JPH11340517A - Semiconductor light-emitting device - Google Patents
Semiconductor light-emitting deviceInfo
- Publication number
- JPH11340517A JPH11340517A JP10141526A JP14152698A JPH11340517A JP H11340517 A JPH11340517 A JP H11340517A JP 10141526 A JP10141526 A JP 10141526A JP 14152698 A JP14152698 A JP 14152698A JP H11340517 A JPH11340517 A JP H11340517A
- Authority
- JP
- Japan
- Prior art keywords
- semiconductor light
- light emitting
- substrate
- island
- emitting device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004065 semiconductor Substances 0.000 title claims description 82
- 239000000758 substrate Substances 0.000 claims description 126
- 229920005989 resin Polymers 0.000 claims description 51
- 239000011347 resin Substances 0.000 claims description 51
- 239000004020 conductor Substances 0.000 claims description 48
- 238000007789 sealing Methods 0.000 claims description 32
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 23
- 230000002093 peripheral effect Effects 0.000 claims description 8
- 229920001187 thermosetting polymer Polymers 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 description 39
- 238000000465 moulding Methods 0.000 description 18
- 238000000034 method Methods 0.000 description 6
- 238000003491 array Methods 0.000 description 3
- 230000000295 complement effect Effects 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- MDPILPRLPQYEEN-UHFFFAOYSA-N aluminium arsenide Chemical compound [As]#[Al] MDPILPRLPQYEEN-UHFFFAOYSA-N 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000001721 transfer moulding Methods 0.000 description 2
- JBRZTFJDHDCESZ-UHFFFAOYSA-N AsGa Chemical compound [As]#[Ga] JBRZTFJDHDCESZ-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910001218 Gallium arsenide Inorganic materials 0.000 description 1
- 229920000106 Liquid crystal polymer Polymers 0.000 description 1
- 239000004977 Liquid-crystal polymers (LCPs) Substances 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- HZXMRANICFIONG-UHFFFAOYSA-N gallium phosphide Chemical compound [Ga]#P HZXMRANICFIONG-UHFFFAOYSA-N 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
Landscapes
- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
- Led Device Packages (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、樹脂封止体から高
輝度に発光する半導体発光装置に関連する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a semiconductor light emitting device that emits light with high luminance from a resin sealing body.
【0002】[0002]
【従来の技術】図18及び図19に示すように、従来の
表面実装形の発光ダイオード装置は、一方の主面(1
a)にアイランド配線導体(ダイパッド)(2)とター
ミナル配線導体(ボンディングパッド)(3)とを個別
に形成した絶縁性の基板(1)と、アイランド配線導体
(2)上に固着された半導体発光素子(発光ダイオード
チップ)(4)と、半導体発光素子(4)の上面に形成
された電極とターミナル配線導体(3)とを接続するリ
ード細線(5)と、基板(1)の一方の主面(1a)の
アイランド配線導体(2)及びターミナル配線導体
(3)の一部、半導体発光素子(4)及びリード細線
(5)を被覆する光透過性の樹脂封止体(6)とから構
成される。2. Description of the Related Art As shown in FIGS. 18 and 19, a conventional surface mount type light emitting diode device has one main surface (1).
a) an insulating substrate (1) in which an island wiring conductor (die pad) (2) and a terminal wiring conductor (bonding pad) (3) are separately formed; and a semiconductor fixed on the island wiring conductor (2). A light emitting element (light emitting diode chip) (4), a thin lead wire (5) for connecting an electrode formed on the upper surface of the semiconductor light emitting element (4) and a terminal wiring conductor (3), and one of a substrate (1); A light-transmitting resin sealing body (6) covering the island wiring conductor (2) and a part of the terminal wiring conductor (3) on the main surface (1a), the semiconductor light emitting element (4) and the fine lead wire (5); Consists of
【0003】基板(1)の一方の主面(1a)に形成さ
れたアイランド配線導体(2)及びターミナル配線導体
(3)は、基板(1)の端面(1c)(1d)に沿って
下方に延び、アイランド配線導体(2)及びターミナル
配線導体(3)の先端側は、基板(1)の他方の主面
(1b)まで延伸して接続用電極を構成する。半導体発
光素子(4)の上面から放出された光は樹脂封止体
(6)を通じて外部に放出される。図18及び図19の
発光ダイオード装置は、基板(1)の底面を回路基板等
の上に表面実装することができる。[0003] The island wiring conductor (2) and the terminal wiring conductor (3) formed on one main surface (1a) of the substrate (1) extend downward along the end surfaces (1c) and (1d) of the substrate (1). And the tip side of the island wiring conductor (2) and the terminal wiring conductor (3) extend to the other main surface (1b) of the substrate (1) to form a connection electrode. Light emitted from the upper surface of the semiconductor light emitting element (4) is emitted to the outside through the resin sealing body (6). 18 and 19, the bottom surface of the substrate (1) can be surface-mounted on a circuit board or the like.
【0004】[0004]
【発明が解決しようとする課題】図18及び図19の発
光ダイオード装置では、半導体発光素子(4)の側面か
ら光が照射され、側面からの光の多くは樹脂封止体
(6)の側方から外部に放出されるため、半導体発光素
子(4)から樹脂封止体(6)の上面を通り樹脂封止体
(6)の外部に放出される光量が相対的に少なく、樹脂
封止体(6)の上方に高輝度に光を取り出すことができ
なかった。そこで、本発明は、樹脂封止体から高輝度に
発光する半導体発光装置を提供することを目的とする。
また、本発明は、樹脂封止体から高輝度に発光し且つ半
導体発光装置を低コストでかつ生産性よく製造できる半
導体発光装置を提供することを目的とする。In the light emitting diode device shown in FIGS. 18 and 19, light is irradiated from the side of the semiconductor light emitting element (4), and most of the light from the side is on the side of the resin sealing body (6). , The amount of light emitted from the semiconductor light emitting element (4) through the upper surface of the resin sealing body (6) to the outside of the resin sealing body (6) is relatively small, and the resin sealing is performed. Light could not be extracted with high luminance above the body (6). Therefore, an object of the present invention is to provide a semiconductor light emitting device that emits light with high luminance from a resin sealing body.
Another object of the present invention is to provide a semiconductor light emitting device that emits light with high luminance from a resin sealing body and can manufacture a semiconductor light emitting device at low cost and with high productivity.
【0005】[0005]
【課題を解決するための手段】本発明による半導体発光
装置(10)は、一方の主面(1a)にアイランド配線
導体(2)とターミナル配線導体(3)とを個別に形成
した絶縁性の基板(1)と、アイランド配線導体(2)
上に固着された半導体発光素子(4)と、半導体発光素
子(4)に形成された電極とターミナル配線導体(3)
とを接続するリード細線(5)と、基板(1)の一方の
主面(1a)のアイランド配線導体(2)及びターミナ
ル配線導体(3)の一部、半導体発光素子(4)及びリ
ード細線(5)を被覆する光透過性又は透明の樹脂封止
体(6)とを有する。半導体発光素子(4)を包囲し且
つ半導体発光素子(4)から照射された光を樹脂封止体
(6)側に反射する傾斜面(11c)を有するリフレク
タ(11)を基板(1)の一方の主面(1a)に固着
し、リフレクタ(11)を樹脂封止体(6)内に埋設す
る。A semiconductor light emitting device (10) according to the present invention has an insulating property in which an island wiring conductor (2) and a terminal wiring conductor (3) are individually formed on one main surface (1a). Substrate (1) and island wiring conductor (2)
A semiconductor light emitting element (4) fixed thereon, electrodes formed on the semiconductor light emitting element (4), and terminal wiring conductors (3)
And a part of the island wiring conductor (2) and the terminal wiring conductor (3) on one main surface (1a) of the substrate (1), the semiconductor light emitting element (4) and the lead fine wire. (5) a light-transmitting or transparent resin sealing body (6) for covering the same. A reflector (11) surrounding the semiconductor light emitting element (4) and having an inclined surface (11c) for reflecting light emitted from the semiconductor light emitting element (4) toward the resin sealing body (6) is attached to the substrate (1). The reflector (11) is fixed to one main surface (1a), and is embedded in the resin sealing body (6).
【0006】半導体発光素子(4)から側方に照射され
る光をリフレクタ(11)の傾斜面(11c)によって
上方に反射するので、従来の半導体発光装置に比べて樹
脂封止体(6)の上方向かう光量を増加して高輝度に光
を取り出すことができる。また、基板(1)に対して密
着する樹脂封止体(6)によってリフレクタ(11)を
基板(1)に押圧するので、リフレクタ(11)も基板
(1)に強固に密着し、ダブルシール構造により樹脂封
止体(6)と基板(1)及びリフレクタ(11)と基板
(1)との両界面を通る水分等の異物の半導体発光素子
(4)への侵入を防止することができる。[0006] Since the light emitted to the side from the semiconductor light emitting element (4) is reflected upward by the inclined surface (11c) of the reflector (11), the resin sealing body (6) is compared with the conventional semiconductor light emitting device. By increasing the amount of light going upward, light can be extracted with high luminance. Further, since the reflector (11) is pressed against the substrate (1) by the resin sealing body (6) which is in close contact with the substrate (1), the reflector (11) is also tightly adhered to the substrate (1), and the double sealing is performed. The structure prevents foreign substances such as moisture passing through both interfaces between the resin sealing body (6) and the substrate (1) and between the reflector (11) and the substrate (1) from entering the semiconductor light emitting element (4). .
【0007】本発明の実施の形態では、リフレクタ(1
1)はリング部(11a)と、リング部(11a)の外
周面の両端に設けられたフランジ部(11b)とを有す
る。リング部(11a)の高さは、半導体発光素子
(4)の高さよりも大きく、リフレクタ(11)のフラ
ンジ部(11b)はリング部(11a)の両端から基板
(1)の側面(1e)(1f)まで基板(1)の幅方向
に延伸する。リフレクタ(11)は白色粉末を配合した
熱可遡性樹脂又は熱硬化性樹脂から成る。傾斜面(11
c)は、樹脂封止体(6)に向かって拡径する円錐面、
球面、放物面若しくはこれらの近似面又はこれらの組合
せ面に形成され、傾斜面(11c)の内側に配置された
半導体発光素子(4)は傾斜面(11c)によって包囲
される。In the embodiment of the present invention, the reflector (1
1) has a ring portion (11a) and flange portions (11b) provided at both ends of the outer peripheral surface of the ring portion (11a). The height of the ring portion (11a) is larger than the height of the semiconductor light emitting element (4), and the flange portion (11b) of the reflector (11) is located on the side surface (1e) of the substrate (1) from both ends of the ring portion (11a). It is stretched in the width direction of the substrate (1) to (1f). The reflector (11) is made of a thermosetting resin or a thermosetting resin containing white powder. Inclined surface (11
c) is a conical surface expanding in diameter toward the resin sealing body (6);
The semiconductor light emitting element (4) formed on a spherical surface, a paraboloid, or an approximate surface thereof, or a combination thereof, and disposed inside the inclined surface (11c) is surrounded by the inclined surface (11c).
【0008】アイランド配線導体(2)は、基板(1)
の一方の主面(1a)に形成されたアイランド(2a)
と、基板(1)の一方の主面(1a)の一端から一方の
側面(1c)を通って基板(1)の他方の主面(1b)
の一端まで形成されたアイランド電極部(2b)と、基
板(1)の一方の主面(1a)に形成され且つアイラン
ド(2a)とアイランド電極部(2b)とを接続する幅
狭のアイランド配線部(2c)とから構成される。ター
ミナル配線導体(3)は、基板(1)の一方の主面(1
a)に形成されたターミナル(3a)と、基板(1)の
一方の主面(1a)の他端から他方の側面(1c)を通
って基板(1)の他方の主面(1b)の他端まで形成さ
れたターミナル電極部(3c)と、基板(1)の一方の
主面(1a)に形成され且つターミナル(3a)とター
ミナル電極部(3c)とを接続するターミナル配線部
(3b)とから構成される。傾斜面(11c)の下縁部
は、アイランド配線導体(2)のアイランド(2a)の
内側に配置される。The island wiring conductor (2) is provided on the substrate (1).
Island (2a) formed on one main surface (1a)
And the other main surface (1b) of the substrate (1) from one end of one main surface (1a) of the substrate (1) through one side surface (1c).
An island electrode portion (2b) formed to one end of the substrate and a narrow island wiring formed on one main surface (1a) of the substrate (1) and connecting the island (2a) and the island electrode portion (2b). (2c). The terminal wiring conductor (3) is connected to one main surface (1) of the substrate (1).
a) formed on the other main surface (1b) of the substrate (1) through the other side surface (1c) from the other end of one main surface (1a) of the substrate (1). A terminal electrode section (3c) formed to the other end; and a terminal wiring section (3b) formed on one main surface (1a) of the substrate (1) and connecting the terminal (3a) and the terminal electrode section (3c). ). The lower edge of the inclined surface (11c) is arranged inside the island (2a) of the island wiring conductor (2).
【0009】リング部(11a)は、アイランド配線導
体(2)のアイランド(2a)の外周側とアイランド配
線部(2c)及びターミナル(3a)の一部に重なる直
径を有する。アイランド電極部(2b)は、基板(1)
の一方の主面(1a)に形成された表面電極部(2d)
と、基板(1)の他方の主面(1b)に形成された裏面
電極部(2e)とを備えている。ターミナル電極部(3
c)は、基板(1)の一方の主面(1a)に形成された
表面電極部(3d)と、基板(1)の他方の主面(1
b)に形成された裏面電極部(3e)とを備えている。
半導体発光素子(4)は、基板(1)のほぼ中央に配置
されたアイランド配線導体(2)のアイランド(2a)
に固着され、アイランド(2a)は、平面的にみて半導
体発光素子(4)より大きな面積を有する。ターミナル
(3a)はアイランド配線導体(2)のアイランド(2
a)の側方から基板(1)の幅方向の中心軸(8)に対
してずれて配置され且つリング部(11a)が環状に形
成されるため、基板(1)の長さを比較的小さくして、
半導体発光装置(10)を小型化に製造することができ
る。リード細線(5)は、平面的に見てアイランド(2
a)の中心線(8)に対して傾斜し且つ前記リフレクタ
(11)を跨越して半導体発光素子(4)とターミナル
(3a)との間に接続される。The ring portion (11a) has a diameter that overlaps the outer peripheral side of the island (2a) of the island wiring conductor (2), a part of the island wiring portion (2c) and a part of the terminal (3a). The island electrode portion (2b) is provided on the substrate (1).
Surface electrode portion (2d) formed on one main surface (1a)
And a back electrode portion (2e) formed on the other main surface (1b) of the substrate (1). Terminal electrode (3
c) shows the surface electrode portion (3d) formed on one main surface (1a) of the substrate (1) and the other main surface (1d) of the substrate (1).
b) formed on the back electrode portion (3e).
The semiconductor light emitting element (4) has an island (2a) of an island wiring conductor (2) arranged substantially at the center of the substrate (1).
The island (2a) has a larger area than the semiconductor light emitting element (4) in plan view. The terminal (3a) is connected to the island (2) of the island wiring conductor (2).
Since the ring portion (11a) is arranged to be offset from the center axis (8) in the width direction of the substrate (1) from the side of a) and the ring portion (11a) is formed in a ring shape, the length of the substrate (1) is relatively small. Make it smaller
The semiconductor light emitting device (10) can be manufactured in a small size. The lead wire (5) is an island (2
It is inclined with respect to the center line (8) of (a) and is connected between the semiconductor light emitting element (4) and the terminal (3a) across the reflector (11).
【0010】[0010]
【発明の実施の形態】次に、表面実装形の発光ダイオー
ド装置に適用した本発明による半導体発光装置の実施の
形態を図1〜図17について説明する。図1〜図17で
は図18及び図19に示す箇所と同一の部分には同一の
符号を付し、説明を省略する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of a semiconductor light emitting device according to the present invention applied to a surface mount type light emitting diode device will be described with reference to FIGS. 1 to 17, the same parts as those shown in FIGS. 18 and 19 are denoted by the same reference numerals, and description thereof will be omitted.
【0011】図1〜図5に示すように、本実施の形態に
よる発光ダイオード装置(10)は、半導体発光素子
(発光ダイオードチップ)4を包囲するリフレクタ(1
1)を絶縁性の基板(1)の一方の主面(1a)に形成
した点で図18及び図19に示す発光ダイオード装置と
相違する。長方形の平面形状を有する基板(1)は、樹
脂をガラス布に含浸させて成り、両主面が平坦な板材で
ある。アイランド配線導体(2)及びターミナル配線導
体(3)は、印刷技術によって母材の銅にニッケルと金
を順次メッキして形成される。アイランド配線導体
(2)は、基板(1)の一方の主面(上面)(1a)に
形成されたアイランド(2a)と、基板(1)の一方の
主面(1a)の一端から一方の側面(1c)を通って基
板(1)の他方の主面(下面)(1b)の一端まで形成
されたアイランド電極部(2b)と、基板(1)の一方
の主面(1a)に形成され且つアイランド(2a)とア
イランド電極部(2b)とを接続する幅狭のアイランド
配線部(2c)とから構成される。As shown in FIGS. 1 to 5, a light emitting diode device (10) according to the present embodiment includes a reflector (1) surrounding a semiconductor light emitting element (light emitting diode chip) 4.
18 differs from the light emitting diode device shown in FIGS. 18 and 19 in that 1) is formed on one main surface (1a) of the insulating substrate (1). The substrate (1) having a rectangular planar shape is a plate material formed by impregnating a resin with a glass cloth and having both main surfaces flat. The island wiring conductor (2) and the terminal wiring conductor (3) are formed by sequentially plating nickel and gold on a base material copper by a printing technique. The island wiring conductor (2) includes an island (2a) formed on one main surface (upper surface) (1a) of the substrate (1) and one from one end of one main surface (1a) of the substrate (1). An island electrode portion (2b) formed up to one end of the other main surface (lower surface) (1b) of the substrate (1) through the side surface (1c), and formed on one main surface (1a) of the substrate (1). And a narrow island wiring portion (2c) connecting the island (2a) and the island electrode portion (2b).
【0012】ターミナル配線導体(3)は、基板(1)
の一方の主面(1a)に形成されたターミナル(3a)
と、基板(1)の一方の主面(1a)の他端から他方の
側面(1d)を通って基板(1)の他方の主面(下面)
(1b)の他端まで形成されたターミナル電極部(3
c)と、基板(1)の一方の主面(1a)に形成され且
つターミナル(3a)とターミナル電極部(3c)とを
接続するターミナル配線部(3b)とから構成される。
アイランド電極部(2b)とターミナル電極部(3c)
は、それぞれ基板(1)の一方の主面(1a)に形成さ
れた表面電極部(2d)(3d)と、基板(1)の他方
の主面(1b)に形成された裏面電極部(2e)(3
e)とを備えている。基板(1)の一方の主面(1a)
の全幅にわたって形成される表面電極部(2d)(3
d)の内端部(13)(14)は、基板(1)の全幅よ
り若干短かく、基板(1)の一対の側面(1e)(1
f)まで達しない。同様に、図5に示すように、基板
(1)の他方の主面(1b)に形成された裏面電極部
(2e)(3e)の内端部(2f)(3f)は、基板
(1)の全幅より若干短かく、基板(1)の一対の側面
(1e)(1f)まで達しない。The terminal wiring conductor (3) is connected to the substrate (1)
Terminal (3a) formed on one main surface (1a) of the
And the other main surface (lower surface) of the substrate (1) from the other end of one main surface (1a) of the substrate (1) through the other side surface (1d).
The terminal electrode portion (3) formed up to the other end of (1b)
c) and a terminal wiring section (3b) formed on one main surface (1a) of the substrate (1) and connecting the terminal (3a) and the terminal electrode section (3c).
Island electrode part (2b) and terminal electrode part (3c)
Are surface electrode portions (2d) (3d) formed on one main surface (1a) of the substrate (1) and back electrode portions (2d) (3d) formed on the other main surface (1b) of the substrate (1), respectively. 2e) (3
e). One main surface (1a) of the substrate (1)
Surface electrode portions (2d) (3) formed over the entire width of
The inner ends (13) and (14) of d) are slightly shorter than the entire width of the substrate (1), and have a pair of side surfaces (1e) (1) of the substrate (1).
does not reach f). Similarly, as shown in FIG. 5, the inner ends (2f) and (3f) of the back electrode portions (2e) and (3e) formed on the other main surface (1b) of the substrate (1) are connected to the substrate (1). ) Is slightly shorter than the entire width and does not reach the pair of side surfaces (1e) and (1f) of the substrate (1).
【0013】図1に示すように、基板(1)の略中央に
配置されたアイランド(2a)は、平面的にみて半導体
発光素子(4)より大きな面積を有し、ターミナル(3
a)はアイランド(2a)の側方から基板(1)の幅方
向の中心軸(8)からずれて配置される。このため、リ
ード細線(5)は、中心線(8)に対して傾斜して半導
体発光素子(4)とターミナル(3a)との間に接続さ
れる。本実施の形態では、ターミナル(3a)が中心軸
(8)からずれて配置され且つリング部(11a)が環
状に形成されるため、基板(1)の長手方向の長さを比
較的小さくして、発光ダイオード装置(10)を小型に
製造することができる。As shown in FIG. 1, the island (2a) arranged substantially at the center of the substrate (1) has a larger area than the semiconductor light emitting element (4) in plan view, and has a terminal (3).
a) is arranged to be offset from the center axis (8) in the width direction of the substrate (1) from the side of the island (2a). For this reason, the fine lead wire (5) is connected between the semiconductor light emitting element (4) and the terminal (3a) while being inclined with respect to the center line (8). In the present embodiment, since the terminal (3a) is arranged offset from the central axis (8) and the ring portion (11a) is formed in an annular shape, the length of the substrate (1) in the longitudinal direction is made relatively small. Thus, the light emitting diode device (10) can be manufactured in a small size.
【0014】半導体発光素子(4)はガリウム砒素(G
aAs)、ガリウム燐(GaP)、ガリウムアルミニウ
ム砒素(GaAlAs)等のガリウム系化合物半導体素
子である。半導体発光素子(4)の底面に形成された図
示しない底部電極は、導電性接着剤によってアイランド
(2a)のほぼ中央に固着される。また、半導体発光素
子(4)の上面に形成された図示しない上部電極は、ワ
イヤボンディング方法によって形成されたリード細線
(5)によってターミナル(3a)に接続される。リー
ド細線(5)は、リフレクタ(11)の上方を跨って形
成される。The semiconductor light emitting device (4) is made of gallium arsenide (G
aAs), gallium phosphide (GaP), gallium aluminum arsenide (GaAlAs) or the like. A bottom electrode (not shown) formed on the bottom surface of the semiconductor light emitting element (4) is fixed to substantially the center of the island (2a) by a conductive adhesive. An upper electrode (not shown) formed on the upper surface of the semiconductor light emitting element (4) is connected to the terminal (3a) by a thin lead wire (5) formed by a wire bonding method. The thin lead wire (5) is formed over the reflector (11).
【0015】リフレクタ(11)は、図6に示すよう
に、リング部(11a)と、リング部(11a)の外周
面の両端に設けられたフランジ部(11b)とを有し、
白色粉末を配合した液晶ポリマーやABS樹脂等により
構成される。リング部(11a)の内周面に設けられた
上方に向かって拡径する円錐面、球面、放物面若しくは
これらに近似する面又はこれらの組合せから成る面の傾
斜面(11c)の下縁部は、図1に示すように、アイラ
ンド(2a)の内側に配置される。傾斜面(11c)の
内側に配置された半導体発光素子(4)はリング部(1
1a)によって包囲される。リング部(11a)の高さ
は、半導体発光素子(4)の高さよりも大きい。また、
図3に示すように、リング部(11a)はアイランド
(2a)の外周側とアイランド配線部(2c)及びター
ミナル(3a)の一部に重なる直径を有する。リフレク
タ(11)のフランジ部(11b)はリング部(11
a)の両端から側面(1e)(1f)まで基板(1)の
短手方向に延伸する。後述のように、リフレクタ(1
1)は、リフレクタ(11)の形状に対して相補的形状
を有する成形金型の成形空所(キャビティ)内に溶融し
た熱可塑性の液状樹脂を流し込みこれを冷却するインサ
ート成形法によって形成するため、リフレクタ(11)
を構成する樹脂が冷却するときに、接着剤等を使用せず
に基板(1)の一方の主面(1a)に良好に固着するこ
とができる。As shown in FIG. 6, the reflector (11) has a ring (11a) and flanges (11b) provided at both ends of the outer peripheral surface of the ring (11a).
It is composed of a liquid crystal polymer containing white powder, an ABS resin, or the like. The lower edge of the inclined surface (11c) of the surface formed on the inner peripheral surface of the ring portion (11a) and having a diameter increasing upward, a conical surface, a spherical surface, a parabolic surface, a surface similar thereto, or a combination of these surfaces. The part is arranged inside the island (2a) as shown in FIG. The semiconductor light-emitting element (4) arranged inside the inclined surface (11c) has a ring portion (1).
1a). The height of the ring portion (11a) is larger than the height of the semiconductor light emitting device (4). Also,
As shown in FIG. 3, the ring portion (11a) has a diameter that overlaps the outer peripheral side of the island (2a) and a part of the island wiring portion (2c) and the terminal (3a). The flange portion (11b) of the reflector (11) has a ring portion (11).
The substrate (1) is extended in the lateral direction of the substrate (1) from both ends of (a) to the side surfaces (1e) and (1f). As described later, the reflector (1
1) In order to form the reflector (11) by an insert molding method in which a molten thermoplastic liquid resin is poured into a molding cavity (cavity) of a molding die having a shape complementary to the shape of the reflector (11) and cooled. , Reflector (11)
Can be satisfactorily fixed to one main surface (1a) of the substrate (1) without using an adhesive or the like when the resin constituting (1) is cooled.
【0016】樹脂封止体(6)は、基板(1)の一対の
側面(1c)(1d)に対して一定角度傾斜し且つ電極
部(2d)(3d)より内側に配置された一対の傾斜面
(6a)(6b)と、基板(1)の一対の側面(1e)
(1f)と略同一平面を形成する一対の直立面(6c)
(6d)と、一対の直立面(6c)(6d)の間で直立
面(6c)(6d)に対して略直角な平面に形成された
上面(6e)とを有する。図1に示すように、樹脂封止
体(6)は、アイランド(2a)、ターミナル(3
a)、アイランド配線部(2c)とターミナル配線部
(3b)の内側部分、リフレクタ(11)、半導体発光
素子(4)及びリード細線(5)を被覆するが、一対の
電極部(2d)(3d)及び配線導体(2c)とターミ
ナル配線部(3b)の外側部分は樹脂封止体(6)から
露出する。リフレクタ(11)の一対のフランジ部(1
1b)の外端面(11d)は、基板(1)の一対の側面
(1e)(1f)の延長線上にある樹脂封止体(6)の
直立面(6c)(6d)から露出する。The resin sealing body (6) has a pair of side surfaces (1c) and (1d) which are inclined at a fixed angle with respect to a pair of side surfaces (1c) and (1d) of the substrate (1) and which are disposed inside the electrode portions (2d) and (3d). Inclined surfaces (6a) (6b) and a pair of side surfaces (1e) of substrate (1)
A pair of upright surfaces (6c) forming substantially the same plane as (1f)
(6d) and an upper surface (6e) formed between a pair of upright surfaces (6c) and (6d) and a plane substantially perpendicular to the upright surfaces (6c) and (6d). As shown in FIG. 1, the resin sealing body (6) includes an island (2a) and a terminal (3).
a), the inner part of the island wiring part (2c) and the terminal wiring part (3b), the reflector (11), the semiconductor light emitting element (4) and the thin lead wire (5) are covered, but a pair of electrode parts (2d) ( 3d) and the outer portions of the wiring conductor (2c) and the terminal wiring portion (3b) are exposed from the resin sealing body (6). A pair of flanges (1) of the reflector (11)
The outer end surface (11d) of 1b) is exposed from the upright surfaces (6c) and (6d) of the resin sealing body (6) on the extension of the pair of side surfaces (1e) and (1f) of the substrate (1).
【0017】本発明による発光ダイオード装置(10)
を製造する際に、まず図7に示す基板組立体(12)を
用意する。図7及び図8に示すように、基板組立体(1
2)は、互いに並行に複数の細長い貫通孔(16)が形
成された例えば樹脂をガラス布に含浸させて成る板状の
絶縁性の基板材料(13)と、各貫通孔(16)の一方
の側に隣接する基板材料(13)上に形成されたアイラ
ンド導体列(14)と、各貫通孔(16)の他方の側に
隣接する基板材料(13)上に形成されたターミナル導
体列(15)とから構成される。本実施例では1枚の基
板材料(13)から約500個の発光ダイオード装置
(10)を得ることができる。貫通孔(16)は、基板
材料(13)の一方の主面(13a)から他方の主面
(13b)に向かって貫通し、基板材料(13)の第3
の側面(13d)及び第4の側面(図示せず)に平行
に、基板材料(13)の第1の側面(13c)から第1
の側面(13c)に平行な第2の側面(図示せず)に向
かって延伸する。図7に示すように、基板材料(13)
の一方の主面(13a)の隣合う貫通孔(16)の間に
アイランド導体列(14)とターミナル導体列(15)
とが対向して形成される。尚、本実施の形態では貫通孔
(16)を細長い長穴形状としたが、複数の円形状の貫
通孔(スルーホール)によって構成してもよい。A light emitting diode device according to the present invention (10)
First, a substrate assembly (12) shown in FIG. 7 is prepared. As shown in FIGS. 7 and 8, the substrate assembly (1
2) a plate-like insulating substrate material (13) formed by impregnating a glass cloth with a resin, for example, in which a plurality of elongated through holes (16) are formed in parallel with each other, and one of the through holes (16) And an array of terminal conductors (14) formed on the substrate material (13) adjacent to the other side of each through hole (16). 15). In this embodiment, about 500 light emitting diode devices (10) can be obtained from one substrate material (13). The through hole (16) penetrates from one main surface (13a) of the substrate material (13) toward the other main surface (13b), and the third hole of the substrate material (13).
The first side surface (13c) of the substrate material (13) is parallel to the first side surface (13c) and the fourth side surface (not shown) of the first side (13c).
Extending toward a second side surface (not shown) parallel to the side surface (13c). As shown in FIG. 7, the substrate material (13)
Island conductor rows (14) and terminal conductor rows (15) between adjacent through holes (16) on one main surface (13a).
Are formed facing each other. In the present embodiment, the through-hole (16) has a long and narrow hole shape, but may be constituted by a plurality of circular through-holes (through-holes).
【0018】アイランド導体列(14)は、基板材料
(13)の一方の主面(13a)上に形成され相対的に
幅広に形成され且つ略四角形の平面形状を有するアイラ
ンド(14a)と、基板材料(13)の一方の主面(1
3a)から貫通孔(16)の側面を通って基板材料(1
3)の他方の主面(13b)まで形成されたアイランド
電極部(14b)と、基板材料(13)の一方の主面
(13a)に形成され且つアイランド(14a)とアイ
ランド電極部(14b)とを接続する相対的に幅狭のア
イランド配線部(14c)とから構成される。アイラン
ド(14a)、アイランド配線部(14c)及びアイラ
ンド電極部(14b)は、完成した図1及び図3に示す
発光ダイオード装置(10)のアイランド(2a)、ア
イランド配線部(2c)及びアイランド電極部(2b)
となる。The island conductor array (14) is formed on one main surface (13a) of the substrate material (13), is formed relatively wide and has an approximately square planar shape, and an island (14a). One main surface (1) of the material (13)
3a) through the side surface of the through-hole (16) to the substrate material (1).
3) An island electrode portion (14b) formed up to the other main surface (13b), and an island (14a) and an island electrode portion (14b) formed on one main surface (13a) of the substrate material (13). And an island wiring portion (14c) having a relatively small width. The island (14a), the island wiring portion (14c) and the island electrode portion (14b) are the same as the island (2a), the island wiring portion (2c) and the island electrode of the completed light emitting diode device (10) shown in FIGS. Part (2b)
Becomes
【0019】ターミナル導体列(15)は、基板材料
(13)の一方の主面(13a)上に形成され且つ相対
的に幅広で略四角形の平面形状を有するターミナル(1
5a)と、基板材料(13)の一方の主面(13a)か
ら貫通孔(16)の側面を通って基板材料(13)の他
方の主面(13b)まで形成されたターミナル電極部
(15b)と、基板材料(13)の一方の主面(13
a)に形成され且つターミナル(15a)とターミナル
電極部(15b)とを接続する相対的に幅狭のターミナ
ル配線部(15c)とから構成される。ターミナル(1
5a)、ターミナル配線部(15c)及びターミナル電
極部(15b)は、完成した図1及び図3に示す発光ダ
イオード装置(10)のターミナル(3a)、ターミナ
ル配線部(3b)及びターミナル電極部(3c)とな
る。The terminal conductor row (15) is formed on one main surface (13a) of the substrate material (13) and has a relatively wide and substantially rectangular planar shape.
5a) and a terminal electrode portion (15b) formed from one main surface (13a) of the substrate material (13) to the other main surface (13b) of the substrate material (13) through the side surface of the through hole (16). ) And one main surface (13) of the substrate material (13).
a) and a relatively narrow terminal wiring portion (15c) connecting the terminal (15a) and the terminal electrode portion (15b). Terminal (1
5a), the terminal wiring part (15c) and the terminal electrode part (15b) are the terminal (3a), the terminal wiring part (3b) and the terminal electrode part (10) of the completed light emitting diode device (10) shown in FIGS. 3c).
【0020】アイランド(14a)は隣り合う一対の貫
通孔(16)の略中間で基板材料(13)上に形成さ
れ、ターミナル(15a)は、アイランド(14a)及
びアイランド配線部(14c)の中心線の片側にずれて
形成される。アイランド電極部(14b)とターミナル
電極部(15b)は、基板材料(13)の一方の主面か
ら貫通孔(16)の側壁を通って基板材料(13)の他
方の主面まで延伸し、貫通孔(16)の側壁ではアイラ
ンド電極部(14b)とターミナル電極部(15b)は
連続し、アイランド導体列(14)とターミナル導体列
(15)とは一体となる。The island (14a) is formed on the substrate material (13) substantially in the middle of a pair of adjacent through holes (16), and the terminal (15a) is located at the center of the island (14a) and the island wiring portion (14c). It is formed shifted to one side of the line. The island electrode portion (14b) and the terminal electrode portion (15b) extend from one main surface of the substrate material (13) through the side wall of the through hole (16) to the other main surface of the substrate material (13), On the side wall of the through hole (16), the island electrode portion (14b) and the terminal electrode portion (15b) are continuous, and the island conductor row (14) and the terminal conductor row (15) are integrated.
【0021】次に、図9に示すインサート成形に使用す
る成型用金型(17)に基板組立体(12)を装着す
る。成型用金型(17)は、凹部(18a)が形成され
た上型(18)と下型(19)とから構成され、上型
(18)と下型(19)の一方は可動型となり、他方は
固定型となる。上型(18)と下型(19)とを閉じる
と、成型用金型(17)内には凹部(18a)によって
基板材料(13)のアイランド(14a)と同数のキャ
ビティ(成形空所)(20)が形成される。各キャビテ
ィ(20)は、リフレクタ(11)と相補的形状を有す
る複数のリフレクタ形成部(20a)と、隣合うリフレ
クタ形成部(20a)を繋ぐ複数の連繋部(20b)と
を有し、キャビティ(20)の上面に連絡する各1個の
ゲート(樹脂注入口)(21)が上型(18)に形成さ
れる。Next, the substrate assembly (12) is mounted on a molding die (17) used for insert molding shown in FIG. The molding die (17) is composed of an upper die (18) having a concave portion (18a) and a lower die (19), and one of the upper die (18) and the lower die (19) is a movable die. And the other is fixed. When the upper die (18) and the lower die (19) are closed, the same number of cavities (molding cavities) as the islands (14a) of the substrate material (13) are formed in the molding die (17) by the concave portions (18a). (20) is formed. Each cavity (20) has a plurality of reflector forming parts (20a) having a shape complementary to the reflector (11) and a plurality of connecting parts (20b) connecting adjacent reflector forming parts (20a). One gate (resin injection port) (21) connected to the upper surface of (20) is formed in the upper die (18).
【0022】基板材料(13)にリフレクタ(11)を
インサート形成するとき、図9に示すように成型用金型
(17)の上型(18)と下型(19)との間に基板材
料(13)を挟持して成型用金型(17)内に配置す
る。このとき、基板材料(13)の一方の主面(13
a)と上型(18)の凹部(18a)との間にキャビテ
ィ(20)が形成され、基板材料(13)の一方の主面
(13a)に設けられたアイランド(14a)は上型
(18)に形成された円錐状の突起(18b)の底面に
当接する。しかしながら、ゲート(21)に対向するア
イランド(14a)の上部には、キャビティ(20)内
に樹脂を円滑に注入できるように円錐状の突起(18
b)を設けることができないため、リフレクタ(11)
は形成されず、アイランド(14a)は樹脂によって完
全に被覆される。When the reflector (11) is inserted into the substrate material (13), as shown in FIG. 9, the substrate material is placed between the upper die (18) and the lower die (19) of the molding die (17). (13) is sandwiched and arranged in a molding die (17). At this time, one main surface (13) of the substrate material (13) is
a) and a concave portion (18a) of the upper die (18), a cavity (20) is formed, and an island (14a) provided on one main surface (13a) of the substrate material (13) is formed by an upper die (14). Abuts on the bottom surface of the conical projection (18b) formed in 18). However, conical projections (18) are provided on the upper part of the island (14a) facing the gate (21) so that the resin can be smoothly injected into the cavity (20).
Since b) cannot be provided, the reflector (11)
Are not formed, and the island (14a) is completely covered with the resin.
【0023】次に、ゲート(21)を通じてキャビティ
(20)内に流動性の樹脂を注入する。キャビティ(2
0)内に注入された流動性の樹脂は、成型用金型(1
7)内で所定温度以上に加熱された後に冷却されて硬化
し、基板材料(13)の一方の主面(13a)に密着す
る。これによって、図10及び図11に示すように、キ
ャビティ(20)内の樹脂が硬化して基板材料(13)
の一方の主面(13a)上で隣接するアイランド(14
a)に沿ってアイランド配線部(14c)及びターミナ
ル配線部(15c)に対して略直角に多数のリフレクタ
アレイ(22)を同時に形成することができる。基板材
料(13)の各アイランド(14a)に対応してリフレ
クタ(11)が形成され、貫通孔(16)の長さ方向に
隣接するリフレクタ(11)が連結部(23)によって
互いに連結されてリフレクタアレイ(22)が形成され
るが、連結部(23)の幅は、リフレクタ(11)の径
より小さい。Next, a fluid resin is injected into the cavity (20) through the gate (21). Cavities (2
The fluid resin injected into the mold (0) is filled with a molding die (1).
After being heated to a predetermined temperature or more in 7), it is cooled and hardened, and adheres closely to one main surface (13a) of the substrate material (13). As a result, as shown in FIGS. 10 and 11, the resin in the cavity (20) is cured and the substrate material (13) is cured.
Adjacent to one another on one main surface (13a) of the island (14).
A large number of reflector arrays (22) can be simultaneously formed substantially perpendicularly to the island wiring portion (14c) and the terminal wiring portion (15c) along a). A reflector (11) is formed corresponding to each island (14a) of the substrate material (13), and the reflectors (11) adjacent in the length direction of the through hole (16) are connected to each other by a connecting portion (23). The reflector array (22) is formed, but the width of the connecting portion (23) is smaller than the diameter of the reflector (11).
【0024】図10に示すように、リフレクタ(11)
は傾斜面(11c)が形成された内壁を有する円環状の
平面形状を有する。リフレクタアレイ(22)は、アイ
ランド(14a)の外周側とターミナル(15a)の先
端部を被覆するが、アイランド(14a)の中央部とタ
ーミナル配線部(15c)の大部分はリフレクタアレイ
(22)によって被覆されず露出する。尚、本実施の形
態では熱可遡性樹脂を使用したインサート成形によって
リフレクタアレイ(22)を形成したが、エポチシ系樹
脂等の熱硬化性樹脂を使用したインサート成形(トラン
スファモールド成形)によって形成してもよい。As shown in FIG. 10, the reflector (11)
Has an annular planar shape having an inner wall on which an inclined surface (11c) is formed. The reflector array (22) covers the outer peripheral side of the island (14a) and the tip of the terminal (15a), but the center of the island (14a) and most of the terminal wiring portion (15c) are the reflector array (22). It is not covered and exposed. In the present embodiment, the reflector array (22) is formed by insert molding using a thermo-retinable resin, but is formed by insert molding (transfer molding) using a thermosetting resin such as an epoxy resin. You may.
【0025】続いて、図11及び図12に示すように、
リフレクタ(11)内に露出するアイランド(14a)
に半導体発光素子(4)を周知のダイボンディング方法
により固着し、ワイヤボンディング方法を使用して半導
体発光素子(4)の上面に形成された電極(図示せず)
とターミナル(15a)との間にリード細線(5)を接
続するため、リード細線(5)はリフレクタ(11)の
上方を通って半導体発光素子(4)の上面の電極とター
ミナル(15a)との間を電気的に接続する。本実施の
形態では、リフレクタ(11)の高さを半導体発光素子
(4)の高さより大きくしたが、両高さをほぼ同等又は
リフレクタアレイ(22)の高さを半導体発光素子
(4)より若干低くしてもよい。Subsequently, as shown in FIGS. 11 and 12,
Island (14a) exposed in reflector (11)
The semiconductor light emitting device (4) is fixed to the semiconductor light emitting device (4) by a known die bonding method, and an electrode (not shown) formed on the upper surface of the semiconductor light emitting device (4) using a wire bonding method.
In order to connect the lead wire (5) between the terminal (15a) and the terminal (15a), the lead wire (5) passes above the reflector (11) and is connected to the electrode on the upper surface of the semiconductor light emitting element (4) and the terminal (15a). Are electrically connected. In the present embodiment, the height of the reflector (11) is larger than the height of the semiconductor light emitting element (4). However, both heights are almost equal or the height of the reflector array (22) is higher than that of the semiconductor light emitting element (4). It may be slightly lower.
【0026】その後、図13に示すように、上型(2
4)と下型(25)から構成されるトランスファモール
ド用の成形金型(26)を用意して、上型(24)と下
型(25)との間にリフレクタアレイ(22)を形成し
た基板材料(13)を挟持する。上型(24)と下型
(25)とを閉じると、上型(24)の凹部(24a)
と基板材料(13)の一方の主面(13a)との間に樹
脂封止アレイ(30)と相補的形状を有するキャビティ
(28)が成形金型(26)内に設けられ、凹部(24
a)の端部にはゲート(29)に連絡するランナ(2
7)が形成される。周知のトランスファモールド方法に
よってランナ(27)及び複数のゲート(29)を通じ
てキャビティ(28)内に流動化した樹脂を押圧注入す
ると、キャビティ(28)内に注入された樹脂は、所定
温度以上に加熱されて硬化し、図14〜図16に示す光
透過性の複数の樹脂封止アレイ(30)が基板材料(1
3)の一方の主面(13a)に形成される。Thereafter, as shown in FIG.
4) A transfer mold (26) including a lower mold (25) was prepared, and a reflector array (22) was formed between the upper mold (24) and the lower mold (25). The substrate material (13) is sandwiched. When the upper mold (24) and the lower mold (25) are closed, the concave portion (24a) of the upper mold (24) is closed.
A cavity (28) having a shape complementary to the resin-sealed array (30) is provided in the molding die (26) between the resin mold (26) and the one main surface (13a) of the substrate material (13).
At the end of a) runners (2) leading to the gate (29)
7) is formed. When the fluidized resin is injected into the cavity (28) through the runner (27) and the plurality of gates (29) by a well-known transfer molding method, the resin injected into the cavity (28) is heated to a predetermined temperature or higher. 14 and 16, the plurality of light-transmissive resin sealing arrays (30) shown in FIGS.
3) is formed on one main surface (13a).
【0027】図14に示すように、樹脂封止アレイ(3
0)は基板材料(13)のアイランド(14a)に対応
してうね状に形成され、各樹脂封止アレイ(30)はリ
フレクタアレイ(22)を被覆する。最後に、図14に
示すように、基板材料(13)と樹脂封止アレイ(3
0)と連結部(23)とを平面的に見て線(L1)に直
交する線(L2)に沿って隣合うリフレクタ(11)の
間の位置で切断する。これによって、図1〜図5に示す
個別化した発光ダイオード装置(10)が得られる。As shown in FIG. 14, a resin-sealed array (3
0) are formed in a ridge shape corresponding to the islands (14a) of the substrate material (13), and each resin sealing array (30) covers the reflector array (22). Finally, as shown in FIG. 14, the substrate material (13) and the resin sealing array (3
0) to cut at a position between the connecting portion (23) and the adjacent along line (L 2) perpendicular to the line (L 1) in a plan view reflector (11). Thereby, the individualized light emitting diode device (10) shown in FIGS. 1 to 5 is obtained.
【0028】本実施例の発光ダイオード装置(10)で
は下記の効果が得られる。 半導体発光素子(4)から側方に照射される光をリ
フレクタ(11)の傾斜面(11c)によって上方に反
射するので、樹脂封止体(6)の上方向かう光量を従来
例に比べて増加して高輝度に光を取り出すことができ
る。 基板(1)の長さを減少して、発光装置の小型化を
図ることができる。 基板(1)に対して良好に密着する樹脂封止体
(6)によってリフレクタ(11)を基板(1)に押圧
するので、リフレクタ(11)が基板(1)に良好に密
着し、両界面を通る水分等の異物の侵入を防止すること
ができる。 リフレクタ(11)を備えた複数素子をインサート
成形によって同時に形成できるので、高輝度の半導体発
光素子を生産性良く得ることができる。The light emitting diode device (10) of this embodiment has the following effects. Since the light emitted to the side from the semiconductor light emitting element (4) is reflected upward by the inclined surface (11c) of the reflector (11), the upward light amount of the resin sealing body (6) is increased as compared with the conventional example. As a result, light can be extracted with high luminance. The size of the light emitting device can be reduced by reducing the length of the substrate (1). Since the reflector (11) is pressed against the substrate (1) by the resin sealing body (6) that adheres well to the substrate (1), the reflector (11) adheres well to the substrate (1), and both interfaces are formed. Foreign matter such as moisture passing through the space can be prevented. Since a plurality of elements provided with the reflector (11) can be formed simultaneously by insert molding, a high-luminance semiconductor light emitting element can be obtained with high productivity.
【0029】[0029]
【発明の効果】前記のように、本発明では、絶縁性基板
の上面にリフレクタを配置して樹脂封止体の上面から高
輝度に発光する半導体発光装置が得られ、半導体発光装
置を低コストでかつ生産性よく製造できる。As described above, according to the present invention, it is possible to obtain a semiconductor light emitting device in which a reflector is disposed on the upper surface of an insulating substrate and emits light with high luminance from the upper surface of the resin sealing body. And with good productivity.
【図1】 発光ダイオード装置に適用した本発明による
半導体発光装置の斜視図FIG. 1 is a perspective view of a semiconductor light emitting device according to the present invention applied to a light emitting diode device.
【図2】 本発明による半導体発光装置の断面図FIG. 2 is a sectional view of a semiconductor light emitting device according to the present invention.
【図3】 本発明による半導体発光装置の平面図FIG. 3 is a plan view of a semiconductor light emitting device according to the present invention.
【図4】 本発明による半導体発光装置の側面図FIG. 4 is a side view of a semiconductor light emitting device according to the present invention.
【図5】 本発明による半導体発光装置の底面図FIG. 5 is a bottom view of the semiconductor light emitting device according to the present invention.
【図6】 リフレクタの斜視図FIG. 6 is a perspective view of a reflector.
【図7】 本発明による半導体発光装置の製造に使用す
る基板材料の平面図FIG. 7 is a plan view of a substrate material used for manufacturing a semiconductor light emitting device according to the present invention.
【図8】 図7のVII−VII線に沿う断面図8 is a sectional view taken along the line VII-VII in FIG. 7;
【図9】 基板材料を成型用金型に装着した状態を示す
断面図FIG. 9 is a sectional view showing a state in which the substrate material is mounted on a molding die.
【図10】 複数のリフレクタアレイを形成した基板材
料の断面図FIG. 10 is a sectional view of a substrate material on which a plurality of reflector arrays are formed.
【図11】 ダイボンディング及びワイヤボンディング
を施した基板材料の平面図FIG. 11 is a plan view of a substrate material subjected to die bonding and wire bonding.
【図12】 図11のXI−XI線に沿う断面図FIG. 12 is a sectional view taken along the line XI-XI in FIG. 11;
【図13】 基板材料を更に成形金型に装着した状態を
示す断面図FIG. 13 is a sectional view showing a state in which the substrate material is further mounted on a molding die.
【図14】 封止樹脂アレイを形成した基板材料の断面
図FIG. 14 is a sectional view of a substrate material on which a sealing resin array is formed.
【図15】 図14のXIV−XIV線に沿う断面図FIG. 15 is a sectional view taken along lines XIV-XIV in FIG. 14;
【図16】 図14の側面図FIG. 16 is a side view of FIG. 14;
【図17】 本発明による半導体発光装置の他の実施の
形態を示す斜視図FIG. 17 is a perspective view showing another embodiment of the semiconductor light emitting device according to the present invention.
【図18】 従来の半導体発光装置の斜視図FIG. 18 is a perspective view of a conventional semiconductor light emitting device.
【図19】 従来の半導体発光装置の側面図FIG. 19 is a side view of a conventional semiconductor light emitting device.
(1)・・基板、 (1a)・・一方の主面、 (1
b)・・他方の主面、(1c)・・側面、 (1e)
(1f)・・側面、 (2)・・アイランド配線導体、
(2a)・・アイランド、 (2b)・・アイランド
電極部、 (2c)・・アイランド配線部、 (2d)
・・表面電極部、 (2e)・・裏面電極部、 (3)
・・ターミナル配線導体、 (3a)・・ターミナル、
(3b)・・ターミナル配線部、 (3c)・・ター
ミナル電極部、 (3d)・・表面電極部、 (3e)
・・裏面電極部、 (4)・・半導体発光素子、
(5)・・リード細線、 (6)・・樹脂封止体、
(8)・・中心軸、 (10)・・発光ダイオード装置
(半導体発光装置)、 (11)・・リフレクタ、
(11a)・・リング部、 (11b)・・フランジ
部、 (11c)・・傾斜面、(12)・・基板組立
体、 (13)・・基板材料、 (13a)・・一方の
主面、 (13b)・・他方の主面、 (13c)・・
第1の側面、 (13d)・・第3の側面、 (14)
・・アイランド導体列、 (14a)・・アイランド、
(14b)・・アイランド電極部、 (14c)・・
アイランド配線部、(15)・・ターミナル導体列、
(15a)・・ターミナル、 (15b)・・ターミナ
ル電極部、 (15c)・・ターミナル配線部、 (1
6)・・貫通孔、 (17)・・成型用金型、 (1
8)・・上型、 (18a)・・凹部、 (18b)・
・突起、 (19)・・下型、 (20)・・キャビテ
ィ、(20a)・・リフレクタ形成部、 (20b)・
・連繋部、 (21)・・ゲート、 (22)・・リフ
レクタアレイ、 (23)・・連結部、 (26)・・
成形金型、 (28)・・キャビティ、 (30)・・
樹脂封止アレイ、 (L1)(L2)・・線、(1) ··· Substrate, (1a) ··· One main surface, (1
b) the other main surface, (1c) the side surface, (1e)
(1f) ··· Side view (2) ··· Island wiring conductor
(2a) island, (2b) island electrode section, (2c) island wiring section, (2d)
..Surface electrode, (2e) .Back electrode, (3)
..Terminal wiring conductors (3a) .Terminals
(3b) ··· Terminal wiring section, (3c) ··· Terminal electrode section, (3d) ··· Surface electrode section, (3e)
..Back electrode portions, (4) .. Semiconductor light emitting devices,
(5) ··· Lead thin wire, (6) · · · Resin sealed body,
(8) · · · central axis, (10) · · · LED device (semiconductor light emitting device), (11) · · reflector,
(11a) ··· Ring, (11b) ··· Flange, (11c) ··· Slope, (12) ··· Substrate assembly, (13) ··· Substrate material, (13a) ··· One main surface , (13b) ... the other main surface, (13c) ...
The first aspect, (13d) ··· The third aspect, (14)
..Island conductor rows, (14a).
(14b)-Island electrode part, (14c)-
Island wiring section, (15) terminal row,
(15a) terminal, (15b) terminal electrode part, (15c) terminal wiring part, (1)
6) ··· Through hole, (17) ··· Mold for molding, (1
8) ··· Upper die, (18a) ··· Recess, (18b) ·
· Projection, (19) · · · Lower mold, (20) · · · Cavity, (20a) · · · Reflector forming part, (20b) ·
・ Connecting part, (21) ・ ・ Gate, (22) ・ ・ Reflector array, (23) ・ ・ Connecting part, (26) ・ ・
Mold, (28) Cavity, (30)
Resin-sealed array, (L 1 ) (L 2 ) line,
Claims (15)
体(2)とターミナル配線導体(3)とを個別に形成し
た絶縁性の基板(1)と、前記アイランド配線導体
(2)上に固着された半導体発光素子(4)と、該半導
体発光素子(4)に形成された電極と前記ターミナル配
線導体(3)とを接続するリード細線(5)と、前記基
板(1)の一方の主面(1a)のアイランド配線導体
(2)及びターミナル配線導体(3)の一部、半導体発
光素子(4)及びリード細線(5)を被覆する光透過性
又は透明の樹脂封止体(6)とを有する半導体発光装置
において、前記半導体発光素子(4)を包囲し且つ前記
半導体発光素子(4)から照射された光を前記樹脂封止
体(6)側に反射する傾斜面(11c)を有するリフレ
クタ(11)を前記基板(1)の一方の主面(1a)に
固着し、前記リフレクタ(11)を前記樹脂封止体
(6)内に埋設したことを特徴とする半導体発光装置。1. An insulating substrate (1) having an island wiring conductor (2) and a terminal wiring conductor (3) individually formed on one main surface (1a); A semiconductor light-emitting element (4) fixed thereto, a lead wire (5) for connecting an electrode formed on the semiconductor light-emitting element (4) to the terminal wiring conductor (3), and one of the substrates (1). A light-transmitting or transparent resin sealing body (6) that covers the island wiring conductor (2) and a part of the terminal wiring conductor (3) on the main surface (1a), the semiconductor light emitting element (4) and the fine lead wire (5). ), The inclined surface (11c) surrounding the semiconductor light emitting element (4) and reflecting light emitted from the semiconductor light emitting element (4) toward the resin sealing body (6). A reflector (11) having A semiconductor light emitting device fixed to one main surface (1a) of (1), wherein the reflector (11) is embedded in the resin sealing body (6).
1a)と、該リング部(11a)の外周面の両端に設け
られたフランジ部(11b)とを有する請求項1に記載
の半導体発光装置。2. The reflector (11) includes a ring portion (1).
2. The semiconductor light emitting device according to claim 1, comprising: 1a); and flange portions (11b) provided at both ends of an outer peripheral surface of the ring portion (11a).
(11b)は前記リング部(11a)の両端から前記基
板(1)の側面(1e)(1f)まで前記基板(1)の
幅方向に延伸する請求項1に記載の半導体発光装置。3. A flange (11b) of the reflector (11) extends in a width direction of the substrate (1) from both ends of the ring (11a) to side surfaces (1e) and (1f) of the substrate (1). The semiconductor light emitting device according to claim 1.
半導体発光素子(4)の高さよりも大きい請求項2に記
載の半導体発光装置。4. The semiconductor light emitting device according to claim 2, wherein the height of the ring portion is greater than the height of the semiconductor light emitting element.
合した熱可遡性樹脂又は熱硬化性樹脂から成る請求項1
に記載の半導体発光装置。5. The reflector (11) is made of a thermosetting resin or a thermosetting resin containing white powder.
The semiconductor light emitting device according to claim 1.
体(6)に向かって拡径する円錐面、球面、放物面若し
くはこれらの近似面又はこれらの組合せ面に形成され、
前記傾斜面(11c)の内側に配置された前記半導体発
光素子(4)は前記傾斜面(11c)によって包囲され
る請求項1に記載の半導体発光装置。6. The inclined surface (11c) is formed as a conical surface, a spherical surface, a parabolic surface, an approximate surface thereof, or a combination thereof, the diameter of which increases toward the resin sealing body (6).
The semiconductor light emitting device according to claim 1, wherein the semiconductor light emitting element (4) disposed inside the inclined surface (11c) is surrounded by the inclined surface (11c).
基板(1)の一方の主面(1a)に形成されたアイラン
ド(2a)と、前記基板(1)の一方の主面(1a)の
一端から一方の側面(1c)を通って前記基板(1)の
他方の主面(1b)の一端まで形成されたアイランド電
極部(2b)と、前記基板(1)の一方の主面(1a)
に形成され且つアイランド(2a)とアイランド電極部
(2b)とを接続する幅狭のアイランド配線部(2c)
とから構成される請求項1に記載の半導体発光装置。7. The island wiring conductor (2) includes an island (2a) formed on one main surface (1a) of the substrate (1) and one main surface (1a) of the substrate (1). And an island electrode portion (2b) formed from one end of the substrate (1c) to one end of the other main surface (1b) of the substrate (1) through one side surface (1c), and one main surface (1) of the substrate (1). 1a)
And a narrow island wiring portion (2c) connecting the island (2a) and the island electrode portion (2b).
2. The semiconductor light emitting device according to claim 1, comprising:
基板(1)の一方の主面(1a)に形成されたターミナ
ル(3a)と、前記基板(1)の一方の主面(1a)の
他端から他方の側面(1c)を通って前記基板(1)の
他方の主面(1b)の他端まで形成されたターミナル電
極部(3c)と、前記基板(1)の一方の主面(1a)
に形成され且つ前記ターミナル(3a)とターミナル電
極部(3c)とを接続するターミナル配線部(3b)と
から構成される請求項1に記載の半導体発光装置。8. The terminal wiring conductor (3) includes a terminal (3a) formed on one main surface (1a) of the substrate (1) and one main surface (1a) of the substrate (1). A terminal electrode portion (3c) formed from the other end of the substrate (1c) through the other side surface (1c) to the other end of the other main surface (1b) of the substrate (1); Surface (1a)
2. The semiconductor light emitting device according to claim 1, further comprising: a terminal wiring portion (3 b) formed on the terminal and connecting the terminal (3 a) and the terminal electrode portion (3 c).
アイランド配線導体(2)のアイランド(2a)の内側
に配置される請求項7に記載の半導体発光装置。9. The semiconductor light emitting device according to claim 7, wherein a lower edge of said inclined surface is disposed inside an island of said island wiring conductor.
(11a)と、該リング部(11a)の外周面の両端に
設けられたフランジ部(11b)とを有し、前記リング
部(11a)は、前記アイランド配線導体(2)のアイ
ランド(2a)の外周側とアイランド配線部(2c)及
びターミナル(3a)の一部に重なる直径を有する請求
項7に記載の半導体発光装置。10. The reflector (11) has a ring (11a) and flanges (11b) provided at both ends of an outer peripheral surface of the ring (11a), and the ring (11a) is 8. The semiconductor light emitting device according to claim 7, wherein the diameter of the island wiring conductor (2) is such that the outer circumference of the island (2a) overlaps part of the island wiring portion (2c) and the terminal (3a).
記基板(1)の一方の主面(1a)に形成された表面電
極部(2d)と、前記基板(1)の他方の主面(1b)
に形成された裏面電極部(2e)とを備えた請求項7に
記載の半導体発光装置。11. The island electrode portion (2b) includes a surface electrode portion (2d) formed on one main surface (1a) of the substrate (1) and the other main surface (2) of the substrate (1). 1b)
8. The semiconductor light emitting device according to claim 7, further comprising a back electrode portion (2e) formed on the substrate.
記基板(1)の一方の主面(1a)に形成された表面電
極部(3d)と、前記基板(1)の他方の主面(1b)
に形成された裏面電極部(3e)とを備えた請求項8に
記載の半導体発光装置。12. The terminal electrode section (3c) includes a surface electrode section (3d) formed on one main surface (1a) of the substrate (1) and the other main surface (3) of the substrate (1). 1b)
9. The semiconductor light emitting device according to claim 8, further comprising: a back electrode portion formed on said substrate.
板(1)の略中央に配置された前記アイランド配線導体
(2)のアイランド(2a)に固着され、前記アイラン
ド(2a)は、平面的にみて前記半導体発光素子(4)
より大きい面積を有する請求項5に記載の半導体発光装
置。13. The semiconductor light emitting device (4) is fixed to an island (2a) of the island wiring conductor (2) arranged substantially at the center of the substrate (1), and the island (2a) is a flat surface. The semiconductor light emitting device (4)
6. The semiconductor light emitting device according to claim 5, having a larger area.
ンド配線導体(2)のアイランド(2a)の側方から前
記基板(1)の幅方向の中心軸(8)に対してずれて配
置される請求項6に記載の半導体発光装置。14. The terminal (3a) is displaced from a side of an island (2a) of the island wiring conductor (2) with respect to a center axis (8) in a width direction of the substrate (1). Item 7. A semiconductor light emitting device according to item 6.
て前記アイランド(2a)の中心線(8)に対し傾斜し
且つ前記リフレクタ(11)を跨越して前記半導体発光
素子(4)と前記ターミナル(3a)との間に接続され
る請求項5に記載の半導体発光装置。15. The semiconductor light emitting element (4), wherein the thin lead wire (5) is inclined with respect to a center line (8) of the island (2a) in plan view and straddles the reflector (11). The semiconductor light emitting device according to claim 5, wherein the semiconductor light emitting device is connected between the terminal and the terminal (3a).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10141526A JPH11340517A (en) | 1998-05-22 | 1998-05-22 | Semiconductor light-emitting device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10141526A JPH11340517A (en) | 1998-05-22 | 1998-05-22 | Semiconductor light-emitting device |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH11340517A true JPH11340517A (en) | 1999-12-10 |
Family
ID=15294028
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Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10141526A Pending JPH11340517A (en) | 1998-05-22 | 1998-05-22 | Semiconductor light-emitting device |
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