[go: up one dir, main page]

JPH11150900A - Motor - Google Patents

Motor

Info

Publication number
JPH11150900A
JPH11150900A JP25657598A JP25657598A JPH11150900A JP H11150900 A JPH11150900 A JP H11150900A JP 25657598 A JP25657598 A JP 25657598A JP 25657598 A JP25657598 A JP 25657598A JP H11150900 A JPH11150900 A JP H11150900A
Authority
JP
Japan
Prior art keywords
wire
electric motor
coil
winding
flange
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP25657598A
Other languages
Japanese (ja)
Inventor
Shinichi Kominato
真一 小湊
Haruhiko Ishihara
治彦 石原
Manabu Okamura
学 岡村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Corp
Original Assignee
Toshiba Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Corp filed Critical Toshiba Corp
Priority to JP25657598A priority Critical patent/JPH11150900A/en
Publication of JPH11150900A publication Critical patent/JPH11150900A/en
Pending legal-status Critical Current

Links

Landscapes

  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Abstract

PROBLEM TO BE SOLVED: To improve a coil space factor of a motor and, at the same time, to tightly adhere a coil to rising steps, by forming a bobbin to have a core section and flange sections which are tilted outward as a whole at both end sections of the bobbin. SOLUTION: A coil bobbin 1 is provided with flange sections 6a and 6b at both ends of a rectangular core section 4 and one flange section 6a is formed of a plate-like member which is formed nearly perpendicularly to the core section 4. The other flange section 6b is formed of a plate-like member provided with a step section 11 having concentrically formed steps, so that the step sections 11 may be inclined outward from the flange section 6a. Therefore, the flange section 6b has steps on both inside and outside and the planes connecting the bottom sections of the steps are tilted by 60±5 deg. against the teeth surface 3 of a magnetic pole. Then, a wire 7 is tightly wound in layers around the area of the coil bobbin 1 controlled by the flange sections 6a and 6b and core section 4. Therefore, the occupying space of the wire 7 can be expanded, because the flange sections 6a and 6b can be utilized widely due to the outward inclined parts though the number of tuns of the winding 7 varies depending upon the steps of the step section 11.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、巻枠にワイヤを巻
装して形成したコイルを複数の磁極ティースに装着した
ものをステータヨークに組込んで形成した電動機のステ
ータの構造の電動機に関するもので、特に、ステータの
容積の中でコイルの占積率を上げると共に密着精度のよ
い巻線構造の電動機に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electric motor having a stator structure of an electric motor in which a coil formed by winding a wire around a winding frame is mounted on a plurality of magnetic pole teeth and incorporated into a stator yoke. In particular, the present invention relates to an electric motor having a winding structure that increases the space factor of a coil in the volume of a stator and has good adhesion accuracy.

【0002】[0002]

【従来の技術】一般に、電動機のステータは図27、図
28に示すように、例えば融着性ポリウレタン被覆銅線
等のワイヤ7をコイルボビン(巻枠)1に巻装してコイ
ル2を形成し、このコイル2が巻装されたコイルボビン
1を各々の磁極ティース3に挿入して組み立ている。コ
イルボビン1は図27に示すように巻芯部4が略直方体
状で内側に磁極ティース3の外形に対応した断面が矩形
上の角穴5が孔設されている。巻芯部4の両端には矩形
薄板状の鍔部6が平行に対向して設けられている。巻芯
部4の角穴5は鍔部6を貫通している。
2. Description of the Related Art In general, as shown in FIGS. 27 and 28, a stator of an electric motor is formed by winding a wire 7 such as a fusible polyurethane-coated copper wire around a coil bobbin (winding frame) 1 to form a coil 2. The coil bobbin 1 on which the coil 2 is wound is inserted into each of the magnetic pole teeth 3 to assemble. As shown in FIG. 27, the coil bobbin 1 has a substantially rectangular parallelepiped core portion 4 and a rectangular hole 5 having a rectangular cross section corresponding to the outer shape of the magnetic pole teeth 3 formed inside. At both ends of the core portion 4, rectangular thin plate-shaped flange portions 6 are provided so as to face each other in parallel. The square hole 5 of the core 4 penetrates the flange 6.

【0003】このコイルボビン1に銅線等のワイヤ7が
密接して層状に多層巻装される。各層の両端は鍔部6で
抑止されワイヤ7の巻きずれを防止している。これらの
コイル2を所定個数作成してその各々を磁極ティース3
に嵌合させる。磁極ティース3はその横断面が、一端側
に半月部8aを形成し半月状に広がり他端側方向に向け
て徐々に狭められて矩形状部8bを形成している。この
矩形状部8bの縦断面積はコイルボビン1の角穴5が丁
度嵌合する寸法に形成されておりコイルボビン1が嵌合
される。その際、コイルボビン1は磁極ティース3の矩
形状部8bが半月状に広がり始める半月部8aまで挿入
され係止・固定される。この状態で半月部8aと鍔部6
との間には空間Gが形成される。そして、磁極ティース
3にコイルボビン1が組込まれた状態で、磁極ティース
3の矩形状部8b側はヨーク9の内周側に等分に設けら
れた溝10に各々挿入、固定され組立てられる。この組
立てにより、磁極ティース3の半月部8aの内周側の面
は同一円周上に配置される。従って、このステータに図
示しないロータが組み込まれたときロータの外周面との
距離が均一となりを円滑に回転させることが出来る。
A wire 7 such as a copper wire is wound around the coil bobbin 1 in a layered manner in a multilayer manner. Both ends of each layer are restrained by the flange portion 6 to prevent the wire 7 from slipping. A predetermined number of these coils 2 are formed, and each of them is
To fit. The magnetic teeth 3 have a transverse section that forms a half-moon portion 8a on one end side, expands in a half-moon shape, and is gradually narrowed toward the other end side to form a rectangular portion 8b. The vertical cross-sectional area of the rectangular portion 8b is formed so as to fit the square hole 5 of the coil bobbin 1 exactly, and the coil bobbin 1 is fitted. At that time, the coil bobbin 1 is inserted and locked / fixed to the half-moon portion 8a where the rectangular portion 8b of the magnetic pole teeth 3 starts to spread in a half-moon shape. In this state, the half-moon portion 8a and the flange portion 6
A space G is formed between. Then, in a state where the coil bobbin 1 is incorporated in the magnetic pole teeth 3, the rectangular portion 8 b side of the magnetic pole teeth 3 is inserted, fixed, and assembled into grooves 10 equally provided on the inner peripheral side of the yoke 9. By this assembly, the inner circumferential surface of the half-moon portion 8a of the magnetic pole tooth 3 is arranged on the same circumference. Therefore, when a rotor (not shown) is incorporated in the stator, the distance from the outer peripheral surface of the rotor becomes uniform, and the stator can be smoothly rotated.

【0004】[0004]

【発明が解決しようとする課題】従来の電動機のステー
タでは、コイルボビン1の鍔部6が巻芯部4を挟んで平
行に対向して形成されているので、コイル2の数が同じ
であれば鍔部6の大きさはヨーク9の内径と組込まれる
ロータの外径によって規制される。ヨークの内径やロー
タの外形は円弧状であり、鍔部6はそれに内接または外
接する直線であるので、コイルボビン1の両外側、即
ち、鍔部6とヨーク9内周との間と鍔部6と磁極ティー
ス3の半月部8aとの間には空間Gが生じて、コイル2
の占積率の向上には難点がある。
In the conventional electric motor stator, the flange 6 of the coil bobbin 1 is formed so as to face in parallel with the core 4 interposed therebetween, so that the number of coils 2 is the same. The size of the flange 6 is regulated by the inner diameter of the yoke 9 and the outer diameter of the rotor to be assembled. Since the inner diameter of the yoke and the outer shape of the rotor are arc-shaped, and the flange 6 is a straight line inscribed or circumscribed with the arc, the outer periphery of the coil bobbin 1, that is, between the flange 6 and the inner periphery of the yoke 9, and the flange. A space G is formed between the magnetic teeth 6 and the half-moon portion 8a of the magnetic pole teeth 3, and the coil 2
There is a drawback in improving the space factor of

【0005】本発明はこれらの事情にもとづいてなされ
たもので、コイル占積率を向上させた電動機のステータ
を提供すると共に、コイルの密着性の良い整列巻線で、
巻層毎の終端部で上の層に段上りする際に、段上がりが
常に精度よく行われる密着性のよいコイルを有するステ
ータを用いた電動機を提供するすることを目的としてい
る。
The present invention has been made in view of these circumstances, and provides a motor stator having an improved coil space factor, and an aligned winding having good coil adhesion.
It is an object of the present invention to provide an electric motor using a stator having a coil with good adhesiveness, in which a step is always performed with high accuracy when stepping up to an upper layer at an end portion of each winding layer.

【0006】[0006]

【課題を解決するための手段】請求項1の発明による手
段によれば、ワイヤを巻装する巻枠を磁極ティースへ装
着したものをステータヨークに組み込んで形成したステ
ータとロータを有する電動機において、前記巻枠は巻芯
部とその両端部に鍔部を有する形状をなし、該鍔部の少
なくとも一方を全体として外側へ傾斜させたことを特徴
とする電動機である。
According to the first aspect of the present invention, there is provided an electric motor having a stator and a rotor formed by incorporating a winding frame on which a wire is wound around a magnetic pole tooth into a stator yoke. The electric motor is characterized in that the winding frame has a shape having a winding core and flanges at both ends thereof, and at least one of the flanges is inclined outward as a whole.

【0007】また請求項2の発明による手段によれば、
該鍔部の傾斜は、ワイヤの巻層端の段上がりが生じる部
分には設けられていないことを特徴とする電動機であ
る。
[0007] According to the second aspect of the present invention,
The electric motor is characterized in that the inclination of the flange is not provided at a portion where the step of the winding end of the wire occurs.

【0008】また請求項3の発明による手段によれば、
該鍔部の傾斜は、ワイヤの巻層端の段上がりが生じる部
分は他の部分と傾斜が異なることを特徴とする電動機で
ある。
[0008] According to the means of the invention of claim 3,
The electric motor is characterized in that the inclination of the flange portion is different from that of the other portion at the portion where the winding layer end of the wire rises.

【0009】また請求項4の発明による手段によれば、
該鍔部の傾斜は階段状の段差であることを特徴とする電
動機である。
According to the means of the invention of claim 4,
The inclination of the flange portion is a step-like step, and is an electric motor.

【0010】また請求項5の発明による手段によれば、
該鍔部の傾斜は傾斜面であり、その傾斜角度は前記巻芯
部に対して60±5度であることを特徴とする電動機で
ある。
According to the fifth aspect of the present invention,
The inclination of the flange is an inclined surface, and the inclination angle is 60 ± 5 degrees with respect to the core.

【0011】また請求項6の発明による手段によれば、
該鍔部の段差の高さHは、ワイヤの標準仕上り外径をd
としたとき、且=(31/2 /2)×(1±0.05)×
dn(但し、nは1以上の整数)であることを特徴とす
る電動機である。
Further, according to the means of the present invention,
The height H of the step of the flange is determined by the standard finished outer diameter of the wire as d.
And = 31/2/2 × ( 1 ± 0.05) ×
dn (where n is an integer of 1 or more).

【0012】また請求項7の発明による手段によれば、
該鍔部の傾斜は傾斜面と段差の組合せであり、その段差
の長さN1は、ワイヤヤの標準仕上り外径をdとしたと
き、N1=(1±0.05)×dn(但し、nは1以上
の整数)であることを特徴とする電動機である。
Further, according to the invention according to claim 7,
The inclination of the flange portion is a combination of an inclined surface and a step, and the length N1 of the step is N1 = (1 ± 0.05) × dn (where n is the standard finished outer diameter of the wire wire). Is an integer of 1 or more).

【0013】また請求項8の発明による手段によれば、
該鍔部の傾斜は傾斜面と前記巻芯部に対して垂直な垂直
面との組合せであり、その垂直面の長さN2は、ワイヤ
の標準仕上り外径をdとしたとき、N2=(31/2
2)×(1±0.05)×dn(但し、nは1以上の整
数)であることを特徴とする電動機である。
Further, according to the means of the invention of claim 8,
The inclination of the flange portion is a combination of an inclined surface and a vertical surface perpendicular to the winding core portion. The length N2 of the vertical surface is N2 = (where the standard finish outer diameter of the wire is d). 3 1/2 /
2) × (1 ± 0.05) × dn (where n is an integer of 1 or more).

【0014】また請求項9の発明による手段によれば、
前記巻枠の前記巻芯部の表面に巻溝を設けたことを特徴
とする電動機である。
According to a ninth aspect of the present invention, there is provided:
An electric motor characterized in that a winding groove is provided on a surface of the core of the winding frame.

【0015】また請求項10の発明による手段によれ
ば、該鍔部にワイヤ引出用の逃げ溝や端末接続箇所、或
は同相コイルの渡り線保持用突起を設けたことを特徴と
する電動機である。
According to a tenth aspect of the present invention, there is provided an electric motor characterized in that the flange portion is provided with an escape groove for wire withdrawal, a terminal connecting portion, or a projection for holding a crossover wire of the in-phase coil. is there.

【0016】また請求項11の発明による手段によれ
ば、前記巻枠は、軸方向に分割可能であることを特徴と
する電動機である。
According to the eleventh aspect of the present invention, in the electric motor, the bobbin is dividable in the axial direction.

【0017】また請求項12の発明による手段によれ
ば、前記巻枠は、環状に連結することができることを特
徴とする電動機である。
According to a twelfth aspect of the present invention, the electric motor is characterized in that the winding frame can be connected in a ring shape.

【0018】[0018]

【発明の実施の形態】以下本発明の実施の形態について
図面を参照して説明する。
Embodiments of the present invention will be described below with reference to the drawings.

【0019】(実施の形態1)図1、図2、図3、図4
および図5に基づいて説明する。コイルボビン(巻枠)
1は矩形状の巻芯部4の両端に鍔部6a、6bが形成さ
れている。一方の鍔部6aは平板状で巻芯部4に対して
略垂直に形成されており、他方の鍔部6bは一方の鍔部
6aとは反対側の外方に向かって傾斜するように板状部
材に同心の段差を設けた階段状部11が形成されてい
る。この鍔部6bは前述のように板状部材で形成されて
いるので、外側も内側も同様の段差が形成されている。
この段差は各段差の底部を結ぶ面が磁極ティース3面に
対して60度となる斜面に形成されている。このコイル
ボビン1の鍔部6a、6b及び巻芯部4で規制されたエ
リアには従来の技術と同様にワイヤ7を層状に密接して
巻装する。
(Embodiment 1) FIGS. 1, 2, 3, and 4
Explanation will be made based on FIG. Coil bobbin (reel)
Reference numeral 1 denotes flanges 6a and 6b formed at both ends of a rectangular core 4. One of the flanges 6a is formed in a flat plate shape and is substantially perpendicular to the core 4, and the other flange 6b is formed so as to be inclined outwardly on the opposite side of the one flange 6a. A step-shaped portion 11 having a concentric step formed in the shape member is formed. Since the flange portion 6b is formed of a plate-like member as described above, a similar step is formed on both the outside and the inside.
This step is formed on a slope where the surface connecting the bottoms of the steps is 60 degrees with respect to the three faces of the magnetic pole teeth. A wire 7 is wound around the area of the coil bobbin 1 that is regulated by the flanges 6a and 6b and the core 4 in a layered manner as in the prior art.

【0020】鍔部6bには階段状部11が形成されてい
るため層毎の巻き数は階段状部11の段差に応じて異な
るが、同一寸法の磁極ティース3に嵌合可能なコイルボ
ビン1の巻装可能なエリアは、従来のコイルボビン1に
比して鍔部6a、6bを外側に傾斜させた分だけ広く利
用できるため、ワイヤ7の占積部分が大幅に拡大でき
る。
Since the stepped portion 11 is formed on the flange portion 6b, the number of turns for each layer differs according to the step of the stepped portion 11, but the coil bobbin 1 which can be fitted to the magnetic pole teeth 3 of the same size is provided. The area in which the wire 7 can be wound is wider than that of the conventional coil bobbin 1 because the flanges 6a and 6b are inclined outward, so that the space occupied by the wire 7 can be greatly increased.

【0021】また、コイルボビン1の鍔部6bの外側は
階段状の凹部が形成されているので、図2や図3のよう
に磁極ティース3の半月部8aを鍔部6bの外側凹部で
覆うように深く嵌合することが出来る。このように、コ
イル2が巻かれたコイルボビン1が磁極ティース3に組
立てられた状態で磁極ティース3の外端3aを、ヨーク
9の内周側に設けられた凹部10に各々挿入して組立て
る。
Since a stepped recess is formed outside the flange 6b of the coil bobbin 1, the half-moon portion 8a of the magnetic pole teeth 3 is covered with the outer recess of the flange 6b as shown in FIGS. Can be deeply fitted. In this manner, in a state where the coil bobbin 1 on which the coil 2 is wound is assembled to the magnetic pole teeth 3, the outer ends 3 a of the magnetic pole teeth 3 are inserted into the concave portions 10 provided on the inner peripheral side of the yoke 9 and assembled.

【0022】階段状部11のワイヤ7の巻装について図
4、図5によって詳述すると、図4ではワイヤ7をコイ
ルボビン1に2層巻装した後に、次の段に移行して同様
に2層巻装している。以下順次同様に段差毎に巻装す
る。その際のコイルボビン1の巻芯4面から2層目のワ
イヤ7の下部迄の高さ(図中DF)を求めるには、ワイ
ヤ7の標準仕上り外径寸法をdとした場合、隣接する3
本のワイヤ7の各々の中心点A、B、Cを結んだ三角形
ABCが正三角形になるため、点AからBC間の中点E
までのの長さAEは31/2 /2×dとなる。点Aから点
Aを中心とする円のAEとの交点Dまでの長さADと点
EからAEの延長線と巻芯4面との交点Fまでの長さE
Fは、共にコイル2の半径であるので、DFの長さすな
わち高さhは31/2 /2×dとなる。
The winding of the wire 7 on the stepped portion 11 will be described in detail with reference to FIGS. 4 and 5. In FIG. 4, after the wire 7 is wound on the coil bobbin 2 in two layers, the process proceeds to the next step and the same process is performed. Layer-wrapped. Thereafter, winding is performed for each step in the same manner. In order to obtain the height (DF in the figure) from the surface of the winding core 4 of the coil bobbin 1 to the lower portion of the second-layer wire 7 at that time, when the standard finished outer diameter of the wire 7 is d, the adjacent 3
Since the triangle ABC connecting the center points A, B, and C of each of the wires 7 is a regular triangle, a middle point E between the points A and BC is obtained.
Length AE's to become 3 1/2 / 2 × d. The length AD from the point A to the intersection D with the AE of the circle centered on the point A and the length E from the point E to the intersection F between the extension of the AE and the four surfaces of the core 4
Since F is the radius of the coil 2, the length of the DF, that is, the height h, is 3 1/2/2 × d.

【0023】同様に2層目における高さも31/2 /2×
dとなる。従って、段差の高さHは2hとなる。以後、
コイル2が1層増える毎に高さHはhだけ増加がするの
で、nを一段あたりのコイル2の層数(1以上の整数)
とし、さらに、コイル2の標準仕上がり外径の誤差を5
%としこれを考慮すれば段差にの高さはh×(1±0.
05)×nとなる。なお、図4はdが1.0mmでnが
2の場合で、図5はdが0.5mmでnが4の場合を示
している。
Similarly, the height of the second layer is 3 1/2/2 ×
d. Therefore, the height H of the step is 2h. Since then
Since the height H increases by h each time the coil 2 increases by one layer, n is the number of layers of the coil 2 per one stage (an integer of 1 or more).
Further, the error of the standard finished outer diameter of the coil 2 is set to 5
%, And considering this, the height of the step is h × (1 ± 0.
05) × n. FIG. 4 shows a case where d is 1.0 mm and n is 2, and FIG. 5 shows a case where d is 0.5 mm and n is 4.

【0024】(実施の形態2)図6(a)、(b)と図
7(a)、(b)に基づいて説明する。
(Embodiment 2) A description will be given based on FIGS. 6 (a) and 6 (b) and FIGS. 7 (a) and 7 (b).

【0025】実施の形態1では、一方の鍔部6bに段差
を設けて階段状部11を形成したが、本実施の形態は段
差を設けるのではなく、単に傾斜させたもので、磁極テ
ィース3付近の形態を図6(a),(b)で説明する。
In the first embodiment, the step portion 11 is formed by providing a step on one of the flange portions 6b. However, in the present embodiment, the step is not provided, but is simply inclined. The form of the vicinity will be described with reference to FIGS.

【0026】コイルボビン1の巻芯4から一方の勾配部
12は60度の勾配で広がっている。この勾配部12は
板状部材で形成されているので勾配部12の外側も同様
な勾配を形成している。次に、この勾配に沿ってワイヤ
7を一層毎に密接して巻装する。ワイヤ7の各層は勾配
部12の勾配に従って整列巻きされる。ワイヤ7の各層
はそれぞれ密接巻きされているので勾配によって巻きず
れが発生することはなく、かつ、実施の形態1と同様に
勾配部12における勾配により従来に比して多く巻装さ
れたコイル2を製造することができる。このコイル2が
巻装されたコイルボビン1を勾配部12が設けたれた側
から磁極ティース3に挿入すると勾配部12は磁極ティ
ース3は、図2で示すの半月部8aを覆う位置まで進入
できるので、コイルボビン1と磁極ティース3との空間
Gは極めて少なくなり、有効にコイル2を増加すること
ができて効率のよいステータを製造することができる。
From the winding core 4 of the coil bobbin 1, one inclined portion 12 extends at an inclination of 60 degrees. Since the slope 12 is formed of a plate-like member, a similar slope is formed outside the slope 12. Next, the wire 7 is wound closely along each gradient along the gradient. Each layer of the wire 7 is aligned and wound according to the gradient of the gradient section 12. Since the respective layers of the wire 7 are wound closely, no winding deviation occurs due to the gradient, and the coil 2 wound more frequently than the conventional one by the gradient in the gradient portion 12 as in the first embodiment. Can be manufactured. When the coil bobbin 1 around which the coil 2 is wound is inserted into the magnetic pole teeth 3 from the side where the inclined section 12 is provided, the inclined section 12 can enter the magnetic teeth 3 to a position covering the half-moon section 8a shown in FIG. The space G between the coil bobbin 1 and the magnetic pole teeth 3 becomes extremely small, so that the number of coils 2 can be increased effectively and an efficient stator can be manufactured.

【0027】また、図7(a)のように傾斜の途中に巻
芯4の面に対して平行な面21や図7(b)のように垂
直な面22を設けることも可能である。平行な面21の
長さや垂直な面22の長さは次のようになる。図7
(a)においてβγの長さは実施の形態1で説明した巻
芯4面と2層目のワイヤ7までの高さhに等しくなる。
また、図7(a)の三角形αβγは角γαβ=60°の
直角三角形だから、平行な面の長さ即ちαβはdとな
る。つまり、nを1以上の整数としてコイル2の標準仕
上がり外径の誤差を5%としこれを考慮すれば、平行な
面の長さNは(1±0.05)×d×nとなる。また、
図7(b)においてβ′γ′の長さは図4と同様に考え
ればhとなる。また、三角形α′β′γ′は角α′γ′
β′=60°の直角三角形だから、垂直な面の長さ即ち
α′γ′は31/2 ×dになる。従って、nを1以上に整
数としコイル2の標準仕上がり外径の誤差を5%とする
と、垂直な面の長さは31/2 ×(1±0.05)×d×
nとなる。
It is also possible to provide a surface 21 parallel to the surface of the winding core 4 or a surface 22 perpendicular to the surface of the core 4 as shown in FIG. 7A. The length of the parallel surface 21 and the length of the vertical surface 22 are as follows. FIG.
In (a), the length of βγ is equal to the height h between the four winding cores and the second-layer wire 7 described in the first embodiment.
Further, since the triangle αβγ in FIG. 7A is a right triangle with an angle γαβ = 60 °, the length of the parallel plane, that is, αβ, is d. That is, when n is an integer of 1 or more and the error of the standard finished outer diameter of the coil 2 is set to 5% and this is taken into consideration, the length N of the parallel surface is (1 ± 0.05) × d × n. Also,
In FIG. 7B, the length of β′γ ′ is h when considered in the same manner as in FIG. Also, the triangle α′β′γ ′ becomes the angle α′γ ′
Since β ′ = 60 °, the length of the vertical plane, that is, α′γ ′, is 3 1/2 × d. Therefore, if n is an integer of 1 or more and the error of the standard finished outer diameter of the coil 2 is 5%, the length of the vertical surface is 3 1/2 × (1 ± 0.05) × d ×
n.

【0028】さらに、図8のように階段状部11の段差
の凹部を結ぶ面が磁極ティース3面に対して60°とな
るような段差を斜面に設けたり、図9のように丸みの底
部を結ぶ面が磁極ティース3面に対して60°となるよ
うな丸みを斜面に設けることにより整列巻きを容易にす
ることができる。
Further, as shown in FIG. 8, a step connecting the concave portions of the steps of the step-like portion 11 is provided on the inclined surface so as to be 60 ° with respect to the three faces of the magnetic pole teeth, or as shown in FIG. Is formed on the inclined surface so that the surface connecting the magnetic pole teeth is at an angle of 60 ° with respect to the surface of the magnetic pole teeth 3, so that the alignment winding can be facilitated.

【0029】以上の各実施の形態では図1のようにコイ
ルボビン1にワイヤ7を巻装してコイル2を形成し、コ
イルボビン1の角穴5を磁極ティース3に挿入固定する
ことによって組立てていたが、図10のようにコイルボ
ビン1を電動機の軸方向に2分割のように分割して磁極
ティース3に装着することも可能である。
In each of the above embodiments, the coil 7 is formed by winding the wire 7 around the coil bobbin 1 as shown in FIG. 1, and the square hole 5 of the coil bobbin 1 is inserted and fixed in the magnetic pole teeth 3. However, as shown in FIG. 10, the coil bobbin 1 may be divided into two parts in the axial direction of the electric motor and mounted on the magnetic pole teeth 3.

【0030】また、図11のようにコイルボビン1を環
状に連結したり、図12のようにコイルボビン1の図示
しないヨーク側に渡り線13を保持する突起14や、コ
イル2の端末を処理するための接続部15を設けること
や逃げ溝を設けることにより電動機の組み立ての作業性
は向上する。
Further, as shown in FIG. 11, the coil bobbin 1 is connected in a ring shape, as shown in FIG. 12, the protrusion 14 for holding the crossover 13 on the yoke side (not shown) of the coil bobbin 1 and the terminal of the coil 2 are processed. By providing the connection portion 15 and the relief groove, the workability of assembling the motor is improved.

【0031】さらに、図13のようにコイルボビン1の
ワイヤ7を行う四角にコイル2の標準仕上がり外径以上
の丸みを設けたり、図14のようにコイルボビン1にワ
イヤ7を行う四角や四面に巻き溝16を設けることによ
り整列巻きが容易になる。
Further, as shown in FIG. 13, the square where the wire 7 of the coil bobbin 1 is formed has a roundness larger than the standard finished outer diameter of the coil 2, or the coil bobbin 1 is wound around a square or square where the wire 7 is formed as shown in FIG. 14. The provision of the groove 16 facilitates the alignment winding.

【0032】なお、上記各実施の形態では、コイルボビ
ンに設けた段差や斜面の角度を60度としたが、60±
5度程度の範囲でも同様な効果は得られる。
In the above embodiments, the angle of the step or the slope provided on the coil bobbin is set to 60 degrees.
The same effect can be obtained even in the range of about 5 degrees.

【0033】(実施の形態3)次に、コイルの密着性の
良い整列巻線で、巻層毎の終端部で上の層に段上りする
際に、段上がりが常に精度よく行われる密着性よく捲回
可能な電動機のステータについて、以下、図15から図
25にもとづいて説明する。
(Embodiment 3) Next, in an aligned winding having good adhesion of a coil, when stepping up to an upper layer at the end of each winding layer, the stepping up is always performed with high accuracy. Hereinafter, the stator of the electric motor that can be wound well will be described with reference to FIGS.

【0034】図15で示すようにステータは、打ち抜い
た電磁鋼板を複数積層して成る磁極ティース3と、その
外周に配置された環状のヨーク9から構成される。磁極
ティース3とヨーク9は分割されており、コイル2を巻
装したコイルボビン(巻枠)1を磁極ティース3に装着
した後、ヨーク9の内側に形成された凹部10に磁極テ
ィース3の外端3aを巌合固着して組立てている。
As shown in FIG. 15, the stator includes a magnetic pole tooth 3 formed by laminating a plurality of punched electromagnetic steel sheets, and an annular yoke 9 arranged on the outer periphery thereof. The magnetic pole teeth 3 and the yoke 9 are divided. After the coil bobbin (winding frame) 1 on which the coil 2 is wound is mounted on the magnetic pole teeth 3, the outer end of the magnetic pole teeth 3 is inserted into a concave portion 10 formed inside the yoke 9. 3a is fixedly attached to the base.

【0035】図16で示すように、コイルボビン1は矩
形状の巻芯部4とその両端に形成する鍔部50a、50
bから構成される。磁極ティース3先端側の鍔部50a
内側と巻芯部4の交接部のうち、巻層毎の終端部で上の
層に段上りする際に千鳥部の生じる箇所(図16では巻
芯部4の上面)を除く三面には約60度の傾斜が3面に
設けられている。
As shown in FIG. 16, the coil bobbin 1 has a rectangular core 4 and flanges 50a, 50a formed at both ends thereof.
b. Collar 50a at the tip of magnetic teeth 3
Of the contact portion between the inner side and the core 4, the three surfaces except for the staggered portion (the upper surface of the core 4 in FIG. 16) when the stairs are formed when climbing to the upper layer at the end of each winding layer are approximately A 60-degree slope is provided on three surfaces.

【0036】なお、図15はコイルボビン1の巻芯部4
が矩形状の場合を示したが、巻芯部4は、円筒状や多角
形状等の任意の形状が用いられる場合がある。その際に
も同様に、鍔部の内側面の巻層端の段上がりが生じる部
分以外の箇所には同角度の傾斜を設け、段上がり部には
傾斜を設けないか、前記傾斜と異なった形状にすれば同
様な作用が得られる。
FIG. 15 shows the core 4 of the coil bobbin 1.
Has shown the case where is a rectangular shape, but the core part 4 may use arbitrary shapes, such as a cylindrical shape and a polygonal shape. In this case, similarly, a slope of the same angle is provided in a portion other than a portion where the step of the winding layer end on the inner side surface of the flange portion occurs, and the step-up portion is not provided with a slope or different from the above-described slope. A similar effect can be obtained by making the shape.

【0037】このコイルボビン1には、ヨーク9側の鍔
50bに設けた逃げ溝61からワイヤ7を通し、従来の
技術と同様にコイル2を密着して巻装する。コイル2巻
層毎の段上りは、前に巻かれたコイルと鍔50aに挟ま
れて生じるので、図17に示すように干鳥部がずれるこ
とが無く、整列性が悪くなることがない。
The coil 2 is closely wound around the coil bobbin 1 by passing the wire 7 through the clearance groove 61 provided in the flange 50b on the yoke 9 side, similarly to the prior art. Since the step-up of every two winding layers of the coil occurs between the previously wound coil and the flange 50a, the dried bird portion does not shift as shown in FIG. 17 and the alignment is not deteriorated.

【0038】また、図18に示すように、巻芯部4に対
して傾斜の割合が大きく、上の層に巻かれるコイル数が
1層目のコイル数より多い場合、段上がり部である千鳥
部の生じる箇所(図18では巻芯部4の上面)には階段
状の突起62を設ける。
Also, as shown in FIG. 18, when the ratio of inclination to the core 4 is large and the number of coils wound on the upper layer is larger than the number of coils on the first layer, the staggered stairs A step-like projection 62 is provided at the location where the portion occurs (in FIG. 18, the upper surface of the core 4).

【0039】また、図19のようにワイヤ7を2層巻い
た後、次の段に移行して同様に2層巻いている。段差6
3の高さHは、コイル2が一列に並ぶようにコイル底面
と同じ高さにしているので次のようになる。
After the wire 7 is wound in two layers as shown in FIG. 19, the process proceeds to the next stage, and the wire 7 is similarly wound in two layers. Step 6
The height H of the coil 3 is the same as the height of the bottom of the coil so that the coils 2 are arranged in a line.

【0040】図19によりさらに詳述すると、コイル2
を構成するワイヤ7の標準仕上がり外径をdとすると、
隣接する3本のコイル2の各々の中心を結んだ三角形A
BCは正三角形だから図のAEの長さは31/2 /2×d
となる。また、EFの長さはコイル2の半径だからd/
2となり。AFの長さは(31/2 /2×d)となる。一
方、ADの長さもコイル2の半径だからd/2となり、
DFの長さ、すなわち高さh1は31/2 /2×dとな
る。同様にして図の高さh2も31/2 /2×dとなる。
したがって、段差63の高さHは、31/2 /2×d+d
/2となる。このように、1段の段差63には、遇数層
のコイル2があるので、1段差あたりのコイル2の層数
を2n(nは1以上の整数)とし、コイル2の標準仕上
リ外径の誤差を5%とすると、段差63の高さHは3
1/2 ×(1土0.05)×d×nとなる。
More specifically, referring to FIG.
Where d is the standard finished outer diameter of the wire 7 constituting
A triangle A connecting the centers of three adjacent coils 2
BC is the length of the AE of because equilateral triangle Fig. 3 1/2 / 2 × d
Becomes Since the length of the EF is the radius of the coil 2, d /
It becomes 2. The length of AF is ( 31/2/2 × d). On the other hand, since the length of AD is also the radius of the coil 2, it becomes d / 2,
The length of the DF, that is, the height h1 is 3 1/2/2 × d. Figure height in the same manner h2 becomes a 3 1/2 / 2 × d.
Therefore, the height H of the step 63 is 3 1/2/2 × d + d
/ 2. As described above, since the coil 63 having an even number of layers is provided at the step 63 of one step, the number of layers of the coil 2 per step is set to 2n (n is an integer of 1 or more), and the coil 2 has a thickness outside the standard finish. Assuming that the diameter error is 5%, the height H of the step 63 is 3
1/2 x (0.05 per soil) x d x n.

【0041】上記は、各段が直角である場合のことであ
り、図20のように段に面取り14がある場合は適当で
ないこともある。面取り64の角度はコイルの固定しや
すいように、45度付近が適当である。また、階段状の
突起の代わリに、図21のような他の3面と異なる傾斜
角度の傾斜面65を設けても同様な作用が得られる。
The above is the case where each step is at a right angle, and it may not be appropriate if the step has a chamfer 14 as shown in FIG. The angle of the chamfer 64 is preferably about 45 degrees so that the coil can be easily fixed. Similar effects can be obtained by providing an inclined surface 65 having an inclination angle different from those of the other three surfaces as shown in FIG. 21 instead of the step-like projections.

【0042】図22および図23のようにコイルボビン
1のヨーク9側の鍔50bに同相コイル間の図示しない
渡り線を保持する突起67や、コイル5の端末を接続す
る端子部69や逃げ溝を設けることにより、モータ組立
の作業性は向上させることができる。
As shown in FIGS. 22 and 23, the flange 50b of the coil bobbin 1 on the yoke 9 side is provided with a projection 67 for holding a crossover (not shown) between the in-phase coils, a terminal portion 69 for connecting the terminal of the coil 5, and a relief groove. By providing the motor, the workability of motor assembly can be improved.

【0043】また、図24のように、巻芯部4の四角に
コイル2の標準仕上がり外径以上の丸みや巻き溝70を
設けることにより巻線を正確で容易にすることができ
る。
Further, as shown in FIG. 24, by providing a roundness or a winding groove 70 having a diameter equal to or larger than the standard finished outer diameter of the coil 2 in the square of the winding core 4, the winding can be made accurate and easy.

【0044】また、巻線時にはコイルボビン1を用い
ず、巻線機で巻いたコイル2を固着した後、あらかじめ
モールドした磁極ティース3に組み込むことも可能であ
る。
In addition, the coil bobbin 1 is not used at the time of winding, and the coil 2 wound by a winding machine may be fixed and then incorporated in the magnetic pole teeth 3 molded in advance.

【0045】なお、通常、コイルボビン1は、成形後に
磁極ティース3にコイルボビン1の開口部5(図22参
照)から装着しているが、図25のようにコイルボビン
1a、1bを電動機の軸方向に2分割したり、図26の
ように環状につながった端板72や一体成形モールド方
式によって、分割していない一体型のステータ鉄心でも
適用可能となる。
Usually, the coil bobbin 1 is mounted on the magnetic pole teeth 3 from the opening 5 (see FIG. 22) of the coil bobbin 1 after molding. However, as shown in FIG. 25, the coil bobbins 1a and 1b are mounted in the axial direction of the electric motor. The end plate 72 which is divided into two parts or connected annularly as shown in FIG. 26 or an integral molding method can be applied to an integral stator core which is not divided.

【0046】また、コイルボビン1へのワイヤの捲回
は、コイルボビン1と同形状の図示しない空芯コイル用
治具で巻線を行ない、巻線したコイル2をコイルボビン
1に装着することもできる。
Further, the winding of the wire around the coil bobbin 1 can be carried out by using an air-core coil jig (not shown) having the same shape as the coil bobbin 1, and the wound coil 2 can be mounted on the coil bobbin 1.

【0047】上述各実施の形態で示した構成により、電
動機のステータに用いるワイヤ7を巻装するコイルボビ
ン1の磁極ティース3側に段差を設けたことによりコイ
ル2の占積率を増加させ、電動機のステータの特性を向
上させるとともに小型化が可能になった。
With the structure shown in each of the above embodiments, a step is provided on the magnetic pole teeth 3 side of the coil bobbin 1 around which the wire 7 used for the stator of the electric motor is wound, so that the space factor of the coil 2 is increased. The characteristics of the stator have been improved, and miniaturization has become possible.

【0048】また、電動機のステータに用いるワイヤ7
を巻装するコイルボビン1の磁極ティース3側に斜面を
設けたことによりコイル2の占積率を増加させ、電動機
のステータの特性を向上させるとともに小型化が可能に
なった。
The wire 7 used for the stator of the electric motor
By providing a slope on the side of the magnetic pole teeth 3 of the coil bobbin 1 on which the coil is wound, the space factor of the coil 2 can be increased, the characteristics of the stator of the electric motor can be improved, and the motor can be reduced in size.

【0049】また、電動機のステータに用いるワイヤ7
を巻装するコイルボビン1の磁極ティース3側に段差ま
たは斜面を設けると共に、コイルボビン1を電動機の軸
方向へ分解可能にしたので、電動機のステータの特性を
向上させると共に小型化が可能になり、さらに組立性が
大幅に改善された。
The wire 7 used for the stator of the electric motor
A step or a slope is provided on the side of the magnetic pole teeth 3 of the coil bobbin 1 on which the coil is wound, and the coil bobbin 1 can be disassembled in the axial direction of the motor, so that the characteristics of the stator of the motor can be improved and the motor can be downsized. The assemblability has been greatly improved.

【0050】また、電動機のステータに用いるワイヤ7
を巻装するコイルボビン1の磁極ティース3側に段差ま
たは斜面を設けたので、電動機のステータの特性を向上
させると共に小型化が可能になり、さらに、電動機のス
テータの組立を精度よく行うことができる。
The wire 7 used for the stator of the electric motor
Since the step or the slope is provided on the side of the magnetic pole teeth 3 of the coil bobbin 1 on which the coil is wound, the characteristics of the stator of the electric motor can be improved and the motor can be miniaturized, and the stator of the electric motor can be assembled with high precision. .

【0051】また、電動機のステータに用いるワイヤ7
を巻装するコイルボビン1の磁極ティース3側に段差ま
たは斜面を設けたので、電動機のステータの特性を向上
させると共に小型化が可能になり、さらに、コイルボビ
ン1のワイヤ7捲回面に巻溝を設けたのでコイルボビン
1に正確な巻線を行うことができる。
The wire 7 used for the stator of the electric motor
A step or an inclined surface is provided on the side of the magnetic pole teeth 3 of the coil bobbin 1 on which the coil is wound, so that the characteristics of the stator of the electric motor can be improved and the motor can be reduced in size. Since the coil bobbin 1 is provided, accurate winding can be performed on the coil bobbin 1.

【0052】また、電動機のステータに用いるワイヤ7
を巻装するコイルボビン1の磁極ティース3側に段差や
斜面を設けたことによりコイル2の占積率を増加させ、
電動機の特性を向上させるとともに小型化が可能になっ
た。
The wire 7 used for the stator of the electric motor
By providing a step or a slope on the magnetic pole teeth 3 side of the coil bobbin 1 around which the coil 2 is wound, the space factor of the coil 2 is increased,
The characteristics of the motor have been improved, and the motor can be downsized.

【0053】また、コイル2の密着性の良い整列巻線
で、巻層毎の終端部で上の層に段上りする際に、段上が
りが常に精度よく行われ、密着性のよいコイル巻線が得
られる。
[0053] In addition, the coil winding of the coil 2 has good adhesion, and when stepping up to an upper layer at the terminal end of each winding layer, the step is always accurately performed, and the coil winding having good adhesion is provided. Is obtained.

【0054】[0054]

【発明の効果】本発明は以上述べてきたように、電動機
のスロット内の巻線可能なスペースを拡大すると共に、
密着性の良い整列巻線ができるようにしたので、コイル
占積率を上げることができ、電動機特性の向上および小
形化が可能となる。
According to the present invention, as described above, the space capable of winding in the slot of the electric motor is enlarged,
Since the arrangement winding with good adhesion can be formed, the coil space factor can be increased, and the motor characteristics can be improved and the size can be reduced.

【0055】これにより、電動機の小形軽量化やコイル
の太線化による高トルク、低銅損を図ることが可能とな
る。
As a result, it is possible to reduce the size and weight of the motor and to increase the torque and the copper loss by increasing the thickness of the coil.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の電動機のステータに用いるコイルボビ
ンの斜視図。
FIG. 1 is a perspective view of a coil bobbin used for a stator of an electric motor according to the present invention.

【図2】本発明の電動機のステータの部分を示す平面
図。
FIG. 2 is a plan view showing a stator part of the electric motor of the present invention.

【図3】本発明の電動機のステータに用いるコイルボビ
ンの要部拡大図。
FIG. 3 is an enlarged view of a main part of a coil bobbin used for a stator of the electric motor of the present invention.

【図4】本発明のコイルボビンへのワイヤの状況を示す
説明図。
FIG. 4 is an explanatory view showing a state of a wire to a coil bobbin according to the present invention.

【図5】本発明のコイルボビンと磁極ティースとの関係
を説明する断面図。
FIG. 5 is a sectional view illustrating the relationship between the coil bobbin and the magnetic pole teeth of the present invention.

【図6】本発明の別の実施の形態を示す説明図。FIG. 6 is an explanatory view showing another embodiment of the present invention.

【図7】本発明の変形例を示す説明図。FIG. 7 is an explanatory view showing a modification of the present invention.

【図8】本発明の変形例の断面図。FIG. 8 is a sectional view of a modification of the present invention.

【図9】本発明の他の変形例の断面図。FIG. 9 is a sectional view of another modification of the present invention.

【図10】本発明の実施の形態の一つであるボビンの分
割を示す斜視図。
FIG. 10 is a perspective view showing the division of a bobbin according to an embodiment of the present invention.

【図11】本発明の実施の形態の別の例を示す平面図。FIG. 11 is a plan view showing another example of the embodiment of the present invention.

【図12】本発明の同相コイルの渡り線の連結状態を説
明する説明図。
FIG. 12 is an explanatory diagram illustrating a connection state of crossover wires of the in-phase coil of the present invention.

【図13】本発明の実施の形態のコイルボビンの一例を
示す斜視図。
FIG. 13 is a perspective view showing an example of a coil bobbin according to the embodiment of the present invention.

【図14】本発明の実施の形態のコイルボビンの巻き溝
を示す斜視図。
FIG. 14 is a perspective view showing a winding groove of the coil bobbin according to the embodiment of the present invention.

【図15】本発明の実施の形態の一例のステータの平面
図。
FIG. 15 is a plan view of a stator according to an example of the embodiment of the present invention.

【図16】本発明の実施の形態の一例のコイルボビンの
斜視図。
FIG. 16 is a perspective view of a coil bobbin according to an example of the embodiment of the present invention.

【図17】本発明の実施の形態の一例のコイルの段上が
り部の説明図。
FIG. 17 is an explanatory diagram of a step-up portion of a coil according to an example of an embodiment of the present invention.

【図18】本発明の実施の形態のコイルボビンの一例を
示す斜視図。
FIG. 18 is a perspective view showing an example of the coil bobbin according to the embodiment of the present invention.

【図19】本発明のコイルボビンへのワイヤの状況の一
例を示す説明図。
FIG. 19 is an explanatory view showing an example of a state of a wire to a coil bobbin according to the present invention.

【図20】本発明の実施の形態の一例を示す説明図。FIG. 20 is an explanatory diagram illustrating an example of an embodiment of the present invention.

【図21】本発明の実施の形態のコイルボビンの一例を
示す斜視図。
FIG. 21 is a perspective view showing an example of a coil bobbin according to the embodiment of the present invention.

【図22】本発明の実施の形態のコイルボビンの一例を
示す斜視図。
FIG. 22 is a perspective view showing an example of the coil bobbin according to the embodiment of the present invention.

【図23】本発明の実施の形態のコイルボビンの一例を
示す斜視図。
FIG. 23 is a perspective view showing an example of the coil bobbin according to the embodiment of the present invention.

【図24】本発明の実施の形態のコイルボビンの一例を
示す斜視図。
FIG. 24 is a perspective view showing an example of the coil bobbin according to the embodiment of the present invention.

【図25】本発明の実施の形態のコイルボビンの一例を
示す斜視図。
FIG. 25 is a perspective view showing an example of the coil bobbin according to the embodiment of the present invention.

【図26】本発明の実施の形態の一例で環状につながっ
た端板を示す斜視図。
FIG. 26 is a perspective view showing annularly connected end plates according to an embodiment of the present invention.

【図27】従来の実施態様に用いられたコイルボビンの
斜視図。
FIG. 27 is a perspective view of a coil bobbin used in a conventional embodiment.

【図28】従来の実施態様に用いられた電動機のステー
タの平面図。
FIG. 28 is a plan view of a stator of an electric motor used in a conventional embodiment.

【符号の説明】[Explanation of symbols]

1…コイルボビン、2…コイル、3…磁極ティース、4
…巻芯部、5…角穴、6a、6b、50a、50b…鍔
部、7…ワイヤ、8a…半月部、8b…矩形状部、9…
ヨーク、10…溝、11…階段状部、12…勾配部、1
3…渡り線、14…突起、15…接続部、16、70…
巻き溝
1 ... coil bobbin, 2 ... coil, 3 ... magnetic pole teeth, 4
... Core part, 5 ... Square hole, 6a, 6b, 50a, 50b ... Flange part, 7 ... Wire, 8a ... Semi-moon part, 8b ... Rectangular part, 9 ...
Yoke, 10 ... groove, 11 ... step-like part, 12 ... slope part, 1
3 ... crossover, 14 ... protrusion, 15 ... connecting part, 16, 70 ...
Winding groove

Claims (12)

【特許請求の範囲】[Claims] 【請求項1】 ワイヤを巻装する巻枠を磁極ティースへ
装着したものをステータヨークに組み込んで形成したス
テータとロータを有する電動機において、 前記巻枠は巻芯部とその両端部に鍔部を有する形状をな
し、該鍔部の少なくとも一方を全体として外側へ傾斜さ
せたことを特徴とする電動機。
1. An electric motor having a stator and a rotor in which a winding frame on which a wire is wound is mounted on a magnetic pole tooth and incorporated in a stator yoke, wherein the winding frame has a winding core and flanges at both ends. An electric motor characterized by having a shape having at least one of the flanges inclined outward as a whole.
【請求項2】 該鍔部の傾斜は、ワイヤの巻層端の段上
がりが生じる部分には設けられていないことを特徴とす
る請求項1記載の電動機。
2. The electric motor according to claim 1, wherein the inclination of the flange is not provided at a portion where the winding end of the wire rises.
【請求項3】 該鍔部の傾斜は、ワイヤの巻層端の段上
がりが生じる部分は他の部分と傾斜が異なることを特徴
とする請求項1記載の電動機。
3. The electric motor according to claim 1, wherein the inclination of the collar portion is different from that of the other portion in the portion where the winding layer end of the wire rises.
【請求項4】 該鍔部の傾斜は階段状の段差であること
を特徴とする請求項1乃至3のいずれかに記載の電動
機。
4. The electric motor according to claim 1, wherein the inclination of the flange is a step.
【請求項5】 該鍔部の傾斜は傾斜面であり、その傾斜
角度は前記巻芯部に対して60±5度であることを特徴
とする請求項1乃至3のいずれかに記載の電動機。
5. The electric motor according to claim 1, wherein an inclination of the flange portion is an inclined surface, and the inclination angle is 60 ± 5 degrees with respect to the core. .
【請求項6】 該鍔部の段差の高さHは、ワイヤの標準
仕上り外径をdとしたとき、且=(31/2 /2)×(1
±0.05)×dn(但し、nは1以上の整数)である
ことを特徴とする請求項4記載の電動機。
The height H of the step of wherein the collar portion, when the standard finished outer diameter of the wire was d,且= (3 1/2 / 2) × (1
The electric motor according to claim 4, wherein (± 0.05) × dn (where n is an integer of 1 or more).
【請求項7】 該鍔部の傾斜は傾斜面と段差の組合せで
あり、その段差の長さN1は、ワイヤヤの標準仕上り外
径をdとしたとき、N1=(1±0.05)×dn(但
し、nは1以上の整数)であることを特徴とする請求項
1乃至3のいずれかに記載の電動機。
7. The inclination of the flange portion is a combination of an inclined surface and a step, and the length N1 of the step is N1 = (1 ± 0.05) ×, where d is the standard finish outer diameter of the wire wire. 4. The electric motor according to claim 1, wherein d is dn (where n is an integer of 1 or more). 5.
【請求項8】 該鍔部の傾斜は傾斜面と前記巻芯部に対
して垂直な垂直面との組合せであり、その垂直面の長さ
N2は、ワイヤの標準仕上り外径をdとしたとき、N2
=(31/2 /2)×(1±0.05)×dn(但し、n
は1以上の整数)であることを特徴とする請求項1乃至
3のいずれかに記載の電動機。
8. The inclination of the flange portion is a combination of an inclined surface and a vertical surface perpendicular to the core portion, and the length N2 of the vertical surface is defined as a standard finish outer diameter of the wire d. When N2
= ( 31/2/2 ) × (1 ± 0.05) × dn (where n
Is an integer of 1 or more).
【請求項9】 前記巻枠の前記巻芯部の表面に巻溝を設
けたことを特徴とする請求項1乃至7のいずれかに記載
の電動機。
9. The electric motor according to claim 1, wherein a winding groove is provided on a surface of the winding core portion of the winding frame.
【請求項10】 該鍔部にワイヤ引出用の逃げ溝や端末
接続箇所、或は同相コイルの渡り線保持用突起を設けた
ことを特徴とする請求項1乃至8のいずれかに記載の電
動機。
10. The electric motor according to claim 1, wherein the flange portion is provided with an escape groove for drawing out a wire, a terminal connection portion, or a projection for holding a crossover wire of the in-phase coil. .
【請求項11】 前記巻枠は、軸方向に分割可能である
ことを特徴とする請求項1乃至9のいずれかに記載の電
動機。
11. The electric motor according to claim 1, wherein the bobbin is dividable in an axial direction.
【請求項12】 前記巻枠は、環状に連結することがで
きることを特徴とする請求項1乃至10のいずれかに記
載の電動機。
12. The electric motor according to claim 1, wherein the winding frames can be connected in a ring shape.
JP25657598A 1997-09-12 1998-09-10 Motor Pending JPH11150900A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP25657598A JPH11150900A (en) 1997-09-12 1998-09-10 Motor

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP24832097 1997-09-12
JP9-248320 1997-09-12
JP25657598A JPH11150900A (en) 1997-09-12 1998-09-10 Motor

Publications (1)

Publication Number Publication Date
JPH11150900A true JPH11150900A (en) 1999-06-02

Family

ID=26538712

Family Applications (1)

Application Number Title Priority Date Filing Date
JP25657598A Pending JPH11150900A (en) 1997-09-12 1998-09-10 Motor

Country Status (1)

Country Link
JP (1) JPH11150900A (en)

Cited By (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20000055061A (en) * 1999-02-03 2000-09-05 에릭 발리베 Alternator rotor bobbin
JP2001197689A (en) * 2000-01-11 2001-07-19 Matsushita Electric Ind Co Ltd Stator of motor
JP2003009444A (en) * 2001-06-22 2003-01-10 Mosutetsuku:Kk Core member for stator, winding member of stator core, spacer, method and apparatus for manufacturing coil and forming machine
KR100397557B1 (en) * 2001-04-19 2003-09-17 주식회사 엘지이아이 Bobbin for reciprocating compressor and method for manufacturing the bobbin
JP2004350449A (en) * 2003-05-23 2004-12-09 Honda Motor Co Ltd Stator and insulated bobbin
WO2006022369A1 (en) * 2004-08-26 2006-03-02 Seiko Instruments Inc. Coil winding jig, electromagnet manufacturing method, electromagnet, motor, and recording medium drive device
JP2006296146A (en) * 2005-04-14 2006-10-26 Aichi Elec Co Electric motor stator
WO2007055210A1 (en) * 2005-11-11 2007-05-18 Sumitomo Electric Industries, Ltd. Motor core part and motor part
JP2007135326A (en) * 2005-11-11 2007-05-31 Sumitomo Electric Ind Ltd Armature manufacturing method
JP2008131809A (en) * 2006-11-22 2008-06-05 Sumitomo Electric Ind Ltd Split core for motor
JP2008236854A (en) * 2007-03-19 2008-10-02 Nissan Motor Co Ltd Insulator, stator structure and manufacturing method
JP2008278604A (en) * 2007-04-26 2008-11-13 Sumitomo Electric Ind Ltd Split core parts
JP2010148258A (en) * 2008-12-19 2010-07-01 Yaskawa Electric Corp Rotary electric machine and method for manufacturing the same
US20110156523A1 (en) * 2007-06-22 2011-06-30 Michael Kljaic Electromagnetically excitable coil
JP2013021880A (en) * 2011-07-14 2013-01-31 Mitsubishi Electric Corp Stator of rotary electric machine
JP5376028B1 (en) * 2012-09-19 2013-12-25 株式会社安川電機 Stator and rotating electric machine
JP2016032305A (en) * 2014-07-25 2016-03-07 アイシン精機株式会社 Dynamo-electric machine
JP2016525871A (en) * 2013-08-01 2016-08-25 スパル オートモーティブ ソチエタ レスポンサビリタ リミテ Electric machine
JP2017055065A (en) * 2015-09-11 2017-03-16 株式会社ダイヘン Coil bobbin, coil, and transformer with the coil
WO2017077590A1 (en) * 2015-11-04 2017-05-11 三菱電機株式会社 Stator, motor, compressor and refrigerating air-conditioner
JP2019029521A (en) * 2017-07-31 2019-02-21 株式会社日立産機システム Transformer, stationary induction apparatus and winding method therefor
JP2020124076A (en) * 2019-01-31 2020-08-13 日本電産株式会社 Stator, motor, and blower
WO2020261998A1 (en) * 2019-06-27 2020-12-30 株式会社富士通ゼネラル Motor, compressor, and manufacturing method for motor
CN113346657A (en) * 2021-05-19 2021-09-03 珠海格力电器股份有限公司 Stator skeleton subassembly, stator and motor
CN118572925A (en) * 2024-07-03 2024-08-30 库卡机器人(广东)有限公司 Stator insulation frame, stator assembly, motor and industrial robot
WO2024195052A1 (en) * 2023-03-22 2024-09-26 三菱電機株式会社 Stator, electric motor, compressor, refrigeration cycle device, and winding method
DE102023113694A1 (en) * 2023-05-25 2024-11-28 Bayerische Motoren Werke Aktiengesellschaft Winding chamber body for a coil carrier component of an electrical machine, coil carrier component, electrical machine and motor vehicle

Cited By (40)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20000055061A (en) * 1999-02-03 2000-09-05 에릭 발리베 Alternator rotor bobbin
JP2001197689A (en) * 2000-01-11 2001-07-19 Matsushita Electric Ind Co Ltd Stator of motor
KR100397557B1 (en) * 2001-04-19 2003-09-17 주식회사 엘지이아이 Bobbin for reciprocating compressor and method for manufacturing the bobbin
JP2003009444A (en) * 2001-06-22 2003-01-10 Mosutetsuku:Kk Core member for stator, winding member of stator core, spacer, method and apparatus for manufacturing coil and forming machine
JP2004350449A (en) * 2003-05-23 2004-12-09 Honda Motor Co Ltd Stator and insulated bobbin
JPWO2006022369A1 (en) * 2004-08-26 2008-05-08 セイコーインスツル株式会社 Coil winding jig, electromagnet manufacturing method, electromagnet, motor, and recording medium driving device
WO2006022369A1 (en) * 2004-08-26 2006-03-02 Seiko Instruments Inc. Coil winding jig, electromagnet manufacturing method, electromagnet, motor, and recording medium drive device
JP4638875B2 (en) * 2004-08-26 2011-02-23 サムソン エレクトロ−メカニックス カンパニーリミテッド. Coil winding jig, electromagnet manufacturing method, electromagnet, motor, and recording medium driving device
JP2006296146A (en) * 2005-04-14 2006-10-26 Aichi Elec Co Electric motor stator
JP2007135360A (en) * 2005-11-11 2007-05-31 Sumitomo Electric Ind Ltd Motor core parts and motor parts
JP2007135326A (en) * 2005-11-11 2007-05-31 Sumitomo Electric Ind Ltd Armature manufacturing method
WO2007055210A1 (en) * 2005-11-11 2007-05-18 Sumitomo Electric Industries, Ltd. Motor core part and motor part
JP2008131809A (en) * 2006-11-22 2008-06-05 Sumitomo Electric Ind Ltd Split core for motor
JP2008236854A (en) * 2007-03-19 2008-10-02 Nissan Motor Co Ltd Insulator, stator structure and manufacturing method
JP2008278604A (en) * 2007-04-26 2008-11-13 Sumitomo Electric Ind Ltd Split core parts
US20110156523A1 (en) * 2007-06-22 2011-06-30 Michael Kljaic Electromagnetically excitable coil
US8288912B2 (en) * 2007-06-22 2012-10-16 Robert Bosch Gmbh Electromagnetically excitable coil
JP2010148258A (en) * 2008-12-19 2010-07-01 Yaskawa Electric Corp Rotary electric machine and method for manufacturing the same
JP2013021880A (en) * 2011-07-14 2013-01-31 Mitsubishi Electric Corp Stator of rotary electric machine
CN103683555A (en) * 2012-09-19 2014-03-26 株式会社安川电机 Stator and rotating electrical machine
JP2014060892A (en) * 2012-09-19 2014-04-03 Yaskawa Electric Corp Stator and rotary electric machine
US8823240B2 (en) 2012-09-19 2014-09-02 Kabushiki Kaisha Yaskawa Denki Stator and rotating electrical machine
JP5376028B1 (en) * 2012-09-19 2013-12-25 株式会社安川電機 Stator and rotating electric machine
US10374472B2 (en) 2013-08-01 2019-08-06 Spal Automotive S.R.L. Electric machine
JP2016525871A (en) * 2013-08-01 2016-08-25 スパル オートモーティブ ソチエタ レスポンサビリタ リミテ Electric machine
US10910890B2 (en) 2013-08-01 2021-02-02 Spal Automotive S.R.L. Electric machine
JP2016032305A (en) * 2014-07-25 2016-03-07 アイシン精機株式会社 Dynamo-electric machine
JP2017055065A (en) * 2015-09-11 2017-03-16 株式会社ダイヘン Coil bobbin, coil, and transformer with the coil
US10432041B2 (en) 2015-11-04 2019-10-01 Mitsubishi Electric Corporation Stator, motor, compressor, and refrigerating and air-conditioning apparatus
JPWO2017077590A1 (en) * 2015-11-04 2018-04-05 三菱電機株式会社 Stator, electric motor, compressor, and refrigeration air conditioner
WO2017077590A1 (en) * 2015-11-04 2017-05-11 三菱電機株式会社 Stator, motor, compressor and refrigerating air-conditioner
JP2019029521A (en) * 2017-07-31 2019-02-21 株式会社日立産機システム Transformer, stationary induction apparatus and winding method therefor
JP2020124076A (en) * 2019-01-31 2020-08-13 日本電産株式会社 Stator, motor, and blower
WO2020261998A1 (en) * 2019-06-27 2020-12-30 株式会社富士通ゼネラル Motor, compressor, and manufacturing method for motor
JP2021005992A (en) * 2019-06-27 2021-01-14 株式会社富士通ゼネラル Motor, compressor, and manufacturing method of motor
US12021429B2 (en) 2019-06-27 2024-06-25 Fujitsu General Limited Motor, compressor, and motor manufacturing method
CN113346657A (en) * 2021-05-19 2021-09-03 珠海格力电器股份有限公司 Stator skeleton subassembly, stator and motor
WO2024195052A1 (en) * 2023-03-22 2024-09-26 三菱電機株式会社 Stator, electric motor, compressor, refrigeration cycle device, and winding method
DE102023113694A1 (en) * 2023-05-25 2024-11-28 Bayerische Motoren Werke Aktiengesellschaft Winding chamber body for a coil carrier component of an electrical machine, coil carrier component, electrical machine and motor vehicle
CN118572925A (en) * 2024-07-03 2024-08-30 库卡机器人(广东)有限公司 Stator insulation frame, stator assembly, motor and industrial robot

Similar Documents

Publication Publication Date Title
JPH11150900A (en) Motor
US6476533B2 (en) Stator for starter motor
US7053515B2 (en) Rotor for dynamo-electric machine
JP4444639B2 (en) Stator for rotating electrical machine and method for manufacturing the same
KR20090115952A (en) Insertion of prefabricated centralized winding into stator slot
JPH0568185B2 (en)
JP2009106113A (en) Rotating electric machine, insulating member, and method of manufacturing rotating electric machine
US20090102310A1 (en) Stator of motor
JPH11122855A (en) Stator coil bobbin and motor
JPH06311675A (en) Split annular core
EP1376830A2 (en) Method for manufacturing a coil winding assembly of a concentrated winding motor
US20040021375A1 (en) Stepping motor and manufacturing method therefor
US6670736B2 (en) Insulating jacket structure of a stator of a direct current motor
US6141865A (en) Winding method and winding apparatus for producing stators for electric motors
US6518687B2 (en) Stator for starter motor
US11316388B2 (en) Stator, method of manufacturing stator, and outer rotor type motor
JP3466425B2 (en) Stator
JPH11289696A (en) Stator and manufacturing method thereof
JPH0984282A (en) Electric motor stator and method of manufacturing electric motor stator
JP6811781B2 (en) Rotating machine stator and its manufacturing method
JPH10174331A (en) Structure and formation of winding of motor
KR101135333B1 (en) Stator for motor and method for manufacturing the stator
JPH08275414A (en) Induction motor stator
JP7643043B2 (en) Coil, motor, and method for manufacturing the coil
US20100289375A1 (en) Stator Core