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JPH11268188A - Fiber-reinforced rubber and large-bore rubber hose - Google Patents

Fiber-reinforced rubber and large-bore rubber hose

Info

Publication number
JPH11268188A
JPH11268188A JP7044098A JP7044098A JPH11268188A JP H11268188 A JPH11268188 A JP H11268188A JP 7044098 A JP7044098 A JP 7044098A JP 7044098 A JP7044098 A JP 7044098A JP H11268188 A JPH11268188 A JP H11268188A
Authority
JP
Japan
Prior art keywords
rubber
fiber
vulcanization
reinforcing fibers
reinforcing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP7044098A
Other languages
Japanese (ja)
Inventor
Takanari Tamura
敬成 田村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bridgestone Corp
Original Assignee
Bridgestone Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bridgestone Corp filed Critical Bridgestone Corp
Priority to JP7044098A priority Critical patent/JPH11268188A/en
Publication of JPH11268188A publication Critical patent/JPH11268188A/en
Pending legal-status Critical Current

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Landscapes

  • Rigid Pipes And Flexible Pipes (AREA)
  • Laminated Bodies (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
  • Artificial Filaments (AREA)

Abstract

PROBLEM TO BE SOLVED: To widely suppress deterioration of tenacity of reinforcing fibers due to vulcanization for a long time and make a finished product thin-walled and cut molding manhours by specifying the rate of the tenacity of reinforcing fibers after vulcanization under specific vulcanization conditions, to the tenacity of the reinforcing fibers before compounding and vulcanizing an unvulcanized rubber with the reinforcing fibers. SOLUTION: When compounding and vulcanizing an unvulcanized rubber with reinforcing fibers, the rate of the tenacity of the reinforcing fibers after vulcanization under vulcanization conditions at 140 deg.C for 1,000 min., to the tenacity of the reinforcing fibers before vulcanization, is 60% or higher. The fiber-reinforced rubber to be used comprises polyethylene-2,6-naphthalene(PEN) fibers as a reinforcing material. In order to satisfy the tenacity retaining rate by preventing the tenacity of the reinforcing fibers from deteriorating due to vulcanization for a long time, it is preferable to use only the PEN fibers as the reinforcing fibers. The rubber composition which constitutes a rubber body is made of a rubber component as a main constituent and other components such as a vulcanizer, a promoter, carbon as a reinforcing material and zinc oxide, and further, an aromatic oil as a plasticizer.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、繊維補強ゴム及び
大口径ゴムホースに係り、特に、長時間加硫による補強
繊維の強力の低下が大幅に改善された繊維補強ゴム及び
このような繊維補強ゴムで構成される大口径ゴムホース
に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fiber reinforced rubber and a large-diameter rubber hose, and more particularly to a fiber reinforced rubber and a fiber reinforced rubber in which the strength of reinforcing fibers is significantly reduced by long-time vulcanization. A large diameter rubber hose composed of:

【0002】[0002]

【従来の技術】従来、ゴム本体内に補強繊維を埋設する
ことにより、弾性等のゴム本来の特性を維持した上で、
補強繊維による機械的強度の向上を図った繊維補強ゴム
が、幅広い分野で使用されている。このような繊維補強
ゴムよりなる耐圧ゴムホースの場合、高強度、高弾性率
が要求されることから、強度、弾性に優れたポリエチレ
ンテレフタレート(PET)繊維の織物が使用されてい
る。
2. Description of the Related Art Conventionally, by embedding reinforcing fibers in a rubber body, while maintaining the original characteristics of rubber such as elasticity,
BACKGROUND ART Fiber reinforced rubbers for which mechanical strength is improved by reinforcing fibers are used in a wide range of fields. In the case of a pressure-resistant rubber hose made of such fiber-reinforced rubber, high strength and a high elastic modulus are required, and therefore, a woven fabric of polyethylene terephthalate (PET) fiber having excellent strength and elasticity is used.

【0003】このような繊維補強ゴム製品は、未加硫ゴ
ム内に補強繊維を埋設した状態で加硫し、ゴムを硬化さ
せると共に、ゴムと繊維とを接着させることにより製造
されている。
[0003] Such a fiber-reinforced rubber product is manufactured by vulcanizing the unvulcanized rubber in a state in which the reinforcing fiber is buried, curing the rubber, and bonding the rubber and the fiber.

【0004】[0004]

【発明が解決しようとする課題】このような繊維補強ゴ
ム製品において、補強繊維としてPET繊維を用いる
と、加硫によるPET繊維の熱劣化でPET繊維の強力
が低下する。特に、内径300〜1000mmといった
大口径ゴムホースでは、ゴム層及び内部の補強材層を含
めた肉厚が50〜100mmの非常に厚いものとなるこ
とから、内部まで完全に加硫させるために500〜10
00分もの長時間加硫を行う必要があり、このような長
時間加硫でPET繊維の強力は大幅に低下する。
In such a fiber-reinforced rubber product, when PET fiber is used as a reinforcing fiber, the strength of the PET fiber is reduced due to thermal deterioration of the PET fiber due to vulcanization. In particular, in the case of a large diameter rubber hose having an inner diameter of 300 to 1000 mm, the wall thickness including the rubber layer and the inner reinforcing material layer becomes very thick of 50 to 100 mm. 10
It is necessary to perform vulcanization for as long as 00 minutes, and the strength of the PET fiber is greatly reduced by such a long vulcanization.

【0005】このため、従来においては、この加硫によ
るPET繊維の強力低下を考慮した上で、補強材の配材
設計が行われており、PET繊維織物の積層枚数が多
く、このために製品が厚肉で重いものとなる上に、成形
工程数が多く、製品コストも高騰するなどの問題があっ
た。
[0005] For this reason, in the past, the distribution of the reinforcing material was designed in consideration of the reduction in the strength of the PET fiber due to the vulcanization, and the number of laminated PET fiber fabrics was large. However, in addition to the fact that it becomes thick and heavy, there are problems that the number of molding steps is large, and that the product cost also rises.

【0006】本発明は、上記従来の問題点を解決し、長
時間加硫による補強繊維の強力低下が大幅に改善され、
製品の薄肉、軽量化、成形工数の削減、コストダウンが
可能な繊維補強ゴム及びこの繊維補強ゴムよりなる大口
径ゴムホースを提供することを目的とする。
The present invention solves the above-mentioned conventional problems, and greatly reduces the strength reduction of reinforcing fibers due to long-time vulcanization.
An object of the present invention is to provide a fiber reinforced rubber capable of reducing the thickness and weight of a product, reducing the number of molding steps, and reducing costs, and a large-diameter rubber hose made of the fiber reinforced rubber.

【0007】[0007]

【課題を解決するための手段】請求項1の繊維補強ゴム
は、未加硫ゴムと補強繊維とを複合して加硫することに
より製造された繊維補強ゴムにおいて、加硫前の補強繊
維の強力に対する、140℃,1000分の加硫条件で
加硫した後の該補強繊維の強力の割合が60%以上であ
ることを特徴とする。
The fiber reinforced rubber according to claim 1 is a fiber reinforced rubber produced by compounding and vulcanizing an unvulcanized rubber and a reinforcing fiber, wherein the reinforcing fiber before vulcanization is obtained. The ratio of the strength of the reinforcing fiber after vulcanization under vulcanization conditions of 140 ° C. and 1000 minutes to the tenacity is at least 60%.

【0008】加硫前の補強繊維の強力に対する、140
℃,1000分の加硫条件で加硫した後の補強繊維の強
力の割合(以下において、この割合を「強力保持率」と
称す。)が60%以上を確保できるものであれば、長時
間加硫における補強繊維の劣化が問題になることはな
く、十分な補強効果を得ることができる。
[0008] The strength of the reinforcing fiber before vulcanization, 140
If the ratio of the strength of the reinforcing fibers after vulcanization under the vulcanization conditions of 1000 ° C. and 1000 minutes (hereinafter, this ratio is referred to as “strength retention”) can secure 60% or more, long time is required. Deterioration of the reinforcing fibers during vulcanization does not become a problem, and a sufficient reinforcing effect can be obtained.

【0009】請求項1の繊維補強ゴムは、ポリエチレン
−2,6−ナフタレート(PEN)繊維で補強されてい
ることを特徴とする。
[0009] The fiber reinforced rubber according to claim 1 is characterized in that it is reinforced with polyethylene-2,6-naphthalate (PEN) fiber.

【0010】PEN繊維は高強度、高弾性率である上
に、耐熱性にも優れ、長時間加硫を行っても熱劣化の問
題がなく、上記強力保持率を十分に満足することができ
る。
[0010] The PEN fiber has high strength and high elastic modulus, and also has excellent heat resistance, has no problem of thermal deterioration even after long-time vulcanization, and can sufficiently satisfy the above-mentioned strength retention. .

【0011】請求項1の繊維補強ゴムにおいても、補強
繊維はPEN繊維であることが好ましい。
In the fiber-reinforced rubber of the first aspect, the reinforcing fibers are preferably PEN fibers.

【0012】このような繊維補強ゴムよりなる本発明の
大口径ゴムホースであれば、長時間加硫による補強繊維
の強力低下が著しく小さいため、補強繊維による補強効
果を有効に発揮させることができる。従って、補強材設
計において、補強繊維織物の積層枚数を従来の10〜3
0枚から30%程度も低減することができ、これによ
り、製品の薄肉、軽量化、成形工数の削減、コストダウ
ン等を図ることができる。
With the large-diameter rubber hose of the present invention made of such fiber-reinforced rubber, the reduction in the strength of the reinforcing fibers due to long-time vulcanization is extremely small, so that the reinforcing effect of the reinforcing fibers can be effectively exhibited. Therefore, in the design of the reinforcing material, the number of layers of the reinforcing fiber woven fabric is set to 10 to
It is possible to reduce the number of sheets from about 0 to about 30%, thereby making it possible to reduce the thickness and weight of the product, reduce the number of molding steps, reduce costs, and the like.

【0013】[0013]

【発明の実施の形態】以下に本発明の実施の形態を詳細
に説明する。
Embodiments of the present invention will be described below in detail.

【0014】本発明の繊維補強ゴムは、強力保持率60
%以上、好ましくは70%以上、より好ましくは75%
以上を満足するものである。
The fiber reinforced rubber of the present invention has a strong retention of 60
% Or more, preferably 70% or more, more preferably 75%
The above is satisfied.

【0015】強力保持率が60%未満では、長時間加硫
条件において強力の劣化割合が大きすぎて補強繊維によ
る十分な補強効果を発揮する製品を得ることができな
い。
If the retention of strength is less than 60%, the rate of deterioration of strength under long-term vulcanization conditions is too large to obtain a product exhibiting a sufficient reinforcing effect by the reinforcing fibers.

【0016】このような繊維補強ゴムは、補強繊維とし
て従来のPET繊維に代えてPEN繊維を用いることに
より容易に実現することができる。
Such a fiber reinforced rubber can be easily realized by using a PEN fiber instead of a conventional PET fiber as a reinforcing fiber.

【0017】補強繊維として用いるPEN繊維の形態
(デニール、撚り数等)には特に制限はなく、また、P
EN繊維織物の織形態についても特に制限はない。
The form (denier, number of twists, etc.) of the PEN fiber used as the reinforcing fiber is not particularly limited.
The woven form of the EN fiber woven fabric is not particularly limited.

【0018】補強繊維としては、PEN繊維のみを用い
ても良く、また、PEN繊維とPET繊維等の他の繊維
との複合繊維であっても良い。また、補強織物について
も、PEN繊維のみから構成されるものであっても、P
EN繊維とPET繊維等の他の繊維との複合織物であっ
ても良い。
As the reinforcing fiber, only PEN fiber may be used, or a composite fiber of PEN fiber and another fiber such as PET fiber may be used. Also, as for the reinforcing fabric, even if it is composed only of PEN fiber, P
A composite fabric of another fiber such as an EN fiber and a PET fiber may be used.

【0019】ただし、長時間加硫による補強繊維の強力
低下を防止して、前記強力保持率を満足するためには、
補強繊維としてPEN繊維のみを用いるのが好ましい。
However, in order to prevent the strength of the reinforcing fiber from decreasing due to vulcanization for a long time and to satisfy the above strength retention,
It is preferable to use only PEN fibers as the reinforcing fibers.

【0020】一方、ゴム本体を構成するゴム組成物とし
ては特に制限はなく、主成分となるゴム成分に、加硫
剤、促進剤(加硫促進剤)、補強剤としてのカーボン、
酸化亜鉛(亜鉛華)等、可塑剤としてのアロマティック
系オイル、更に必要に応じて、老化防止剤、離型剤、分
散剤、硬化剤、粘着性調整剤等の加工助剤や増量材、着
色材といった通常の添加剤が配合された通常のゴム組成
物を用いることができる。
On the other hand, the rubber composition constituting the rubber main body is not particularly limited, and a vulcanizing agent, an accelerator (vulcanization accelerator), carbon as a reinforcing agent,
Aromatic oils as plasticizers such as zinc oxide (zinc white), and, if necessary, processing aids and extenders such as antioxidants, release agents, dispersants, curing agents, and tackifiers; An ordinary rubber composition containing an ordinary additive such as a coloring material can be used.

【0021】なお、ゴム成分としては、天然ゴム、スチ
レンブタジエンゴム(SBR)、NBR(ニトリルゴ
ム)、クロロプレンゴム(CR)、ハイパロン(CS
M)、ウレタンゴム(U)、アクリルゴム(ACM、A
NM)、エチレンプロピレンゴム(EPM、EPD
M)、ブチルゴム(IIR)、ブタジエンゴム(BR)
等の1種又は2種以上のブレンドゴムを用いることがで
きる。
The rubber components include natural rubber, styrene butadiene rubber (SBR), NBR (nitrile rubber), chloroprene rubber (CR), and hypalone (CS).
M), urethane rubber (U), acrylic rubber (ACM, A
NM), ethylene propylene rubber (EPM, EPD)
M), butyl rubber (IIR), butadiene rubber (BR)
One or more blend rubbers can be used.

【0022】本発明の繊維補強ゴムは、通常のゴム組成
物よりなる未加硫ゴム内にPEN繊維等の補強繊維を埋
設し、常法に従って成形加硫することに容易に製造する
ことができる。そして、この加硫に当たっては、加硫時
の補強繊維の劣化が防止されるため、加硫条件に特に制
約を受けることはなく、120〜150℃、300〜1
000分といった幅広い条件範囲から加硫条件を設定す
ることができ、特に500〜1000分といった長時間
加硫であっても、補強繊維の劣化が問題となることはな
いため、大口径ホースに有効に適用可能である。
The fiber reinforced rubber of the present invention can be easily produced by embedding reinforcing fibers such as PEN fibers in an unvulcanized rubber made of a usual rubber composition, and molding and vulcanizing according to a conventional method. . In this vulcanization, the deterioration of the reinforcing fibers at the time of vulcanization is prevented, so that the vulcanization conditions are not particularly limited, and are set at 120 to 150 ° C. and 300 to 1
Vulcanization conditions can be set from a wide range of conditions such as 000 minutes, and especially for long-time vulcanization such as 500 to 1000 minutes, deterioration of reinforcing fibers does not pose a problem, so it is effective for large-diameter hoses. Applicable to

【0023】本発明の大口径ホースは、このような本発
明の繊維補強ゴムにより構成される内径300〜100
0mm,肉厚50〜300mm程度のものであり、その
層構成や製造時の加硫条件等については特に制限はない
が、本発明によれば、長時間加硫による補強繊維の劣化
が防止され、十分は補強効果が得られることから、補強
繊維量を従来品に比べて30%程度低減することができ
る。
The large-diameter hose of the present invention has an inner diameter of 300 to 100 constituted by the fiber-reinforced rubber of the present invention.
It has a thickness of about 0 mm and a thickness of about 50 to 300 mm. The layer structure and vulcanization conditions at the time of production are not particularly limited. However, according to the present invention, deterioration of the reinforcing fibers due to long-time vulcanization is prevented. Since a sufficient reinforcing effect can be obtained, the amount of reinforcing fibers can be reduced by about 30% as compared with conventional products.

【0024】[0024]

【実施例】以下に実施例及び比較例を挙げて本発明をよ
り具体的に説明する。
The present invention will be described more specifically below with reference to examples and comparative examples.

【0025】実施例1〜6,比較例1〜3 下記の材料を用いて、図1に示す積層構造のゴムホース
(内径400φmm,肉厚235mm)を、加硫缶によ
るスチーム加硫方式で、140℃で表1に示す時間加硫
することにより作製した。
Examples 1 to 6, Comparative Examples 1 to 3 Using the following materials, a rubber hose (inner diameter 400 mm, wall thickness 235 mm) having a laminated structure shown in FIG. It was produced by vulcanizing at a temperature of ° C. for the time shown in Table 1.

【0026】〈使用材料〉 外皮ゴム層1のゴム:NR/SBR系(厚さ6mm) スポンジ補強層2の材料:ポリアミド繊維(厚さ4m
m) スポンジ3の材料:ポリエチレンスポンジ(厚さ200
mm) 中間ゴム層4のゴム:NR/SBR系(厚さ5mm) 補強繊維層(スダレ織物)5の補強繊維(縦糸):表1
に示す通り(スダレ織物;1500D/2では15枚積
層、厚さ15mm、1500D/2/3では10枚積
層、厚さ15mm) 内管ゴム6のゴム:NBR系(厚さ5mm) なお、各層の接着ゴムとしては、NR/SBR系ゴムを
用いた。
<Materials Used> Rubber of outer rubber layer 1: NR / SBR system (thickness 6 mm) Material of sponge reinforcing layer 2: polyamide fiber (thickness 4 m)
m) Material of sponge 3: polyethylene sponge (thickness 200)
mm) Rubber of the intermediate rubber layer 4: NR / SBR system (thickness 5 mm) Reinforcing fiber (warp) of the reinforcing fiber layer (suddle fabric) 5: Table 1
(Sudare woven fabric; 15 layers for 1500D / 2, 15 mm in thickness, 10 layers for 1500D / 2/3, 15 mm in thickness) Rubber of inner tube rubber 6: NBR system (5 mm in thickness) NR / SBR rubber was used as the adhesive rubber.

【0027】加硫前の補強繊維の強力及び伸びと、各加
硫時間で加硫した後の補強繊維の強力を下記方法で測定
し、この測定結果と強力保持率の計算結果を表1に示し
た。
The strength and elongation of the reinforcing fiber before vulcanization and the strength of the reinforcing fiber after vulcanization at each vulcanization time were measured by the following methods. Table 1 shows the measurement results and the calculation results of the strength retention. Indicated.

【0028】〈強力、伸び測定法〉JIS L1017
に準拠して、つかみ間隔25cm,引張速度30cm/
minで測定した。加硫後の補強繊維については、加硫
後のホースを解体し、補強繊維層から繊維コードを取り
出し、ゴムが若干付着した状態で測定した。
<Strength and elongation measurement method> JIS L1017
According to, the gripping distance is 25 cm, and the pulling speed is 30 cm /
It was measured in min. With respect to the reinforcing fibers after vulcanization, the hose after vulcanization was disassembled, the fiber cord was taken out from the reinforcing fiber layer, and the measurement was performed in a state where the rubber was slightly adhered.

【0029】[0029]

【表1】 [Table 1]

【0030】表1より、PEN繊維を用いた実施例1〜
6では、PET繊維を用いた比較例1〜3に比べて、長
時間加硫による強力の低下が小さく、強力保持率75%
以上を確保できることが明らかである。
From Table 1, it can be seen that Examples 1 to 4 using PEN fiber were used.
In No. 6, the decrease in strength due to long-time vulcanization was smaller than in Comparative Examples 1 to 3 using PET fibers, and the strength retention was 75%.
It is clear that the above can be secured.

【0031】[0031]

【発明の効果】以上詳述した通り、本発明によれば、長
時間加硫による補強繊維の強力低下が大幅に改善され
る。このため、補強繊維量を低減して、製品の薄肉、軽
量化、成形工数の削減、コストダウン等を図ることがで
きる。
As described in detail above, according to the present invention, the reduction in the strength of the reinforcing fibers due to long-time vulcanization is greatly improved. For this reason, the amount of reinforcing fibers can be reduced, and the product can be made thinner and lighter, the number of molding steps can be reduced, and the cost can be reduced.

【図面の簡単な説明】[Brief description of the drawings]

【図1】実施例で製造したゴムホースの構造を示す模式
的な断面図である。
FIG. 1 is a schematic sectional view showing the structure of a rubber hose manufactured in an example.

【符号の説明】[Explanation of symbols]

1 外皮ゴム 2 スポンジ補強層 3 スポンジ 4 中間ゴム層 5 補強繊維層 6 内管ゴム Reference Signs List 1 outer rubber 2 sponge reinforcing layer 3 sponge 4 intermediate rubber layer 5 reinforcing fiber layer 6 inner tube rubber

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI B29K 21:00 105:08 105:24 B29L 9:00 23:00 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 6 Identification code FI B29K 21:00 105: 08 105: 24 B29L 9:00 23:00

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 未加硫ゴムと補強繊維とを複合して加硫
することにより製造された繊維補強ゴムにおいて、 加硫前の補強繊維の強力に対する、140℃,1000
分の加硫条件で加硫した後の該補強繊維の強力の割合が
60%以上であることを特徴とする繊維補強ゴム。
1. A fiber reinforced rubber produced by compounding and vulcanizing an unvulcanized rubber and a reinforcing fiber, wherein the strength of the reinforcing fiber before vulcanization is 140 ° C., 1000 ° C.
A fiber reinforced rubber, wherein the strength ratio of the reinforcing fibers after vulcanization under the vulcanization conditions of 60 minutes or more is 60% or more.
【請求項2】 請求項1において、補強繊維がポリエチ
レン−2,6−ナフタレート繊維であることを特徴とす
る繊維補強ゴム。
2. The fiber reinforced rubber according to claim 1, wherein the reinforcing fibers are polyethylene-2,6-naphthalate fibers.
【請求項3】 ポリエチレン−2,6−ナフタレート繊
維で補強されていることを特徴とする繊維補強ゴム。
3. A fiber-reinforced rubber reinforced with polyethylene-2,6-naphthalate fiber.
【請求項4】 請求項1ないし3のいずれか1項に記載
の繊維補強ゴムよりなる大口径ゴムホース。
4. A large-diameter rubber hose comprising the fiber-reinforced rubber according to claim 1.
JP7044098A 1998-03-19 1998-03-19 Fiber-reinforced rubber and large-bore rubber hose Pending JPH11268188A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7044098A JPH11268188A (en) 1998-03-19 1998-03-19 Fiber-reinforced rubber and large-bore rubber hose

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7044098A JPH11268188A (en) 1998-03-19 1998-03-19 Fiber-reinforced rubber and large-bore rubber hose

Publications (1)

Publication Number Publication Date
JPH11268188A true JPH11268188A (en) 1999-10-05

Family

ID=13431566

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7044098A Pending JPH11268188A (en) 1998-03-19 1998-03-19 Fiber-reinforced rubber and large-bore rubber hose

Country Status (1)

Country Link
JP (1) JPH11268188A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10108846B4 (en) * 2000-07-04 2005-08-25 Hitachi, Ltd. brake hose

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10108846B4 (en) * 2000-07-04 2005-08-25 Hitachi, Ltd. brake hose

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