bending stand under its own weight,
The glass plate is heated to around the softening point temperature of the glass plate in a heating furnace, then bent into a curve by its own weight. A method is adopted in which a part of the part is heated above the softening point temperature, and then it drips and bends due to its own weight, while the other part is bent by itself. .
ガラス板を鋭く折シーける屈曲線としては、直#状であ
ってもよいし、又湾曲状であっても工い0又ガラス板を
折シ曲げる角度は、ガラス板の切欠部BO対向するガラ
ス板の端部C,Dが突き合される様に制御する。又、ガ
ラス板の折シ曲げ部の自軍も、ガラス板の端@CIDの
つき合せ部が接合しうる範囲で適宜選択する。The bending line for sharply bending the glass plate may be straight or curved. Control is performed so that the ends C and D of the glass plate are butted against each other. Further, the bending portion of the glass plate is appropriately selected within a range where the abutting portion of the end of the glass plate @CID can be joined.
コノ1卓は、折シ蘭げ部全体に渡って一様にしてもよい
し、又増減させても良い。The number of tables may be uniform over the entire folding section, or may be increased or decreased.
ガラス板1を鋭く折シ曲げて切欠き部Bの対向するガラ
ス板の端部C,Dをつき合せる場合、端部C,Dの一部
をその長さ全体、又は少なくとも一部に渡って接する嫌
に当接させてもよいし、あるいは又溶着して豪合す゛る
ことか可能な範囲で若干の間隔をおいて近接してもよい
。つき仕せる部分#′iS着させることによ)接合しゃ
すい様に、ガラス板の端面部分あるいは端部のコーナ一
部分、あるいはその他の部分を適宜選択する。又、つき
合せるガラス板の端部線、溶着させることによシ接合し
やすく、又仕上りが良くなる様にカラス板の端部を斜め
にカットし九り、vlJ取りし九り、一部切p欠いたり
することもできる。When the glass plate 1 is bent sharply and the opposite ends C and D of the glass plate in the notch B are brought into contact with each other, a portion of the ends C and D is cut over the entire length or at least part of the cutout B. They may be brought into contact with each other, or they may be placed close to each other with a slight distance between them as long as it is possible to weld them together. An end surface portion, a corner portion of an end portion, or another portion of the glass plate is appropriately selected so as to facilitate bonding (by attaching the bonded portion #′iS). In addition, the edge lines of the glass plates to be matched are made by welding to make it easier to join and to improve the finish. It is also possible to lack p.
上記したガラス板の端部を局部的に加熱してつき合され
たガラス板の端部同士を溶着して接合する場合、局部加
熱によシ予備ガラス板成形体が熱割れし九シしない様に
、予備ガラス板成形体の全体又は要部を予め加熱してお
くこともできる。When welding and joining the edges of the abutted glass plates by locally heating the ends of the glass plates described above, prevent the preliminary glass plate molded body from cracking due to heat cracking due to local heating. Alternatively, the entire or essential part of the preliminary glass sheet molded body can be heated in advance.
本発明において、ガラス板を鋭く折シ蘭げる方法として
は次の様な方法が例示される。In the present invention, the following method is exemplified as a method for sharply folding a glass plate.
その1つの方法として、ガラス板の折9曲げようとする
屈曲線Kaって導電性フリットペーストをプリントシて
、このプリントaを通電加熱する方法である。この方法
の実態的な1例を具体的に示すと、まずガラス板の折シ
曲Ffalとする屑−一に折少曲げ用のヒータープリン
ト線を設ける。このヒータープリント線としては、通電
加熱によりガラス1ftを軟化点温度以上に加熱でき、
かつガラス板に密着してガラス板の屈1llIli1i
lif+を均一に加熱することができ、又ガラス板會折
シーげ九時ガ2ス板の屈曲線になじみ、しわや強度低下
が起らないもの、例えば、導電性フリットペーストを纏
伶にプリントしたものが使用される。この導電性フリッ
トペーストとしては、Ag 、 ml、 Pd、 Pt
、ムUなどの導電性金属粉末、あるいはカーボン粉末、
あるいはRub、などの導電性金属酸化物粉末と低融点
のガラスフリットと、有機溶媒と、増粘剤と、その他所
望の添加成分とt−混合してペースト状にしたものが使
用される。中でも銀フリットペーストが最も実用的であ
る。この導電性フリットペーストはガラス板の所望の鋭
く折り曲げようとする屈曲線に旧って、例えばスクリー
ン印刷法などのプリント方法により所望の折り曲げの曲
率が得られる様な線巾、例えば1m〜10all巾の線
条にフリットし、次いで予備乾燥ないし予備焼成し折υ
曲は用のヒータープリ7に−fak形成する。One method is to print a conductive frit paste along the bending line Ka where the glass plate is bent, and then heat the print A by passing an electric current through it. To show a concrete example of this method, first, a heater print line for folding is provided on a piece of glass plate to be folded Ffal. This heater printed wire can heat 1 ft of glass to above its softening point temperature by heating with electricity.
and the glass plate is in close contact with the glass plate.
The lif+ can be heated uniformly, and the material that conforms to the bending lines of the glass plate and does not cause wrinkles or decrease in strength, such as conductive frit paste, is printed on the wrapper. is used. This conductive frit paste includes Ag, ml, Pd, Pt.
, conductive metal powder such as MuU, or carbon powder,
Alternatively, a paste obtained by t-mixing a conductive metal oxide powder such as Rub, a low melting point glass frit, an organic solvent, a thickener, and other desired additive components is used. Among them, silver frit paste is the most practical. This conductive frit paste is applied to the desired sharp bending line of the glass plate, and has a line width such as 1m to 10all width that allows the desired bending curvature to be obtained by a printing method such as screen printing. Fritted into filaments, then pre-dried or pre-fired and folded.
The song is formed by -fak on the heater pre-7.
この様にして折夛曲げ用のヒータープリント線の設けら
れたガラス板4、重力曲げ童に*tL、加熱炉へ入れ、
ガラス板全体をガラスの歪点以上軟化点付近の温度、例
えば通常のソーダライムガラス板の場合には460℃〜
600℃程度まで加熱する。ガラス板がこの温度に達し
た時に折り曲げ用のヒータープリント線に通電して、蚊
プリントm’を発熱させ、ヒータープリント線に振する
ガラス板の屈曲線部分を局部的に650℃以上に加熱し
て軟化させ、重力曲げ臘の屈曲部に装着されたカウンタ
ーウェイトのモーメントを利用して重力によシ屈tiu
iiiに涜って鋭く折シ曲げる。In this way, the glass plate 4 provided with the heater print wire for repeated bending was put into a gravity bending machine*tL, and then put into a heating furnace.
The entire glass plate is heated to a temperature above the strain point or near the softening point of the glass, for example 460°C or more in the case of a normal soda lime glass plate.
Heat to about 600℃. When the glass plate reaches this temperature, the heater print wire for bending is energized to generate heat in the mosquito print m', and the bending line part of the glass plate that is swung by the heater print wire is locally heated to 650℃ or more. It is softened by gravity, and then bent by gravity using the moment of a counterweight attached to the bending part of the gravity bending arm.
iii.
ガラス板を鋭く折り曲げる別の方法として、ガラス板の
折り曲げようとする屈曲線に沿ってヒーターlIlを配
して、このヒーター線を加熱する方法が挙げられる。こ
の方法の典型的な一例を具体的に示す。Another method for sharply bending a glass plate is to arrange a heater lIl along the bending line of the glass plate and heat the heater wire. A typical example of this method will be specifically shown.
まず、ガラス板の所望の折り曲げようとする屈曲−にガ
ラス板面と接触して、あるいはガラス板−から1av+
−20sagQ度の間隔をおいてリボン状、あるいは線
条のヒーター縁を緊張して配する。このヒーター線とし
ては、660℃以上の温度に発熱し、かつこの温度以上
で安定な電導性材料からなるもの、例えばタンタル、モ
リブデン、白金、タンタル合金、モリブデン合金、白金
合金、ニッケルクロム合金、ステンレス鋼などからなる
リボン状、*状、棒状、スパイラル状、あるいは芯材に
線状あるいはリボン状のものを巻き付は九タイプなどの
ものが利用される。重力−げ用曲げ型上に載置し、上記
ヒーター―O配され九ガラス板は加熱炉へ入れてガラス
板全体をその歪点以上軟化点付近の温度、例えばソーダ
ライムガラス板の場合には、460C〜660℃程度ま
で加熱する。ガラス板がこの温度に遁した時、ヒーター
線に電力を供給し、ヒーター線を650℃以上、好まし
くは800℃以上の温度に通電加熱し、ヒーター線を接
触ないし近畿するガラス板の屈曲線部分を局所的にガラ
ス板の軟化点以上、例え1j65G℃以上の温度に加熱
して軟化させ、重力曲げ型の屈曲部に装着されたカラン
ターフエイトのモーメントを利用して重力によりガラス
板をその屈−一に歯って鋭く折シ曲げる。なおこの方法
においては、ヒーター#1IK−ガラス板の屈曲線から
間隔をおいて近接させて配し丸方がヒーター縁がガラス
板の屈曲線部分に接触しないので、溶着し九りしてヒー
ター縁の跡が残らないという利点がある。First, contact the glass plate surface at the desired bending point of the glass plate, or 1av+ from the glass plate -.
Ribbon-like or filamentous heater edges are placed under tension at intervals of -20 sagQ degrees. This heater wire is made of a conductive material that generates heat at a temperature of 660°C or higher and is stable above this temperature, such as tantalum, molybdenum, platinum, tantalum alloy, molybdenum alloy, platinum alloy, nickel-chromium alloy, stainless steel. Ribbon-shaped, *-shaped, rod-shaped, spiral-shaped materials made of steel or the like, or nine types in which a wire or ribbon-like material is wound around a core material are used. The glass plate is placed on a bending mold for gravity bending, the above-mentioned heater is arranged, and the glass plate is placed in a heating furnace to heat the entire glass plate at a temperature above its strain point or near its softening point, for example, in the case of a soda lime glass plate. , heat to about 460C to 660C. When the glass plate reaches this temperature, power is supplied to the heater wire, and the heater wire is electrically heated to a temperature of 650°C or higher, preferably 800°C or higher, and the heater wire touches or closes the curved part of the glass plate. The glass plate is locally heated to a temperature above the softening point of the glass plate, for example 1J65G°C or above, to soften it, and then the glass plate is bent by gravity using the moment of the calanterfeit attached to the bending part of the gravity bending type. -One tooth is sharply bent. In this method, the heater #1 IK is placed close to the bending line of the glass plate at a distance from the bending line, and the round side prevents the edge of the heater from coming into contact with the bending line of the glass plate. It has the advantage of not leaving any traces.
う
又、ガラス板を鋭く折り曲げるもφ一つの方法として、
ガラス板の鋭く折り蘭げようとする屈曲線上にガラス板
の腐I!1IIJsに電流をトリガーさせるための電導
性1115J!!トリガーを形成し、この電導性トリガ
ーに電流を流して電導性線条トリガーを発熱させ、この
熱と東に電導性紐条トリガーを燃焼させて生じる熱によ
りガラス板の屈曲一部分を電導性にして電流がガラス板
内部t−流れる様にし、それによってガラス板の雇曲−
麺分tジュール加熱によシガラス板の軟化点以上の温度
まで加熱し、上記屈曲線eC歯って鋭く折9曲げる方法
が挙げられる。この方法ではまずガラス板の所望の折シ
曲げようとする屈曲―に電導性−鍮トリガーを形成する
。このトリガーとしては、通電の初期において電路とな
ってガラス板の屈−線部分が導電性となる温度まで通電
加熱し、ガラス板の屈曲[26分に電流が流れ九ならば
、例えば600℃以上の温度になつ九ならば燃焼焼失し
てしまう材料、例えば、電導性のカーボンペースト、カ
ーボン塗料など1Iii#にプリントシ九シ、貼り付け
たりしたものが使用される。この様に電導性トリガーの
設けられたガラス板は、重力用曲げ皺に載置し、加熱炉
へ入れ、ガラス板全体をソーダライムガラス板の場合に
は250℃〜600℃に加熱する。Also, one method is to bend the glass plate sharply.
The glass plate rots on the curved line where the glass plate tries to fold sharply! Conductivity 1115J to trigger current to 1IIJs! ! A trigger is formed, a current is passed through this conductive trigger to cause the conductive wire trigger to generate heat, and this heat and the heat generated by burning the conductive wire trigger make a bent part of the glass plate conductive. Allow current to flow inside the glass plate, thereby bending the glass plate.
An example of a method is to heat the noodles by t joule heating to a temperature equal to or higher than the softening point of the glass plate, and then bend the noodles sharply along the bending lines eC. In this method, a conductive brass trigger is first formed at the desired bend in the glass sheet. The trigger for this is to heat the glass plate to a temperature at which it forms an electric path and becomes conductive at the initial stage of energization. Materials that would be burnt out if the temperature reaches 1, such as electrically conductive carbon paste or carbon paint, are used. The glass plate provided with the conductive trigger in this manner is placed on the gravity bending crease, placed in a heating furnace, and the entire glass plate is heated to 250° C. to 600° C. in the case of a soda lime glass plate.
ガラス板の温度が260℃以上に達したならば電導性ト
リガーに電流、例えば高周波電流を流して上記トリガー
を通電加熱し、ガラス板の屈曲一部分を電導性となる温
度まで加熱し、電導性−条トリガーを燃焼消失させると
ともにガラス板の屈曲一部分への通電を過性させ、ガラ
ス板の肩曲#部分を軟化点温度以上まで加熱して軟化さ
せ、重力用曲げ盤の屈111WK値着され九カウンター
ウェイトのモーメントを利用してガラス板をその屈曲線
に湿って鋭く折シ曲げる。When the temperature of the glass plate reaches 260°C or higher, a current, for example, a high frequency current, is passed through the conductive trigger to heat the trigger, heating a bent part of the glass plate to a temperature at which it becomes conductive, and making it conductive. At the same time as burning out the trigger, the current is passed through the bending part of the glass plate, and the shoulder bend part of the glass plate is heated to a temperature above the softening point to soften it, and the bending plate for gravity is sold at a price of 111WK. Using the moment of the counterweight, the glass plate is bent sharply along its bending line.
上記した例においては、ガラス板を屈曲−に溢って鋭く
曲げる方法として重力曲は方法を適用した例について説
明し九が、重力曲げ方法に限らず、プレス曲げ方法、エ
アー7オーム方法などの各徳曲げ方法も同様に使用でき
ることは勿論である。In the above example, we will explain an example in which the gravity bending method is applied as a method for sharply bending a glass plate. Of course, each of the virtue bending methods can be used as well.
又、本発明において、つき合され九ガラス板の端部を局
部的に9口熱してつき合されたガラス板の膚部則士を浴
着させ接合する方法としては、切欠色部分のつき合され
たガラス板の端部の少くとも一方に電導性線条トリガー
を形成し、該電導性#1条トリガーに電流を通電し、ガ
ラス板の端部を電導性紐条トリガーの発熱によシ加熱し
て電導性にし、該ガラス板の端部内に上配電流を通電せ
しめ、それによってガラス板の端部をガラス板の軟化点
以上の温度に加熱し、つき合され九ガラス板の端部同士
を浴着して接合する方法、又切欠き部分のつき合され九
ガラス板のsetレーザー光によって加熱してガラス板
の端stガラス板の軟化点以上の温度に加熱し、つき合
され九ガラス板の端部同士tS着して接合する方法、又
つき合されたガラス板の端部をガスバーナーにより加熱
して溶着して接合する方法、当接され九ガ2ス板の端部
に接触して、あるいは近接して通電加熱素子を配してつ
き合され九ガラス[0端部を加熱し、溶着して接合する
方法などが挙げられるが、第1着目に挙げら最も好まし
い。In addition, in the present invention, as a method of joining by locally heating the ends of nine glass plates that have been butted together and bathing the skin parts of the butted glass plates, there is a method of joining the two butted glass plates by applying heat to the edges of the two glass plates. A conductive wire trigger is formed on at least one of the ends of the glass plate, and a current is applied to the conductive #1 trigger, and the end of the glass plate is stimulated by the heat generated by the conductive string trigger. The ends of the glass sheets are heated to make them conductive and a supercurrent is passed through the ends of the glass sheets, thereby heating the ends of the glass sheets to a temperature above the softening point of the glass sheets, so that the ends of the nine glass sheets are butted together. There is also a method of joining them by bath-bonding them, and a set of nine glass plates whose notched portions are butted together. A method of joining the ends of glass plates by tS bonding them together, a method of heating the ends of the abutted glass plates with a gas burner and welding them, and a method of joining the ends of the abutted glass plates by welding them together. Examples include a method of heating the ends of the glasses and welding them together by placing them in contact with each other or in close proximity to each other, but the first method is the most preferred.
次に、電導性線条トリガーを用いて、つき合されたガラ
ス板の端部同士を溶着して接合する方法について、琳1
1.12臼を参照しながら説明する。Next, Rin 1 describes a method of welding and joining the ends of abutted glass plates using a conductive wire trigger.
1.Explain with reference to 12 mills.
この方法によ#)接合するに当っては、まずガラス板1
1の切欠きmBの対向する端@c、i)の接合しようと
する部分に電導4&線条トリガー18を形成する。この
電導性!l+!条トリガー18は、対向す°るガラス板
11の端部の両方に形成してもよいし、又片方にのみ形
成してもよい。When joining using this method, first
A conductive wire 4 and a filament trigger 18 are formed at the portions to be joined of the opposing ends @c, i) of the notch mB of No. 1. This conductivity! l+! The strip triggers 18 may be formed on both of the opposing ends of the glass plate 11, or may be formed only on one side.
この電導性練条トリガー18は常温では非電導性である
ガラス板11 t、通電して電導性となる高温まで加熱
させる働きをさせるものであり、ガラス板11C)接合
しようとする端部に沿って連続した線条に形成する。な
お、通電する電流として高周波電流を使用する場合には
、これが流れる揚度の不連続な一条に形成することもで
きる。この電導性線条トリガー18は第11図の橡にガ
ラス板11の端部の一端から他端に向って設けるのが好
ましい。電導性線条トリガーは、通電の初期において電
路となってガラス板の端部が電導性となる温度まで通電
加熱し、夏に線条自身が燃焼してガラス板の端St−高
温に加熱し、ガラス板が電導性になつ九ならば電流がガ
ラス板の端部に沿って流れ、この端部の内部が電路とな
る様にガラス板が600℃以上の温度で燃焼焼失してし
まうガラス板より少なくとも比抵抗が1桁以上低い材料
からなるものが籍に好ましい。この様に焼失してしまう
材料から電導性線条トリガーを構成すれは、ガラス板の
端部の通電加熱を効果的に行うことができ、又ガラス板
の両端部を接合し後この*条が残らないので、外観上好
ましい。勿論、高温でも消失しない材料も使用し得る。This conductive wire trigger 18 serves to heat the glass plate 11t, which is non-conductive at room temperature, to a high temperature at which it becomes conductive when energized. to form continuous filaments. In addition, when using a high frequency current as the current to be applied, it is also possible to form a single line with a discontinuous lift through which the current flows. Preferably, the conductive wire trigger 18 is provided in the square shown in FIG. 11 from one end of the glass plate 11 to the other end. The conductive filament trigger is heated to a temperature at which the edge of the glass plate becomes electrically conductive by forming an electric path at the beginning of energization, and in the summer, the filament itself burns and heats the edge of the glass plate to a high temperature. If the glass plate becomes electrically conductive, the current will flow along the edge of the glass plate, and the inside of this edge will become an electric path. It is particularly preferable to use a material whose specific resistance is at least one order of magnitude lower. By constructing the conductive wire trigger from a material that burns out in this way, it is possible to effectively heat the ends of the glass plate with electricity, and after joining both ends of the glass plate, the *stripe It is preferable in terms of appearance because it does not leave any residue. Of course, materials that do not disappear even at high temperatures can also be used.
なお、電導性*条トリガーの電気抵抗は、あまり低すぎ
ると電気がオーバー70−し、電圧′Ik降下させねば
ならず、電力不足を招いてガラス板端部同士の溶着しな
いことがある一方、あまシ抵抗が^すぎると印加電圧を
高くしなければならず、その場合発熱が急激におこクガ
ラス内に発泡が生ずることがあるので、適当な抵抗値を
遺ふ必費がある。Note that if the electrical resistance of the conductive trigger is too low, the electricity will exceed 70 - and the voltage 'Ik must be lowered, which may lead to a power shortage and prevent welding of the ends of the glass plates. If the resistance is too soft, the applied voltage must be increased, and in that case heat generation may occur rapidly and foaming may occur in the glass, so it is necessary to maintain an appropriate resistance value.
電導性線条トリガーとしては、例えば、電導性のカーボ
ンペースト、カーボン塗料、@ベースト、その他各樟電
導性ペーストや塗料や懸濁液を線条にプリ/トシたシ、
塗布したものや、カーボンや導電性金属のリボン状のも
の、−状のもの、あるいは棒状のものなどが使用できる
0中でも6001:〜800℃の温度で燃焼により焼失
してしまうカーボンペーストやカーボン塗料、あるいは
リボン状のカーボ/を貼シ付けた電導性線条トリガーは
、ガラス板の端部の加熱を迅速に行うことができるとと
もに、−条として接合した後も線条として残らないので
1IIk通である。なお、フレームバーナー電極を使用
する場合には抵抗値が^く、フレームバーナー電極の抵
抗値と同機度のカーボンペースト、低融点金属ペースト
などからなるものが最適であシ、これには高脚波電t&
を印加するのがよい。As the conductive wire trigger, for example, conductive carbon paste, carbon paint, @BAST, and other camphor conductive pastes, paints, or suspensions are applied to the wire.
Carbon pastes and carbon paints that are burnt out at temperatures of 6001 to 800°C can be used. , or a conductive wire trigger to which a ribbon-like carbide is pasted can quickly heat the edge of the glass plate, and does not remain as a wire even after being joined as a strip, making it suitable for 1IIk. It is. In addition, when using flame burner electrodes, it is best to use carbon paste, low melting point metal paste, etc., which has a low resistance value and has the same resistance value as the flame burner electrode. electric t&
It is better to apply
電導性1w条トリガーの巾は、供給電力、カラス板の接
合しようとする部分の長さ2間隔などによっても異なる
が、l m −I Q xmQ間が最も実用的である。The width of the conductive 1W strip trigger varies depending on the supplied power, the length 2 intervals of the portions of the glass plate to be joined, etc., but the most practical width is l m -I Q x mQ.
上記電導性惚条トリガーはガラス板の接合しようとする
ガラス板端部の内側の面に設けてもよいし、又その外側
に設けてもよいし、又その両側に設けてもよい。The conductive strip trigger may be provided on the inner surface of the end portion of the glass plate to be joined, or may be provided on the outer side thereof, or may be provided on both sides thereof.
接合しようとする端部線に沿って電導性線条トリガーを
形成し九ガラス板は、電導性線条トリガーに電流が流れ
る様に、電源と該線条と電気的接続を行う。An electrically conductive filament trigger is formed along the end line to be joined, and the glass plate is electrically connected to the electrical source so that a current flows through the conductive filament trigger.
電導性線条トリガーと電源のリード線とを接続する接続
手RFi、金属クリップ、カーボンペーストihどの接
続端子あるいはフレームバーナー電極などが用いられる
。A connection terminal such as RFi, metal clip, carbon paste IH, or a flame burner electrode is used to connect the conductive wire trigger and the lead wire of the power source.
フレームバーナー電at−用すれば、機械的接触の接続
端子の様に、接続部のガラス板の変形や、肌荒れ、ある
いは失透などを防き゛、強度低下を抑えることができる
。又、7レームバ〜ナー電極の場合には電流の給電部分
のガラス板部分t7フイヤーボリツシユして強度劣化を
防止することもできる。By using a flame burner, it is possible to prevent deformation, roughening, or devitrification of the glass plate at the connection part, as with mechanical contact connection terminals, and to suppress a decrease in strength. Further, in the case of a 7-frame burner electrode, the glass plate portion t7 of the current feeding portion may be fire-bolted to prevent strength deterioration.
なお、フレームバーナー電極は、ガラス板の嵌合しよう
とする端部〈銀ペーストをプリントし、このプリン)i
it−通電加熱してガラス板の端Sを軟化させて接合す
る方法の場合には不適である。なぜならば、フレームバ
ーナー電極の抵抗は鈑ペーストプリント線に比べ抵抗聾
看るしく^いとともに、その抵抗のコン)o−ルが困難
であり、そのためガラス板の端部をガラス板の軟化温度
以上までが均一に加熱できるように銀ペーストプリント
線に流れる電*t−一定に、例えば10Ai度に保つよ
うにすることができる電源を作ることが困−であるとい
う塩山による。In addition, the flame burner electrode is attached to the end of the glass plate where it is to be fitted (printed with silver paste)
It is unsuitable for a method in which the edges S of the glass plates are softened and bonded by heating with electricity. This is because the resistance of the flame burner electrode is higher than that of a sheet paste printed wire, and it is difficult to control the resistance. According to Enyama, it is difficult to create a power source that can maintain the current flowing through the silver paste printed wire at a constant level, for example, 10 Ai degrees, so that it can be heated evenly.
これに対し、カーボンペーストなどからなる高抵抗の電
導性線条トリカーの場合には、フレームバーナー電極と
、このlII#とがほぼ岡根度の抵抗値となるので、電
源回路の設計が容易であp、実用的である。On the other hand, in the case of a high-resistance conductive linear trimmer made of carbon paste or the like, the flame burner electrode and this III# have a resistance value that is approximately the same as the Okane degree, making it easy to design the power supply circuit. p.Practical.
なお、電導性線条トリガーont部にクリップ接続端子
を接続し、給電する場合には、クリツノの抵抗によりク
リップ接続部分が接合しにくくなったり、電導性練条ト
リガーの端部のガラス板部分が軟化点以上の温度に違す
るため、クリップ接続部にクリップ跡が残り、商品価値
が下がると込う欠点が生じたり、又クリック接続がm−
となったシするので、これらを防ぐために、つき合わさ
れたガラス板の端部に沿って形成され走電導性線条トリ
ガーの端部に、蚊線条より電気抵抗値の低い材料より形
成されたクリップ等の接続端子1*付ける九めのリード
部電路を接続してガラス板周辺部に形成し、該す+ド部
電路を通じて電流が流れる様にするのが好ましい。Note that when connecting a clip connection terminal to the ont part of the conductive wire trigger and supplying power, the resistance of the clip may make it difficult to connect the clip connection terminal, or the glass plate at the end of the conductive wire trigger may Due to the difference in temperature above the softening point, clip marks may remain on the clip connection, resulting in defects such as lowering the product value, and click connections may become m-
In order to prevent this, a conductive wire trigger formed along the edges of the butted glass plates is made of a material with a lower electrical resistance than the mosquito wire. It is preferable to connect the ninth lead part electric path to which the connection terminal 1* such as a clip is attached and form it around the glass plate so that current flows through the nine lead part electric path.
本発明において、電導性線条トリガー及びガラス板の1
m1iIsが電導性となった後ガラス板の端部に通電さ
れる電流としては、商用爛波数から高周波数の交流電流
、あるいはi[lt電流が使用される。特に高周波電流
は、高電圧電流が容易に得られ、高抵抗からスタートす
るガラス板の通電加熱に有効であり、又電導性線条トリ
ガーの破断によって過電しうるので好ましい。又高周波
電fItは作業中に九とえ人体に感電したとしても、低
周波の様に人体の内部を伝導するのではなく、表面伝導
であるのでより安全である。In the present invention, one of the conductive filament trigger and the glass plate
As the current applied to the end of the glass plate after m1iIs becomes conductive, an alternating current with a commercial wave number to a high frequency or an i[lt current is used. In particular, high-frequency current is preferable because a high-voltage current can be easily obtained, it is effective for electrical heating of a glass plate starting from a high resistance, and overcurrent can occur due to breakage of the conductive wire trigger. Furthermore, even if the human body receives an electric shock during work, high-frequency electric waves are safer because they are not conducted inside the human body like low-frequency waves, but are conducted on the surface.
又、高周波を使用してガラスを通電加熱するので、上記
した様なフレームバーナー電極の使用が可能となシ、こ
の電極接続部のガラス板の強度低下を防ぐことができる
。中でも l Q KHz〜I MHz l ’fhに
20 KH2〜5Q KHgの範囲の高周波電流が最も
実用的である。lOjlgよシ低い場合には、高電圧電
流が得にくく、又ガラスのコンダクタンスの影I#を直
接受けて電導性線条トリガーが破断した時には絶縁され
て接合する端部に歯って電流が流れにくく、又ガラス板
の端部の加熱に時間を喪したりして不利であり、又IM
Hzより一いとガラスの表皮電流分が多く、又リークも
しやすく有効な加熱ができなかったり、又高周波の発振
器のロスが大きくなったり、妨害電波が発生したり、あ
るいは定在波が発生したり、あるいはガラス載置機、そ
の他加工治具への通電を発生しやすく好ましくない。Furthermore, since the glass is electrically heated using high frequency waves, it is possible to use a flame burner electrode as described above, and it is possible to prevent a decrease in the strength of the glass plate at the electrode connection portion. Among them, a high frequency current in the range of 1 Q KHz to I MHz l'fh and 20 KH2 to 5Q KHg is the most practical. If it is lower than lOjlg, it is difficult to obtain a high voltage current, and when the conductive wire trigger breaks due to direct impact from the conductance of the glass, the current flows through the insulated and joined ends. It is difficult to heat the glass plate, and it takes time to heat the edge of the glass plate, which is disadvantageous.
If it is higher than Hz, the surface current of the glass is large, and it is also easy to leak, making it impossible to heat effectively, increasing the loss of the high frequency oscillator, generating radio interference, or generating standing waves. Otherwise, it is undesirable because it tends to cause electricity to be applied to the glass mounting machine and other processing jigs.
なお、ガラス板を接合する場合、高周波電流の電路とな
るガラス板の端部において定在波が生じない様な周波数
を適訳する仁とが肝蒙である。もし、ガラス板の接合し
ようとする端部に高周波電流を流した時、その電路に定
在波が発生すると、端部が均一に発熱されないという欠
点が生じる。なお、通常使用されるガラス板においてr
i5 MHz以下であれば上記した様な欠点が生じなく
て好ましい。When bonding glass plates, it is important to select a frequency that does not cause standing waves at the edges of the glass plates, which serve as electrical paths for high-frequency current. If a high-frequency current is passed through the ends of the glass plates to be joined, and a standing wave is generated in the electric path, a disadvantage arises in that the ends are not uniformly heated. In addition, in the glass plate normally used, r
It is preferable that the frequency is below i5 MHz because the above-mentioned drawbacks will not occur.
又、ガラス板の溶着接合しようとする端部及び/又は電
導性−条トリガーに印加される電圧はガラス黴1a11
当シ10G7前後、即ち通常のサイズのガラス板におい
てULOOO〜1αoo。In addition, the voltage applied to the end of the glass plate to be welded and/or the conductive strip trigger is 1a11.
This is around 10G7, that is, ULOOO to 1αoo for a normal size glass plate.
Vの範1が適当である。Range 1 of V is appropriate.
ガラス板の電導性線条トリガーに電tltt−印加し、
ガラス板の端部に沿ってガラス板を加熱する時、ガラス
板の端部の加熱領域と、その他の部分とに11度差が生
じて、熱割れするのを防ぐ丸めにガラス板全体を860
℃以上ガラスの軟化点以下、例えば600℃以下に加熱
するのが好ましい。なお、600℃より高く加熱すると
じ、又850℃より低いと屈曲lll11部分の加熱領
域とその他の部分との間の温度差が生じ、熱割れの危険
性があり好ましくない。Applying an electric current tltt- to the conductive filament trigger of the glass plate,
When heating the glass plate along the edge of the glass plate, there is an 11 degree difference between the heating area at the edge of the glass plate and the other parts, and the entire glass plate is rolled up to an 860° angle to prevent thermal cracking.
It is preferable to heat the glass to a temperature of 600° C. or above and below the softening point of glass, for example, 600° C. or below. Note that heating higher than 600°C is undesirable, and heating lower than 850°C is undesirable because a temperature difference will occur between the heating area of the bent portion 1111 and other parts, which may cause thermal cracking.
ガラス板の接合線に旧って電導性線条トリガーの形成さ
れ九ガラス板を加熱炉へ入れて850℃〜550℃、特
に400℃〜500℃に加熱し、次いで電導am条トリ
ガーに上記した様な電圧を印加すると、電導性−条トリ
ガーが通電加熱され、ガラス板の端部は電導性となる程
度まで加熱されて、この電導性線条トリガーに滴ったガ
ラス板の端部に電流が流れて、この端部を軟化点温度以
上まで加熱纒れる。ガラス板の接合線部分に電流が流れ
始めて更に加熱されると電導性細条トリガーは燃焼消失
する。この熱によシガラス板の端部が軟化点以上、例え
ばB v o t;〜1.000℃となると、当接する
ガラス板の端部同士が#着して接合される。なお、電導
性線条トリカーへの通電開始時のガラス板温度が85O
L:より低いと加熱通電前後にガラス板が割れる危険性
があり、好ましくなく、又ガラス板温度が55DCより
高いと、電気ノリークが生じ有効な溶着ができず、ガラ
ス板成形体がR形するので好筐しくない。A conductive strip trigger was previously formed on the bonding line of the glass plate.The glass plate was then placed in a heating furnace and heated to 850°C to 550°C, especially 400°C to 500°C, and then the conductive wire trigger was formed as described above. When a similar voltage is applied, the conductive wire trigger is electrically heated, the edge of the glass plate is heated to the extent that it becomes conductive, and an electric current is applied to the end of the glass plate that is dripped on the conductive wire trigger. It flows and heats this end to a temperature above the softening point. When a current begins to flow through the bonding line of the glass plate and further heats up, the conductive strip trigger burns out. When the ends of the glass plates become heated to a temperature above the softening point, for example, B v o t; ~1.000° C., the ends of the abutting glass plates are bonded and bonded together. In addition, the glass plate temperature at the time of starting energization to the conductive filament trigger is 85O.
L: If it is lower than this, there is a risk that the glass plate will break before and after heating and energizing, which is not preferable.If the glass plate temperature is higher than 55DC, electric leakage will occur, making it impossible to perform effective welding, and the glass plate molded product will be R-shaped. So it's not a good case.
を流し、抵抗加熱によシ加熱しているので、加熱速度が
着るしく速く、解着接合加工の時間を着るしく短縮する
ことができる。例えば、数秒から数十秒の単位での溶着
接合加工が可能であり、量産化が容易である。Since the material is heated by resistance heating, the heating speed is extremely fast, and the time required for the dissociation and bonding process can be significantly shortened. For example, welding and joining processing can be performed in units of several seconds to several tens of seconds, and mass production is easy.
本発明の方法により鋭く折シ曲げられ溶着接合されるガ
ラス板成形体は、溶接工程後、必嶽に応じて強化処理を
施したり、あるいは徐冷を施したりすることができる。After the welding process, the glass sheet molded body that is sharply bent and welded and bonded by the method of the present invention can be strengthened or slowly cooled as required.
次に、本発明の実總偶について説明する。Next, the actual string of the present invention will be explained.
実施例
!!2図の様な形状のガラス板成形体が得られる様にガ
ラス板(板厚4alll)を第1図の様な形状に切断し
友。この切断形状において、切欠き部の対向するガラス
板の端@ C、Dの長さは200 Mで、屈曲−8,の
長さは700■、J出曲線B、の長さは5ooa+であ
る。Example! ! A glass plate (thickness 4all) was cut into the shape shown in Fig. 1 to obtain a glass plate molded body having the shape shown in Fig. 2. In this cutting shape, the length of the opposite ends of the glass plate @ C and D of the notch part is 200 M, the length of bend -8 is 700 mm, and the length of J-out curve B is 5ooa+ .
このガラス、叙1をム力曲げ用曲は型に載せるとともに
、ガラス板lの鋭く折り曲げようとする屈曲HS+ +
St上に2〜5−の間隔をおいて巾g rub 〜5
as 、厚さ1112d〜011111のリボン状ノ
ニクロムヒーター線条を緊張する様に配−シ、このニク
ロムヒーター線条の両端に給電端子t−城付けて給電さ
せる様にし九。曲げ型は、可動部と非可動部と1km絖
するヒンジの一対を結ぶ線上にガラス板の屈曲線が一致
する様になし、屈曲する位置が上下に移動せず、ヒータ
ー線条が常時ガラス板と一足間隔を保持する様にしたも
のが使われた。The glass plate is placed on a mold and the glass plate is bent sharply.
Width grub ~5 at intervals of 2 to 5 on St
As, a ribbon-shaped nonichrome heater wire having a thickness of 1112d to 011111mm is arranged so as to be tensioned, and power supply terminals are attached to both ends of this nichrome heater wire to supply power.9. The bending die is made so that the bending line of the glass plate coincides with the line connecting the movable part, the non-movable part, and a pair of hinges with a length of 1 km, so that the bending position does not move up and down, and the heater wire is always attached to the glass plate. A device designed to maintain a distance of one foot was used.
この様に用意されたガラス板は、加熱炉へ入れ、650
℃までカラス板を加熱し、次いでニクロムヒーター−条
に1sooWo電力を給電し、1100℃に加熱して、
ガラス板の屈曲1部分を軟化させ、重力によって屈1l
lll!l1lK8つて鋭<m蘭させ、切欠き部の対向
するガラス板の端m’tつき合せ、第2図の様な予備ガ
ラス板成形体を用意し友。The glass plate prepared in this way was put into a heating furnace and heated to 650°C.
Heating the glass plate to 1100°C, then feeding 1sooWo power to the nichrome heater strip and heating it to 1100°C,
Soften the bent 1 part of the glass plate and bend it by gravity.
llll! Prepare a preliminary glass plate molded body as shown in Fig. 2 by aligning the opposite ends of the glass plates with the notched parts.
久いで、この予備ガラス板成形体のつき合せ部のガラス
板の外側の端部に滴って巾8〜400縁条となる橡に導
電性カーボンペーストt−m布し、乾燥し、電導性線条
トリガーを形成した。After a long time, a conductive carbon paste (t-m) was applied onto the outer edge of the glass plate at the abutting part of the preliminary glass plate molded body to form a strip with a width of 8 to 400 mm, dried, and a conductive wire was applied. A row trigger was formed.
この電導性線条トリガーの電気抵抗は、電力不足により
ガラスが溶着しないことを防ぐ一方、発熱が急激におこ
りガラス内に発泡が生じない嫌に、2にΩ〜4KQ@度
に調節した。この子端ガラス板成形体をマイカレックス
で絶縁した全周支持タイプの焼製に支持して加熱炉に入
れ−C加熱し、ガラス板が480℃〜470℃根度にな
ったところで、上記電導性線条トリガーの両端にフレー
ムバーナー電極を配し、フレームバーナー電極のフレー
ムを通して^周波電Nを流した。この高周波電流として
tま、トリガー加熱のムラがなく、又フレームバーナー
により給電が行なえる様に80KHz前後の高周波電流
をL8KWC)発熱がある様にした。The electrical resistance of this conductive filament trigger was adjusted to between 2Ω and 4KQ to prevent the glass from being welded due to insufficient power and to prevent foaming in the glass due to rapid heat generation. This terminal end glass plate molded body was supported by a full-circumference support type baking machine insulated with Micalex, placed in a heating furnace and heated at -C, and when the glass plate reached a temperature of 480°C to 470°C, the above-mentioned conductive Flame burner electrodes were placed at both ends of the sex stria trigger, and a frequency electric current N was passed through the frame of the flame burner electrodes. This high frequency current was designed to generate heat at around 80 KHz so that the trigger could be heated evenly and the flame burner could be used to supply power.
811図の様にフレームバーナーによp高周波電流を1
0〜15秒間流してガラス板のつき合せ部を850℃〜
900℃程度に加熱して、第12図の様に゛ガラス板端
部を軟化させて、つき合せ部を溶着させ接合した。811 As shown in figure 1, p high frequency current is applied to the flame burner.
850℃~
The glass plates were heated to about 900° C. to soften the ends of the glass plates as shown in FIG. 12, and the abutting portions were welded and joined.
以上の様に、本発明の方法によれば、8方又は4方が鋭
く曲がった形状の自動車用、ステレオラック用、ショー
ケース用、家具用、その他各種用途のガラス板成形体を
ガラス板から工業的に加工することが可能となシ、得ら
れたカラス板成形体の仕上が9も良好であり、工業上極
めて有益なものである。As described above, according to the method of the present invention, a molded glass plate for automobiles, stereo racks, showcases, furniture, and various other uses having a sharply curved shape on eight or four sides can be obtained from a glass plate. It is possible to process it industrially, and the finish of the obtained glass plate molded product is as good as 9, making it extremely useful industrially.
第1.3.5.7.9図は、本発明方法によりガラス板
成形体を製造するために所望の寸法、形状に切断され九
ガシス板の平面図を示し、第44.6.8.10図は、
本発明により成形されたガラス板成形体の斜視図を示し
、第11.12図は、本発明方法を示す説明図を示す。
1、11 ;ガラス板、 18;電導性線条トリガー。
ム、コーナ一部 、 B;切欠き部 。
C,D ; つき合せ部のガラス板端部 。
S1日、、st;屈曲線
72川
才4問
、ts明
すg )yA
オフ)A
才8川Fig. 1.3.5.7.9 shows a plan view of a nine-gasis plate cut into desired dimensions and shapes for manufacturing a glass plate molded body by the method of the present invention, and Fig. 44.6.8. Figure 10 is
Fig. 11.12 shows a perspective view of a glass plate molded body formed according to the present invention, and Fig. 11.12 shows an explanatory view showing the method of the present invention. 1, 11; Glass plate, 18; Conductive wire trigger. Part of corner, B: Notch. C, D: Edges of the glass plates at the mating part. S1 day,, st; bending curve 72 riversai 4 questions, ts clear g )yA off)A Sai8 river
Claims (1)
が得られる嫌に切欠きSをガラス板のコーナ一部に持つ
形状にガラス板を切断し、この切断されたガラス板を加
熱するとともに、上記ガラス板oH曲線部分を局部的に
ガラス板の軟化点温度以上に加熱して屈曲線に沿って鋭
く折シーげて、上記切欠き部の対向するガラス板の端部
同士をり龜合せ、次いで上記つき合され九ガラス板の端
部を局部的にガラス板の軟化点温度以上に加熱してつき
合され九ガラス板の端W6同士を溶着して接合し、所定
の最M形状にガラス板を成形することt−特徴とするガ
ラス板の成形方法。 (2)つき合され九ガラス板の端部の少くとも一方に電
導性線条トリガーを形成し、骸電導性線条トリガーに電
流を通電しガラス板の端部を電導性−条トリガーの発熱
により加熱して電導性に、し、該ガラス板の端部に上記
電流を通電せしめ、それによってガラス板の熾mtガラ
ス板の軟化点以上の温度に加熱し、つき合されたガラス
板の端部同士f7r#1着して接合すること1−%値と
する特許請求の範囲第1項記載のガラス板の成形方法。 (8) 商用周波数(50Hlからl Mkizの交
流電流音電導性線条トリガーに通電することt%黴とす
る特許請求の範囲第2項−ICのガラス板の成形方法。 (4) 10KHz〜l MENの高周波電流を電導
性線条トリガーに通電することを特徴とする特許請求の
範囲第2項記載のガラス板の成形方法。 (5)電導性縁条トリガ・−として、電流を通電して電
導性線条トリガーが発熱され死後燃焼焼失する材料を用
いることt−特徴とする%軒請求の範囲第2項記載のガ
ラス板の加工方法。 (6) カーボンベース)t−プリントして形成され
走電導性線条トリガーを用いることを特徴とする特軒請
求の範S第2項記載のガラス板の成形方法。 (7) 電導性線条トリガーの両端にフレームバーナ
ーを配して高周波電+51を通電すること′f:脣徽と
する特許請求の範囲第21A記載のガラス板の成形方法
。 (8) ガラス予備成形体を、絶縁物で絶縁して金型
で支持し加熱後高周波電流を通電することを特徴とする
特許請求の範囲第2.!IJ記載のガラス板の成形方法
。[Scope of Claims] (1) A glass plate is cut into a shape with a notch S at a part of the corner of the glass plate, which can be bent along a desired curve to obtain a desired shape. The cut glass plate is heated, and the oH curved portion of the glass plate is locally heated to a temperature higher than the softening point temperature of the glass plate, and sharply bent and seamed along the bending line to separate the glass facing the notch. The ends of the plates are glued together, and then the edges of the nine butted glass plates are locally heated to a temperature higher than the softening point temperature of the glass plates to weld the edges W6 of the butted nine glass plates together. 1. A method for forming a glass plate, characterized by joining and forming the glass plate into a predetermined maximum M shape. (2) Form a conductive wire trigger on at least one of the ends of the nine glass plates that are butted together, and apply current to the conductive wire trigger to make the end of the glass plate conductive and generate heat from the wire trigger. The ends of the glass plates are heated to make them conductive, and the current is applied to the ends of the glass plates, thereby heating the glass plates to a temperature above the softening point of the glass plates, and the edges of the butted glass plates are heated to a temperature above the softening point of the glass plates. 2. The method of forming a glass plate according to claim 1, wherein the parts are bonded by f7r#1 to form a 1-% value. (8) Commercial frequency (50 Hz to 1 Mkiz AC current sound) Applying current to the conductive wire trigger causes t% mold. Claim 2 - Method for molding a glass plate of an IC. (4) 10 KHz to 1 A method for forming a glass plate according to claim 2, characterized in that a high frequency current of MEN is applied to the conductive line trigger. The method for processing a glass plate according to claim 2, characterized in that the conductive wire trigger generates heat and uses a material that burns out after death. A method for forming a glass plate according to claim S, characterized in that a galvanotactic conductive filament trigger is used. (7) The method for forming a glass plate according to claim 21A, wherein flame burners are arranged at both ends of the conductive wire trigger and a high frequency electric current +51 is applied. (8) The second aspect of the present invention is characterized in that the glass preform is insulated with an insulating material, supported by a mold, and heated and then energized with a high frequency current. ! A method for forming a glass plate as described in IJ.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1023382A JPS58130125A (en) | 1982-01-27 | 1982-01-27 | Formation of glass plate |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1023382A JPS58130125A (en) | 1982-01-27 | 1982-01-27 | Formation of glass plate |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS58130125A true JPS58130125A (en) | 1983-08-03 |
Family
ID=11744571
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1023382A Pending JPS58130125A (en) | 1982-01-27 | 1982-01-27 | Formation of glass plate |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS58130125A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109761482A (en) * | 2019-03-26 | 2019-05-17 | 信利光电股份有限公司 | A kind of preparation method of 3D cover board |
KR20190070493A (en) * | 2017-12-13 | 2019-06-21 | 주식회사 도우인시스 | Manufacturing Method of Right Angle and Curved Type Window Glass for Mobile Device |
KR102126863B1 (en) * | 2018-12-31 | 2020-06-25 | 주식회사 도우인시스 | Manufacturing Method of Four Side Curved Type Window Glass for Mobile Device |
-
1982
- 1982-01-27 JP JP1023382A patent/JPS58130125A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20190070493A (en) * | 2017-12-13 | 2019-06-21 | 주식회사 도우인시스 | Manufacturing Method of Right Angle and Curved Type Window Glass for Mobile Device |
KR102126863B1 (en) * | 2018-12-31 | 2020-06-25 | 주식회사 도우인시스 | Manufacturing Method of Four Side Curved Type Window Glass for Mobile Device |
CN109761482A (en) * | 2019-03-26 | 2019-05-17 | 信利光电股份有限公司 | A kind of preparation method of 3D cover board |
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