JPH11179102A - Internal heat exchange type distillation column and packing used for it - Google Patents
Internal heat exchange type distillation column and packing used for itInfo
- Publication number
- JPH11179102A JPH11179102A JP36493797A JP36493797A JPH11179102A JP H11179102 A JPH11179102 A JP H11179102A JP 36493797 A JP36493797 A JP 36493797A JP 36493797 A JP36493797 A JP 36493797A JP H11179102 A JPH11179102 A JP H11179102A
- Authority
- JP
- Japan
- Prior art keywords
- filler
- plate
- pipe
- packing
- distillation column
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004821 distillation Methods 0.000 title claims abstract description 85
- 238000012856 packing Methods 0.000 title claims abstract description 83
- 239000000945 filler Substances 0.000 claims abstract description 120
- 239000007788 liquid Substances 0.000 claims abstract description 70
- 239000000463 material Substances 0.000 claims abstract description 50
- 238000011084 recovery Methods 0.000 claims abstract description 39
- 238000010030 laminating Methods 0.000 claims abstract description 24
- 238000012546 transfer Methods 0.000 claims description 9
- 239000011800 void material Substances 0.000 claims description 9
- 238000000465 moulding Methods 0.000 claims description 8
- 238000000926 separation method Methods 0.000 description 14
- 230000001174 ascending effect Effects 0.000 description 10
- 238000012545 processing Methods 0.000 description 8
- 230000000630 rising effect Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/32—Packing elements in the form of grids or built-up elements for forming a unit or module inside the apparatus for mass or heat transfer
- B01J19/325—Attachment devices therefor, e.g. hooks, consoles, brackets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/32—Packing elements in the form of grids or built-up elements for forming a unit or module inside the apparatus for mass or heat transfer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/32—Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
- B01J2219/322—Basic shape of the elements
- B01J2219/32203—Sheets
- B01J2219/3221—Corrugated sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/32—Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
- B01J2219/322—Basic shape of the elements
- B01J2219/32203—Sheets
- B01J2219/32213—Plurality of essentially parallel sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/32—Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
- B01J2219/322—Basic shape of the elements
- B01J2219/32203—Sheets
- B01J2219/32224—Sheets characterised by the orientation of the sheet
- B01J2219/32227—Vertical orientation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/32—Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
- B01J2219/322—Basic shape of the elements
- B01J2219/32203—Sheets
- B01J2219/32255—Other details of the sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/32—Details relating to packing elements in the form of grids or built-up elements for forming a unit of module inside the apparatus for mass or heat transfer
- B01J2219/322—Basic shape of the elements
- B01J2219/32203—Sheets
- B01J2219/32275—Mounting or joining of the blocks or sheets within the column or vessel
Landscapes
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
(57)【要約】
【課題】 回収部の管内壁を確実に濡らすとともに、管
内壁に沿って流下する下降液量が多くなりすぎることを
防止し、効率よく内部熱交換型蒸留を行うことが可能な
内部熱交換型蒸留塔及びそれに用いる充填物を提供す
る。
【解決手段】 管内4側を低圧側、管外5側を高圧側と
して、操作圧力に差をつけることにより操作温度を異な
らせ、高圧側の管外(濃縮部)5側から、低圧側の管内
(回収部)4側に熱移動させることにより一つの蒸留塔
を構成した内部熱交換型蒸留塔であって、管内4側の回
収部を、内部に充填物が充填された充填塔とするととも
に、板材を所定の形状に成形した板製シートを積層した
板製充填物22と、変形性の大きい網材を所定の形状に
成形した網製充填物32を組み合わせてなる充填物Pを
充填物として用い、管内壁25aと板製充填物22との
間に形成される空隙26の少なくとも一部に網製充填物
32が充填されるようにする。
(57) [Summary] [PROBLEMS] To efficiently wet an inner wall of a recovery section while preventing the amount of descending liquid flowing down along the inner wall of the recovery section from becoming too large, and efficiently performing internal heat exchange distillation. Provided are a possible internal heat exchange distillation column and a packing used therefor. SOLUTION: The operation temperature is varied by making a difference in operation pressure by setting the inside of the pipe 4 as a low pressure side and the outside of the pipe 5 as a high pressure side. An internal heat exchange type distillation column in which one distillation column is constituted by transferring heat to the inside of the pipe (recovery section) 4 side, and the recovery section on the inside of the pipe 4 is a packed tower in which packing material is filled. At the same time, a filling material P, which is a combination of a plate filling 22 formed by laminating plate sheets obtained by forming a plate material into a predetermined shape and a mesh filling 32 obtained by forming a highly deformable net material into a predetermined shape, is filled. The mesh filler 32 is filled in at least a part of the space 26 formed between the pipe inner wall 25a and the plate filler 22.
Description
【0001】[0001]
【発明の属する技術分野】本願発明は、低圧塔と高圧塔
を備え、高圧塔(濃縮部)側から、低圧塔(回収部)側
に熱移動させることにより両者の間で熱交換を行う内部
熱交換型の蒸留塔に関する。BACKGROUND OF THE INVENTION The present invention relates to an internal device comprising a low-pressure column and a high-pressure column, in which heat is transferred from a high-pressure column (concentrating section) to a low-pressure column (recovery section) to exchange heat between the two. The present invention relates to a heat exchange type distillation column.
【0002】[0002]
【従来の技術及び発明が解決しようとする課題】省エネ
ルギー性に優れた蒸留塔として、低圧塔と高圧塔とを備
え、両者の間で熱交換を行うように構成され、他との熱
の授受を必要としない内部熱交換型の蒸留塔が知られて
いる。この内部熱交換型蒸留塔は、蒸留操作の省エネル
ギー化を進める見地からすれば、究極の装置であること
は、原理的にも当然であり、また、学問上からも認めら
れているところである。2. Description of the Related Art As a distillation column excellent in energy saving, a low-pressure column and a high-pressure column are provided, and heat exchange is performed between the two columns. There is known an internal heat exchange type distillation column which does not require a heat exchanger. From the standpoint of promoting the energy saving of the distillation operation, this internal heat exchange type distillation column is naturally the ultimate device in principle, and it has been recognized from academia.
【0003】また、内部熱交換型蒸留塔として、複数管
を両端管板によって本体胴と連結させることにより、本
体胴の内部において、複数管の管内と管外が隔離された
構造とし、管内及び管外のそれぞれに気液の出入口を設
け、管内側と管外側の操作圧力に差をつけることにより
操作温度を異ならせ、複数管の管壁を伝熱面として、高
圧側から低圧側に熱移動させることにより、高圧側を濃
縮部、低圧側を回収部として一つの蒸留塔を構成するよ
うにした構造が提案されている(特許第2694425
号)。[0003] Further, as an internal heat exchange type distillation column, a plurality of tubes are connected to a main body by a tube plate at both ends, so that the inside and outside of the plurality of tubes are isolated inside the main body, and the inside and outside of the tubes are separated. Gas / liquid inlets and outlets are provided outside each pipe, and the operating temperature is made different by making the operating pressure different between the inside and outside of the pipe, and the heat is transferred from the high pressure side to the low pressure side using the pipe walls of multiple pipes as heat transfer surfaces. A structure has been proposed in which one distillation column is constituted by moving the high pressure side as a concentration section and the low pressure side as a recovery section (Japanese Patent No. 2694425).
issue).
【0004】ところで、蒸留塔の型式を充填塔型式とす
るとき、充填物として、規則充填物を採用するのが最近
の充填塔式蒸留塔の趨勢である。この充填塔式蒸留塔に
おいて、塔(管)の充填物を充填した部分(蒸留部)
は、上から下に下降する下降液と、下から上に上昇する
上昇蒸気が接触して蒸留操作が行われる部分であり、蒸
留部においては水平断面の単位面積当たりの下降液量が
均一であることが望ましく、その場合に最も高い蒸留分
離効率が得られる。したがって、従来の蒸留塔では、充
填物周囲の管内壁を流下する下降液は最少量であること
が理想である。When the type of distillation column is a packed column type, it is a recent trend of packed column type distillation columns to employ a structured packing as the packing. In this packed column type distillation column, a portion (distillation section) of the column (tube) filled with the packing material
Is the part where the descending liquid descending from top to bottom and the ascending vapor rising from bottom to top come into contact and the distillation operation is performed.In the distillation section, the descending liquid amount per unit area of the horizontal cross section is uniform. Is desirable, in which case the highest distillation separation efficiency is obtained. Therefore, in the conventional distillation column, it is ideal that the descending liquid flowing down the inner wall of the tube around the packing is the minimum amount.
【0005】しかし、塔(管)に規則充填物を充填した
場合、蒸留部において、充填物の表面を下降する下降液
が管内壁(通常は垂直な金属面)に当たると、そのまま
管内壁に沿って流下してしまい、再び充填物側に分散さ
せることが困難で、効率よく蒸留分離操作を行うことが
できないという問題点がある。However, when the column (tube) is filled with the structured packing, when the descending liquid descending on the surface of the packing hits the inner wall of the tube (usually a vertical metal surface) in the distillation section, it continues along the inner wall of the tube. And it is difficult to disperse it again on the packing material side, so that the distillation separation operation cannot be performed efficiently.
【0006】そこで、従来は、充填物として、例えば、
図7に示すように、板材に特殊加工により折り目21a
をつけて所定の形状に成形した板製シート21を複数枚
積層してなる板製充填物(例えば円柱状の充填物ブロッ
ク)22の周囲に、図8に示すように、上部23aを外
側に折り曲げ可能としたカラー(バンド)23を配設し
た規則充填物(以下、単に「充填物」ともいう)P(P
3)が用いられている。なお、カラー23の上部23a
を外側に折り曲げ可能とする方法としては、例えば、カ
ラー23の上部23aに、周方向に所定の間隔をおいて
複数の垂直の切り込み(図示せず)を入れる方法などが
ある。Therefore, conventionally, as a filler, for example,
As shown in FIG. 7, the fold 21a is formed by special processing on the plate material.
As shown in FIG. 8, an upper portion 23a is placed on the outer side of a plate-like filler (for example, a column-like filler block) 22 formed by laminating a plurality of plate-like sheets 21 formed into a predetermined shape with Regular packing (hereinafter also simply referred to as “filler”) P (P)
3) is used. The upper part 23a of the collar 23
As an example of a method of making the outside bendable, there is a method of making a plurality of vertical cuts (not shown) in the upper portion 23a of the collar 23 at predetermined intervals in the circumferential direction.
【0007】このように、カラー23の上部23aを外
側に折り曲げて、充填物P3を管25に挿入し、管内壁
25aにカラー23の上部23aを接触させることによ
り、管内壁25aを流下する下降液を、カラー23の上
部23aに沿って再び充填物側に取り込むことが可能に
なる。As described above, the upper portion 23a of the collar 23 is bent outward, the filling material P3 is inserted into the tube 25, and the upper portion 23a of the collar 23 is brought into contact with the inner wall 25a of the collar 23, thereby descending down the inner wall 25a of the tube. The liquid can be taken up again on the filling side along the upper part 23a of the collar 23.
【0008】しかし、内部熱交換型蒸留塔を充填塔型式
とし、充填塔内に規則充填物を充填する場合(特に、前
記管内側を低圧側として回収部とし、この回収部を充填
塔型式とする場合)、従来の規則充填物をそのまま使用
したのでは、以下に説明するような理由から、十分な蒸
留分離効果を得ることができないのが実情である。However, when the internal heat exchange type distillation column is a packed column type, and the packed column is filled with the structured packing (particularly, the inside of the tube is a low pressure side as a collecting section, and the collecting section is a packed column type. If the conventional structured packing is used as it is, a sufficient distillation separation effect cannot be obtained for the reasons described below.
【0009】すなわち、内部熱交換型蒸留塔の回収部で
は、濃縮部から管壁(通常は金属壁)を介して熱の供給
を受け、その熱量により下降液を蒸発させて上昇蒸気を
発生させるようにしているが、このときの熱移動の効率
を表す総括伝熱係数Uは、回収部伝熱面の全面が液で濡
れているか(液により覆われているか)、濡れていない
か(すなわち、液で濡れていない乾いた部分が存在する
か)によって変化し、総括伝熱係数Uを大きくするため
には、回収部伝熱面の全面が確実に濡れていることが必
須の要件となる。That is, in the recovery section of the internal heat exchange type distillation column, heat is supplied from the enrichment section via a tube wall (usually a metal wall), and the amount of heat evaporates the descending liquid to generate ascending steam. However, the overall heat transfer coefficient U representing the efficiency of heat transfer at this time is determined by whether the entire heat transfer surface of the recovery unit is wet with the liquid (whether covered with the liquid) or not (ie, not wet). Depends on whether there is a dry portion that is not wet with the liquid), and in order to increase the overall heat transfer coefficient U, it is an essential requirement that the entire heat transfer surface of the recovery unit be surely wet. .
【0010】一方、内部熱交換型蒸留塔の回収部も、蒸
留効率上は、水平断面の単位面積あたりの下降液量と上
昇蒸気量が均一であることが望ましい。ところで、濃縮
部からの受熱により回収部で発生した蒸気は、規則充填
物の構造上の特性から、容易に均等に分散されるので特
に問題はない。On the other hand, in the recovery section of the internal heat exchange type distillation column, it is desirable that the amount of descending liquid and the amount of rising vapor per unit area of the horizontal cross section are uniform in terms of distillation efficiency. By the way, there is no particular problem because the steam generated in the recovery section due to the heat received from the enrichment section is easily and uniformly dispersed due to the structural characteristics of the structured packing.
【0011】しかし、下降液に関しては、管内壁が、最
小液厚みで全面的に濡れているような状態で管内壁を流
下するとともに、管内壁を流下する部分以外の下降液が
充填物表面上を均等に分散して下降している状態とする
ことが必要になるが、これを実現することは容易ではな
かった。However, the descending liquid flows down the inner wall of the pipe in a state where the inner wall of the pipe is completely wet with the minimum liquid thickness, and the descending liquid other than the part flowing down the inner wall of the pipe flows on the surface of the packing material. Is required to be distributed uniformly and lowered, but it has not been easy to achieve this.
【0012】すなわち、図8の、カラー23の上部23
aを外側に折り曲げるようにした従来の規則充填物P3
では、管内壁を流下する下降液がカラー23の上部23
aに沿って再び規則充填物P3側に取り込まれるため、
管内壁が全面的に濡れた状態とすることが困難になる。
カラーの構造を工夫することにより管内壁上の液量を調
節することは理論上は可能である(例えば、カラーの下
部を、全周ではなく、部分的に外側に折り曲げる方法が
考えられる)が、実際は困難である。また、カラーを折
り曲げなかった場合や、カラーを用いない規則充填物を
用いた場合には、多量の下降液が、管内壁に沿って流下
してしまい、充填物上を下降する液量が少なくなってし
まうという問題点がある。That is, the upper part 23 of the collar 23 shown in FIG.
A conventional structured packing P3 in which a is bent outward.
Then, the descending liquid flowing down the inner wall of the pipe is moved to the upper portion 23 of the collar 23.
Since it is taken into the ordered packing P3 again along a,
It becomes difficult to make the inner wall of the pipe completely wet.
It is theoretically possible to adjust the amount of liquid on the inner wall of the tube by devising the structure of the collar (for example, a method in which the lower part of the collar is partially bent outward instead of the entire circumference can be considered). , Actually difficult. Also, when the collar is not bent or when a regular packing without a collar is used, a large amount of descending liquid flows down along the inner wall of the pipe, and the amount of liquid descending on the filling is small. There is a problem that it becomes.
【0013】本願発明は、上記問題点を解決するもので
あり、管内壁に沿って流下する下降液量が多くなり過ぎ
ることを防止しつつ、回収部の管内壁を確実に濡らすこ
とが可能で、効率よく内部熱交換型蒸留を行うことが可
能な内部熱交換型蒸留塔及びそれに用いる充填物を提供
することを目的とする。The present invention solves the above-mentioned problem, and it is possible to surely wet the inner wall of the pipe of the recovery unit while preventing the amount of descending liquid flowing down along the inner wall of the pipe from becoming too large. Another object of the present invention is to provide an internal heat exchange type distillation column capable of efficiently performing internal heat exchange type distillation, and a packing used therein.
【0014】[0014]
【課題を解決するための手段】上記目的を達成するため
に、本願(請求項1)の内部熱交換型蒸留塔は、単管又
は複数管を両端管板によって本体胴と連結させることに
より、本体胴の内部において、単管又は複数管の管内と
管外が隔離された構造とし、管内及び管外のそれぞれに
気液の出入口を設け、管内側を低圧(回収部)側、管外
側を高圧(濃縮部)側として、操作圧力に差をつけるこ
とにより操作温度を異ならせ、単管又は複数管の管壁を
伝熱面として、高圧側の管外(濃縮部)側から、低圧側
の管内(回収部)側に熱移動させることにより一つの蒸
留塔を構成した内部熱交換型蒸留塔であって、管内側の
回収部を、内部に充填物が充填された充填塔とするとと
もに、板材を所定の形状に成形した板製シートを積層し
た板製充填物と、変形性の大きい網材を所定の形状に成
形した網製充填物を組み合わせてなる充填物を前記充填
物として用い、管内壁と板製充填物との間に形成される
空隙の少なくとも一部に網製充填物が充填されるように
したことを特徴としている。Means for Solving the Problems To achieve the above object, the internal heat exchange type distillation column of the present invention (claim 1) comprises a single tube or a plurality of tubes connected to a main body by a tube plate at both ends. Inside the main body, the inside and outside of a single tube or a plurality of tubes are separated from each other, gas and liquid ports are provided inside and outside the tube, and the inside of the tube is on the low pressure (recovery part) side and the outside of the tube is On the high pressure (concentrating unit) side, the operating temperature is made different by making a difference in the operating pressure, and the wall of a single tube or multiple tubes is used as a heat transfer surface. An internal heat exchange type distillation column that constitutes one distillation column by transferring heat to the inside of the pipe (recovery section), and the recovery section inside the pipe is a packed tower filled with packing material. , A plate-shaped filler obtained by laminating plate-shaped sheets obtained by molding a plate material into a predetermined shape, Using a filler formed by combining a net-shaped filler formed into a predetermined shape with a large shape net material as the filler, at least a part of the void formed between the pipe inner wall and the plate-shaped filler. It is characterized in that it is filled with a net filling.
【0015】板製充填物と、変形性に優れた網製充填物
を組み合わせてなる充填物を回収部に充填し、管内壁と
板製充填物との間の空隙の少なくとも一部に網製充填物
が充填されるようにすることにより、管内壁と充填物と
の間に大きな空隙が生じることを防止して、最少液量に
近い液量で管内壁を全面的に濡らしながら下降液を流下
させるとともに、それ以外の部分を、充填物表面上に均
等に分散、下降させることが可能になり、効率よく内部
熱交換蒸留を行うことが可能になる。The collection portion is filled with a filler made by combining a plate-like filler and a mesh-like filler excellent in deformability, and at least a part of the gap between the inner wall of the pipe and the plate-like filler is filled with the mesh-like filler. By filling the filling material, it is possible to prevent a large gap from being formed between the inner wall of the tube and the filling material, and to wet the descending liquid while completely wetting the inner wall of the tube with a liquid amount close to the minimum liquid amount. In addition to allowing the mixture to flow down, the other parts can be evenly dispersed and lowered on the surface of the packing material, and the internal heat exchange distillation can be performed efficiently.
【0016】すなわち、本願発明の内部熱交換型蒸留塔
においては、カラーを用いない規則充填物が、略全周に
わたって管内壁と確実に接触しているため、充填物上を
流下して管内壁に達した下降液はしばらく管内壁に沿っ
て下降した後、管内壁に接触している充填物に導かれて
再び充填物上に戻り、充填物上をしばらく流下して再び
管内壁に達して管内壁上を流下する。そして、これを繰
り返すことにより、最少液量に近い液量で管内壁を全面
的に濡らしながら下降液が流下するとともに、管内壁上
の液は濃縮部からの受熱量だけ沸騰蒸発し、下降液と上
昇蒸気が確実に接触して、効率よく内部熱交換蒸留を行
うことが可能になる。That is, in the internal heat exchange type distillation column of the present invention, since the regularly packed material without using the collar is surely in contact with the inner wall of the pipe over substantially the entire circumference, it flows down on the packed material to flow down the inner wall of the pipe. After the descending liquid that has reached the inner wall of the pipe for a while, it is guided by the packing in contact with the inner wall of the pipe, returns to the top of the packing again, flows down the packing for a while, and reaches the inner wall of the pipe again. It flows down on the inner wall of the pipe. By repeating this, the descending liquid flows down while the entire inner wall of the pipe is wetted with a liquid amount close to the minimum liquid amount, and the liquid on the inner wall of the pipe boils and evaporates by the amount of heat received from the concentrating unit, and the descending liquid And the ascending steam are surely in contact with each other, so that internal heat exchange distillation can be performed efficiently.
【0017】なお、網製充填物は成形された状態におい
て変形性(クッション性)に優れているため、わずかに
管内断面形状より大きく成形しておくことにより、これ
を管内に挿入したときに管内壁との間で十分な密着性を
確保することが可能になる。Since the mesh filling is excellent in deformability (cushioning property) in a molded state, it is formed slightly larger than the cross-sectional shape of the inside of the pipe, so that when the filler is inserted into the pipe, It is possible to ensure sufficient adhesion with the wall.
【0018】また、網製充填物には単位断面積当たりの
処理量に限界があり、工業規模の内部熱交換型蒸留塔で
は板製充填物を用いることが必要になるが、本願発明で
は、網製充填物と板製充填物を組み合わせて用いている
ので、板製充填物により、単位断面積当たりの処理量を
確保しつつ、網製充填物により、管内壁との密着性を確
保することが可能になり、工業規模の内部熱交換型蒸留
塔にも用いることができる。Further, the net packing has a limit in the throughput per unit cross-sectional area, and it is necessary to use a plate packing in an industrial-scale internal heat exchange type distillation column. Since the mesh filler and the plate filler are used in combination, the plate filler secures the processing amount per unit cross-sectional area, and the mesh filler secures the adhesion to the pipe inner wall. It can be used for an internal heat exchange type distillation column on an industrial scale.
【0019】また、請求項2の内部熱交換型蒸留塔は、
前記充填物が、板製シートを積層してなる板製充填物の
上下両面側に、網製充填物を積層することにより形成さ
れており、かつ、前記充填物を構成する板製充填物及び
網製充填物が、充填物が充填されるべき管の軸方向と直
交する方向に積層されていることを特徴としている。The internal heat exchange type distillation column according to claim 2 is characterized in that:
The filler is formed by laminating a mesh filler on both the upper and lower surfaces of a plate filler obtained by laminating plate sheets, and a plate filler constituting the filler and The mesh filler is stacked in a direction perpendicular to the axial direction of the pipe to be filled.
【0020】例えば、図6に示すように、水平断面形状
が円形の管(塔)25に、板材に特殊加工により折り目
21aをつけて所定の形状に成形した板製シート21
を、同じ長さのもの2枚を1組とし、それぞれの長さの
異なるものを9組積み重ねて形成した板製充填物22を
充填した場合、板製充填物22と管25の内壁25aと
の接触は、板製シート21の端部での点接触となる。し
たがって、下降液の板製充填物22と管内壁25aとの
受け渡しは相互に十分ではなく、受熱面である管内壁2
5aに液が適量存在することは期待できない。For example, as shown in FIG. 6, a sheet 21 made of a pipe (tower) 25 having a circular horizontal cross-sectional shape is formed into a predetermined shape by forming a fold 21a on the plate material by special processing.
Is filled with a plate-like filler 22 formed by stacking two sets of two pieces each having the same length and stacking nine sets each having a different length. Is a point contact at the end of the sheet 21. Therefore, the delivery of the descending liquid between the plate filling 22 and the pipe inner wall 25a is not sufficient, and the pipe inner wall 2 which is a heat receiving surface is not provided.
It cannot be expected that an appropriate amount of liquid is present in 5a.
【0021】また、図6に示すように、板製シート21
の端部においては、受熱面である管内壁25aと板製充
填物22との間に充填物の存在しない空隙26が形成さ
れる。この空隙26では、下降液と上昇蒸気が接触する
ことなく素通りし、蒸留分離作用が奏されることがない
ため、その分だけ、蒸留効率が低下する。特に、板製充
填物22を構成する板製シート21のうち、上面側及び
下面側に近いの板製シート21の端部においては、管内
壁25aとの間の空隙26が大きくなっている。Further, as shown in FIG.
Is formed between the inner wall 25a of the tube, which is the heat receiving surface, and the plate-shaped filler 22 without any filler. In the gap 26, the descending liquid and the rising vapor pass through without contact, and the distillation separation action is not exerted. Therefore, the distillation efficiency is reduced by that much. In particular, at the end of the plate-like sheet 21 constituting the plate-like filling 22 near the upper surface and the lower surface, the gap 26 between the plate-like sheet 21 and the pipe inner wall 25a is large.
【0022】これに対して、上記本願請求項2の内部熱
交換型蒸留塔においては、図1に示すように、板製シー
ト21を積層してなる板製充填物22の上下両面側に、
網製シート31を積層してなる網製充填物32を積層す
ることにより形成された充填物(P1)が用いられてい
る。なお、充填物P1は、板製充填物22を構成する板
製シート21及び網製充填物32を構成する網製シート
31が垂直になるように(すなわち、管25の軸方向と
平行になるように)管25内に挿入されており、板製充
填物22の上下両面側に積層された網製充填物32が、
変形性(クッション性)に優れているため、図2に示す
ように、わずかに管内断面形状より大きく成形しておく
ことにより、充填物P1を管25内に挿入したときに、
網製充填物32が変形して管内壁25aに密着するた
め、中央部の板製充填物22の端部と管内壁25aの間
にのみわずかに空隙26が形成されるだけである。した
がって、下降液と上昇蒸気を均一かつ確実に接触させる
とともに、管内壁を適量の液で濡らすことが可能にな
り、効率よく蒸留分離操作を行うことが可能になる。On the other hand, in the internal heat exchange type distillation column according to the second aspect of the present invention, as shown in FIG.
A filler (P1) formed by laminating a mesh filler 32 formed by laminating a mesh sheet 31 is used. In addition, the filling P1 is such that the plate sheet 21 constituting the plate filling 22 and the mesh sheet 31 constituting the mesh filling 32 are vertical (that is, parallel to the axial direction of the pipe 25). As shown), the mesh filler 32 inserted in the tube 25 and laminated on both the upper and lower surfaces of the plate filler 22 is
Since it is excellent in deformability (cushioning property), as shown in FIG.
Since the mesh filling 32 is deformed and closely adheres to the tube inner wall 25a, only a small gap 26 is formed only between the end of the plate-like packing 22 at the center and the tube inner wall 25a. Therefore, the descending liquid and the ascending vapor can be uniformly and surely brought into contact with each other, and the inner wall of the tube can be wetted with an appropriate amount of liquid, so that the distillation separation operation can be performed efficiently.
【0023】また、請求項3の内部熱交換型蒸留塔は、
前記充填物が、板製シートを充填物が充填されるべき管
の軸方向と直交する方向に積層してなる板製充填物の周
囲を覆うように、変形性の大きい網材を所定の形状に成
形した網製充填物を配設することにより形成されている
ことを特徴としている。Further, the internal heat exchange type distillation column according to claim 3 comprises:
The filling material is formed into a mesh having a large deformability in a predetermined shape so as to cover the periphery of the plate-like filler formed by laminating the sheet-like sheets in a direction orthogonal to the axial direction of the pipe in which the filler is to be filled. It is characterized by being formed by arranging a net-like filler formed in the above.
【0024】板製充填物の周囲を覆うように網製充填物
を配設することにより充填物を形成した場合、板製充填
物の周囲に配設された網製充填物が、変形性(クッショ
ン性)に優れており、管内に挿入されたときに変形して
管内壁に密着するため、板製充填物の端部と管内壁の間
に大きな空隙が形成されることを防止して、管内壁を適
量の液で濡らすとともに、下降液と上昇蒸気を均一かつ
確実に接触させることが可能になり、効率よく蒸留分離
操作を行うことができるようになる。When the filler is formed by arranging the mesh filler so as to cover the periphery of the plate filler, the mesh filler disposed around the plate filler becomes deformable ( It is excellent in cushioning property) and deforms when it is inserted into the pipe and closely adheres to the pipe inner wall, so that a large void is prevented from being formed between the end of the plate-shaped filler and the pipe inner wall, It is possible to wet the inner wall of the tube with an appropriate amount of liquid and to make the descending liquid and the ascending vapor uniformly and surely contact with each other, so that the distillation separation operation can be performed efficiently.
【0025】また、請求項4の内部熱交換型蒸留塔は、
板製充填物の周囲を覆うように、変形性の大きい網材を
所定の形状に成形した網製充填物を配設するとともに、
前記板製充填物と前記網製充填物の間に形成される空隙
を、変形性を有する充填物により埋めたことを特徴とし
ている。Further, the internal heat exchange type distillation column according to claim 4 comprises:
Along with disposing a net-shaped filler formed by molding a highly deformable net material into a predetermined shape so as to cover the periphery of the plate-shaped filler,
A void formed between the plate-like filler and the mesh-like filler is filled with a deformable filler.
【0026】板製充填物とその周囲を覆うように配設さ
れた網製充填物の間の空隙を、変形性を有する充填物に
より埋めるようにした場合、板製充填物の端部と管内壁
の間に大きな空隙が形成されることを防止することが可
能になるとともに、板製充填物と網製充填物の間に小さ
な空隙が形成されることを防止することが可能になり、
管内壁を適量の液で濡らすとともに、下降液と上昇蒸気
をさらに効率よく接触させることが可能になる。When the gap between the plate-shaped filler and the mesh filler disposed so as to cover the periphery thereof is filled with a deformable filler, the end of the plate-shaped filler and the inside of the pipe are filled. While it is possible to prevent a large void from being formed between the walls, it is possible to prevent a small void from being formed between the plate-filled material and the mesh-filled material,
It is possible to wet the inner wall of the pipe with an appropriate amount of liquid, and to make the descending liquid and the rising vapor more efficiently contact each other.
【0027】また、請求項5の内部熱交換型蒸留塔は、
前記充填物が、前記管の軸方向に複数個積み重ねて充填
されており、かつ、互いに隣接する充填物が、前記管の
軸方向から見て互いに90゜回転した状態で積み重ねら
れていることを特徴としている。Further, the internal heat exchange type distillation column according to claim 5 is characterized in that:
A plurality of the packings are stacked and filled in the axial direction of the tube, and the packings adjacent to each other are stacked in a state of being rotated by 90 ° with respect to each other as viewed from the axial direction of the tube. Features.
【0028】隣接する充填物を、管の軸方向から見て互
いに90゜回転した状態で積み重ねることにより、各充
填物と管内壁との空隙が一定の方向性を有している場合
に、その方向性を解消して、管の軸方向に連続した空隙
が生じることを防止することが可能になり、管内壁を適
量の液で濡らすことが可能になるとともに、下降液と上
昇蒸気を均一かつ確実に接触させることが可能になり、
効率よく蒸留分離操作を行うことができる。By stacking adjacent packings in a state where they are rotated by 90 ° with respect to each other when viewed from the axial direction of the pipe, when the gap between each packing and the inner wall of the pipe has a certain directionality, By eliminating the directionality, it is possible to prevent the generation of a continuous gap in the axial direction of the pipe, and it is possible to wet the inner wall of the pipe with an appropriate amount of liquid, and to uniformly and uniformly lower the descending liquid and the rising steam. It is possible to contact securely,
The distillation separation operation can be performed efficiently.
【0029】また、本願請求項6の充填物は、上述の本
願発明の内部熱交換型蒸留塔に用いられる充填物であっ
て、板材を所定の形状に成形した板製シートを積層して
なる板製充填物の上下両面側に、変形性の大きい網材を
所定の形状に成形した網製充填物を積層することにより
形成されており、かつ、前記板製充填物及び網製充填物
が、充填されるべき管の軸方向と直交する方向に積層さ
れていることを特徴としている。The packing material according to claim 6 of the present invention is a packing material used for the above-mentioned internal heat exchange type distillation column of the present invention, and is formed by laminating plate-like sheets obtained by forming plate materials into a predetermined shape. It is formed by laminating a mesh filler formed by molding a highly deformable mesh material into a predetermined shape on both upper and lower surfaces of the plate filler, and the plate filler and the mesh filler are formed by laminating the mesh filler. Are stacked in a direction orthogonal to the axial direction of the tube to be filled.
【0030】また、本願請求項7の充填物は、充填され
るべき管の軸方向と直交する方向に、板材を所定の形状
に成形した板製シートを積層してなる板製充填物の周囲
を覆うように、変形性の大きい網材を所定の形状に成形
した網製充填物を配設することにより形成されているこ
とを特徴としている。The filling material according to claim 7 of the present invention is provided around a plate-like filler formed by laminating plate-like sheets obtained by molding plate materials into a predetermined shape in a direction orthogonal to the axial direction of the pipe to be filled. Is formed by arranging a mesh filler formed by shaping a highly deformable mesh material into a predetermined shape so as to cover the mesh material.
【0031】請求項6及び請求項7の充填物を用いるこ
とにより、管内壁と充填物の間に大きな空隙のない内部
熱交換型蒸留塔を確実に構成することが可能になる。By using the packing of claim 6 and claim 7, it is possible to reliably form an internal heat exchange type distillation column without a large gap between the inner wall of the tube and the packing.
【0032】[0032]
【発明の実施の形態】以下、この発明の実施の形態を示
して、その特徴とするところを更に詳しく説明する。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of the present invention will be described, and features thereof will be described in more detail.
【0033】[実施形態1]図3(a)はこの発明の一実
施例にかかる内部熱交換型蒸留塔を示す正面断面図、図
3(b)はそのIIIb−IIIb線断面図である。[Embodiment 1] FIG. 3A is a front sectional view showing an internal heat exchange type distillation column according to one embodiment of the present invention, and FIG. 3B is a sectional view taken along the line IIIb-IIIb.
【0034】この内部熱交換型蒸留塔(を構成する構造
体)は、本体胴1と、本体胴1内に挿入された複数管2
5を両端管板(上側管板3a及び下側管板3b)によっ
て本体胴1と連結させることにより形成されており、複
数管25の管内(回収部)4と管外(濃縮部)5が隔離
された構造を有している。そして、管内(回収部)4に
は規則充填物が充填されており、管外(濃縮部)にも規
則充填物が充填されている。The internal heat exchange type distillation column (structure constituting it) comprises a main body 1 and a plurality of tubes 2 inserted into the main body 1.
5 is formed by connecting the main body 1 with both end tube sheets (upper tube sheet 3a and lower tube sheet 3b), and the inside (collection unit) 4 and the outside tube (concentration unit) 5 of the plurality of tubes 25 are formed. It has an isolated structure. The inside of the pipe (recovery section) 4 is filled with the ordered packing, and the outside of the pipe (concentration section) is also filled with the ordered packing.
【0035】また、本体胴1の上部には、管外(濃縮
部)5に液を供給するための濃縮部液入口6、管外(濃
縮部)5からの蒸気を抜き出す濃縮部蒸気出口7が配設
されており、上側管板3aより上側の、管内(回収部)
4と連通する端室14aには、管内(回収部)4に液を
供給するための回収部液入口8が配設され、また、管内
(回収部)4からの蒸気を抜き出す回収部蒸気出口9が
配設されている。In the upper part of the main body 1, a liquid inlet 6 for supplying a liquid to the outside of the tube (concentration unit) 5, and a vapor outlet 7 for the condensation unit for extracting vapor from the outside of the tube (concentration unit) 5. Is disposed inside the pipe (recovery section) above the upper pipe sheet 3a.
A recovery section liquid inlet 8 for supplying liquid to the inside of the pipe (recovery section) 4 is provided in the end chamber 14 a communicating with the pipe 4, and a recovery section steam outlet for extracting vapor from the inside of the pipe (collection section) 4. 9 are provided.
【0036】一方、本体胴1の下部には、管外(濃縮
部)5に蒸気を供給するための濃縮部蒸気入口10、管
外(濃縮部)5からの液を抜き出す濃縮部液出口11が
配設されており、下側管板3bより下側の、管内(回収
部)4と連通する端室14bには、管内(回収部)4に
蒸気を供給するための回収部蒸気入口12が配設され、
また、管内(回収部)4からの液を抜き出す回収部液出
口13が配設されている。On the other hand, in the lower part of the main body 1, a vapor inlet 10 for supplying the vapor to the outside (concentrating unit) 5 of the tube, and a liquid outlet 11 for the condensing unit for extracting the liquid from the outside (concentrating unit) 5. A recovery section steam inlet 12 for supplying steam to the inside of the pipe (recovery section) 4 is provided in an end chamber 14b below the lower tube sheet 3b and communicating with the inside of the pipe (recovery section) 4. Is arranged,
In addition, a recovery section liquid outlet 13 for extracting the liquid from the inside of the pipe (recovery section) 4 is provided.
【0037】そして、この実施形態の内部熱交換型蒸留
塔においては、管内4が回収部となる複数管25内に、
図1に示すように、板材に特殊加工により折り目21a
をつけて所定の形状に成形した板製シート21を、同じ
長さのもの2枚を1組とし、それぞれの長さの異なるも
のを5組積み重ねてなる板製充填物22の上下両面側
に、特殊加工され、折り目31aの付けられた網製シー
ト31を、同じ長さのもの2枚を1組とし、それぞれの
長さの異なるものを5組積み重ねてなる網製充填物32
を積層することにより形成された充填物P(P1)が充
填されている。なお、充填物P1は、板製充填物22及
び網製充填物32を構成する各板製シート21及び網製
シート31が垂直になるような態様で管25内に挿入さ
れている。In the internal heat exchange type distillation column of this embodiment, the inside of the tube 4 is placed in a plurality of tubes 25 serving as a recovery section.
As shown in FIG. 1, a fold 21a is formed on the plate material by special processing.
The plate sheet 21 formed into a predetermined shape by attaching to the upper and lower surfaces of a plate-like filler 22 formed by stacking two sheets of the same length into two sets and stacking five sets of different lengths. A mesh filler 32 formed by stacking two specially processed mesh sheets 31 each having the same length and having the same length, and stacking five sets each having a different length.
Is filled with the filler P (P1) formed by laminating. Note that the filler P1 is inserted into the pipe 25 in such a manner that each of the plate sheets 21 and the mesh sheet 31 constituting the plate filler 22 and the mesh filler 32 are vertical.
【0038】そして、この充填物P1は、板製充填物2
2の上下両面側に積層された網製充填物32が、変形性
(クッション性)に優れており、かつ、図2に示すよう
に、わずかに管内断面形状より大きく成形されているた
め、管25内に挿入したときに、網製充填物32が変形
して管内壁25aに密着し、充填物P1と管内壁25a
と間には、ほとんど空隙がなく、中央部の板製充填物2
2の端部と管内壁25aの間にのみわずかに空隙26が
存在する状態となる。The filler P1 is a plate-like filler 2
2 is excellent in deformability (cushioning property) and is slightly larger than the inner cross-sectional shape of the pipe as shown in FIG. When inserted into the inside 25, the mesh filling 32 is deformed and closely adheres to the pipe inner wall 25a, and the filling P1 and the pipe inner wall 25a
And there is almost no gap between them, and the plate filling 2 in the center
The gap 26 is slightly present only between the end portion 2 and the pipe inner wall 25a.
【0039】したがって、管内壁25aを適量の液で濡
らすことが可能になるとともに、回収部内において、下
降液と上昇蒸気を均一かつ確実に接触させることが可能
になり、効率よく蒸留分離操作を行うことが可能にな
る。Therefore, the inner wall 25a of the pipe can be wetted with an appropriate amount of liquid, and the descending liquid and the ascending vapor can be uniformly and surely brought into contact with each other in the recovery section, so that the distillation separation operation can be performed efficiently. It becomes possible.
【0040】なお、充填物P1を管25内に充填する場
合において、図4(a)に示すように、複数の充填物P1
を管25の軸方向に積み重ねて充填するとともに、隣接
する充填物P1を、管25の軸方向から見て互いに90
゜回転させた状態で積み重ねるようにした場合、図4
(b)に模式的に示すように、管25の軸方向に連続した
空隙が生じることを防止することが可能になり、管内壁
25aを適量の液で濡らすとともに、下降液と上昇蒸気
を均一かつ確実に接触させて効率よく蒸留分離操作を行
うことが可能になる。なお、図4(b)は互いに隣接する
一方の充填物P1の空隙26aと、他方の充填物P1の
空隙26bが管25の軸方向に連続していない(重なっ
ていない)状態を示している。In the case where the filling material P1 is filled in the pipe 25, as shown in FIG.
Are stacked and filled in the axial direction of the tube 25, and the adjacent packings P1 are separated from each other by 90
場合 If you stack them in a rotated state,
As schematically shown in (b), it is possible to prevent the generation of a continuous gap in the axial direction of the pipe 25, and to wet the inner wall 25a of the pipe with an appropriate amount of liquid, and to make the descending liquid and the ascending vapor uniform. In addition, it is possible to efficiently perform the distillation separation operation by making sure of the contact. FIG. 4B shows a state in which the gap 26a of one packing P1 and the gap 26b of the other packing P1 adjacent to each other are not continuous (not overlapped) in the axial direction of the tube 25. .
【0041】このように、隣接する充填物を、管の軸方
向から見て互いに90゜回転させた状態で積み重ねるこ
とにより、各充填物と管内壁の間の空隙が一定の方向性
を有している場合に、その方向性を解消して、管の軸方
向に連続した空隙が生じることを防止することができ
る。As described above, the adjacent fillers are stacked while being rotated by 90 ° with respect to each other when viewed from the axial direction of the pipe, so that the gap between each filler and the inner wall of the pipe has a certain direction. In this case, the directionality can be eliminated, and the generation of a continuous gap in the axial direction of the tube can be prevented.
【0042】[実施形態2]図5は、本願発明の他の実
施形態にかかる内部熱交換型蒸留塔の要部(回収部)の
構成を示す平面断面図である。この実施形態において
は、回収部の充填物として、特殊加工され、折り目21
aの付けられた板製シート21を、同じ長さのもの2枚
を1組とし、それぞれの長さの異なるものを8組積み重
ねてなる板製充填物22の周囲を、特殊加工され、折り
目31aの付けられた網製シート31(網製充填物3
2)で覆うことにより形成された充填物P(P2)が用
いられている。なお、網製シート31は、縦半割りで、
2つの網製シート31,31の互いに当接する端部にお
いて、適宜スポット溶接されている。[Embodiment 2] FIG. 5 is a sectional plan view showing the structure of a main part (recovery part) of an internal heat exchange type distillation column according to another embodiment of the present invention. In this embodiment, as the filling material of the collecting section, special processing is performed, and the fold 21
The plate sheet 21 provided with a is made of a pair of two sheets having the same length, and a sheet filler 22 formed by stacking eight sets of sheets having different lengths is specially processed and creased. 31a (mesh filling 3)
The filler P (P2) formed by covering in 2) is used. Note that the mesh sheet 31 is divided in half and vertically.
The two mesh sheets 31, 31 are appropriately spot-welded at the ends where they come into contact with each other.
【0043】この充填物P2においては、中央の10枚
の板製シート21の両端部と網製シート31の間の空隙
26は、それほど大きくないため特に処理せずにそのま
まにされている。In the packing P2, the gap 26 between the both ends of the central ten sheet sheets 21 and the mesh sheet 31 is not so large and is left as it is without any particular treatment.
【0044】そして、上下の最外層となる板製シート2
1(21b)と網製シート31(網製充填物32)の間
の略扇状の空隙26(26c)は、変形性を有する網製
シート33を複数枚充填することにより埋められてい
る。Then, the plate sheet 2 to be the upper and lower outermost layers
The substantially fan-shaped space 26 (26c) between the mesh sheet 1 (21b) and the mesh sheet 31 (mesh filling 32) is filled by filling a plurality of mesh sheets 33 having deformability.
【0045】また、残りの板製シート21の両端部と網
製シート31の間の空隙26(26d)は、別に用意し
た網製で変形性を有する円筒状充填物34を充填するこ
とにより埋められている。なお、図5は、円筒状充填物
34が、板製充填物22の周囲を網製シート31(網製
充填物32)で覆う際に変形して空隙26dを塞いでい
る状態を示している。The gaps 26 (26d) between both ends of the remaining sheet 21 and the mesh sheet 31 are filled by filling a separately prepared mesh-like deformable cylindrical filler 34. Have been. FIG. 5 shows a state in which the cylindrical filler 34 is deformed when covering the periphery of the plate filler 22 with the mesh sheet 31 (the mesh filler 32) to close the gap 26d. .
【0046】なお、この実施形態で用いた充填物P2に
おいては、縦半割りの網製充填物32の継目の位置が例
えば90゜回転したような位置関係となるように、板製
充填物22と網製充填物32の位置関係を変更すること
も可能である。In the packing P2 used in this embodiment, the plate-like packing 22 is arranged so that the positions of the joints of the vertically-divided net-like packing 32 are rotated by 90 °, for example. It is also possible to change the positional relationship between the net filling 32 and the mesh filling 32.
【0047】この実施形態2のように、板製充填物22
の周囲を覆うように、網製シート(網製充填物32)を
配設するとともに、板製充填物22と網製シート31の
間に変形性を有する網製シート33や円筒状充填物34
を挿入、配設することにより、充填物と管内壁と間や、
充填物の内部などに空隙が形成されることを確実に防止
することが可能になる。As in the second embodiment, the plate-like filler 22
A mesh sheet (mesh filler 32) is disposed so as to cover the periphery of the sheet, and a mesh sheet 33 or a cylindrical filler 34 having deformability between the plate filler 22 and the mesh sheet 31.
By inserting and arranging, between the filler and the pipe inner wall,
It is possible to reliably prevent a void from being formed inside the filling or the like.
【0048】また、この充填物P2は、水平断面の面積
の大部分を占める部分が処理能力の大きい板製充填物で
あることから、処理能力上の問題がないとともに、管内
壁25aと充填物P2との間の下降液の授受が円滑に行
われ、管内壁25aが枯渇して乾き部分が生じたり、液
膜厚みが大きくなりすぎたりすることを防止して、効率
よく蒸留分離操作を行うことができる。The filler P2 is a plate-like filler having a large processing capacity in a portion that occupies most of the area of the horizontal cross section. Therefore, there is no problem in the processing capacity. The transfer of the descending liquid to and from P2 is carried out smoothly, and it is possible to prevent the inner wall 25a of the pipe from being depleted to produce a dry portion or to make the liquid film thickness too large, thereby performing the distillation separation operation efficiently. be able to.
【0049】本願発明は、その他の点においても上記実
施形態に限定されるものではなく、板製充填物を構成す
る板製シートの積層枚数、板製充填物及び網製充填物の
具体的な構成その他に関し、発明の要旨の範囲内におい
て、種々の応用、変形を加えることが可能である。The present invention is not limited to the above-described embodiment in other respects as well, and the number of laminated sheet sheets constituting the plate-like filler, and the specific examples of the plate-like filler and the net-like filler are not limited. With respect to the configuration and the like, various applications and modifications can be made within the scope of the invention.
【0050】[0050]
【発明の効果】上述のように、本願発明の内部熱交換型
蒸留塔は、板製充填物と、変形性に優れた網製充填物を
組み合わせてなる充填物を回収部に充填し、管内壁と板
製充填物との間の空隙の少なくとも一部に網製充填物が
充填されるようにすることにより、管内壁と充填物との
間に大きな空隙が生じることを防止して、最少液量に近
い液量で管内壁を全面的に濡らしながら下降液を流下さ
せるとともに、それ以外の部分を、充填物表面上に均等
に分散、下降させることが可能になり、効率よく内部熱
交換蒸留を行うことが可能になる。As described above, in the internal heat exchange type distillation column of the present invention, the recovery part is filled with a packing made of a combination of a plate packing and a mesh packing excellent in deformability. By ensuring that at least a part of the gap between the wall and the plate filler is filled with the mesh filler, it is possible to prevent a large void from being formed between the inner wall of the pipe and the filler, and to minimize the gap. The descent liquid flows down while wetting the inner wall of the pipe with a liquid volume close to the liquid volume, and the other parts can be evenly dispersed and lowered on the surface of the packing, allowing efficient internal heat exchange Distillation can be performed.
【0051】また、網製充填物は成形された状態におい
て変形性(クッション性)に優れており、わずかに管内
断面形状より大きく成形しておくことにより、これを管
内に挿入したときに管内壁との密着性を向上させること
ができる。Further, the mesh filler is excellent in deformability (cushioning property) in a molded state, and is formed slightly larger than the cross-sectional shape of the inside of the pipe, so that when this is inserted into the pipe, the inner wall of the pipe is formed. And the adhesiveness with the adhesive can be improved.
【0052】また、網製充填物には単位断面積当たりの
処理量に限界があり、工業規模の内部熱交換型蒸留塔で
は板製充填物を用いることが必要になるが、本願発明で
は、網製充填物と板製充填物を組み合わせて用いている
ので、板製充填物により、単位断面積当たりの処理量を
確保しつつ、網製充填物により、管内壁との密着性を確
保することが可能になり、工業規模の内部熱交換型蒸留
塔にも用いることができる。Also, the net packing has a limit in the throughput per unit cross-sectional area, and it is necessary to use a plate packing in an industrial-scale internal heat exchange type distillation column. Since the mesh filler and the plate filler are used in combination, the plate filler secures the processing amount per unit cross-sectional area, and the mesh filler secures the adhesion to the pipe inner wall. It can be used for an internal heat exchange type distillation column on an industrial scale.
【0053】また、請求項2の内部熱交換型蒸留塔のよ
うに、板製シートを積層してなる板製充填物の上下両面
側に、網製充填物を積層することにより形成された充填
物を用いた場合、網製充填物の変形性を効率よく生かす
ことが可能になり、中央部の板製充填物の端部と管内壁
の間に大きな空隙が形成されることを防止して、下降液
と上昇蒸気を均一かつ確実に接触させることが可能にな
り、効率よく蒸留分離操作を行うことができる。Further, as in the internal heat exchange type distillation column according to the second aspect, a packing formed by laminating a net-like packing on both upper and lower sides of a plate-like packing obtained by laminating a sheet-like sheet. When a material is used, it is possible to efficiently utilize the deformability of the mesh filler, and to prevent a large void from being formed between the end of the central plate filler and the pipe inner wall. Thus, the descending liquid and the ascending vapor can be brought into uniform and reliable contact, and the distillation separation operation can be performed efficiently.
【0054】また、請求項3の内部熱交換型蒸留塔のよ
うに、板製充填物の周囲を覆うように網製充填物を配設
することにより充填物を形成するようにした場合にも、
板製充填物の周囲に配設された網製充填物が、変形性
(クッション性)に優れており、変形して管内壁に密着
するため、板製充填物と管内壁の間に大きな空隙が形成
されることを防止して、管内壁を適量の液で濡らすとと
もに、下降液と上昇蒸気を均一かつ確実に接触させるこ
とが可能になり、効率よく蒸留分離操作を行うことが可
能になる。Further, in the case where the packing is formed by disposing the mesh packing so as to cover the periphery of the plate packing as in the internal heat exchange type distillation column of the third aspect. ,
The mesh filler disposed around the plate-filled material has excellent deformability (cushioning properties), and is deformed and adheres to the inner wall of the pipe. Therefore, a large gap is formed between the plate-filled material and the inner wall of the pipe. Is formed, the inner wall of the tube is wetted with an appropriate amount of liquid, and the descending liquid and the ascending vapor can be uniformly and surely brought into contact with each other, so that the distillation separation operation can be performed efficiently. .
【0055】また、請求項4の内部熱交換型蒸留塔のよ
うに、板製充填物とその周囲を覆うように配設された網
製充填物の間の空隙を、変形性を有する充填物により埋
めるようにした場合、板製充填物の端部と管内壁の間に
大きな空隙が形成されることを防止するとともに、板製
充填物と網製充填物の間に小さな空隙が形成されること
を防止することが可能になり、管内壁を適量の液で濡ら
すとともに、下降液と上昇蒸気をさらに効率よく接触さ
せることが可能になる。Further, as in the internal heat exchange type distillation column according to claim 4, the space between the plate-like packing and the mesh packing disposed so as to cover the periphery thereof is filled with a deformable packing. When it is made to fill by, while preventing that a large space | gap is formed between the edge part of a plate-shaped filler and a pipe inner wall, a small space | gap is formed between a plate-shaped filler and a mesh-shaped filler. This makes it possible to wet the inner wall of the pipe with an appropriate amount of liquid and to make the descending liquid and the ascending vapor more efficiently contact each other.
【0056】また、請求項5の内部熱交換型蒸留塔のよ
うに、隣接する充填物を、管の軸方向から見て互いに9
0゜回転した状態で積み重ねるようにした場合、各充填
物と管内壁との空隙が一定の方向性を有している場合
に、その方向性を解消して、管の軸方向に連続した空隙
が生じることを防止することが可能になり、管内壁を適
量の液で濡らすことが可能になるとともに、下降液と上
昇蒸気を均一かつ確実に接触させることが可能になり、
効率よく蒸留分離操作を行うことができる。Further, like the internal heat exchange type distillation column according to claim 5, adjacent packings are separated from each other when viewed from the axial direction of the tube.
When stacking in a state of 0 ° rotation, if the gap between each filling material and the inner wall of the pipe has a certain directionality, the directionality is canceled and the gap continuous in the axial direction of the pipe. Can be prevented, and the inner wall of the pipe can be wetted with an appropriate amount of liquid, and the descending liquid and the rising vapor can be uniformly and reliably contacted,
The distillation separation operation can be performed efficiently.
【0057】また、本願請求項6の充填物は、板製充填
物の上下両面側に、変形性の大きい網材を所定の形状に
成形した網製充填物を積層することにより形成されてお
り、また、請求項7の充填物は、板製充填物を積層して
なる積層体の周囲に、変形性の大きい網材を所定の形状
に成形した網製充填物を配設するようにしているので、
このような充填物を用いることにより、管内壁と充填物
の間に大きな空隙がなく、所望の蒸留分離特性を有する
本願発明の内部熱交換型蒸留塔を確実に構成することが
可能になる。The filler according to claim 6 of the present application is formed by laminating a net-like filler formed by shaping a highly deformable net into a predetermined shape on both upper and lower sides of the plate-like filler. Further, the filler according to claim 7 is arranged such that a net-like filler formed by molding a highly deformable net material into a predetermined shape is disposed around a laminate formed by laminating plate-like fillers. Because
By using such a packing, there is no large gap between the inner wall of the tube and the packing, and it is possible to reliably constitute the internal heat exchange type distillation column of the present invention having desired distillation separation characteristics.
【図1】本願発明の一実施形態にかかる内部熱交換型蒸
留塔の要部(回収部)の構成を示す平面断面図である。FIG. 1 is a cross-sectional plan view showing a configuration of a main part (a recovery part) of an internal heat exchange type distillation column according to an embodiment of the present invention.
【図2】本願発明の一実施形態にかかる内部熱交換型蒸
留塔に用いられている充填物の要部を示す図である。FIG. 2 is a diagram showing a main part of a packing used in an internal heat exchange type distillation column according to an embodiment of the present invention.
【図3】本願発明の一実施例にかかる内部熱交換型蒸留
塔を示す図であり、(a)は正面断面図、(b)は(a)のII
Ib−IIIb線断面図である。FIG. 3 is a view showing an internal heat exchange type distillation column according to one embodiment of the present invention, wherein (a) is a front sectional view and (b) is II of (a).
It is an Ib-IIIb line sectional view.
【図4】本願発明の一実施例にかかる内部熱交換型蒸留
塔の回収部の構成を示す図であり、(a)は正面断面図、
(b)は要部を示す平面断面図である。FIG. 4 is a view showing a configuration of a recovery section of an internal heat exchange type distillation column according to one embodiment of the present invention, wherein (a) is a front sectional view,
(b) is a sectional plan view showing a main part.
【図5】本願発明の他の実施形態にかかる内部熱交換型
蒸留塔の要部(回収部)の構成を示す平面断面図であ
る。FIG. 5 is a plan sectional view showing a configuration of a main part (recovery part) of an internal heat exchange type distillation column according to another embodiment of the present invention.
【図6】従来の規則充填物を充填した蒸留塔を示す平面
断面図である。FIG. 6 is a sectional plan view showing a conventional distillation column packed with a structured packing.
【図7】従来の規則充填物を模式的に示す図である。FIG. 7 is a view schematically showing a conventional structured packing.
【図8】従来の規則充填物(充填物ブロック)を管に充
填した状態を示す断面図である。FIG. 8 is a cross-sectional view showing a state where a tube is filled with a conventional structured packing (filling block).
1 本体胴 3a 上側管板 3b 下側管板 4 管内(回収部) 5 管外(濃縮部) 6 濃縮部液入口 7 濃縮部蒸気出口 8 回収部液入口 9 回収部蒸気出口 10 濃縮部蒸気入口 11 濃縮部液出口 12 回収部蒸気入口 13 回収部液出口 14a,14b 端室 21 板製シート 21a 板製シートの折り目 21b 上下両面側の板製シート 22 板製充填物 25 管(複数管) 25a 管内壁 26,26a,26b 空隙 26c 略扇状の空隙 26d 板製シートの両端部と網製シ
ートの間の空隙 31 網製シート 31a 網製シートの折り目 32 網製充填物 33 網製シート 34 円筒状充填物 P,P1,P2 充填物DESCRIPTION OF SYMBOLS 1 Main body body 3a Upper tube sheet 3b Lower tube sheet 4 Inside of pipe (recovery part) 5 Outside of pipe (concentration part) 6 Concentration part liquid inlet 7 Concentration part vapor outlet 8 Recovery part liquid inlet 9 Recovery part vapor outlet 10 Concentration part vapor inlet DESCRIPTION OF SYMBOLS 11 Concentration part liquid outlet 12 Recovery part vapor inlet 13 Recovery part liquid outlet 14a, 14b End chamber 21 Sheet 21a Sheet fold 21b Sheets on both upper and lower sides 22 Sheet filler 25 Tubes (multiple tubes) 25a Tube inner wall 26, 26a, 26b Gap 26c Approximately fan-shaped gap 26d Gap between both ends of plate sheet and net sheet 31 Net sheet 31a Crease of net sheet 32 Net filling 33 Net sheet 34 Cylindrical Filling material P, P1, P2 Filling material
───────────────────────────────────────────────────── フロントページの続き (72)発明者 中西 俊成 兵庫県尼崎市杭瀬寺島2丁目1番2号 木 村化工機株式会社内 (72)発明者 野田 秀夫 兵庫県尼崎市南七松町2丁目9番7号 関 西化学機械製作株式會社内 (72)発明者 前田 ▲泰▼ 東京都中央区八丁堀二丁目25番10号 丸善 石油化学株式会社内 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Toshinari Nakanishi 2-1-2, Kuse-Terashima, Amagasaki City, Hyogo Prefecture Inside Kimura Kakoki Co., Ltd. 7 Kansai Kagaku Kikai Seisakusho Co., Ltd. (72) Inventor ▲ Yasu ▼ 2-25-10 Hatchobori, Chuo-ku, Tokyo Maruzen Petrochemical Co., Ltd.
Claims (7)
と連結させることにより、本体胴の内部において、単管
又は複数管の管内と管外が隔離された構造とし、管内及
び管外のそれぞれに気液の出入口を設け、管内側を低圧
(回収部)側、管外側を高圧(濃縮部)側として、操作
圧力に差をつけることにより操作温度を異ならせ、単管
又は複数管の管壁を伝熱面として、高圧側の管外(濃縮
部)側から、低圧側の管内(回収部)側に熱移動させる
ことにより一つの蒸留塔を構成した内部熱交換型蒸留塔
であって、 管内側の回収部を、内部に充填物が充填された充填塔と
するとともに、 板材を所定の形状に成形した板製シートを積層した板製
充填物と、変形性の大きい網材を所定の形状に成形した
網製充填物を組み合わせてなる充填物を前記充填物とし
て用い、 管内壁と板製充填物との間に形成される空隙の少なくと
も一部に網製充填物が充填されるようにしたことを特徴
とする内部熱交換型蒸留塔。1. A structure in which a single pipe or a plurality of pipes is connected to a main body by means of a tube plate at both ends, so that the inside of the main body is separated from the inside of the single pipe or the plurality of pipes. A gas / liquid inlet / outlet is provided for each of the pipes, the inside of the pipe is set to the low pressure (recovery section) side, and the outside of the pipe is set to the high pressure (concentration section) side. An internal heat exchange type distillation column that constitutes one distillation column by transferring heat from the outside (concentration section) side of the high pressure side pipe to the inside (recovery section) side of the low pressure side pipe with the pipe wall as a heat transfer surface. The collection section inside the pipe is a packed tower filled with packing material, and a plate-shaped packing material obtained by laminating plate-shaped sheets obtained by forming plate materials into a predetermined shape; The filler obtained by combining a mesh filler molded into a predetermined shape is Used as Hamabutsu, heat integrated distillation column nets made packings, characterized in that it has to be filled in at least part of the gap formed between the inner wall and the plate made packing.
板製充填物の上下両面側に、網製充填物を積層すること
により形成されており、かつ、 前記充填物を構成する板製充填物及び網製充填物が、充
填物が充填されるべき管の軸方向と直交する方向に積層
されていることを特徴とする請求項1の内部熱交換型蒸
留塔。2. The filler is formed by laminating a net-like filler on both upper and lower sides of a plate-like filler obtained by laminating plate-like sheets, and constitutes the filler. 2. The internal heat exchange type distillation column according to claim 1, wherein the plate packing and the mesh packing are stacked in a direction orthogonal to an axial direction of a tube to be filled with the packing.
されるべき管の軸方向と直交する方向に積層してなる板
製充填物の周囲を覆うように、変形性の大きい網材を所
定の形状に成形した網製充填物を配設することにより形
成されていることを特徴とする請求項1記載の内部熱交
換型蒸留塔。3. A highly deformable mesh so that the filler covers a perimeter of a plate-like filler formed by laminating plate-like sheets in a direction orthogonal to an axial direction of a pipe into which the filler is to be filled. 2. The internal heat exchange type distillation column according to claim 1, wherein the internal heat exchange type distillation column is formed by arranging a net-like packing formed by molding a material into a predetermined shape.
成される空隙を、変形性を有する充填物により埋めたこ
とを特徴とする請求項3記載の内部熱交換型蒸留塔。4. The internal heat exchange type distillation column according to claim 3, wherein a void formed between said plate-shaped packing and said mesh-shaped packing is filled with a deformable packing. .
み重ねて充填されており、かつ、 互いに隣接する充填物が、前記管の軸方向から見て互い
に90゜回転した状態で積み重ねられていることを特徴
とする請求項2〜4のいずれかに記載の内部熱交換型蒸
留塔。5. A plurality of the packings are stacked and filled in the axial direction of the pipe, and the packings adjacent to each other are stacked while being rotated by 90 ° with respect to each other as viewed from the axial direction of the pipe. The internal heat exchange type distillation column according to claim 2, wherein:
留塔に用いられる充填物であって、 板材を所定の形状に成形した板製シートを積層してなる
板製充填物の上下両面側に、変形性の大きい網材を所定
の形状に成形した網製充填物を積層することにより形成
されており、かつ、 前記板製充填物及び網製充填物が、充填されるべき管の
軸方向と直交する方向に積層されていることを特徴とす
る充填物。6. A packing material for use in an internal heat exchange type distillation column according to claim 1, 2 or 5, wherein the plate material is formed by laminating plate sheets obtained by forming plate materials into a predetermined shape. It is formed by laminating a mesh filler obtained by molding a highly deformable mesh material into a predetermined shape on the upper and lower surfaces, and the plate filler and the mesh filler are to be filled. A packing characterized by being laminated in a direction perpendicular to the axial direction of a tube.
型蒸留塔に用いられる充填物であって、 充填されるべき管の軸方向と直交する方向に、板材を所
定の形状に成形した板製シートを積層してなる板製充填
物の周囲を覆うように、変形性の大きい網材を所定の形
状に成形した網製充填物を配設することにより形成され
ていることを特徴とする充填物。7. A packing for use in an internal heat exchange type distillation column according to claim 1, wherein the plate material has a predetermined shape in a direction orthogonal to an axial direction of a pipe to be packed. Formed by arranging a net-like filler formed by molding a highly deformable net material into a predetermined shape so as to cover the periphery of the plate-like filler formed by laminating the sheet-like sheets molded into A packing characterized by the following.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP36493797A JPH11179102A (en) | 1997-12-19 | 1997-12-19 | Internal heat exchange type distillation column and packing used for it |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP36493797A JPH11179102A (en) | 1997-12-19 | 1997-12-19 | Internal heat exchange type distillation column and packing used for it |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH11179102A true JPH11179102A (en) | 1999-07-06 |
Family
ID=18483031
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP36493797A Pending JPH11179102A (en) | 1997-12-19 | 1997-12-19 | Internal heat exchange type distillation column and packing used for it |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH11179102A (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1362636A3 (en) * | 2002-05-16 | 2005-02-09 | JULIUS MONTZ GmbH | Packing for heat and mass trander |
WO2005037429A1 (en) | 2003-09-20 | 2005-04-28 | Julius Montz Gmbh | Stacked packing for heat exchange and mass transfer |
JP2014509250A (en) * | 2011-01-18 | 2014-04-17 | シュティヒティン・エネルギーオンデルツォイク・セントラム・ネーデルランド | Heat exchange distillation column using structured packing |
US8869879B2 (en) | 2006-07-31 | 2014-10-28 | Kimura Chemical Plants Co., Ltd. | Pipe/filler unit, internal heat exchanging type distillation column and production method thereof |
US8906141B2 (en) | 2012-08-09 | 2014-12-09 | Mitsubishi Heavy Industries, Ltd. | Carbon dioxide recovery apparatus and method |
JP5661215B1 (en) * | 2014-09-19 | 2015-01-28 | 大陽日酸株式会社 | Regular packing |
-
1997
- 1997-12-19 JP JP36493797A patent/JPH11179102A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1362636A3 (en) * | 2002-05-16 | 2005-02-09 | JULIUS MONTZ GmbH | Packing for heat and mass trander |
WO2005037429A1 (en) | 2003-09-20 | 2005-04-28 | Julius Montz Gmbh | Stacked packing for heat exchange and mass transfer |
US8869879B2 (en) | 2006-07-31 | 2014-10-28 | Kimura Chemical Plants Co., Ltd. | Pipe/filler unit, internal heat exchanging type distillation column and production method thereof |
JP2014509250A (en) * | 2011-01-18 | 2014-04-17 | シュティヒティン・エネルギーオンデルツォイク・セントラム・ネーデルランド | Heat exchange distillation column using structured packing |
US8906141B2 (en) | 2012-08-09 | 2014-12-09 | Mitsubishi Heavy Industries, Ltd. | Carbon dioxide recovery apparatus and method |
JP5661215B1 (en) * | 2014-09-19 | 2015-01-28 | 大陽日酸株式会社 | Regular packing |
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