JPH10297920A - Production of hydroxystannate and flame retardant - Google Patents
Production of hydroxystannate and flame retardantInfo
- Publication number
- JPH10297920A JPH10297920A JP12010497A JP12010497A JPH10297920A JP H10297920 A JPH10297920 A JP H10297920A JP 12010497 A JP12010497 A JP 12010497A JP 12010497 A JP12010497 A JP 12010497A JP H10297920 A JPH10297920 A JP H10297920A
- Authority
- JP
- Japan
- Prior art keywords
- reaction
- hydroxystannate
- oxide
- production
- zinc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000003063 flame retardant Substances 0.000 title description 15
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title description 12
- QHGNHLZPVBIIPX-UHFFFAOYSA-N tin(ii) oxide Chemical compound [Sn]=O QHGNHLZPVBIIPX-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229910052751 metal Inorganic materials 0.000 claims abstract description 19
- 239000002184 metal Substances 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 15
- 239000001301 oxygen Substances 0.000 claims abstract description 13
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000003513 alkali Substances 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims abstract description 11
- 230000000737 periodic effect Effects 0.000 claims abstract description 11
- 238000001238 wet grinding Methods 0.000 claims abstract description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract 4
- 229910052791 calcium Inorganic materials 0.000 claims description 11
- 239000011575 calcium Substances 0.000 claims description 11
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 10
- 230000004580 weight loss Effects 0.000 claims description 7
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 6
- 229910052725 zinc Inorganic materials 0.000 claims description 6
- 239000011701 zinc Substances 0.000 claims description 6
- 238000002411 thermogravimetry Methods 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 2
- 229910052788 barium Inorganic materials 0.000 claims description 2
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 2
- 229910052749 magnesium Inorganic materials 0.000 claims description 2
- 239000011777 magnesium Substances 0.000 claims description 2
- 229910052712 strontium Inorganic materials 0.000 claims description 2
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 claims description 2
- 239000013585 weight reducing agent Substances 0.000 claims description 2
- 239000002245 particle Substances 0.000 abstract description 42
- 238000006243 chemical reaction Methods 0.000 abstract description 32
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 abstract description 15
- 229940071182 stannate Drugs 0.000 abstract description 15
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 abstract description 6
- 150000003839 salts Chemical class 0.000 abstract description 4
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 abstract description 4
- 229910001887 tin oxide Inorganic materials 0.000 abstract description 4
- TVQLLNFANZSCGY-UHFFFAOYSA-N disodium;dioxido(oxo)tin Chemical compound [Na+].[Na+].[O-][Sn]([O-])=O TVQLLNFANZSCGY-UHFFFAOYSA-N 0.000 abstract description 3
- 230000003647 oxidation Effects 0.000 abstract description 3
- 238000007254 oxidation reaction Methods 0.000 abstract description 3
- 230000009467 reduction Effects 0.000 abstract description 3
- 229940079864 sodium stannate Drugs 0.000 abstract description 3
- 238000011109 contamination Methods 0.000 abstract description 2
- 230000036571 hydration Effects 0.000 abstract description 2
- 238000006703 hydration reaction Methods 0.000 abstract description 2
- 238000006213 oxygenation reaction Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 230000008929 regeneration Effects 0.000 abstract description 2
- 238000011069 regeneration method Methods 0.000 abstract description 2
- 229910013724 M(OH)2 Inorganic materials 0.000 abstract 3
- 239000002585 base Substances 0.000 abstract 1
- 238000000354 decomposition reaction Methods 0.000 abstract 1
- BHTBHKFULNTCHQ-UHFFFAOYSA-H zinc;tin(4+);hexahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Zn+2].[Sn+4] BHTBHKFULNTCHQ-UHFFFAOYSA-H 0.000 description 29
- 229920005989 resin Polymers 0.000 description 22
- 239000011347 resin Substances 0.000 description 22
- 229920001577 copolymer Polymers 0.000 description 15
- 238000009826 distribution Methods 0.000 description 14
- 125000005402 stannate group Chemical group 0.000 description 14
- 238000002441 X-ray diffraction Methods 0.000 description 13
- 229920000915 polyvinyl chloride Polymers 0.000 description 12
- 239000004800 polyvinyl chloride Substances 0.000 description 12
- 239000000843 powder Substances 0.000 description 12
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 11
- 229920000642 polymer Polymers 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 10
- -1 tin alkoxide Chemical class 0.000 description 8
- 239000000203 mixture Substances 0.000 description 7
- 239000000779 smoke Substances 0.000 description 7
- 238000001757 thermogravimetry curve Methods 0.000 description 7
- 239000002244 precipitate Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- BNEMLSQAJOPTGK-UHFFFAOYSA-N zinc;dioxido(oxo)tin Chemical compound [Zn+2].[O-][Sn]([O-])=O BNEMLSQAJOPTGK-UHFFFAOYSA-N 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 5
- 239000000460 chlorine Substances 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 230000000704 physical effect Effects 0.000 description 5
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 4
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 4
- 229910052801 chlorine Inorganic materials 0.000 description 4
- 230000018044 dehydration Effects 0.000 description 4
- 238000006297 dehydration reaction Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 235000011121 sodium hydroxide Nutrition 0.000 description 4
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 238000004455 differential thermal analysis Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000001878 scanning electron micrograph Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 229920005992 thermoplastic resin Polymers 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- 229920002943 EPDM rubber Polymers 0.000 description 2
- 229920000459 Nitrile rubber Polymers 0.000 description 2
- 229920002292 Nylon 6 Polymers 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 2
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 2
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 239000001099 ammonium carbonate Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 229910001882 dioxygen Inorganic materials 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 150000002484 inorganic compounds Chemical class 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910000000 metal hydroxide Inorganic materials 0.000 description 2
- 150000004692 metal hydroxides Chemical class 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 2
- 229920001084 poly(chloroprene) Polymers 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 229920000346 polystyrene-polyisoprene block-polystyrene Polymers 0.000 description 2
- 239000005033 polyvinylidene chloride Substances 0.000 description 2
- 239000011342 resin composition Substances 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 2
- 229920001897 terpolymer Polymers 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 1
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 description 1
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 description 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 239000004709 Chlorinated polyethylene Substances 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- IVRFYNSETZKRSJ-UHFFFAOYSA-N ClC=C.N#CC=CC=CC1=CC=CC=C1 Chemical compound ClC=C.N#CC=CC=CC1=CC=CC=C1 IVRFYNSETZKRSJ-UHFFFAOYSA-N 0.000 description 1
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 1
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229920000571 Nylon 11 Polymers 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- VSKDLKJOZFLQQZ-UHFFFAOYSA-M O[Sn] Chemical compound O[Sn] VSKDLKJOZFLQQZ-UHFFFAOYSA-M 0.000 description 1
- 229920012485 Plasticized Polyvinyl chloride Polymers 0.000 description 1
- 229920002319 Poly(methyl acrylate) Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229910006404 SnO 2 Inorganic materials 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 229920002433 Vinyl chloride-vinyl acetate copolymer Polymers 0.000 description 1
- 229910007717 ZnSnO Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229920000800 acrylic rubber Polymers 0.000 description 1
- 229920001893 acrylonitrile styrene Polymers 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- OJMOMXZKOWKUTA-UHFFFAOYSA-N aluminum;borate Chemical compound [Al+3].[O-]B([O-])[O-] OJMOMXZKOWKUTA-UHFFFAOYSA-N 0.000 description 1
- 235000012538 ammonium bicarbonate Nutrition 0.000 description 1
- 235000012501 ammonium carbonate Nutrition 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
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- FACXGONDLDSNOE-UHFFFAOYSA-N buta-1,3-diene;styrene Chemical class C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 FACXGONDLDSNOE-UHFFFAOYSA-N 0.000 description 1
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000009614 chemical analysis method Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- ZJPJECQPVMSILT-UHFFFAOYSA-N chloroethene 3-(2-phenylethenyl)furan-2,5-dione Chemical compound ClC=C.O=C1OC(=O)C(C=CC=2C=CC=CC=2)=C1 ZJPJECQPVMSILT-UHFFFAOYSA-N 0.000 description 1
- IEJNAGSUKYCWCR-UHFFFAOYSA-N chloroethene;1,1-dichloroethene;ethenyl acetate Chemical compound ClC=C.ClC(Cl)=C.CC(=O)OC=C IEJNAGSUKYCWCR-UHFFFAOYSA-N 0.000 description 1
- KRGNPJFAKZHQPS-UHFFFAOYSA-N chloroethene;ethene Chemical group C=C.ClC=C KRGNPJFAKZHQPS-UHFFFAOYSA-N 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
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- UQLDLKMNUJERMK-UHFFFAOYSA-L di(octadecanoyloxy)lead Chemical compound [Pb+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O UQLDLKMNUJERMK-UHFFFAOYSA-L 0.000 description 1
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- UPSIAUXDGWYOFJ-UHFFFAOYSA-N formaldehyde;furan Chemical compound O=C.C=1C=COC=1 UPSIAUXDGWYOFJ-UHFFFAOYSA-N 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
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- 239000001257 hydrogen Substances 0.000 description 1
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- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
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- 150000002576 ketones Chemical class 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000007561 laser diffraction method Methods 0.000 description 1
- 229910000464 lead oxide Inorganic materials 0.000 description 1
- HTUMBQDCCIXGCV-UHFFFAOYSA-N lead oxide Chemical compound [O-2].[Pb+2] HTUMBQDCCIXGCV-UHFFFAOYSA-N 0.000 description 1
- OCWMFVJKFWXKNZ-UHFFFAOYSA-L lead(2+);oxygen(2-);sulfate Chemical compound [O-2].[O-2].[O-2].[Pb+2].[Pb+2].[Pb+2].[Pb+2].[O-]S([O-])(=O)=O OCWMFVJKFWXKNZ-UHFFFAOYSA-L 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
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- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000012968 metallocene catalyst Substances 0.000 description 1
- 238000005649 metathesis reaction Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 239000012452 mother liquor Substances 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
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- 238000005580 one pot reaction Methods 0.000 description 1
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- 229920003192 poly(bis maleimide) Polymers 0.000 description 1
- 229920005670 poly(ethylene-vinyl chloride) Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 description 1
- 229920005671 poly(vinyl chloride-propylene) Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920006380 polyphenylene oxide Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910052845 zircon Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G19/00—Compounds of tin
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K21/00—Fireproofing materials
- C09K21/02—Inorganic materials
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Inorganic Compounds Of Heavy Metals (AREA)
- Fireproofing Substances (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、ヒドロキシ錫酸塩
及びその製造方法とその用途に関するもので、より詳細
には、粒径が微細であって難燃性に優れ、樹脂への配合
性や加工時の安定性にも優れているヒドロキシ錫酸塩の
製造方法に関する。本発明は更に、上記ヒドロキシ錫酸
塩から成る難燃剤にも関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hydroxystannate, a method for producing the same, and uses thereof. The present invention relates to a method for producing hydroxystannate having excellent stability during processing. The present invention further relates to a flame retardant comprising the above hydroxystannate.
【0002】[0002]
【従来の技術】近年多発する高層ビル内の火災や地下街
に張り巡らされたケーブルの火災の大きな社会的混乱を
防止するため、又家電装置や産業機械装置やコンピュー
タ等に用いる電気配線用被覆樹脂類及び建築資材として
の内外装用有機合成樹脂類には難燃性の付与が要求され
ている。塩素含有重合体は、熱可塑性樹脂のうちでも比
較的燃えにくいものの一つであるが、一度樹脂成形物に
炎が付くと、容易に自熱するという点で未だ十分に満足
されるものてはない。2. Description of the Related Art A coating resin for electric wiring used in home appliances, industrial machinery, computers, and the like to prevent a large social confusion caused by fires in high-rise buildings and cable fires laid in underground malls, which have frequently occurred in recent years. It is required to impart flame retardancy to interior and exterior organic synthetic resins as building materials and building materials. Chlorine-containing polymers are one of the thermoplastic resins that are relatively inflammable, but those that are still sufficiently satisfied in that once the resin molding is lit, it easily self-heats. Absent.
【0003】従来、樹脂類に難燃性を付与するために、
種々の無機化合物乃至有機化合物を難燃剤として配合す
ることが行われている。これらの難燃剤のうちでも、三
酸化アンチモンは難燃性に優れたものであるが、一旦燃
焼し始めると多量の発煙を生じるという問題がある。Conventionally, in order to impart flame retardancy to resins,
Various inorganic or organic compounds are blended as flame retardants. Among these flame retardants, antimony trioxide has excellent flame retardancy, but has a problem that once it starts burning, it generates a large amount of smoke.
【0004】亜鉛系の無機化合物は配合樹脂組成物を燃
焼させた後に、電気絶縁性のある固着性燃焼残渣を残す
ことが知られており、またホウ酸亜鉛や錫酸亜鉛或いは
ヒドロキシ錫酸亜鉛は、発煙が少ないという利点を与え
る。[0004] It is known that a zinc-based inorganic compound leaves a sticky combustion residue having electrical insulating properties after burning a compounded resin composition, and it is known that zinc borate, zinc stannate, or zinc hydroxystannate is used. Provides the advantage of less smoke.
【0005】ヒドロキシ錫酸亜鉛は、ヘキサハイドロオ
キシ錫(IV)酸亜鉛とも呼ばれ、下記式 ZnSn(OH)6 ・・・(3) で表される化学組成を有するものであり、このものを加
熱脱水させることにより式 ZnSnO3 ・・・(4) の錫酸亜鉛が得られる。従来、ヒドロキシ錫酸塩の合成
についても種々の方法が知られている。[0005] Zinc hydroxystannate is also called zinc hexahydroxystannate (IV) and has a chemical composition represented by the following formula: ZnSn (OH) 6 (3). By heat dehydration, zinc stannate of the formula ZnSnO 3 (4) is obtained. Conventionally, various methods have been known for the synthesis of hydroxystannate.
【0006】特開昭57−191231号公報には、2
価金属のアルコキシドと錫アルコキシドを混合して反応
させる工程と、この反応生成物を加水分解して含水錫酸
塩を得る工程とを含む錫酸塩の製造方法が記されてい
る。JP-A-57-191231 discloses that
It describes a method for producing a stannate, which comprises a step of mixing and reacting a alkoxide of a valent metal and a tin alkoxide and a step of hydrolyzing the reaction product to obtain a hydrous stannate.
【0007】特開平5−24834号公報には、第二錫
イオンと亜鉛イオンを含む酸性水溶液とアルカリ金属水
酸化物水溶液とを混合し、混合溶液の最終pH9以上
で、ヒドロキシ錫酸亜鉛沈殿を生成させ、該沈殿を濾別
し乾燥させることを特徴とするヒドロキシ錫酸亜鉛粉末
の製造方法が記載されている。[0007] JP-A-5-24834 discloses a method in which an acidic aqueous solution containing stannic ion and zinc ion and an aqueous alkali metal hydroxide solution are mixed, and the mixture is subjected to zinc hydroxystannate precipitation at a final pH of 9 or more. A method for producing a zinc hydroxystannate powder, which comprises producing, filtering and drying the precipitate, is described.
【0008】特開平5−24835号公報には、第二錫
イオンと亜鉛イオンを含む酸性水溶液と炭酸アンモニウ
ムまたは炭酸水素アンモニウム水溶液とを混合し、水溶
液中で直接に無定形錫酸亜鉛を生成させ、該沈殿を濾別
し乾燥させることを特徴とする高純度無定形錫酸亜鉛粉
末の製造方法が記載されている。Japanese Patent Application Laid-Open No. Hei 5-24835 discloses that an acidic aqueous solution containing stannic ion and zinc ion and an aqueous solution of ammonium carbonate or ammonium bicarbonate are mixed to form amorphous zinc stannate directly in the aqueous solution. A process for producing a high-purity amorphous zinc stannate powder characterized by filtering and drying the precipitate is described.
【0009】特表平5−501100号公報には、金属
錫酸塩を製造する方法であって、その方法が、固体の金
属酸化物、金属水酸化物または金属炭酸塩を錫酸塩水溶
液と混合し、且つ沈殿した金属錫酸塩を回収し、その固
体の金属酸化物、金属水酸化物または金属炭酸塩を、化
学量論的に錫の量を殆ど超えない量で加えることを特徴
とする製造方法が記載されている。Japanese Patent Publication No. 5-501100 discloses a method for producing a metal stannate, which comprises converting a solid metal oxide, metal hydroxide or metal carbonate with an aqueous stannate solution. Recovering the mixed and precipitated metal stannate and adding the solid metal oxide, metal hydroxide or metal carbonate in an amount that stoichiometrically does not substantially exceed the amount of tin. Manufacturing method is described.
【0010】[0010]
【発明が解決しようとする課題】しかしながら、公知の
製造法で製造されるヒドロキシ錫酸塩は、一般に粒径が
数μmとかなり大きいと共に粒度分布も広く、樹脂中へ
の分散性の点でも、難燃性の点でも未だ改善の余地があ
る。即ち、ヒドロキシ錫酸塩やその脱水生成物である錫
酸塩の難燃作用は、それらの粒子表面を通して発現され
るものであるから、これらの粒径が小さいことが難燃作
用の点で有利であり、また粒径が微細であれば、樹脂と
の接触も一層微細且つ均一となるので、この点でも効果
の増大が期待される。However, hydroxystannates produced by a known production method generally have a considerably large particle size of several μm and a wide particle size distribution, and also have a dispersibility in a resin. There is still room for improvement in flame retardancy. That is, since the flame retardant action of hydroxystannate and its dehydrated product, stannate, is expressed through the surface of these particles, it is advantageous in terms of the flame retardant action that these particle diameters are small. In addition, if the particle size is fine, the contact with the resin becomes finer and more uniform, and the effect is expected to be increased in this respect as well.
【0011】更に、公知の製造法で得られるヒドロキシ
錫酸塩は、純度或いは熱安定性の点でも未だ改善の余地
がある。即ち、ヒドロキシ錫酸塩の脱水吸熱ピークは、
およそ250℃に現れるが、公知のヒドロキシ錫酸塩は
このピーク温度よりもかなり低い温度から重量減少を生
じることが分かった。この重量減少を生じる温度範囲
は、樹脂への配合温度や配合樹脂の成形加工温度と完全
に重複しており、このため、配合樹脂組成物の発泡等の
トラブルを発生しやすい。Further, the hydroxystannate obtained by a known production method still has room for improvement in terms of purity and thermal stability. That is, the dehydration endothermic peak of hydroxystannate is
Appearing at approximately 250 ° C., known hydroxystannates have been found to produce weight loss from well below this peak temperature. The temperature range in which the weight loss occurs completely overlaps with the compounding temperature of the resin and the molding temperature of the compounded resin, and therefore, troubles such as foaming of the compounded resin composition are likely to occur.
【0012】従って、本発明の目的は、粒径がサブミク
ロンのサイズにあり、しかも熱安定性に優れたヒドロキ
シ錫酸塩及びその製造方法を提供するにある。Accordingly, an object of the present invention is to provide a hydroxystannate having a submicron particle size and excellent thermal stability, and a method for producing the same.
【0013】本発明の他の目的は、従来の方法のような
複分解塩の生成や、これによる汚染がなく、純度に優れ
ていると共に、その製造も容易であるヒドロキシ錫酸塩
の製造方法を提供するにある。[0013] Another object of the present invention is to provide a method for producing hydroxystannate which is free from the formation of metathesis salts as in the conventional method and is free from contamination thereby, has excellent purity and is easy to produce. To offer.
【0014】本発明の更に他の目的は、樹脂への配合分
散が容易で、しかも樹脂の熱安定性や難燃性にも優れて
いるヒドロキシ錫酸塩系の難燃剤を提供するにある。Still another object of the present invention is to provide a hydroxystannate-based flame retardant which can be easily compounded and dispersed in a resin and is excellent in the thermal stability and flame retardancy of the resin.
【0015】[0015]
【課題を解決するための手段】本発明によれば、周期律
表第二族金属の酸化物乃至水酸化物と第一酸化錫とを、
アルカリ、水及び酸素の存在下に湿式ミリングすること
を特徴とするヒドロキシ錫酸塩の製造方法が提供され
る。According to the present invention, an oxide or hydroxide of a metal belonging to Group 2 of the periodic table and tin oxide are provided.
A method for producing hydroxystannate is provided, which comprises wet milling in the presence of alkali, water and oxygen.
【0016】本発明によればまた、下記式 MSn(OH)6 ・・・(5) 式中、Mは周期律表第二族金属または鉛である、で表さ
れる化学組成を有し、体積基準メジアン径(D50)が
0.3乃至1.5μmの範囲にあり、且つ熱重量分析に
おいて温度200℃迄の重量減少率が2.0重量%以下
であることを特徴とするヒドロキシ錫酸塩が提供され
る。According to the present invention, there is also provided a chemical composition represented by the following formula: MSn (OH) 6 ... (5) wherein M is a metal of Group 2 of the periodic table or lead; A hydroxytin having a volume-based median diameter (D 50 ) in the range of 0.3 to 1.5 μm and a weight loss rate of not more than 2.0% by weight at a temperature up to 200 ° C. in thermogravimetric analysis. An acid salt is provided.
【0017】下記式 MSn(OH)6 ・・・(6) 式中、Mは周期律表第二族金属または鉛である、で表さ
れる化学組成を有し、体積基準メジアン径(D50)が
0.3乃至1.5μmの範囲にあり、且つ熱重量分析に
おいて温度200℃迄の重量減少率が2.0重量%以下
であることを特徴とする難燃剤が提供される。[0017] In the following formula MSn (OH) 6 ··· (6 ) formula, M is a Group II metal or lead the Periodic Table, in having a chemical composition expressed, volume-based median diameter (D 50 ) Is in the range of 0.3 to 1.5 μm, and the weight loss rate up to a temperature of 200 ° C. in thermogravimetric analysis is 2.0% by weight or less.
【0018】[0018]
【発明の実施形態】本発明は、周期律表第二族金属の酸
化物乃至水酸化物と第一酸化錫とを、アルカリ、水及び
酸素の存在下に湿式ミリングすると、粒径がサブミクロ
ンでしかも熱安定性に優れたヒドロキシ錫酸塩が生成す
るという新規知見に基づくものである。BEST MODE FOR CARRYING OUT THE INVENTION According to the present invention, when an oxide or hydroxide of a metal belonging to Group 2 of the periodic table and stannous oxide are subjected to wet milling in the presence of alkali, water and oxygen, the particle diameter becomes submicron. In addition, it is based on the novel finding that hydroxystannate having excellent thermal stability is produced.
【0019】本発明による反応は、下記式のように表さ
れる。 MSn(OH)6の素反応過程 酸化第一錫の還元 錫酸ナトリウムの生成 SnO2+2NaOH+2H2O → Na2Sn(OH)6 ・・・(8) M(OH)2 錫酸塩の生成、NaOHの再生 Na2Sn(OH)6+M(OH)2 → MSn(OH)6+2NaOH ・・・(1 0) (7)+(8)+(9)+(10) この反応は、第一酸化錫の酸素による4価錫への酸化
と、4価錫成分と周期律表第二族金属または鉛(M)成
分との複合水酸化物への水和とが同時に進行する、即ち
一段反応であるという点で画期的なものである。The reaction according to the present invention is represented by the following formula. Elementary reaction process of MSn (OH) 6 Reduction of stannous oxide Formation of sodium stannate SnO 2 + 2NaOH + 2H 2 O → Na 2 Sn (OH) 6 (8) M (OH) 2 Generation of stannate, regeneration of NaOH Na 2 Sn (OH) 6 + M (OH) 2 → MSn (OH) 6 + 2NaOH (10) (7) + (8) + (9) + (10) In this reaction, oxidation of stannous oxide to tetravalent tin by oxygen and hydration of a complex hydroxide of a tetravalent tin component and a Group 2 metal or lead (M) component of the periodic table simultaneously. It is revolutionary in that it proceeds, ie, it is a one-step reaction.
【0020】反応系中に存在させる水及び酸素は、反応
に消費される成分であるが、反応系中に存在させるアル
カリは、反応を円滑に進行させるために不可欠のもので
はあるが、それ自体消費されない触媒成分である。本発
明の方法においては、湿式ミリングも不可欠のものであ
り、これを行わないと、やはり円滑に反応が進行しな
い。本発明の反応では、湿式ミリングによるメカノケミ
カル的な作用とアルカリによる触媒的作用とにより、高
収率でしかも高純度のサブミクロンヒドロキシ錫酸塩粒
子が生成するものである。また、反応式から、副生塩を
一切含有しないという特徴も明らかとなる。Water and oxygen present in the reaction system are components consumed in the reaction, and the alkali present in the reaction system is indispensable for the smooth progress of the reaction. It is a catalyst component that is not consumed. In the method of the present invention, wet milling is also indispensable, and if not performed, the reaction will not proceed smoothly. In the reaction of the present invention, submicron hydroxystannate particles with high yield and high purity are produced by the mechanochemical action of wet milling and the catalytic action of alkali. The reaction formula also reveals the feature of not containing any by-product salt.
【0021】本発明によるヒドロキシ錫酸塩は、サブミ
クロン粒子であり、レーザ回折法で求めた体積基準メジ
アン径(D50)が0.3乃至1.5μm、特に0.4乃
至1.5μmの範囲にあるという特徴を有する。本発明
によるヒドロキシ錫酸亜鉛の粒度分布曲線を図1に、本
発明によるヒドロキシ錫酸カルシウムの粒度分布曲線を
図2に、また市販のヒドロキシ錫酸亜鉛の粒度分布曲線
を図3に示す。The hydroxystannate according to the present invention is a submicron particle having a volume-based median diameter (D 50 ) determined by a laser diffraction method of 0.3 to 1.5 μm, particularly 0.4 to 1.5 μm. It has the characteristic of being in the range. The particle size distribution curve of the zinc hydroxy stannate according to the present invention is shown in FIG. 1, the particle size distribution curve of the calcium hydroxy stannate according to the present invention is shown in FIG. 2, and the particle size distribution curve of the commercially available zinc hydroxy stannate is shown in FIG.
【0022】これらの粒度分布から、本発明によるヒド
ロキシ錫酸塩は、粒度の微細さにおいて、従来のヒドロ
キシ錫酸塩に比して優れているばかりではなく、粒径の
均斉度においても、従来のものに比して優れていること
が分かる。また、小粒径側からの累積分布において、体
積25%の粒径をD25及び体積75%の粒径をD75
とすると、粒径の均斉度はD25/D75の比で評価で
きるが、従来のものは、この均斉度が0.16(図3)
であるの対して、本発明によるものは、例えば亜鉛塩で
0.26(図1)及びカルシウム塩で0.49(図2)
であった。このことにより粒径の均斉度においても優れ
ていることが証明された。From these particle size distributions, the hydroxystannate according to the present invention is not only excellent in the fineness of the particle size as compared with the conventional hydroxystannate, but also in the uniformity of the particle size. It turns out that it is excellent compared with the thing of. In the cumulative distribution from the small particle size side, the particle size of 25% by volume is D25 and the particle size of 75% by volume is D75.
Then, the uniformity of the particle size can be evaluated by the ratio of D25 / D75, but the conventional one has a uniformity of 0.16 (FIG. 3).
Whereas, according to the invention, for example, 0.26 (FIG. 1) for the zinc salt and 0.49 (FIG. 2) for the calcium salt
Met. This proved that the particle size uniformity was excellent.
【0023】本発明によるヒドロキシ錫酸塩は、粒径が
微細でありながら、しかも結晶がよく発達しているとい
う予想外の事実がある。本発明によるヒドロキシ錫酸亜
鉛(図1のもの)のX線回折像を図4に、本発明による
ヒドロキシ錫酸カルシウム(図2のもの)のX線回折像
を図5に、また市販のヒドロキシ錫酸亜鉛(図3のも
の)のX線回折像を図6に示す。これらのX線回折像の
比較から、従来のものよりも、高い結晶化度を示すこと
が分かる。The hydroxystannate according to the invention has the unexpected fact that the grain size is fine and the crystals are well developed. FIG. 4 shows an X-ray diffraction image of the zinc hydroxystannate of the present invention (of FIG. 1), FIG. 5 shows an X-ray diffraction image of the calcium hydroxystannate of the present invention (of FIG. 2), and FIG. FIG. 6 shows an X-ray diffraction image of zinc stannate (of FIG. 3). From a comparison of these X-ray diffraction images, it can be seen that the crystallinity is higher than that of the conventional one.
【0024】更に、本発明のヒドロキシ錫酸塩は、熱重
量分析において温度200℃迄の重量減少率が2.0重
量%以下、特に1.0重量%以下であり、樹脂加工時の
熱安定性に優れているという利点がある。本発明による
ヒドロキシ錫酸亜鉛(図1のもの)の熱重量分析曲線を
図7に、本発明によるヒドロキシ錫酸カルシウム(図2
のもの)の熱重量分析曲線を図8に、また市販のヒドロ
キシ錫酸亜鉛(図3のもの)の熱重量分析曲線を図9に
示す。これらの熱重量分析曲線の比較から、従来のもの
では200℃までに4重量%もの重量減少を示すのに対
して、本発明ではこれよりもはるかに低く、高い熱安定
性を示すことが分かる。Further, the hydroxystannate of the present invention has a weight reduction rate of up to 2.0% by weight, particularly 1.0% by weight or less, up to a temperature of 200 ° C. in thermogravimetric analysis. There is an advantage that it is excellent. FIG. 7 shows a thermogravimetric analysis curve of the zinc hydroxystannate (FIG. 1) according to the present invention.
Is shown in FIG. 8, and the thermogravimetric analysis curve of commercially available zinc hydroxystannate (of FIG. 3) is shown in FIG. Comparison of these thermogravimetric analysis curves shows that the conventional one shows a weight loss of as much as 4% by weight up to 200 ° C., while the present invention shows much lower and higher thermal stability. .
【0025】[合成法]本発明において、周期律表第二
族金属の酸化物乃至水酸化物としては、亜鉛、カルシウ
ム、マグネシウム、バリウム或いはストロンチウムの酸
化物または水酸化物が使用される。また、リサージ等の
鉛の酸化物を用いることもできる。[Synthesis Method] In the present invention, an oxide or hydroxide of zinc, calcium, magnesium, barium or strontium is used as the oxide or hydroxide of a metal belonging to Group 2 of the periodic table. Further, lead oxide such as litharge can also be used.
【0026】第一酸化錫としては、市販のものを用いる
ことができ、その粒径は一般に2乃至100μmの範囲
にあるものが好適である。As the stannous oxide, commercially available tin oxide can be used, and one having a particle size generally in the range of 2 to 100 μm is preferable.
【0027】周期律表第二族金属または鉛の酸化物乃至
水酸化物と第一酸化錫との量比は、所謂化学量論的量で
あるのがよいが、一般にこの量よりも数モル%程度の過
不足があっても、生成物の結晶性には悪影響はない。The amount ratio of the oxide or hydroxide of Group 2 metal or lead to the tin oxide is preferably a stoichiometric amount, but is generally several moles less than this amount. The excess or deficiency of about% does not adversely affect the crystallinity of the product.
【0028】アルカリとしては、任意のアルカリを使用
できるが、一般に水酸化ナトリウムを用いるのがよく、
系中のpHが11乃至14、特に12乃至13となるよ
うに存在させるのがよい。As the alkali, any alkali can be used, but it is generally preferable to use sodium hydroxide.
It is preferred that the system be present so that the pH in the system is 11 to 14, particularly 12 to 13.
【0029】反応系中には、過剰の水を存在させるのが
好ましく、一般に上記原料当たり、5乃至20重量倍の
水を存在させるのがよい。勿論、反応系には、水以外の
液体成分、例えばアルコール類、ケトン類、エーテル類
等が共存していても何ら差し支えない。It is preferable that an excess of water is present in the reaction system. In general, it is preferable that water be present in an amount of 5 to 20 times by weight of the raw material. Of course, in the reaction system, liquid components other than water, such as alcohols, ketones, and ethers, may coexist.
【0030】酸素は、分子状酸素ガス、空気の形で反応
系に供給できる。空気を吹き込むことにより反応系に酸
素を存在させるのは経済的であり、一方酸素ガスを使用
すると、反応速度はかなり大きくなる。Oxygen can be supplied to the reaction system in the form of molecular oxygen gas or air. The presence of oxygen in the reaction system by blowing air is economical, while the use of oxygen gas can significantly increase the reaction rate.
【0031】湿式ミリングは、ボールミル、ビーズミ
ル、振動ミル等を使用して行うのがよい。例えばボール
ミルの場合、ボールの種類によっても相違するが、一般
に30乃至60m/min程度の周速が適当である。The wet milling is preferably performed using a ball mill, a bead mill, a vibration mill or the like. For example, in the case of a ball mill, a peripheral speed of about 30 to 60 m / min is generally appropriate, although it differs depending on the type of ball.
【0032】湿式ミリングを室温以上100℃以下の温
度、特に40乃至90℃の温度で行うのが良く、必要な
反応時間は4乃至12時間程度である。The wet milling is preferably performed at a temperature of room temperature to 100 ° C., particularly at a temperature of 40 to 90 ° C., and the required reaction time is about 4 to 12 hours.
【0033】反応後、生成物であるヒドロキシ錫酸塩を
固液分離し、水洗し、乾燥して製品とする。反応母液中
にはアルカリが残存するが、このアルカリは次の反応に
繰り返し使用することができる。After the reaction, the product hydroxystannate is subjected to solid-liquid separation, washed with water and dried to obtain a product. Alkali remains in the reaction mother liquor, and this alkali can be used repeatedly in the next reaction.
【0034】得られたヒドロキシ錫酸塩を200乃至4
00℃の温度で加熱脱水して、式 MSnO3 ・・・(12) の錫酸塩とし、これを各種用途に供することもできる。The obtained hydroxystannate is used in an amount of 200 to 4
Heat dehydration at a temperature of 00 ° C. to obtain a stannate of the formula MSnO 3 ... (12), which can be used for various purposes.
【0035】[ヒドロキシ錫酸塩]本発明によるヒドロ
キシ錫酸塩の特徴は既に述べたとおりであるが、このヒ
ドロキシ錫酸塩が粒径が微細で、粒子形状が立方体状で
ほぼ一定であって、個々の粒子が凝集が少なく独立した
形で存在している。この事実は、電子顕微鏡写真によっ
ても確認できる。本発明によるヒドロキシ錫酸亜鉛(図
1のもの)の走査型電子顕微鏡(SEM)写真を図10
に、本発明によるヒドロキシ錫酸カルシウム(図2のも
の)のSEM写真を図11に、また市販のヒドロキシ錫
酸亜鉛(図3のもの)のSEM写真を図12に示す。[Hydroxystannate] The features of the hydroxystannate according to the present invention are as described above. The hydroxystannate has a fine particle diameter, a cubic particle shape and a substantially constant particle shape. The individual particles are present in an independent form with little aggregation. This fact can also be confirmed by electron micrographs. FIG. 10 shows a scanning electron microscope (SEM) photograph of the zinc hydroxystannate according to the present invention (the one shown in FIG. 1).
FIG. 11 shows an SEM photograph of calcium hydroxystannate (of FIG. 2) according to the present invention, and FIG. 12 shows an SEM photograph of commercially available zinc hydroxystannate (of FIG. 3).
【0036】本発明によるヒドロキシ錫酸塩は、嵩密度
が0.6乃至0.8g/cm3 の範囲にあり、またジオ
クチルフタレート(DOP)の吸油量は一般に 40乃
至60ml/100gの範囲にある。また、屈折率は、
金属の種類によっても相違するので、一概に規定できな
いが、ヒドロキシ錫酸亜鉛の場合、1.7乃至1.9の
範囲にある。The hydroxystannates according to the invention have a bulk density in the range from 0.6 to 0.8 g / cm 3 and the oil absorption of dioctyl phthalate (DOP) is generally in the range from 40 to 60 ml / 100 g. . The refractive index is
Since it differs depending on the type of metal, it cannot be unconditionally specified, but in the case of zinc hydroxystannate, it is in the range of 1.7 to 1.9.
【0037】このヒドロキシ錫酸塩粒子が、樹脂への分
散性に優れていることも既に指摘したが、粉体としての
ハンドリング性を向上させるために、気相法シリカ、気
相法アルミナ、気相法チタニア等の流動性改良剤を、
0.1乃至10重量%の量で外添することができる。Although it has already been pointed out that these hydroxystannate particles are excellent in dispersibility in a resin, in order to improve the handling property as a powder, fumed silica, fumed alumina, and fumed alumina are used. Flowability improver such as phase method titania,
It can be externally added in an amount of 0.1 to 10% by weight.
【0038】[難燃剤]本発明のヒドロキシ錫酸塩は、
種々の有機重合体、例えば熱可塑性樹脂、エラストマー
或いは熱硬化性樹脂等に難燃剤として配合できる。適切
な配合量は、要求される難燃性の程度や重合体の種類に
よっても相違するが、一般に、重合体100重量部当た
り1乃至50重量部、特に1乃至10重量部の量で配合
するのがよい。[Flame retardant] The hydroxystannate of the present invention comprises:
It can be blended as a flame retardant with various organic polymers such as a thermoplastic resin, an elastomer or a thermosetting resin. The appropriate amount varies depending on the required degree of flame retardancy and the type of the polymer, but is generally from 1 to 50 parts by weight, especially from 1 to 10 parts by weight, per 100 parts by weight of the polymer. Is good.
【0039】ヒドロキシ錫酸塩が、難燃効果に優れてい
るのは、熱分解による脱水吸熱反応が燃焼温度を下げ
る。高温域での亜鉛と錫の部分的な揮発による気相反
応が、一酸化炭素の減少をもたらし、燃焼ガス抑制とシ
ェル効果の相乗効果が得られる。錫酸塩中に含まれる
二価金属、特に亜鉛等が脱ハロゲン化反応の触媒として
働き、炭化層の形成を促進し、煙の発生を抑える等にあ
るが、本発明に用いるサブミクロンのヒドロキシ錫酸塩
では、これらの効果に優れており、酸素指数の向上に著
しいものがある。The reason why hydroxystannate is excellent in the flame retardant effect is that the dehydration and endothermic reaction due to thermal decomposition lowers the combustion temperature. The gas phase reaction due to the partial volatilization of zinc and tin in a high temperature region leads to a reduction in carbon monoxide, and a synergistic effect of suppressing the combustion gas and the shell effect is obtained. The divalent metal, particularly zinc, etc. contained in the stannate acts as a catalyst for the dehalogenation reaction, promotes the formation of a carbonized layer, suppresses the generation of smoke, and the like. Stannates are excellent in these effects, and some of them have a remarkable improvement in oxygen index.
【0040】熱可塑性樹脂としては、メタロセン触媒を
用いて合成した樹脂は勿論のこと、例えば低密度ポリエ
チレン、高密度ポリエチレン、ポリプロピレン、ポリ1
−ブテン、ポリ4−メチル−1−ペンテンあるいはエチ
レン、ピロピレン、1−ブテン、4−メチル−1−ペン
テン等のα−オレフィン同志のランダムあるいはブロッ
ク共重合体等のポリオレフィン、エチレン・酢酸ビニル
共重合体、エチレン・ビニルアルコール共重合体、エチ
レン・塩化ビニル共重合体等のエチレン・ビニル化合物
共重合体、ポリスチレン、アクリロニトリル・スチレン
共重合体、ABS、α−メチルスチレン・スチレン共重
合体等のスチレン系樹脂、ポリ塩化ビニル、ポリ塩化ビ
ニリデン、塩化ビニル・塩化ビニリデン共重合体、ポリ
アクリル酸メチル、ポリメタクリル酸メチル等のポリビ
ニル化合物、ナイロン6、ナイロン6−6、ナイロン6
−10、ナイロン11、ナイロン12等のポリアミド、
ポリエチレンテレフタレート、ポリブチレンテレフタレ
ート等の熱可塑性ポリエステル、ポリカーボネート、ポ
リフエニレンオキサイド等あるいはそれらの混合物のい
ずれかの樹脂でもよい。As the thermoplastic resin, not only a resin synthesized using a metallocene catalyst, but also, for example, low density polyethylene, high density polyethylene, polypropylene, poly 1
Polyolefins such as random or block copolymers of α-olefins such as butene, poly-4-methyl-1-pentene or ethylene, propylene, 1-butene and 4-methyl-1-pentene; ethylene-vinyl acetate copolymer Styrene, such as copolymers, ethylene-vinyl alcohol copolymers, ethylene-vinyl compound copolymers such as ethylene-vinyl chloride copolymers, polystyrene, acrylonitrile-styrene copolymers, ABS, α-methylstyrene-styrene copolymers Resin, polyvinyl chloride, polyvinylidene chloride, polyvinyl chloride / vinylidene chloride copolymer, polyvinyl compounds such as polymethyl acrylate, polymethyl methacrylate, nylon 6, nylon 6-6, nylon 6
Polyamides such as -10, nylon 11, nylon 12,
Resins of thermoplastic polyesters such as polyethylene terephthalate and polybutylene terephthalate, polycarbonates, polyphenylene oxide and the like, or mixtures thereof may be used.
【0041】エラストマー重合体としては、例えばニト
リル−ブタジエンゴム(NBR),スチレン−ブタジエ
ンゴム(SBR)、クロロプレンゴム(CR)、ポリブ
タジエン(BR)、ポリイソプレン(IIB)、ブチル
ゴム、天然ゴム、エチレン−プロピレンゴム(EP
R)、エチレン−プロピレン−ジエンゴム(EPD
M)、ポリウレタン、シリコーンゴム、アクリルゴム
等;熱可塑性エラストマー、例えばスチレン−ブタジエ
ン−スチレンブロック共重合体、スチレン−イソプレン
−スチレンブロック共重合体、水素化スチレン−ブタジ
エン−スチレンブロック共重合体、水素化スチレン−イ
ソプレン−スチレンブロック共重合体等が挙げられる。Examples of the elastomer polymer include nitrile-butadiene rubber (NBR), styrene-butadiene rubber (SBR), chloroprene rubber (CR), polybutadiene (BR), polyisoprene (IIB), butyl rubber, natural rubber, ethylene- Propylene rubber (EP
R), ethylene-propylene-diene rubber (EPD)
M), polyurethane, silicone rubber, acrylic rubber, etc .; thermoplastic elastomers such as styrene-butadiene-styrene block copolymer, styrene-isoprene-styrene block copolymer, hydrogenated styrene-butadiene-styrene block copolymer, hydrogen Styrene-isoprene-styrene block copolymer.
【0042】一方、熱硬化性樹脂としては、例えば、フ
ェノール−ホルムアルデヒド樹脂、フラン−ホルムアル
デヒド樹脂、キシレン−ホルムアルデヒド樹脂、ケトン
−ホルムアルデヒド樹脂、尿素ホルムアルデヒド樹脂、
メラミン−ホルムアルデヒド樹脂、アルキド樹脂、不飽
和ポリエステル樹脂、エポキシ樹脂、ビスマレイミド樹
脂、トリアリルシアヌレート樹脂、熱硬化性アクリル樹
脂、シリコーン樹脂、ウレタン樹脂等を挙げることがで
きる。これらの樹脂は単独でも2種以上の組合せでも使
用される。On the other hand, examples of the thermosetting resin include phenol-formaldehyde resin, furan-formaldehyde resin, xylene-formaldehyde resin, ketone-formaldehyde resin, urea-formaldehyde resin,
Examples include melamine-formaldehyde resin, alkyd resin, unsaturated polyester resin, epoxy resin, bismaleimide resin, triallyl cyanurate resin, thermosetting acrylic resin, silicone resin, urethane resin and the like. These resins may be used alone or in combination of two or more.
【0043】本発明のヒドロキシ錫酸塩は、塩素含有重
合体に配合した場合に特に効果が大であり、かかる塩素
含有重合体としては、例えば、ポリ塩化ビニル、ポリ塩
化ビニリデン、塩素化ポリエチレン、塩素化ポリプロピ
レン、塩化ゴム、塩化ビニル−酢酸ビニル共重合体、塩
化ビニル−エチレン共重合体、塩化ビニル−プロピレン
共重合体、塩化ビニル−スチレン共重合体、塩化ビニル
−イソブチレン共重合体、塩化ビニル−塩化ビニリデン
共重合体、塩化ビニル−スチレン−アクリロニトリル共
重合体、塩化ビニル−ブタジエン共重合体、塩化ビニル
−塩化プロピレン共重合体、塩化ビニル−塩化ビニリデ
ン−酢酸ビニル三元共重合体、塩化ビニル−スチレン−
無水マレイン酸三元共重合体、塩化ビニル−アクリル酸
エステル共重合体、塩化ビニル−マレイン酸エステル共
重合体、塩化ビニル−メタクリル酸エステル共重合体、
塩化ビニル−アクリロニトリル共重合体、内部可塑化ポ
リ塩化ビニル等の重合体、及びこれらの塩素含有重合体
とポリエチレン、ポリブテン、エチレン−酢酸ビニル共
重合体、エチレン−プロピレン共重合体、ポリスチレ
ン、アクリル樹脂、アクリロニトリル−ブタジエン−ス
チレン共重合体、アクリル酸エステル−ブタジエン−ス
チレン共重合体等のブレンド品を挙げることが出来る。The hydroxystannate of the present invention is particularly effective when blended with a chlorine-containing polymer. Examples of such a chlorine-containing polymer include polyvinyl chloride, polyvinylidene chloride, chlorinated polyethylene, and the like. Chlorinated polypropylene, chlorinated rubber, vinyl chloride-vinyl acetate copolymer, vinyl chloride-ethylene copolymer, vinyl chloride-propylene copolymer, vinyl chloride-styrene copolymer, vinyl chloride-isobutylene copolymer, vinyl chloride -Vinylidene chloride copolymer, vinyl chloride-styrene-acrylonitrile copolymer, vinyl chloride-butadiene copolymer, vinyl chloride-propylene chloride copolymer, vinyl chloride-vinylidene chloride-vinyl acetate terpolymer, vinyl chloride -Styrene-
Maleic anhydride terpolymer, vinyl chloride-acrylate copolymer, vinyl chloride-maleate copolymer, vinyl chloride-methacrylate copolymer,
Vinyl chloride-acrylonitrile copolymer, polymers such as internally plasticized polyvinyl chloride, and these chlorine-containing polymers and polyethylene, polybutene, ethylene-vinyl acetate copolymer, ethylene-propylene copolymer, polystyrene, acrylic resin And acrylonitrile-butadiene-styrene copolymer, acrylate-butadiene-styrene copolymer and the like.
【0044】本発明の難燃剤は、難燃剤成分として単独
又は、他の難燃剤であるアンチモン、ジルコン、モリブ
デンの酸化物、水酸化物、硫化物及びホウ酸亜鉛、水酸
化アルミニウム、水酸化マグネシウム等を合わせて樹脂
に配合する事が出来る。又、これらの難燃剤を用いて摩
砕条件下で、本発明の錫酸塩の表面を被覆処理して使用
してもよい。The flame retardant of the present invention may be used alone or as another flame retardant component, such as oxides, hydroxides, sulfides and zinc borates of antimony, zircon and molybdenum, aluminum borate, aluminum hydroxide and magnesium hydroxide. Can be combined with resin. Further, the surface of the stannate of the present invention may be coated and used under grinding conditions using these flame retardants.
【0045】また、この重合体には、それ自体公知の各
種添加剤、例えば安定剤、可塑剤、酸化防止剤、光安定
剤、滑剤、帯電防止剤、防曇剤、造核剤、充填剤等を配
合することが出来る。これらの添加剤は予め重合体又は
本発明の難燃剤中に配合しておくか或いは本発明の難燃
剤と重合体との混練に際して同時に配合してもよい。Various additives known per se, such as stabilizers, plasticizers, antioxidants, light stabilizers, lubricants, antistatic agents, antifogging agents, nucleating agents, fillers, are added to the polymer. Etc. can be blended. These additives may be previously blended in the polymer or the flame retardant of the present invention, or may be blended at the same time when the flame retardant of the present invention and the polymer are kneaded.
【0046】[0046]
【実施例】以下の実施例における、測定は下記の方法で
行った。EXAMPLES In the following examples, measurements were made by the following methods.
【0047】(1)平均粒径及び粒度 Coulter社製 Particle Size Analyzer Model LS
230を使用し、平均粒径及び粒度を測定した。(1) Average particle size and particle size Particle Size Analyzer Model LS manufactured by Coulter
The average particle size and particle size were measured using 230.
【0048】(2)X線回析 理学電機(株)製のGeigerflexRAD−Bシ
ステムを用いて、Cu−Kαにて測定した。 ターゲット Cu フィルター 湾曲結晶グラファイトモノクロメーター 検出器 SC 電圧 40KV 電流 20mA カウントフルスケール 700c/s スムージングポイント 25 走査速度 2°/min ステップサンプリング 0.02° スリット DS1° RS0.15mm SS1° 照角 6°(2) X-ray Diffraction Measurement was performed with Cu-Kα using a Geigerflex RAD-B system manufactured by Rigaku Corporation. Target Cu filter Curved crystal graphite monochromator Detector SC voltage 40KV Current 20mA Count full scale 700c / s Smoothing point 25 Scan speed 2 ° / min Step sampling 0.02 ° Slit DS1 ° RS0.15mm SS1 ° Illumination angle 6 °
【0049】(3)示差熱分析及び重量減少率の測定 セイコー電子工業製SSC−5200TG−DTAシス
テムを用いて測定した。測定条件としては、標準物質α
−Al2O3 、500℃迄の試料の加熱減量(重量%)
を測定した。(3) Differential Thermal Analysis and Measurement of Weight Loss The measurement was performed using an SSC-5200TG-DTA system manufactured by Seiko Instruments Inc. The measurement conditions were the standard substance α
-Loss on heating of samples up to 500 ° C in Al 2 O 3 (% by weight)
Was measured.
【0050】(4)SEM測定 日立製作所製S−570走査型電子顕微鏡を用いて測定
した。(4) SEM Measurement The SEM was measured using an S-570 scanning electron microscope manufactured by Hitachi, Ltd.
【0051】(5)化学分析 JIS R9011の石灰の化学分析法に準拠して行な
った。(5) Chemical analysis The chemical analysis was carried out in accordance with the lime chemical analysis method of JIS R9011.
【0052】以下に錫酸塩の諸物性を測定後、軟質PV
Cに練り込み、錫酸塩の難燃性と安定性能及び分散性を
測定した。 (軟質PVCの配合) PVC(P1050) 100重量部 ジオクチルフタレート 50重量部 三塩基性硫酸鉛 4重量部 錫酸塩 5重量部 (軟質PVCシート作製条件)上記配合物を3.5イン
チロールミルで155℃で6分間混練後、170℃、1
50Kg/cm2で5分間プレスし、厚さ1mmのシー
トを作製した。After measuring various physical properties of the stannate, the soft PV
C, and the stannate was measured for flame retardancy, stability performance and dispersibility. (Blending of soft PVC) 100 parts by weight of PVC (P1050) 50 parts by weight of dioctyl phthalate 4 parts by weight of tribasic lead sulfate 5 parts by weight of stannate (Soft PVC sheet preparation conditions) The above-mentioned composition is 155 with a 3.5-inch roll mill. After kneading for 6 minutes at 170 ° C,
The sheet was pressed at 50 kg / cm 2 for 5 minutes to produce a sheet having a thickness of 1 mm.
【0053】(6)限界酸素指数(LOI) (株)東洋精機製作所製キャンドル法燃焼試験機を使用
し、JIS K 7201B法に準じて、限界酸素指数
(LOI値%)を測定し難燃性を評価した。(6) Limiting oxygen index (LOI) Using a candle method combustion tester manufactured by Toyo Seiki Seisaku-sho, Ltd., the limiting oxygen index (LOI value%) was measured according to the JIS K 7201B method, and the flame retardancy was measured. Was evaluated.
【0054】(7)比視覚密度(NBS) (株)東洋精機製作所製のNBS発煙試験装置を用い、
熱輻射量2.5W/cm2で試料PVCシートを加熱
し、発煙させ、発煙強度を煙の白色光透過率より算出す
る比視覚密度を用いて評価した。(7) Specific Visual Density (NBS) Using an NBS smoke test device manufactured by Toyo Seiki Seisaku-sho, Ltd.
The sample PVC sheet was heated at a thermal radiation amount of 2.5 W / cm 2 to emit smoke, and the smoke intensity was evaluated using a specific visual density calculated from the white light transmittance of the smoke.
【0055】(8)分散性 下記に示す配合物を、155℃の加熱ロールで5分間混
練し、さらに0.5mmの厚さのシートにして目視にて
判定する。 配合 塩化ビニル樹脂(重合度:1050) 100重量部 DOP 50重量部 ステアリン酸鉛 0.2重量部 試料 3重量部 評価基準 ○ : 分散性良好 △ : 分散性やや劣る × : 分散性劣る(8) Dispersibility The following formulation is kneaded with a heated roll at 155 ° C. for 5 minutes, and further visually formed into a sheet having a thickness of 0.5 mm. Incorporation Vinyl chloride resin (degree of polymerization: 1050) 100 parts by weight DOP 50 parts by weight Lead stearate 0.2 parts by weight Sample 3 parts by weight Evaluation criteria ○: Good dispersibility △: Slightly poor dispersibility ×: Poor dispersibility
【0056】(9)ギヤオーブン耐熱(GO耐熱試験) 作製PVCシートを185℃のギヤ式オーブンにて加熱
し、シートが黒変劣化するまでの時間を測定した。(9) Gear Oven Heat Resistance (GO Heat Resistance Test) The produced PVC sheet was heated in a gear oven at 185 ° C., and the time until the sheet was blackened and deteriorated was measured.
【0057】以下に本発明の実施例を示す。Examples of the present invention will be described below.
【0058】(実施例1)酸化第一錫70.9gと酸化
亜鉛41.1gに苛性ソーダ10.4gと水1000m
lを加え、ポットミル中で空気を1L/min吹き込み
ながら6時間反応を行った。この時のpHは13.1で
あった。生成した白色沈殿を濾過、洗浄し、90℃で1
昼夜乾燥を行いヒドロキシ錫酸亜鉛を得た。この粉末を
X線回折法で測定したところ図4に示されるように、ヒ
ドロキシ錫酸亜鉛であることが確認された。また、この
粉末の粒度分布は、図1に示すように、平均粒子径が
0.6μmと粗粒の無い粒子であり、図10に示すよう
に単分散性に非常に優れた立方体形状のものであった。
諸粉体物性を表2に、軟質PVCに於ける難燃性能を表
1に示した。(Example 1) 70.4 g of stannous oxide and 41.1 g of zinc oxide were added to 10.4 g of sodium hydroxide and 1000 m of water.
The reaction was carried out for 6 hours while blowing air at 1 L / min in a pot mill. At this time, the pH was 13.1. The resulting white precipitate was filtered, washed, and
Drying was carried out day and night to obtain zinc hydroxystannate. When this powder was measured by an X-ray diffraction method, it was confirmed to be zinc hydroxystannate as shown in FIG. Further, as shown in FIG. 1, the particle size distribution of this powder is a particle having an average particle diameter of 0.6 μm and having no coarse particles, and as shown in FIG. Met.
Table 2 shows the physical properties of various powders, and Table 1 shows the flame retardancy of the soft PVC.
【0059】(実施例2)酸化第一錫70.9gと水酸
化カルシウム38.6gに苛性ソーダ10.4gと水1
000mlを加え、実施例1と同様の手順で反応を行っ
た。この時のpHは12.8であった。生成した白色沈
殿を濾過、洗浄し、90℃で1昼夜乾燥を行いヒドロキ
シ錫酸カルシウムを得た。この粉末をX線回折法で測定
したところ図5に示されるように、ヒドロキシ錫酸カル
シウムであることが確認された。また、この粉末の粒度
分布は、図2に示すように、平均粒子径が0.4μmの
微粒子であった(SEM図11参照)。諸粉体物性を表
2に、軟質PVCに於ける難燃性能を表1に示した。Example 2 Stannous oxide (70.9 g), calcium hydroxide (38.6 g), caustic soda (10.4 g) and water (1) were added.
000 ml was added, and the reaction was performed in the same procedure as in Example 1. The pH at this time was 12.8. The produced white precipitate was filtered, washed, and dried at 90 ° C. for one day to obtain calcium hydroxystannate. When this powder was measured by X-ray diffraction, it was confirmed to be calcium hydroxystannate as shown in FIG. The particle size distribution of the powder was fine particles having an average particle diameter of 0.4 μm, as shown in FIG. 2 (see SEM FIG. 11). Table 2 shows the physical properties of various powders, and Table 1 shows the flame retardancy of the soft PVC.
【0060】(比較例1)錫酸ソーダ53.3gに水7
00mlを加えた溶液に、塩化錫27.8g含む水溶液
120mlを室温下で撹拌しながら滴下し、ヒドロキシ
錫酸亜鉛の白色沈殿を生成させた。この時のpHは7.
2であった。生成した白色沈殿を濾過、洗浄し、90℃
で1昼夜乾燥を行いヒドロキシ錫酸亜鉛を得た。この粉
末をX線回折法で測定したところ図14に示されるよう
に、ヒドロキシ錫酸亜鉛であることが確認された(図1
3の粒度分布、図15の示差熱分析、図16のSEM写
真を参照)。諸粉体物性を表2に、軟質PVCに於ける
難燃性能を表1に示した。Comparative Example 1 Water 7 was added to 53.3 g of sodium stannate.
120 ml of an aqueous solution containing 27.8 g of tin chloride was added dropwise to the solution containing 00 ml with stirring at room temperature to form a white precipitate of zinc hydroxystannate. The pH at this time is 7.
It was 2. The resulting white precipitate is filtered, washed, and 90 ° C.
And dried all day and night to obtain zinc hydroxystannate. When this powder was measured by X-ray diffraction, it was confirmed to be zinc hydroxystannate as shown in FIG. 14 (FIG. 1).
No. 3, particle size distribution, differential thermal analysis in FIG. 15, and SEM photograph in FIG. 16). Table 2 shows the physical properties of various powders, and Table 1 shows the flame retardancy of the soft PVC.
【0061】(比較例2)市販品の錫酸亜鉛について分
析を行った。図3に粒度分布、図6にX線回折、図9に
示差熱分析及び図12にSEM写真を示した。諸粉体物
性を表2に、軟質PVCに於ける難燃性能を表1に示し
た。Comparative Example 2 A commercially available zinc stannate was analyzed. FIG. 3 shows the particle size distribution, FIG. 6 shows the X-ray diffraction, FIG. 9 shows the differential thermal analysis, and FIG. 12 shows the SEM photograph. Table 2 shows the physical properties of various powders, and Table 1 shows the flame retardancy of the soft PVC.
【0062】[0062]
【表1】 [Table 1]
【0063】[0063]
【表2】 [Table 2]
【図1】実施例1のヒドロキシ錫酸亜鉛の粒度分布曲線
である。FIG. 1 is a particle size distribution curve of zinc hydroxystannate of Example 1.
【図2】実施例2のヒドロキシ錫酸カルシウムの粒度分
布曲線である。FIG. 2 is a particle size distribution curve of calcium hydroxystannate of Example 2.
【図3】比較例2のヒドロキシ錫酸亜鉛の粒度分布曲線
である。FIG. 3 is a particle size distribution curve of zinc hydroxystannate of Comparative Example 2.
【図4】実施例1のヒドロキシ錫酸亜鉛のX線回折像で
ある。FIG. 4 is an X-ray diffraction image of zinc hydroxystannate of Example 1.
【図5】実施例2のヒドロキシ錫酸カルシウムのX線回
折像である。FIG. 5 is an X-ray diffraction image of calcium hydroxystannate of Example 2.
【図6】比較例2のヒドロキシ錫酸亜鉛のX線回折像で
ある。FIG. 6 is an X-ray diffraction image of zinc hydroxystannate of Comparative Example 2.
【図7】実施例1のヒドロキシ錫酸亜鉛の熱重量分析曲
線である。FIG. 7 is a thermogravimetric analysis curve of zinc hydroxystannate of Example 1.
【図8】実施例2のヒドロキシ錫酸カルシウムの熱重量
分析曲線である。FIG. 8 is a thermogravimetric analysis curve of the calcium hydroxystannate of Example 2.
【図9】比較例2のヒドロキシ錫酸亜鉛の熱重量分析曲
線である。FIG. 9 is a thermogravimetric analysis curve of zinc hydroxystannate of Comparative Example 2.
【図10】実施例1のヒドロキシ錫酸亜鉛のSEM像
(倍率:20000倍)である。FIG. 10 is an SEM image (magnification: 20000 times) of zinc hydroxystannate of Example 1.
【図11】実施例2のヒドロキシ錫酸カルシウムのSE
M像(倍率:20000倍)である。FIG. 11: SE of calcium hydroxystannate of Example 2
It is an M image (magnification: 20000 times).
【図12】比較例2のヒドロキシ錫酸亜鉛のSEM像
(倍率:20000倍)である。FIG. 12 is a SEM image (magnification: 20000 times) of zinc hydroxystannate of Comparative Example 2.
【図13】比較例1のヒドロキシ錫酸亜鉛の粒度分布曲
線である。13 is a particle size distribution curve of zinc hydroxystannate of Comparative Example 1. FIG.
【図14】比較例1のヒドロキシ錫酸亜鉛のX線回折像
である。FIG. 14 is an X-ray diffraction image of zinc hydroxystannate of Comparative Example 1.
【図15】比較例1のヒドロキシ錫酸亜鉛の熱重量分析
曲線である。FIG. 15 is a thermogravimetric analysis curve of zinc hydroxystannate of Comparative Example 1.
【図16】比較例1のヒドロキシ錫酸亜鉛のSEM像
(倍率:20000倍)である。FIG. 16 is an SEM image (magnification: 20000 times) of zinc hydroxystannate of Comparative Example 1.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI // C01G 9/00 C01G 9/00 B ──────────────────────────────────────────────────続 き Continued on front page (51) Int.Cl. 6 Identification code FI // C01G 9/00 C01G 9/00 B
Claims (7)
物と第一酸化錫とを、アルカリ、水及び酸素の存在下に
湿式ミリングすることを特徴とするヒドロキシ錫酸塩の
製造方法。1. A method for producing a hydroxystannate, comprising wet milling an oxide or hydroxide of a metal belonging to Group 2 of the periodic table with stannous oxide in the presence of alkali, water and oxygen. Method.
なるように存在させる請求項1記載の製造方法。2. The method according to claim 1, wherein the alkali is present so that the pH in the system is 11 to 14.
せる請求項1記載の製造方法。3. The method according to claim 1, wherein oxygen is present by blowing air.
物が亜鉛、カルシウム、マグネシウム、バリウム或いは
ストロンチウムの酸化物または水酸化物である請求項1
記載の製造方法。4. The oxide or hydroxide of a metal belonging to Group 2 of the periodic table is an oxide or hydroxide of zinc, calcium, magnesium, barium or strontium.
The manufacturing method as described.
温度で行う請求項1記載の製造方法。5. The method according to claim 1, wherein the wet milling is performed at a temperature of room temperature or higher and 100 ° C. or lower.
れる化学組成を有し、体積基準メジアン径(D50)が
0.3乃至1.5μmの範囲にあり、且つ熱重量分析に
おいて温度200℃迄の重量減少率が2.0重量%以下
であることを特徴とするヒドロキシ錫酸塩。6. The following formula MSn (OH) 6 ... (1) wherein M is a metal of the second group of the periodic table or lead, and has a volume-based median diameter ( D 50) is in the range of 0.3 to 1.5 [mu] m, and hydroxy stannates, wherein the weight reduction rate of up to temperature 200 ° C. in thermogravimetric analysis is 2.0 wt% or less.
れる化学組成を有し、体積基準メジアン径(D50)が
0.3乃至1.5μmの範囲にあり、且つ熱重量分析に
おいて温度200℃迄の重量減少率が2.0重量%以下
であることを特徴とする難燃剤。7. The following formula MSn (OH) 6 ... (2) wherein M is a metal of the second group of the periodic table or lead, and has a volume-based median diameter ( D 50 ) in the range of 0.3 to 1.5 μm, and the weight loss rate up to a temperature of 200 ° C. in thermogravimetric analysis is 2.0% by weight or less.
Priority Applications (2)
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---|---|---|---|
JP12010497A JP3626323B2 (en) | 1997-04-24 | 1997-04-24 | Process for producing hydroxystannate and flame retardant |
GB9808852A GB2324523B (en) | 1997-04-24 | 1998-04-24 | Process for producing hydroxystannate and flame retarding agent |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12010497A JP3626323B2 (en) | 1997-04-24 | 1997-04-24 | Process for producing hydroxystannate and flame retardant |
Publications (2)
Publication Number | Publication Date |
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JPH10297920A true JPH10297920A (en) | 1998-11-10 |
JP3626323B2 JP3626323B2 (en) | 2005-03-09 |
Family
ID=14778033
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JP12010497A Expired - Fee Related JP3626323B2 (en) | 1997-04-24 | 1997-04-24 | Process for producing hydroxystannate and flame retardant |
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JP (1) | JP3626323B2 (en) |
GB (1) | GB2324523B (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004238608A (en) * | 2002-12-11 | 2004-08-26 | Fujikura Ltd | Fire-resistant adhesion admixture |
JP4812210B2 (en) * | 1999-06-04 | 2011-11-09 | ルーサイト インターナショナル ユーケー リミテッド | Acrylic material |
JP2022518205A (en) * | 2019-01-16 | 2022-03-14 | クラリアント・インターナシヨナル・リミテツド | Flame retardant mixture |
WO2022210259A1 (en) * | 2021-03-30 | 2022-10-06 | デンカ株式会社 | Inorganic powder, inorganic composition, and resin composition |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2552840B (en) * | 2016-08-12 | 2019-08-28 | William Blythe Ltd | Synthesis of and uses of alkaline earth metal stannates |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2230255A (en) * | 1989-02-22 | 1990-10-17 | Barry Beresford Thomas Kingcom | Zinc stannate and hydroxystannate |
-
1997
- 1997-04-24 JP JP12010497A patent/JP3626323B2/en not_active Expired - Fee Related
-
1998
- 1998-04-24 GB GB9808852A patent/GB2324523B/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4812210B2 (en) * | 1999-06-04 | 2011-11-09 | ルーサイト インターナショナル ユーケー リミテッド | Acrylic material |
JP2004238608A (en) * | 2002-12-11 | 2004-08-26 | Fujikura Ltd | Fire-resistant adhesion admixture |
JP4531351B2 (en) * | 2002-12-11 | 2010-08-25 | 株式会社フジクラ | Flame retardant adhesive compound |
JP2022518205A (en) * | 2019-01-16 | 2022-03-14 | クラリアント・インターナシヨナル・リミテツド | Flame retardant mixture |
US12043719B2 (en) | 2019-01-16 | 2024-07-23 | Clariant International Ltd | Flame retardant mixture |
WO2022210259A1 (en) * | 2021-03-30 | 2022-10-06 | デンカ株式会社 | Inorganic powder, inorganic composition, and resin composition |
Also Published As
Publication number | Publication date |
---|---|
GB9808852D0 (en) | 1998-06-24 |
GB2324523A (en) | 1998-10-28 |
GB2324523B (en) | 2001-01-17 |
JP3626323B2 (en) | 2005-03-09 |
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