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JPH10315111A - Curved surface machining device - Google Patents

Curved surface machining device

Info

Publication number
JPH10315111A
JPH10315111A JP13944497A JP13944497A JPH10315111A JP H10315111 A JPH10315111 A JP H10315111A JP 13944497 A JP13944497 A JP 13944497A JP 13944497 A JP13944497 A JP 13944497A JP H10315111 A JPH10315111 A JP H10315111A
Authority
JP
Japan
Prior art keywords
curved surface
pressing force
tool
tool pressing
processing apparatus
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP13944497A
Other languages
Japanese (ja)
Other versions
JP3733444B2 (en
Inventor
Hidetoshi Sakae
英利 寒河江
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ricoh Co Ltd
Original Assignee
Ricoh Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ricoh Co Ltd filed Critical Ricoh Co Ltd
Priority to JP13944497A priority Critical patent/JP3733444B2/en
Publication of JPH10315111A publication Critical patent/JPH10315111A/en
Application granted granted Critical
Publication of JP3733444B2 publication Critical patent/JP3733444B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Machine Tool Copy Controls (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a curved surface machining device which can remove roughness and unevenness in the high precision polishing of a free curved surface. SOLUTION: A work 7 is moved in x-, y-, z- axis direction by a three-axis direct-moving sliding part 2 to make the path of a cutting tool 8 agree with the curved surface 9 of the work 7 and a suitable depth of cut is given to a one-axis direct-moving sliding part 3 moving in z-axis direction to machine the surface of the work 7 into a curved surface. A tool pressing force by the cutting tool 8 is input to a personal computer 6a via a force sensor 5 and the personal computer 6a calculates the amount of several kinds of control based on the difference between a target tool pressing force and the measured tool pressing force and high pressure air is introduced into an air cylinder 10 with double cylinder chambers according to a control parameter based on the amount of control to control the tool pressing force by the cutting tool 8. This can remove the roughness and unevenness of the curved surface to produce the high precision curved surface.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、例えば、レンズ,
ミラー,金型等の被加工物の曲面形状部を超精密に仕上
げ加工する曲面加工装置に係り、特に、被加工物の加工
面の微少なうねりを除去して高品質の仕上げ面を得るこ
とができる曲面加工装置に関する。
TECHNICAL FIELD The present invention relates to a lens, for example,
The present invention relates to a curved surface processing apparatus for finishing a curved surface portion of a workpiece such as a mirror or a mold with ultra-precision, and in particular, to obtain a high-quality finished surface by removing minute waviness of the processed surface of the workpiece. To a curved surface processing apparatus capable of performing

【0002】[0002]

【従来の技術】被加工物の曲面を精密に加工仕上げする
曲面加工装置に関する公知技術は数多く存在する。曲面
金型の鏡面仕上げには弾性変形し易く、且つ被加工面
(被研磨面)になじみ易い低弾性係数の加工具をポリシ
ャとして用いる工法が実用化されている。また、このポ
リシャは通常ダイヤモンドパウダーやシリカ等の遊離砥
粒と組み合わせて研磨加工に用いられるものが多い。
2. Description of the Related Art There are many known techniques relating to a curved surface processing apparatus for precisely processing and finishing a curved surface of a workpiece. For the mirror finishing of a curved mold, a method of using a processing tool having a low elastic coefficient, which is easily elastically deformed and easily adapts to a surface to be processed (polished surface), as a polisher has been put to practical use. In many cases, this polisher is usually used for polishing in combination with free abrasive grains such as diamond powder and silica.

【0003】これ等の加工具を用いて高い形状精度の仕
上げ加工を行う公知技術として特開昭61−26525
7号公報に開示の「精密曲面加工法」が挙げられる。加
工具の工具押し付け力を一定に保持する定圧を維持する
機構としては特開昭61−265657号公報に開示す
る方法の他、特開平7−100751号公報および特開
平8−197404号公報等に開示するものが挙げられ
る。
[0003] As a known technique for performing finishing processing with high shape accuracy using these processing tools, Japanese Patent Application Laid-Open No. 61-26525 is known.
No. 7 discloses a “precision curved surface processing method”. As a mechanism for maintaining a constant pressure for keeping a tool pressing force of a working tool constant, a method disclosed in Japanese Patent Application Laid-Open No. 61-265657, a method disclosed in Japanese Patent Application Laid-Open Nos. 7-100751 and 8-197404, and the like are disclosed. Disclosures are given.

【0004】また、以上の公知技術では加圧機構として
はバネや錘を用いているが特開平7−68456号公報
や特開平7−241766号公報等では、エアシリン
ダ,ピエゾ素子,ボールねじ送り機構のような能動的な
加工機構を用いるものである。また、この加圧機構の場
合には、加工具からワーク側に負荷されている押し付け
力を検出し、この押し付け力を一定にするようなフィー
ドバック制御も行われている。
Further, in the above-mentioned known techniques, a spring or a weight is used as a pressing mechanism. However, in Japanese Patent Application Laid-Open Nos. 7-68456 and 7-241766, an air cylinder, a piezo element, and a ball screw feeder are disclosed. An active machining mechanism such as a mechanism is used. In addition, in the case of this pressurizing mechanism, a feedback control is performed to detect a pressing force applied from the processing tool to the work side and to make the pressing force constant.

【0005】[0005]

【発明が解決しようとする課題】前記した公知技術は夫
々特徴を有するものであり、前加工面の形状をくずさず
に表面を精密仕上げし得る機能を有するものであるが、
例えば、1[mm]程度の波長の表面粗さ曲線に比べて
長い周期のうねりを有する粗さ曲線の前記うねりを有効
に除去することができない問題点がある。そのため、従
来技術では、被加工物に対する加工具の工具接触領域を
大きくして極力うねりを除去する加工方法が採用される
に過ぎなかった。
The above-mentioned prior arts each have a characteristic, and have a function of precisely finishing the surface without destroying the shape of the pre-processed surface.
For example, there is a problem that it is not possible to effectively remove the waviness of a roughness curve having a long cycle waviness as compared with a surface roughness curve of a wavelength of about 1 [mm]. Therefore, in the related art, a processing method of removing the waviness as much as possible by enlarging the tool contact area of the processing tool with the workpiece is merely adopted.

【0006】しかしながら、この加工方法では、凹面と
凸面とが混在する曲面のうねりを除去することは困難で
あった。即ち、曲面加工においては、曲面の粗さとうね
りとの双方を加工修正することが精密曲面仕上げには必
要であるが、従来技術ではこの双方を満足させる技術は
なかった。
However, with this processing method, it has been difficult to remove the undulation of a curved surface having a mixture of a concave surface and a convex surface. That is, in the curved surface processing, it is necessary to correct both the roughness and the undulation of the curved surface for the precision curved surface finishing, but there is no technology that satisfies both of them in the conventional technology.

【0007】本発明は、以上の事情に鑑みて創案された
ものであり、表面粗さを高精度に仕上げるように形状調
整された加工具により、該加工具の接触長さよりも長い
周期のうねりを容易に除去して高精度の曲面加工ができ
る曲面加工装置を提供することを目的とする。
The present invention has been made in view of the above circumstances, and uses a processing tool whose shape has been adjusted so as to finish the surface roughness with high precision, and has a undulation having a period longer than the contact length of the processing tool. It is an object of the present invention to provide a curved surface processing apparatus capable of easily removing a surface and performing a highly accurate curved surface processing.

【0008】[0008]

【課題を解決するための手段】以上の目的を達成するた
めに、請求項1に記載の曲面加工装置は、被加工物の表
面に加工具を倣い動作しつつ曲面加工を行う加工装置で
あって、該装置は、直交3軸(X,Y,Z軸)方向に被
加工物を移動する3軸直動スライド部と、前記3軸のう
ちの1軸に平行に移動し前記加工具を固持する1軸直動
スライド部と、該1軸直動スライド部に推力を与えて前
記加工具により被加工物に工具押し付け力を負荷する推
力発生機構部と、該推力発製機構部により被加工物に負
荷された工具押し付け力を検知する力センサと、該力セ
ンサの出力値と目標工具押し付け力とを参照し、その差
分を基にして演算した制御パラメータにより前記推力発
生機構部による工具押し付け力を制御する制御機構部と
を設けることを特徴とする。
In order to achieve the above object, a curved surface processing apparatus according to a first aspect is a processing apparatus for performing a curved surface processing while following a processing tool on a surface of a workpiece. The apparatus includes a three-axis linearly moving slide part for moving a workpiece in three orthogonal (X, Y, Z-axis) directions, and moving the processing tool parallel to one of the three axes. A one-axis linear slide unit to be held, a thrust generating mechanism for applying a thrust to the one-axis linear slide to apply a tool pressing force to the workpiece by the processing tool, and a thrust generating mechanism. A force sensor for detecting a tool pressing force applied to a workpiece, and a tool by the thrust generating mechanism unit based on a control parameter calculated based on a difference between the output value of the force sensor and a target tool pressing force, based on a difference between the force sensor and the target tool pressing force. A special feature is to provide a control mechanism for controlling the pressing force. To.

【0009】請求項2に記載の曲面加工装置は、前記推
力発生機構部の推力が複室式エアシリンダにより負荷さ
れるものであることを特徴とする。
A curved surface processing apparatus according to a second aspect is characterized in that the thrust of the thrust generating mechanism is loaded by a double-chamber air cylinder.

【0010】請求項3に記載の曲面加工装置は、請求項
2に記載の曲面加工装置において、前記複室式エアシリ
ンダの各室に高圧エア源から供給される空気圧は電磁弁
によりコントロールされ、その分解能は0.05[kg
f/cm]以下に感度調整されることを特徴とする。
According to a third aspect of the present invention, in the curved surface processing apparatus according to the second aspect, air pressure supplied from a high-pressure air source to each chamber of the double-chamber air cylinder is controlled by an electromagnetic valve. The resolution is 0.05 [kg
f / cm] or less.

【0011】請求項4に記載の曲面加工装置は、請求項
1に記載の曲面加工装置において、前記制御パラメータ
が、ある時刻における前記工具押し付け力と前記目標工
具押し付け力との差分にオペレータの調整可能な比例係
数を乗じたものからなることを特徴とする。
According to a fourth aspect of the present invention, in the curved surface processing apparatus according to the first aspect, the control parameter is adjusted by an operator to a difference between the tool pressing force and the target tool pressing force at a certain time. It is characterized by being multiplied by a possible proportional coefficient.

【0012】請求項5に記載の曲面加工装置は、請求項
1に記載の曲面加工装置において、前記制御パラメータ
が、ある時刻とそれよりやや前の時刻範囲における前記
工具押し付け力と目標工具押し付け力との差分の積分値
にオペレータの調整可能な比例常数を乗じたものからな
ることを特徴とする。
According to a fifth aspect of the present invention, in the curved surface processing apparatus according to the first aspect, the control parameters are set such that the tool pressing force and the target tool pressing force at a certain time and a time range slightly before the time. And a product obtained by multiplying the integral value of the difference from the above by a proportional constant that can be adjusted by the operator.

【0013】請求項6に記載の曲面加工装置は、請求項
1に記載の曲面加工装置において、前記制御パラメータ
が、ある時刻とそれよりやや前の時刻における前記工具
押し付け力と目標工具押し付け力との差分の傾きにオペ
レータの調整可能な比例常数を乗じたものからなること
を特徴とする。
According to a sixth aspect of the present invention, in the curved surface machining apparatus according to the first aspect, the control parameters are set such that the tool pressing force and the target tool pressing force at a certain time and a time slightly earlier than the time are set. , Which is obtained by multiplying the slope of the difference by a proportional constant that can be adjusted by the operator.

【0014】請求項7に記載の曲面加工装置は、請求項
1に記載の曲面加工装置において、前記制御パラメータ
が、ある時刻における前記工具押し付け力と前記目標工
具押し付け力との差分にオペレータの調整可能な比例係
数を乗じた制御パラメータと、ある時刻とそれよりやや
前の時刻範囲における前記工具押し付け力と目標工具押
し付け力との差分の積分値にオペレータの調整可能な比
例常数を乗じた制御パラメータと、ある時刻とそれより
やや前の時刻における前記工具押し付け力と目標工具押
し付け力との差分の傾きにオペレータの調整可能な比例
常数を乗じた制御パラメータのうちの少なくとも2つの
制御パラメータを組み合わせたものからなることを特徴
とする。
According to a seventh aspect of the present invention, in the curved surface processing apparatus according to the first aspect, the control parameter is adjusted by an operator to a difference between the tool pressing force and the target tool pressing force at a certain time. A control parameter multiplied by a possible proportional coefficient, and a control parameter obtained by multiplying an integral value of a difference between the tool pressing force and a target tool pressing force in a certain time period and a slightly earlier time range by a proportional constant adjustable by an operator. And a combination of at least two control parameters of control parameters obtained by multiplying the slope of the difference between the tool pressing force and the target tool pressing force at a certain time and slightly before that by a proportional constant adjustable by an operator. It is characterized by consisting of

【0015】請求項8に記載の曲面加工装置は、請求項
1に記載の曲面加工装置において、前記加工具が、加工
部と、該加工部を工具スピンドルに保持するための軸部
とからなり、前記加工部が、フェルト,ナイロン,綿,
絹の繊維質にポリウレタン樹脂を含浸させたものからな
ることを特徴とする。
According to an eighth aspect of the present invention, in the curved surface processing apparatus according to the first aspect, the processing tool comprises a processing portion and a shaft portion for holding the processing portion on a tool spindle. , The processed part is felt, nylon, cotton,
It is characterized by being made of silk fiber impregnated with polyurethane resin.

【0016】請求項9に記載の曲面加工装置は、請求項
8に記載の曲面加工装置において、前記加工部の被加工
物との接触する部位が円弧状に形成されることを特徴と
する。
According to a ninth aspect of the present invention, there is provided the curved surface machining apparatus according to the eighth aspect, wherein a portion of the machining portion that contacts the workpiece is formed in an arc shape.

【0017】請求項10に記載の曲面加工装置は、請求
項1に記載の曲面加工装置において、前記加工部が、ポ
リビニルアセタールを主成分とする弾性砥石からなり、
その表層から水分を含浸させて最表層を半溶解状態して
使用することを特徴とする。
A curved surface processing apparatus according to a tenth aspect is the curved surface processing apparatus according to the first aspect, wherein the processed portion is made of an elastic whetstone mainly composed of polyvinyl acetal,
It is characterized in that the outermost layer is used in a semi-dissolved state by impregnating moisture from the surface layer.

【0018】請求項11に記載の曲面加工装置は、請求
項1に記載の曲面加工装置において、前記3軸直動スラ
イド部が、その切り込み方向軸以外の2軸のうちのいず
れか1軸のまわりに回動可能な傾斜機構部を付設するも
のであることを特徴とする。
According to a eleventh aspect of the present invention, in the curved surface machining apparatus according to the first aspect, the three-axis linearly moving slide portion has one of two axes other than the cutting direction axis. The present invention is characterized in that a tilting mechanism that can rotate around is provided.

【0019】請求項12に記載の曲面加工装置は、請求
項1に記載の曲面加工装置において、前記3軸直動スラ
イド部が、その切り込み方向軸以外の2軸まわりに回動
可能な傾斜機構部を付設することを特徴とする。
According to a twelfth aspect of the present invention, in the curved surface machining apparatus according to the first aspect, the three-axis linearly moving slide portion is rotatable around two axes other than the cutting direction axis. It is characterized by adding a part.

【0020】例えば、加工具を被加工物の加工面の曲面
にならって移動すべく被加工物を3軸直動スライド部上
に載置すると共に、加工具を1軸直動スライド部により
前記3軸のうちの1軸と平行の方向に沿って移動し得る
ように構成する。推力発生機構部により加工具に工具押
し付け力を与えて被加工物に推力を負荷すると共に、該
推力を力センサにより検出し、その検出信号を基にして
工具押し付け力と目標工具押し付け力との差分を基にし
て求められる制御パラメータにより加工具の推力を自動
制御して被加工物の表面粗さおよびうねりを加工仕上げ
して高精度曲面仕上げを行うものである。なお、加工具
の加工部の材質を夫々工夫したり前記3軸以外の1軸は
2軸を形成して複雑な形状の曲面を有する被加工物の精
密加工仕上げを行うようにしている。
For example, the workpiece is placed on a three-axis linear slide unit so as to move the workpiece along the curved surface of the processing surface of the workpiece, and the workpiece is moved by the one-axis linear slide unit. It is configured to be able to move along a direction parallel to one of the three axes. The thrust generating mechanism applies a tool pressing force to the processing tool to apply a thrust to the workpiece, detects the thrust by a force sensor, and calculates a difference between the tool pressing force and the target tool pressing force based on the detection signal. The thrust of the processing tool is automatically controlled by a control parameter obtained based on the difference, and the surface roughness and undulation of the workpiece are processed and finished to perform high-precision curved surface finishing. In addition, the material of the processing portion of the processing tool is devised, or one axis other than the three axes is formed as two axes so that a workpiece having a complicated curved surface is precisely machined.

【0021】[0021]

【発明の実施の形態】以下、本発明の曲面加工装置の実
施の形態を図面を参照して詳述する。まず、図1によ
り、本発明の曲面加工装置の実施の形態の概要構成を説
明する。曲面加工装置1は大別して、被加工物7を載置
する3軸直動スライド部2と、加工具8を固持すると共
に、前記3軸のうちの1つの1軸に沿って移動する1軸
直動スライド部3と、1軸直動スライド部3に推力を与
えて被加工物7に工具押し付け力を負荷する推力発生機
構部4と、前記工具押し付け力を検知する力センサ5
と、力センサ5の出力値と目標工具押し付け力とを参照
して制御パラメータを演算し、前記加工具8による工具
押し付け力を調整制御する制御機構部6等とからなる。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of a curved surface processing apparatus according to the present invention will be described in detail with reference to the drawings. First, a schematic configuration of an embodiment of a curved surface processing apparatus of the present invention will be described with reference to FIG. The curved surface processing apparatus 1 is roughly divided into a three-axis linearly moving slide portion 2 on which a workpiece 7 is placed, and a one-axis that holds a processing tool 8 and moves along one of the three axes. A linear slide unit 3, a thrust generating mechanism unit 4 for applying a thrust to the one-axis linear slide unit 3 to apply a tool pressing force to the workpiece 7, and a force sensor 5 for detecting the tool pressing force
And a control mechanism unit 6 that calculates control parameters with reference to the output value of the force sensor 5 and the target tool pressing force, and adjusts and controls the tool pressing force by the processing tool 8.

【0022】3軸直動スライド部2は、X,Y,Z軸に
沿って直動し得る構造のものからなり、図略の制御装置
によりコントロールされる。3軸直動スライド部2によ
り被加工物7はその表面の曲面9の形状に見合った位置
に位置決め制御される。本例では3軸直動スライド部2
の上に力センサ5が搭載され、力センサ5の上に被加工
物7が搭載される。
The three-axis linear slide 2 has a structure capable of linearly moving along the X, Y, and Z axes, and is controlled by a controller (not shown). The workpiece 7 is positioned and controlled by the three-axis linear slide unit 2 at a position corresponding to the shape of the curved surface 9 on the surface thereof. In this example, a three-axis linear slide unit 2
The force sensor 5 is mounted on the device, and the workpiece 7 is mounted on the force sensor 5.

【0023】本例では1軸直動スライド部3は、Z軸方
向に沿って移動するものからなり、加工具8を固持して
Z軸方向に移動する本体機構部3aを有するものからな
る。なお、加工具8は被加工物7の曲面9に当接する加
工部8aとこれを工具スピンドル8bに保持するための
支軸8c等とからなる。
In this embodiment, the one-axis linear slide unit 3 is configured to move along the Z-axis direction, and includes a main body mechanism 3a that holds the processing tool 8 and moves in the Z-axis direction. The processing tool 8 includes a processing portion 8a that comes into contact with the curved surface 9 of the workpiece 7 and a support shaft 8c for holding the processing portion 8a on a tool spindle 8b.

【0024】推力発生機構部4は、本例では複室式エア
シリンダ10と、第1の電磁弁11,第2の電磁弁12
および高圧空気源13等とからなる。なお、複室式エア
シリンダ10は、前進駆動室10aと後退駆動室10b
とからなり、両室10a,10bを区切るピストン14
は1軸直動スライド部3に連結される。また、第1およ
び第2の電磁弁11,12の分解能は0.05[kgf
/cm]に感度調整される。被加工物7の曲面9と加工
具8とが点接触する場合において、曲面形状をくずさず
に表層より1[μm]厚み以下の微少量の加工を実現す
るためには前記した分解能が必要となる。
In this embodiment, the thrust generating mechanism 4 includes a double-chamber air cylinder 10, a first solenoid valve 11, and a second solenoid valve 12.
And a high-pressure air source 13 and the like. The double-chamber air cylinder 10 includes a forward drive chamber 10a and a reverse drive chamber 10b.
And a piston 14 separating the two chambers 10a and 10b.
Is connected to the one-axis linear slide unit 3. The resolution of the first and second solenoid valves 11 and 12 is 0.05 [kgf
/ Cm]. In the case where the curved surface 9 of the workpiece 7 and the processing tool 8 are in point contact with each other, the above-described resolution is necessary in order to realize the processing of a very small amount of 1 [μm] or less from the surface layer without breaking the curved surface shape. Become.

【0025】力センサ5は所謂ロードセルであり、ロー
ドセルアンプ15を介して制御機構部6のパソコン6a
に連結される。力センサ5によって検出された加工具8
の工具押し付け力が力センサによりリアルタイムに検出
され、この検出信号はロードセルアンプ15を介してパ
ソコン6に入力されて記憶される。また、パソコン6か
らは第1および第2の電磁弁11,12を開閉する制御
信号1,2が送られる。なお、制御信号1はPID制御
信号(比例,積分,微分)であり、制御信号2はコンス
タントの制御信号である。
The force sensor 5 is a so-called load cell, and a personal computer 6a of the control mechanism 6 via a load cell amplifier 15.
Linked to Processing tool 8 detected by force sensor 5
Is detected in real time by the force sensor, and this detection signal is input to the personal computer 6 via the load cell amplifier 15 and stored. Control signals 1 and 2 for opening and closing the first and second solenoid valves 11 and 12 are sent from the personal computer 6. The control signal 1 is a PID control signal (proportional, integral, differential), and the control signal 2 is a constant control signal.

【0026】パソコン6a後に詳述する制御パラメータ
を演算するものである。パソコン6による演算は加工具
8の工具押し付け力が標準工具押し付け力と相違する場
合にその差分を求めると共に予め定められた制御パラメ
ータの演算方法によって制御パラメータを求めるもの
で、この制御パラメータに基づく制御信号1,2が発せ
られる。これにより、第1および第2の電磁弁11,1
2の開閉調整が行われ、高圧空気源13からの高圧空気
が前進駆動室10及び/又は後進駆動室10bに送られ
る。
The computer 6a calculates control parameters to be described in detail later. When the tool pressing force of the processing tool 8 is different from the standard tool pressing force, the calculation by the personal computer 6 calculates the difference and obtains the control parameter by a predetermined control parameter calculation method. The control based on this control parameter is performed. Signals 1 and 2 are emitted. Thereby, the first and second solenoid valves 11, 1
2, the high-pressure air from the high-pressure air source 13 is sent to the forward drive chamber 10 and / or the reverse drive chamber 10b.

【0027】これにより、1軸直動スライド部3が作動
し、加工具8による工具押し付け力を調整制御すること
ができる。この調整制御の方法を適宜前記制御パラメー
タを用いて調整することにより各種形状の曲面9の高精
度加工が可能になる。特に、本発明の曲面加工装置1で
は、3軸直動スライド部2の他に1軸直動スライド部3
を有するため、3軸直動スライド部2の動きは関係な
く、Z軸方向の移動が自由にでき、表面粗さの高精度加
工のみならず、うねりの除去が容易に行われる。
As a result, the one-axis linear slide unit 3 operates, and the tool pressing force by the processing tool 8 can be adjusted and controlled. By appropriately adjusting the method of the adjustment control using the control parameters, it is possible to perform highly accurate machining of the curved surface 9 having various shapes. In particular, in the curved surface processing apparatus 1 of the present invention, in addition to the three-axis linearly moving slide part 2,
, The movement in the Z-axis direction can be freely performed irrespective of the movement of the three-axis linear slide unit 2, and not only high-precision processing of the surface roughness but also undulation can be easily removed.

【0028】次に、図2乃至図4により、3種類の制御
パラメータの求め方を説明する。図2は制御値Aからな
る制御パラメータを示す。図において横軸は加工経過時
間Tを示し、縦軸は押し付け力Fを示し、曲線Faは加
工具8による工具押し付け力の変化を示すものである。
また、F0 は目標押し付け力を示す。なお、本例ではF
0 は一定値としているがこれに限定するものではない。
ある任意の時刻T1 における曲線Fa上の工具押し付け
力をP1 とし、P1 のF0 からの差(偏差量)をDとす
る。前記制御値Aは偏差量Dに比例係数K1 を垂らした
ものからなる。なお、比例係数K1 はオペレータ調整可
能の係数であり、オペレータが希望する曲面精度やうね
りの除去度を可能にする得るための自由裁量の調整係数
に相当するものである。なお、制御量Aによる制御は即
応性と応答性の向上を図るものである。
Next, how to obtain three types of control parameters will be described with reference to FIGS. FIG. 2 shows a control parameter consisting of the control value A. In the figure, the abscissa indicates the processing elapsed time T, the ordinate indicates the pressing force F, and the curve Fa indicates the change in the tool pressing force by the processing tool 8.
F 0 indicates the target pressing force. In this example, F
0 is a constant value, but is not limited to this.
The tool pressing force on the curve Fa at a given time T 1 is P 1, and the difference (deviation) between P 1 and F 0 is D. The control value A consists of those hanging proportional coefficient K 1 to the deviation D. Incidentally, the proportional factor K 1 is a coefficient of an operator adjustable, corresponds to the adjustment factor discretion for obtaining the operator to allow the removal of the curved surface precision or undulation desired. The control using the control amount A is intended to improve responsiveness and responsiveness.

【0029】図3は制御値Bからなる制御パラメータの
算出方法を示す。ある任意の時刻T1 から指定された時
間ΔT2 だけ遡り、時刻T1 とΔT2 だけ遡った位置に
おける曲線Fa上の工具押し付け力をP1 およびP2
し、これ等の値と目標工具押し付け力F0 との間の時間
ΔT2 内における面積Sを求める。制御量Bはこの面積
Sに比例係数K2 を乗じたものから求められる。なお、
比例係数K2 は前記の比例係数K1 と同様にオペレータ
の自由裁量の調整係数である。この制御量Bにより、加
工具8の曲面9への追従動作をうねりの位相に対して遅
らせる調整が容易にできる。
FIG. 3 shows a method of calculating a control parameter consisting of the control value B. The tool pressing force on the curve Fa at a position that goes back from the given time T 1 by the specified time ΔT 2 and goes back by the time T 1 and ΔT 2 is set to P 1 and P 2, and these values and the target tool pressing are set. The area S within the time ΔT 2 between the force F 0 and the force F 0 is obtained. Control amount B is determined from multiplied by the proportional coefficient K 2 to the area S. In addition,
Proportional coefficient K 2 is an adjustment factor of discretion of the operator as well as the proportionality factor K 1 of the. The control amount B makes it easy to adjust the following operation of the processing tool 8 to follow the curved surface 9 with respect to the phase of the undulation.

【0030】図4は制御値Cからなる制御パラメータの
算出方法を示す。任意の時刻T1 から指定された時間Δ
3 だけデータを遡り、その時の時刻をT0 とする。時
刻T1 とT0 とにおける工具押し付け力をP1 とP3
し、P3 とP2 とを結ぶ線分P3 1 と目標工具押し付
け力F0 のラインとの傾斜角θを求め、このtanθを
求める。制御量Cは前記tanθに比例係数K3 を乗じ
たものである。なお、比例係数K3 は前記のK1 ,K2
と同様にオペレータの自由裁量の調整係数である。この
制御量Cにより加工具8の曲面9への追従動作をうねり
の位相に対して早める調整が容易に行われる。
FIG. 4 shows a method of calculating a control parameter consisting of the control value C. Time Δ specified from any time T 1
T 3 only back the data, the time at that time and T 0. The tool pressing forces at times T 1 and T 0 are P 1 and P 3 , and the inclination angle θ between the line P 3 P 1 connecting P 3 and P 2 and the line of the target tool pressing force F 0 is obtained. This tan θ is obtained. The control amount C is obtained by multiplying the tan θ by a proportional coefficient K 3 . It should be noted that the proportional coefficient K 3 is calculated by using the above K 1 , K 2
Is an adjustment coefficient of the operator's discretion as in the case of The control amount C facilitates the adjustment of the following operation of the processing tool 8 to the curved surface 9 with respect to the undulation phase.

【0031】加工具8により被加工物7を加工すること
により前記のA,B,Cの各制御量がパソコン6aによ
り演算される。パソコン6aから第1および第2の電磁
弁11,12に対して制御信号1,2が指令されるが、
本発明では制御量A,B,Cを夫々単独に制御指令値と
して発することも勿論可能であるが、制御量A,B,C
の値を合計して第1および第2の電磁弁に制御指令値が
発せられる。この場合、比例常数K1 ,K2 ,K3 の値
をどのように調整するかは加工の目的によって適宜設定
される。即ち、前加工面の形状を維持して表面粗さのみ
を向上することを目的とする場合や、表面粗さを向上さ
せつつ特定周期のうねりを除去することを目的とする場
合等について調整制御の形態は相異する。
When the workpiece 7 is processed by the processing tool 8, the control amounts A, B, and C are calculated by the personal computer 6a. Control signals 1 and 2 are issued from the personal computer 6a to the first and second solenoid valves 11 and 12,
In the present invention, the control amounts A, B, and C can be independently issued as control command values, respectively.
And a control command value is issued to the first and second solenoid valves. In this case, how to adjust the values of the proportional constants K 1 , K 2 , and K 3 is appropriately set according to the purpose of processing. That is, adjustment control is performed for the case where the purpose is to improve only the surface roughness while maintaining the shape of the pre-processed surface, or the case where the purpose is to remove the swell of a specific cycle while improving the surface roughness. Are different.

【0032】図5は表面粗さを向上させる基本的の加工
形態を示す模式図であり、図6は表面粗さの向上と共に
うねりを除去する加工形態を示す模式図である。図6に
おいて曲線Eは被加工物7の曲面9を示し、曲線Fは加
工具8の工具軌跡を示す。加工具8の工具軌跡を図示の
ようにするように前記の制御量A,B,Cを調整して第
1および第2の電磁弁11,12を介して加工具8の動
作をコントロールすることにより加工具8を図示の重合
部Gに強く接触させて除去することができる。また、逆
に重合しない谷部に対して加工具8を弱く接触させる制
御が可能になる。即ち、本発明は被加工物7の曲面形状
に合わせて制御量A,B,Cを調整制御することにより
所望の加工精度の仕上げ曲面を得ることができる。
FIG. 5 is a schematic view showing a basic processing mode for improving the surface roughness, and FIG. 6 is a schematic view showing a processing mode for removing the waviness along with the improvement of the surface roughness. 6, a curve E indicates the curved surface 9 of the workpiece 7 and a curve F indicates the tool path of the processing tool 8. The operation of the processing tool 8 is controlled via the first and second solenoid valves 11 and 12 by adjusting the control amounts A, B and C so that the tool trajectory of the processing tool 8 is as shown in the figure. Thus, the processing tool 8 can be removed by strongly contacting the overlapping portion G shown in the drawing. Conversely, it is possible to control the processing tool 8 to make weak contact with the valley that does not overlap. That is, according to the present invention, a finished curved surface having a desired processing accuracy can be obtained by adjusting and controlling the control amounts A, B, and C according to the curved surface shape of the workpiece 7.

【0033】なお、図5において推力発生機構部4の加
工具8の押圧手段として複室式エアシリンダ10の他に
スプリング16が示されているが、加工具8における加
工時の振動を吸収するためのものであり、図1の場合に
おいても勿論適用されても構わない。
In FIG. 5, a spring 16 is shown in addition to the multi-chamber air cylinder 10 as a means for pressing the processing tool 8 of the thrust generating mechanism 4, but absorbs vibration during processing in the processing tool 8. This is also applicable to the case of FIG.

【0034】前記したように、加工具8は被加工物7の
曲面9に接触する加工部8aと軸部8cからなるが、加
工部8aとしては曲面9に接触する接触面積が大きくと
れ、且つ曲面になじみ易いものが望ましい。このため、
加工部8aは弾性部材からなり、その形状も弧状のもの
が一例として挙げられる。発砲ウレタン樹脂は加工液と
のぬれ性が低く、加工液の水質上に加工具8が浮き上り
易く、能率が上がりにくい欠点を有する。また、フェル
トは研磨能率は高いが、加工時における工具形状の摩耗
と変形が著しく曲面9の形状をくずし易い欠点を有す
る。このため、本発明では、例えば、フェルト,ナイロ
ン,綿,絹の繊維質にポリウレタン樹脂を含浸させたも
のを用いている。
As described above, the processing tool 8 comprises the processing portion 8a and the shaft portion 8c which come into contact with the curved surface 9 of the workpiece 7, and the processing portion 8a has a large contact area which comes into contact with the curved surface 9; It is desirable that the material easily fits into a curved surface. For this reason,
The processed portion 8a is made of an elastic member, and its shape is an arc shape as an example. The foamed urethane resin has a drawback that the wettability with the processing liquid is low, the processing tool 8 easily floats on the water quality of the processing liquid, and the efficiency is hardly increased. Further, the felt has a high polishing efficiency, but has a drawback that the tool shape is significantly worn and deformed during processing and the shape of the curved surface 9 is easily broken. Therefore, in the present invention, for example, a material obtained by impregnating a fibrous material of felt, nylon, cotton, or silk with a polyurethane resin is used.

【0035】一方、特に、研磨加工においては固定砥粒
の砥石を用いることが高精度加工のため望ましい。本発
明では、ポリビニルアセタールを主成分とする弾性砥石
を一例として採用する。固定砥粒の砥石を用いたもの
は、ダイヤペーストなどの遊離砥粒工具を用いるものに
比べて工具回転数の上昇,工具上の砥粒分布の物質性,
加工後の洗浄の容易等において優れ、効能率,高精度の
加工が可能になる。また、前記の本発明における弾性砥
石は、使用時にはその表層から水分を含浸させて最表層
を半溶解状態にして使用する。一般に従来のPVA砥石
そのものの場合、例えば、鏡面仕上げ用の#3000よ
りも細かい微細粒の場合には目詰まりし易く切れ味が低
下し、スクラッチが生ずる欠点があった。これに対し、
本発明の弾性砥石は、最表層を半溶融状態にあることに
より鏡面研磨に適した砥粒保持力を得ることができ、適
度の砥石の自生が生じ、目詰まり,スクラッチの発生を
大幅に低減させることができる。
On the other hand, it is particularly desirable to use a grinding stone of fixed abrasive for high precision processing in the polishing processing. In the present invention, an elastic grindstone mainly composed of polyvinyl acetal is used as an example. In the case of using fixed abrasive grains, the number of rotations of the tool, the material properties of the distribution of abrasive grains on the tool,
It is excellent in ease of cleaning after processing, etc., and enables efficient and high-precision processing. Further, the elastic grindstone in the present invention is used by impregnating the surface layer thereof with water at the time of use to make the outermost layer semi-dissolved. In general, in the case of the conventional PVA grinding stone itself, for example, in the case of fine particles finer than # 3000 for mirror finishing, there is a problem that the particles are easily clogged, the sharpness is reduced, and scratches occur. In contrast,
The elastic whetstone of the present invention can obtain an abrasive holding force suitable for mirror polishing because the outermost layer is in a semi-molten state, generates an appropriate whetstone, and greatly reduces the occurrence of clogging and scratching. Can be done.

【0036】図7(a),(b)は本発明の曲面加工装
置の他の実施の形態を示すものである。図示では図1に
示した制御機構部6や3軸直動スライド部2,第1およ
び第2の電磁弁11,12等は示されていないが、勿論
適用される。また、1軸直動スライド部3にその重量保
持用の吊り下げ具17が設けられるが、図1においても
吊り下げ具17は当然適用される。本例の曲面加工装置
1aは図示のようなシリンダ形状の被加工物7aを研磨
加工するのに適したものであり、Y軸まわりに回動する
ためのB軸を有する傾斜テーブル18を設けた点に特徴
を有する。なお、傾斜テーブル18を使用する関係上、
力センサ5aは図示の位置に配置される。前記B軸を有
する傾斜テーブル18を設けることにより4軸制御が可
能になる。B軸は、加工具8の回転軸と被加工物7の曲
面9aとのなす角度を常に一定に保持するためのもので
あり、これにより、加工具8の同一周速部を常に曲面9
aに接触させることができ、工具押し付け力を精度よく
検知できるメリットがある。研磨による形状精度の劣化
が問題視される場合に特に有効である。
FIGS. 7A and 7B show another embodiment of the curved surface processing apparatus of the present invention. Although the control mechanism 6 and the three-axis linearly moving slide 2, the first and second solenoid valves 11, 12 and the like shown in FIG. 1 are not shown in the drawing, they are of course applicable. In addition, although the hanging tool 17 for holding the weight is provided on the uniaxial linear slide unit 3, the hanging tool 17 is naturally applied also in FIG. The curved surface processing apparatus 1a of this example is suitable for polishing a workpiece 7a having a cylindrical shape as shown in the figure, and has an inclined table 18 having a B-axis for rotating around a Y-axis. It is characterized by points. Note that due to the use of the tilt table 18,
The force sensor 5a is arranged at the position shown. The provision of the tilt table 18 having the B axis enables four-axis control. The B-axis is used to always keep the angle between the rotation axis of the processing tool 8 and the curved surface 9a of the workpiece 7 constant.
a, so that there is a merit that the tool pressing force can be accurately detected. This is particularly effective when deterioration in shape accuracy due to polishing is regarded as a problem.

【0037】図8(a),(b)は本発明の曲面加工装
置の更に別の実施の形態を示すものである。この曲面加
工装置1bは直交する2方向に異なる曲率半径を有する
トーリック形状の被加工物7bや自由曲面を有する被加
工物の研磨加工等に適するものである。構造上の特徴と
してはX軸まわりの回動を可能とするためのA軸を有す
る傾斜テーブル19が採用される点である。また、加工
具としては図示のようなタイヤ形状の弾性加工具20が
使用される。なお、A軸を有する傾斜テーブル19は、
弾性加工具20の回転軸が、被加工物7bのYZ断面曲
線となす角度を加工点において常に一定とするためであ
る。これによって、弾性加工具20上の同一周速部を常
に被加工物7bの曲面9bに接触させることができ、曲
面9bへの工具押し付け力を精度よく検知できるメリッ
トを有する。また、特に研磨による形状精度の劣化が問
題視される場合に有効である。
FIGS. 8A and 8B show another embodiment of the curved surface processing apparatus of the present invention. This curved surface processing apparatus 1b is suitable for polishing a toric workpiece 7b having different radii of curvature in two orthogonal directions and a workpiece having a free-form surface. A structural feature is that a tilt table 19 having an A-axis for enabling rotation about the X-axis is employed. As the processing tool, a tire-shaped elastic processing tool 20 as shown is used. Note that the tilt table 19 having the A axis is
This is because the angle formed by the rotation axis of the elastic processing tool 20 and the YZ sectional curve of the workpiece 7b is always constant at the processing point. Thereby, the same peripheral speed portion on the elastic processing tool 20 can always be brought into contact with the curved surface 9b of the workpiece 7b, and there is an advantage that the tool pressing force against the curved surface 9b can be accurately detected. In addition, it is effective especially when deterioration of shape accuracy due to polishing is regarded as a problem.

【0038】[0038]

【発明の効果】【The invention's effect】

1)本発明の請求項1に記載の曲面加工装置によれば、
倣い動作手段とこれと別途の工具軌跡を発生させる手段
とを設けることにより、目標の理想形状に対する加工面
(曲面)のうねりを力センサにより検出することが可能
になり、また、工具押し付け力の波形を演算評価して倣
い動作の応答特性を所望の状態に調整することが可能に
なる。このため、曲率の精度向上の仕上げ加工に加えて
曲面のうねりを除去することができる。
1) According to the curved surface processing apparatus according to claim 1 of the present invention,
By providing the copying operation means and a means for generating a separate tool trajectory, it is possible to detect the undulation of the machined surface (curved surface) with respect to the target ideal shape by the force sensor, and to detect the tool pressing force. It is possible to adjust the response characteristic of the copying operation to a desired state by calculating and evaluating the waveform. For this reason, undulation of a curved surface can be removed in addition to finishing processing for improving the accuracy of curvature.

【0039】2)本発明の請求項2に記載の曲面加工装
置によれば、複室式エアシリンダを用いることにより衝
撃的加圧をさけることができ、且つシリンダの機械的摩
擦による応答速度の低さをカバーすることができる。
2) According to the curved surface processing apparatus according to the second aspect of the present invention, the use of a multi-chamber air cylinder makes it possible to avoid the impact pressure and to reduce the response speed due to the mechanical friction of the cylinder. Can cover lowness.

【0040】3)本発明の請求項3に記載の曲面加工装
置によれば、複室式シリンダの各室のエア圧を独立に制
御することができるため、応答性の向上や自由度の向上
が図れる。また、分解能を0.05[kgf/cm]以
下にすることにより曲面形状をくずさないで表層より1
[μm]厚み以下の微少研磨が可能になる。
3) According to the curved surface processing apparatus according to the third aspect of the present invention, the air pressure in each chamber of the multi-chamber cylinder can be controlled independently, so that the responsiveness and the degree of freedom are improved. Can be achieved. In addition, by setting the resolution to 0.05 [kgf / cm] or less, the shape of the curved surface can be reduced by 1
[Μm] Fine polishing with a thickness of not more than [μm] is possible.

【0041】4)本発明の請求項4に記載の曲面加工装
置によれば、この制御パラメータを用いることにより加
圧の即応性と応答性の調整が容易に行われる。
4) According to the curved surface processing apparatus of the fourth aspect of the present invention, the responsiveness and responsiveness of pressurization can be easily adjusted by using the control parameters.

【0042】5)本発明の請求項5に記載の曲面加工装
置によれば、この制御パラメータを用いることにより、
加工具の加工物への追従動作をうねりの位相に対して遅
らせる調整が容易にできる。
5) According to the curved surface processing apparatus according to claim 5 of the present invention, by using this control parameter,
Adjustment for delaying the follow-up operation of the processing tool to the workpiece with respect to the undulation phase can be easily performed.

【0043】6)本発明の請求項6に記載の曲面加工装
置によれば、この制御パラメータを用いることにより加
工具の加工面への追従動作をうねりの位相に対して早め
る調整が容易にできる。
6) According to the curved surface processing apparatus according to the sixth aspect of the present invention, by using the control parameters, it is possible to easily adjust the following operation of the processing tool to the processing surface with respect to the phase of the undulation. .

【0044】7)本発明の請求項7に記載の曲面加工装
置によれば、請求項4,5,6の制御パラメータを組み
合わせて使用するため、加工具の加工面への追従動作の
自由度を高めることができ、異なる周期のうねりが混在
する実際上の加工において効率的なうねり除去ができ
る。
7) According to the curved surface processing apparatus according to the seventh aspect of the present invention, since the control parameters of the fourth, fifth, and sixth aspects are used in combination, the degree of freedom of the following operation of the processing tool to the processed surface is achieved. And undulation can be efficiently removed in actual processing in which undulations of different periods are mixed.

【0045】8)本発明の請求項8に記載の曲面加工装
置によれば、加工具の加工部にフェル等の繊維質にポリ
ウレタン樹脂を含浸したものを使用することにより曲面
形状をくずさないで効果的な加工ができ、且つ加工具の
寿命の向上が図れる。
8) According to the curved surface processing apparatus according to the eighth aspect of the present invention, the processed part of the processing tool is made of a material such as a felt impregnated with a polyurethane resin, so that the curved surface shape is not broken. Effective processing can be performed, and the life of the processing tool can be improved.

【0046】9)本発明の請求項9に記載の曲面加工装
置によれば、加工具の曲面に接触する加工部の部位を円
弧状に形成することにより被加工物との接触面積の向上
となじみ性の向上が図れ、高精度の加工を行うことがで
きる。
9) According to the curved surface processing apparatus of the ninth aspect of the present invention, by forming the portion of the processing portion in contact with the curved surface of the processing tool in an arc shape, the contact area with the workpiece can be improved. The adaptability can be improved, and high-precision processing can be performed.

【0047】10)本発明の請求項10に記載の曲面加
工装置によれば、本発明の弾性砥石を用いることによ
り、高能率,高精度の加工ができ、目詰まりやスクラッ
チの発生を大幅に低減させることができる。
10) According to the curved surface processing apparatus of the tenth aspect of the present invention, high-efficiency and high-precision processing can be performed by using the elastic grindstone of the present invention, and the occurrence of clogging and scratches is greatly reduced. Can be reduced.

【0048】11)本発明の請求項11に記載の曲面加
工装置によれば、シリンダ形状の加工面の高精度加工が
可能になる。
According to the eleventh aspect of the present invention, a high-precision machining of a cylinder-shaped machining surface becomes possible.

【0049】12)本発明の請求項12に記載の曲面加
工装置によれば、トロイダル面や自由曲面の高精度加工
が可能になる。
12) According to the curved surface processing apparatus of the twelfth aspect of the present invention, high precision processing of a toroidal surface or a free-form surface can be performed.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の曲面加工装置の全体構成図。FIG. 1 is an overall configuration diagram of a curved surface processing apparatus of the present invention.

【図2】制御量Aの演算方法を説明するための時間,工
具押し付け力線図。
FIG. 2 is a time and tool pressing force diagram for explaining a method of calculating a control amount A;

【図3】制御量Bの演算方法を説明するための時間,工
具押し付け力線図。
FIG. 3 is a time and tool pressing force diagram for explaining a method of calculating a control amount B;

【図4】制御量Cの演算方法を説明するための時間,工
具押し付け力線図。
FIG. 4 is a time and tool pressing force diagram for explaining a method of calculating a control amount C;

【図5】本発明の曲面加工装置による曲率粗さに沿った
加工を示す模式図。
FIG. 5 is a schematic view showing processing along the curvature roughness by the curved surface processing apparatus of the present invention.

【図6】本発明の曲面加工装置によるうねり除去の加工
方法を説明するための模式図。
FIG. 6 is a schematic diagram for explaining a processing method for removing waviness by the curved surface processing apparatus of the present invention.

【図7】本発明の曲面加工装置の他の実施の形態を示す
部分構成図。
FIG. 7 is a partial configuration diagram showing another embodiment of the curved surface processing apparatus of the present invention.

【図8】本発明の曲面加工装置の更に別の実施の形態を
示す部分構成図。
FIG. 8 is a partial configuration diagram showing still another embodiment of the curved surface processing apparatus of the present invention.

【符号の説明】[Explanation of symbols]

1 曲面加工装置 1a 曲面加工装置 1b 曲面加工装置 2 3軸直動スライド部 3 1軸直動スライド部 3a 本体機構部 4 推力発生機構部 5 力センサ 5a 力センサ 6 制御機構部 6a パソコン 7 被加工物 7a 被加工物 7b 被加工物 8 加工具 8a 加工部 8b 工具スピンドル 8c 軸部 9 曲面 9a 曲面 9b 曲面 10 複室式エアシリンダ 10a 前進駆動室 10b 後退駆動室 11 第1の電磁弁 12 第2の電磁弁 13 高圧空気源 14 ピストン 15 ロードセルアンプ 16 スプリング 17 吊り下げ具 18 傾斜テーブル 19 傾斜テーブル 20 弾性加工具 DESCRIPTION OF SYMBOLS 1 Curved surface processing device 1a Curved surface processing device 1b Curved surface processing device 2 3-axis linear slide unit 3 1-axis linear slide unit 3a Main body mechanism unit 4 Thrust generation mechanism unit 5 Force sensor 5a Force sensor 6 Control mechanism unit 6a Personal computer 7 Object 7a Workpiece 7b Workpiece 8 Working tool 8a Working part 8b Tool spindle 8c Shaft part 9 Curved surface 9a Curved surface 9b Curved surface 10 Double chamber air cylinder 10a Forward drive chamber 10b Retreat drive chamber 11 First electromagnetic valve 12 Second Solenoid valve 13 high-pressure air source 14 piston 15 load cell amplifier 16 spring 17 hanging tool 18 tilt table 19 tilt table 20 elastic processing tool

Claims (12)

【特許請求の範囲】[Claims] 【請求項1】 被加工物の表面に加工具を倣い動作しつ
つ曲面加工を行う加工装置であって、該装置は、直交3
軸(X,Y,Z軸)方向に被加工物を移動する3軸直動
スライド部と、前記3軸のうちの1軸に平行に移動し前
記加工具を固持する1軸直動スライド部と、該1軸直動
スライド部に推力を与えて前記加工具により被加工物に
工具押し付け力を負荷する推力発生機構部と、該推力発
製機構部により被加工物に負荷された工具押し付け力を
検知する力センサと、該力センサの出力値と目標工具押
し付け力とを参照し、その差分を基にして演算した制御
パラメータにより前記推力発生機構部による工具押し付
け力を制御する制御機構部とを設けることを特徴とする
曲面加工装置。
1. A processing apparatus for performing a curved surface processing while following a processing tool on a surface of a workpiece, the apparatus comprising:
A three-axis linearly-moving slide part for moving the workpiece in the direction of the axis (X, Y, Z-axis), and a one-axis linearly-movable slide part for moving parallel to one of the three axes and holding the processing tool A thrust generating mechanism for applying a thrust to the single-axis linear slide portion to apply a tool pressing force to the workpiece by the processing tool; and a tool pressing applied to the workpiece by the thrust generating mechanism. A force sensor for detecting a force, and a control mechanism for controlling a tool pressing force by the thrust generating mechanism with a control parameter calculated based on a difference between the output value of the force sensor and a target tool pressing force. And a curved surface processing apparatus characterized in that:
【請求項2】 前記推力発生機構部の推力が複室式エア
シリンダにより負荷されるものである請求項1に記載の
曲面加工装置。
2. The curved surface processing apparatus according to claim 1, wherein the thrust of the thrust generating mechanism is applied by a double-chamber air cylinder.
【請求項3】 前記複室式エアシリンダの各室に高圧エ
ア源から供給される空気圧は電磁弁によりコントロール
され、その分解能は0.05[kgf/cm]以下に感
度調整されることを特徴とする請求項2に記載の曲面加
工装置。
3. The air pressure supplied from a high-pressure air source to each chamber of the double-chamber air cylinder is controlled by a solenoid valve, and the resolution is adjusted to a sensitivity of 0.05 [kgf / cm] or less. The curved surface processing apparatus according to claim 2, wherein
【請求項4】 前記制御パラメータが、ある時刻におけ
る前記工具押し付け力と前記目標工具押し付け力との差
分にオペレータの調整可能な比例係数を乗じたものから
なることを特徴とする請求項1に記載の曲面加工装置。
4. The control parameter according to claim 1, wherein the control parameter is obtained by multiplying a difference between the tool pressing force at a certain time and the target tool pressing force by a proportional coefficient adjustable by an operator. Curved surface processing equipment.
【請求項5】 前記制御パラメータが、ある時刻とそれ
よりやや前の時刻範囲における前記工具押し付け力と目
標工具押し付け力との差分の積分値にオペレータの調整
可能な比例常数を乗じたものからなることを特徴とする
請求項1に記載の曲面加工装置。
5. The control parameter is obtained by multiplying an integral value of a difference between the tool pressing force and a target tool pressing force in a certain time period and a slightly earlier time range by a proportional constant adjustable by an operator. The curved surface processing apparatus according to claim 1, wherein:
【請求項6】 前記制御パラメータが、ある時刻とそれ
よりやや前の時刻における前記工具押し付け力と目標工
具押し付け力との差分の傾きにオペレータの調整可能な
比例常数を乗じたものからなることを特徴とする請求項
1に記載の曲面加工装置。
6. The method according to claim 6, wherein the control parameter is obtained by multiplying a slope of a difference between the tool pressing force and a target tool pressing force at a certain time and a time slightly earlier by a constant constant adjustable by an operator. The curved surface processing apparatus according to claim 1, wherein:
【請求項7】 前記制御パラメータが、ある時刻におけ
る前記工具押し付け力と前記目標工具押し付け力との差
分にオペレータの調整可能な比例係数を乗じた制御パラ
メータと、ある時刻とそれよりやや前の時刻範囲におけ
る前記工具押し付け力と目標工具押し付け力との差分の
積分値にオペレータの調整可能な比例常数を乗じた制御
パラメータと、ある時刻とそれよりやや前の時刻におけ
る前記工具押し付け力と目標工具押し付け力との差分の
傾きにオペレータの調整可能な比例常数を乗じた制御パ
ラメータのうちの少なくとも2つの制御パラメータを組
み合わせたものからなることを特徴とする請求項1に記
載の曲面加工装置。
7. The control parameter includes a control parameter obtained by multiplying a difference between the tool pressing force and the target tool pressing force at a certain time by a proportional coefficient adjustable by an operator, a certain time and a time slightly earlier than the control parameter. A control parameter obtained by multiplying an integral value of a difference between the tool pressing force and the target tool pressing force in a range by a proportional constant adjustable by an operator, and the tool pressing force and the target tool pressing at a certain time and a time slightly earlier than the control parameter. The curved surface processing apparatus according to claim 1, comprising a combination of at least two control parameters among control parameters obtained by multiplying a slope of a difference from a force by a proportional constant adjustable by an operator.
【請求項8】 前記加工具が、加工部と、該加工部を工
具スピンドルに保持するための軸部とからなり、前記加
工部が、フェルト,ナイロン,綿,絹の繊維質にポリウ
レタン樹脂を含浸させたものからなることを特徴とする
請求項1に記載の曲面加工装置。
8. The processing tool comprises a processing portion and a shaft portion for holding the processing portion on a tool spindle, and the processing portion is formed by applying a polyurethane resin to felt, nylon, cotton, or silk fibers. The curved surface processing apparatus according to claim 1, wherein the apparatus is formed by impregnation.
【請求項9】 前記加工部の被加工物との接触する部位
が円弧状に形成されることを特徴とする請求項8に記載
の曲面加工装置。
9. The curved surface processing apparatus according to claim 8, wherein a portion of the processing portion that contacts the workpiece is formed in an arc shape.
【請求項10】 前記加工部が、ポリビニルアセタール
を主成分とする弾性砥石からなり、その表層から水分を
含浸させて最表層を半溶解状態して使用することを特徴
とする請求項1に記載の曲面加工装置。
10. The processing part according to claim 1, wherein the processing part is made of an elastic grindstone containing polyvinyl acetal as a main component, and the outermost layer is used in a semi-dissolved state by impregnating moisture from the surface layer. Curved surface processing equipment.
【請求項11】 前記3軸直動スライド部が、その切り
込み方向軸以外の2軸のうちのいずれか1軸のまわりに
回動可能な傾斜機構部を付設するものであることを特徴
とする請求項1に記載の曲面加工装置。
11. The three-axis linearly-moving slide portion is provided with a tilt mechanism portion rotatable around any one of two axes other than the cutting direction axis. The curved surface processing apparatus according to claim 1.
【請求項12】 前記3軸直動スライド部が、その切り
込み方向軸以外の2軸まわりに回動可能な傾斜機構部を
付設することを特徴とする請求項1に記載の曲面加工装
置。
12. The curved surface processing apparatus according to claim 1, wherein the three-axis linearly moving slide part is provided with a tilting mechanism part rotatable around two axes other than the cutting direction axis.
JP13944497A 1997-05-14 1997-05-14 Curved surface processing equipment Expired - Fee Related JP3733444B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13944497A JP3733444B2 (en) 1997-05-14 1997-05-14 Curved surface processing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13944497A JP3733444B2 (en) 1997-05-14 1997-05-14 Curved surface processing equipment

Publications (2)

Publication Number Publication Date
JPH10315111A true JPH10315111A (en) 1998-12-02
JP3733444B2 JP3733444B2 (en) 2006-01-11

Family

ID=15245354

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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