JPH11349389A - Ceramic member and its production - Google Patents
Ceramic member and its productionInfo
- Publication number
- JPH11349389A JPH11349389A JP17391898A JP17391898A JPH11349389A JP H11349389 A JPH11349389 A JP H11349389A JP 17391898 A JP17391898 A JP 17391898A JP 17391898 A JP17391898 A JP 17391898A JP H11349389 A JPH11349389 A JP H11349389A
- Authority
- JP
- Japan
- Prior art keywords
- substrate
- metal
- ceramic member
- metallic
- raw material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 239000002184 metal Substances 0.000 claims abstract description 39
- 239000000758 substrate Substances 0.000 claims abstract description 19
- 239000012159 carrier gas Substances 0.000 claims abstract description 15
- 238000000151 deposition Methods 0.000 claims abstract description 10
- 239000007789 gas Substances 0.000 claims abstract description 10
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 4
- 239000010935 stainless steel Substances 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 14
- 238000001035 drying Methods 0.000 claims description 4
- 238000005530 etching Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 239000013307 optical fiber Substances 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 3
- 239000007769 metal material Substances 0.000 claims description 2
- 239000002344 surface layer Substances 0.000 abstract description 16
- 239000010410 layer Substances 0.000 abstract description 14
- 239000002994 raw material Substances 0.000 abstract description 13
- 238000009766 low-temperature sintering Methods 0.000 abstract description 2
- 238000003780 insertion Methods 0.000 abstract 2
- 230000037431 insertion Effects 0.000 abstract 2
- 238000003754 machining Methods 0.000 abstract 1
- 238000002347 injection Methods 0.000 description 6
- 239000007924 injection Substances 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/51—Metallising, e.g. infiltration of sintered ceramic preforms with molten metal
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Mechanical Coupling Of Light Guides (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、金属質表面層を有
するセラミック部材及びその製造方法に関する。The present invention relates to a ceramic member having a metallic surface layer and a method for manufacturing the same.
【0002】[0002]
【従来の技術】従来、例えば、光ファイバコネクタフェ
ルールでピグテールジャンパーなどに用いられるもの等
は、溶接に必要な金属表面を得るため、基材であるセラ
ミックス製キャピラリを金属製部材に内嵌固定した後に
外径加工して作製される。(図3参照)2. Description of the Related Art Conventionally, for example, an optical fiber connector ferrule used for a pigtail jumper or the like has a ceramic capillary as a base material fixed inside a metal member in order to obtain a metal surface necessary for welding. It is manufactured by processing the outer diameter later. (See Fig. 3)
【0003】[0003]
【発明が解決しようとする課題】上記従来の技術におい
ては、内嵌固定するため、セラミックス製キャピラリ外
径に対する嵌め合い公差範囲内の内径を有する金属製部
材を必要とする。この嵌め合い公差については、内嵌固
定後の外径加工時間短縮のため、出来る限り小さくする
事が求められているが金属製部材の内径加工には限界が
ある。また、セラミックス製キャピラリを金属製部材に
内嵌固定する従来の方法には圧入と接着とがあるが、圧
入では金属製部材の変形、固定力不足などの問題があ
り、接着では接着剤のはみ出し、セラミックス製キャピ
ラリの位置のずれといった問題がある。そこで、本発明
は、上記課題を解決するためになされたもので、内嵌固
定するすることなく、容易に基材表面に金属表面層を形
成できる金属質表面層を有するセラミック部材及びその
製造方法を提供することを目的とする。In the above prior art, a metal member having an inner diameter within a fitting tolerance range with respect to the outer diameter of the ceramic capillary is required for the inner fitting and fixing. This fitting tolerance is required to be as small as possible in order to shorten the processing time of the outer diameter after the inner fitting is fixed, but there is a limit to the inner diameter processing of the metal member. Conventional methods for fitting and fixing a ceramic capillary to a metal member include press-fitting and bonding. However, press-fitting involves problems such as deformation of the metal member and insufficient fixing force. However, there is a problem that the position of the ceramic capillary is shifted. Therefore, the present invention has been made to solve the above-mentioned problems, and a ceramic member having a metal surface layer capable of easily forming a metal surface layer on a substrate surface without being internally fixed, and a method of manufacturing the same. The purpose is to provide.
【0004】[0004]
【課題を解決するための手段】上記目的を達成するため
になされた請求項1記載の発明は、セラミック部材にお
いて、ガスデポジション法(気体堆積法)により、基材
の表面に金属質層を形成したことを特徴とする。本発明
においては、、ガスデポジション法を用いて基材の表面
に金属質層を形成したことにより、従来のように金属部
材に内嵌固定するため、セラミックス基材の嵌め合い公
差確保のための精密加工を不要とし、容易に基材表面に
金属表面層を形成できる金属質表面層を有するセラミッ
ク部材を提供することができる。According to a first aspect of the present invention, there is provided a ceramic member, wherein a metal layer is formed on a surface of a substrate by a gas deposition method (gas deposition method). It is characterized by having been formed. In the present invention, the metal layer is formed on the surface of the base material by using the gas deposition method, so that the metal member is internally fitted and fixed as in the related art, so that the fitting tolerance of the ceramic base material is secured. It is possible to provide a ceramic member having a metallic surface layer that can easily form a metallic surface layer on the surface of a substrate without requiring precision processing of the above.
【0005】請求項2記載の発明は、請求項1に記載の
セラミック部材において、前記金属質層がステンレス鋼
等の溶接可能な金属であることを特徴とする。本発明に
おいては、前記金属質層がステンレス鋼等の溶接可能な
金属であることにより、容易に、溶接可能な金属質層を
有するセラミック部材を成形することができる。According to a second aspect of the present invention, in the ceramic member according to the first aspect, the metal layer is a weldable metal such as stainless steel. In the present invention, since the metal layer is a weldable metal such as stainless steel, a ceramic member having a weldable metal layer can be easily formed.
【0006】請求項3記載の発明は、請求項1または請
求項2に記載のセラミック部材が光ファイバーコネクタ
ーフェルールであることを特徴とする。本発明において
は、容易に、溶接可能な光ファイバーコネクターフェル
ールを成形することができる。A third aspect of the present invention is characterized in that the ceramic member according to the first or second aspect is an optical fiber connector ferrule. In the present invention, a weldable optical fiber connector ferrule can be easily formed.
【0007】請求項4記載の発明は、セラミック部材の
製造方法において、基材表面をエッチングするエッチン
グ工程と、その後基材を乾燥させる乾燥工程と、次に、
金属質層となる金属原料を振動・撹拌し、キャリアガス
にて噴射する成膜工程とを有することを特徴とする。本
発明においては、従来のように金属部材に内嵌固定する
ため、セラミックス基材の嵌め合い公差確保のための精
密加工を不要とし、容易に基材表面に金属表面層を形成
できる金属質表面層を有するセラミック部材を提供する
ことができる。According to a fourth aspect of the present invention, in the method for manufacturing a ceramic member, an etching step of etching the surface of the substrate, a drying step of drying the substrate thereafter, and
A film forming step of vibrating / stirring a metal material to be a metal layer and injecting it with a carrier gas. In the present invention, the metal surface can be easily formed with a metal surface layer on the surface of the base material by eliminating the need for precision processing for securing the fitting tolerance of the ceramic base material, since the metal base member is fixed inside the metal member as in the prior art. A ceramic member having a layer can be provided.
【0008】[0008]
【発明の実施の形態】図1は、金属質表面層を有するセ
ラミック部材を示す図である。金属質表面層を有するセ
ラミック部材1は、基材2の表面に金属質層3を有して
いる。図2は、ガスデポジション法による金属質表面層
を有するセラミック部材の製造方法を示す図である。図
2において、製造装置5は、金属質原料を振動・撹拌す
る原料槽6、キャリアガスを貯留するキャリアガス貯留
槽7、原料槽6とキャリアガス貯留槽7とを連結する連
結管8、原料槽6の金属質原料をキャリアガス貯留槽7
のキャリアガスによって基材2の表面に噴射させるため
の噴射管9により構成されている。キャリアガスは、不
活性ガス・酸素ガス等を用いる。FIG. 1 is a view showing a ceramic member having a metallic surface layer. The ceramic member 1 having a metal surface layer has a metal layer 3 on the surface of a substrate 2. FIG. 2 is a diagram illustrating a method for manufacturing a ceramic member having a metallic surface layer by a gas deposition method. In FIG. 2, a manufacturing apparatus 5 includes a raw material tank 6 for vibrating and stirring the metal raw material, a carrier gas storage tank 7 for storing a carrier gas, a connecting pipe 8 connecting the raw material tank 6 and the carrier gas storage tank 7, The metallic raw material in tank 6 is stored in carrier gas storage tank 7
Is formed by an injection pipe 9 for injecting the carrier gas onto the surface of the substrate 2. As a carrier gas, an inert gas, an oxygen gas, or the like is used.
【0009】動作は、基材2を噴射管9の噴射口の前方
にセットし、図示しないキャリアガス貯留槽7のバルブ
を開くと、キャリアガス貯留槽7内のキャリアガスが流
出し、原料槽6内へ流入する。原料槽6内へ流入したキ
ャリアガスは原料槽6内の金属質原料と共に噴射管9を
通って噴射口から噴出し、基材2の表面に衝突する。キ
ャリアガスと共に基材2表面に衝突した金属質原料は、
低温焼結によって、基材2表面に緻密な膜を形成する。In operation, when the base material 2 is set in front of the injection port of the injection pipe 9 and the valve of the carrier gas storage tank 7 (not shown) is opened, the carrier gas in the carrier gas storage tank 7 flows out and the raw material tank 6 flows into. The carrier gas flowing into the raw material tank 6 is ejected from the injection port through the injection pipe 9 together with the metallic raw material in the raw material tank 6 and collides with the surface of the base material 2. The metallic raw material that collided with the surface of the base material 2 together with the carrier gas is:
By the low-temperature sintering, a dense film is formed on the surface of the substrate 2.
【0010】[0010]
【発明の効果】本発明においては、ガスデポジション法
を用いて基材の表面に金属質層を形成したことにより、
従来のように金属部材に内嵌固定するため、セラミック
ス基材の嵌め合い公差確保のための精密加工を不要と
し、容易に基材表面に金属表面層を形成できる金属質表
面層を有するセラミック部材を提供することができる。According to the present invention, a metal layer is formed on the surface of a substrate by using a gas deposition method.
A ceramic member having a metal surface layer that can easily form a metal surface layer on the surface of the base material because it is not required to perform precision processing for securing the fitting tolerance of the ceramic base material because it is internally fixed to the metal member as in the past. Can be provided.
【図1】図1は、金属質表面層を有するセラミック部材
を示す図である。FIG. 1 is a diagram showing a ceramic member having a metallic surface layer.
【図2】図2は、ガスデポジション法による金属質表面
層を有するセラミック部材の製造方法を示す図である。FIG. 2 is a diagram illustrating a method of manufacturing a ceramic member having a metal surface layer by a gas deposition method.
【図3】図3は、従来技術による金属部材にセラミック
部材を嵌合した部材を示す図である。FIG. 3 is a diagram illustrating a member in which a ceramic member is fitted to a metal member according to the related art.
1…金属質表面層を有するセラミック部材、2…基材、
3…金属質層、5…製造装置、6…原料槽、7…キャリ
アガス貯留槽、8…連結管、9…噴射管、11…金属部
材1 .... a ceramic member having a metallic surface layer, 2 .... a substrate,
DESCRIPTION OF SYMBOLS 3 ... Metal layer, 5 ... Production apparatus, 6 ... Material tank, 7 ... Carrier gas storage tank, 8 ... Connecting pipe, 9 ... Injection pipe, 11 ... Metal member
───────────────────────────────────────────────────── フロントページの続き (72)発明者 福永 正 福岡県北九州市小倉北区中島2丁目1番1 号 東陶機器株式会社内 (72)発明者 下吹越 光秀 福岡県北九州市小倉北区中島2丁目1番1 号 東陶機器株式会社内 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Tadashi Fukunaga 2-1-1 Nakajima, Kokurakita-ku, Kitakyushu-shi, Fukuoka Prefecture Totoki Equipment Co., Ltd. (72) Mitsuhide Shimobukie Nakajima, Kitakyushu-shi, Fukuoka Prefecture 2-1-1, Totoki Kiki Co., Ltd.
Claims (4)
より、基材の表面に金属質層を形成したことを特徴とす
るセラミック部材。1. A ceramic member having a metal layer formed on a surface of a substrate by a gas deposition method (gas deposition method).
可能な金属であることを特徴とする請求項1に記載のセ
ラミック部材。2. The ceramic member according to claim 1, wherein the metal layer is a weldable metal such as stainless steel.
ミック部材が、光ファイバーコネクターフェルールであ
ることを特徴とするセラミック部材。3. The ceramic member according to claim 1, wherein the ceramic member is an optical fiber connector ferrule.
工程と、その後基材を乾燥させる乾燥工程と、次に、金
属質層となる金属原料を振動・撹拌し、キャリアガスに
て噴射する成膜工程とを有することを特徴とするセラミ
ック部材の製造方法。4. An etching step of etching a surface of a base material, a drying step of drying the base material, and a film forming step of vibrating and stirring a metal material to be a metal layer and injecting the material with a carrier gas. And a method for manufacturing a ceramic member.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17391898A JPH11349389A (en) | 1998-06-05 | 1998-06-05 | Ceramic member and its production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17391898A JPH11349389A (en) | 1998-06-05 | 1998-06-05 | Ceramic member and its production |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH11349389A true JPH11349389A (en) | 1999-12-21 |
Family
ID=15969498
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP17391898A Pending JPH11349389A (en) | 1998-06-05 | 1998-06-05 | Ceramic member and its production |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH11349389A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005526994A (en) * | 2002-05-20 | 2005-09-08 | ストラトス ライトウェイヴ インコーポレイテッド | Stub with optical fiber |
-
1998
- 1998-06-05 JP JP17391898A patent/JPH11349389A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005526994A (en) * | 2002-05-20 | 2005-09-08 | ストラトス ライトウェイヴ インコーポレイテッド | Stub with optical fiber |
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