JPH10197155A - Retort furnace - Google Patents
Retort furnaceInfo
- Publication number
- JPH10197155A JPH10197155A JP35152296A JP35152296A JPH10197155A JP H10197155 A JPH10197155 A JP H10197155A JP 35152296 A JP35152296 A JP 35152296A JP 35152296 A JP35152296 A JP 35152296A JP H10197155 A JPH10197155 A JP H10197155A
- Authority
- JP
- Japan
- Prior art keywords
- furnace body
- retort
- air
- gap
- furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000001816 cooling Methods 0.000 claims abstract description 28
- 238000010438 heat treatment Methods 0.000 claims description 24
- 239000011810 insulating material Substances 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 3
- 239000012212 insulator Substances 0.000 claims description 2
- 239000012774 insulation material Substances 0.000 abstract description 6
- 238000005238 degreasing Methods 0.000 abstract description 3
- 238000011282 treatment Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract 1
- 230000000644 propagated effect Effects 0.000 abstract 1
- 239000011230 binding agent Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000005338 heat storage Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Landscapes
- Muffle Furnaces And Rotary Kilns (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、脱脂処理を始めと
する各種熱処理に好適に利用されるレトルト炉に関する
ものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a retort furnace suitably used for various heat treatments including a degreasing treatment.
【0002】[0002]
【従来の技術】この種のレトルト炉は、図2に示すよう
に、内部の熱処理室S1を真空排気可能なレトルト2
と、このレトルト2の周囲に配置され内側に加熱空間S
2を形成するヒータ3と、このヒータ3を含む加熱空間
S2を包囲する位置に配設される断熱材4とを炉体1内
部に収容し、これらレトルト2、断熱材4及び炉体1を
それぞれレトルト本体9、断熱材本体13、炉体本体5
と各開閉蓋111、14、106とから構成して熱処理
室S1に処理物Wを出し入れ可能にすると共に、このう
ちレトルト2の開閉蓋111とレトルト本体9との間に
熱処理室S1の密閉性を確保するための真空シール10
を介設して構成されている。2. Description of the Related Art As shown in FIG. 2, this type of retort furnace has a retort furnace 2 capable of evacuating an internal heat treatment chamber S1.
And a heating space S arranged around the retort 2
2 and a heat insulating material 4 disposed at a position surrounding the heating space S2 including the heater 3 are housed inside the furnace body 1, and the retort 2, the heat insulating material 4 and the furnace body 1 are housed in the furnace body 1. Retort main body 9, heat insulating material main body 13, furnace body main body 5, respectively
And the opening / closing lids 111, 14, and 106 so that the processing object W can be put into and taken out of the heat treatment chamber S 1, and the sealing property of the heat treatment chamber S 1 between the opening / closing lid 111 of the retort 2 and the retort main body 9. Vacuum seal 10 to secure
And is interposed.
【0003】[0003]
【発明が解決しようとする課題】ところで、前記断熱材
4はレトルト本体9と炉体本体5との間に充填され、レ
トルト2からの熱を極力炉体1に伝えない構造にしてい
る。ところが、このようにすると、脆弱で高価な断熱材
4が大量に必要になる上に、断熱材4を通過して炉体1
に伝わる熱により、炉体1表面の温度上昇、ひいてはこ
れによる作業環境の悪化が避けられないほか、熱処理後
の冷却速度が遅く処理効率を向上させる事も難しいもの
となっている。By the way, the heat insulating material 4 is filled between the retort main body 9 and the furnace body 5 so that the heat from the retort 2 is not transmitted to the furnace body 1 as much as possible. However, in this case, a large amount of the fragile and expensive heat insulating material 4 is required, and the furnace body 1 passes through the heat insulating material 4.
As a result, the temperature rise on the surface of the furnace 1 and the deterioration of the working environment due to the heat are unavoidable, and the cooling rate after the heat treatment is low, so that it is difficult to improve the processing efficiency.
【0004】また、従来のものは、炉体1の開閉蓋10
6の内部に冷却ジャケット17を設け、水冷によって真
空シール10を冷却している。しかしながら、冷却ジャ
ケット17は局所的にレトルト2の開閉蓋111を冷却
するため、レトルト2内で発生するバインダの蒸気がこ
の部分に凝縮して、処理効果に悪影響を及ぼす。本発明
は、このような課題に着目してなされたものであって、
真空シールの冷却と炉体の冷却とを同時かつ効果的に行
い得る冷却構造を備えたレトルト炉を提供することを目
的としている。[0004] Further, the conventional one is an open / close lid 10 of a furnace body 1.
6, a cooling jacket 17 is provided, and the vacuum seal 10 is cooled by water cooling. However, since the cooling jacket 17 locally cools the opening / closing lid 111 of the retort 2, the vapor of the binder generated in the retort 2 is condensed in this portion, which adversely affects the processing effect. The present invention has been made in view of such problems,
It is an object of the present invention to provide a retort furnace having a cooling structure capable of simultaneously and effectively cooling a vacuum seal and a furnace body.
【0005】[0005]
【課題を解決するための手段】本発明は、かかる目的を
達成するために、断熱材と炉体との間に隙間を設け、こ
の隙間にシール周辺を通過した後の冷却空気を導入して
空気流を形成するようにした事を特徴とする。このよう
に構成すれば、真空シールをその機能を保持し得る温度
に空冷する際に、レトルトから断熱材を介して炉体に伝
わろうとする熱をその空気流によって同時に炉外に運び
出すことができるので、炉体表面が昇温する事態も有効
に防止して、作業環境を良好なものにすることができ
る。しかも、このように炉体の蓄熱量を減らし、また空
気流を形成できる隙間を形成すれば、熱処理後の冷却速
度も速まるため、炉の稼働効率を有効に向上させること
が可能となる。According to the present invention, in order to achieve the above object, a gap is provided between the heat insulating material and the furnace body, and cooling air after passing around the seal is introduced into the gap. It is characterized by forming an air flow. With this configuration, when the vacuum seal is air-cooled to a temperature that can maintain its function, heat that is to be transmitted from the retort to the furnace body via the heat insulating material can be simultaneously carried out of the furnace by the air flow. Therefore, a situation in which the surface of the furnace body is heated can be effectively prevented, and the working environment can be improved. In addition, if the amount of heat stored in the furnace body is reduced and a gap that can form an air flow is formed, the cooling rate after the heat treatment is increased, so that the operating efficiency of the furnace can be effectively improved.
【0006】また、これにより比較的脆弱で高価な断熱
材の使用量も低減することもできるため、炉のコストダ
ウンも図ることが可能になる。[0006] Further, since the amount of the relatively brittle and expensive heat insulating material can be reduced, the cost of the furnace can be reduced.
【0007】[0007]
【実施例】以下、本発明の一実施例を、図1を参照して
説明する。なお、図2と共通する部分には同一符号を付
している。このレトルト炉は、炉体1内に、レトルト2
と、ヒータ3と、断熱材4とを配設して構成されてい
る。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention will be described below with reference to FIG. Note that parts common to those in FIG. 2 are denoted by the same reference numerals. This retort furnace includes a retort 2 in a furnace body 1.
, A heater 3 and a heat insulating material 4.
【0008】炉体1は、有底筒状の炉体本体5と、この
炉体本体5の開口端5aに配設される開閉蓋6とからな
る金属製のもので、底部5bに排気装置につながる排気
管7及び強冷送風器につながる送風管8を引き込んでい
る。レトルト2は、有底筒状のレトルト本体9と、この
レトルト本体9の開口端9aをOリング等の真空シール
10を介して密閉する位置に配設される開閉蓋11とか
ら構成される金属製のもので、その底部9bに前記排気
管7の始端7aを接続し、内部を真空排気可能な熱処理
室S1としている。このレトルト2の開閉蓋11は、前
記炉体1の開閉蓋6に一体開閉可能に取り付けられてい
る。The furnace body 1 is made of metal and includes a bottomed furnace body 5 having a tubular shape and an opening / closing lid 6 provided at an opening end 5a of the furnace body 5, and an exhaust device is provided at the bottom 5b. The exhaust pipe 7 connected to the air blower 8 and the blower pipe 8 connected to the cold air blower are drawn in. The retort 2 is made of a metal having a bottomed cylindrical retort main body 9 and an opening / closing lid 11 disposed at a position where the opening end 9a of the retort main body 9 is sealed via a vacuum seal 10 such as an O-ring. The bottom end 9b is connected to the starting end 7a of the exhaust pipe 7, and the inside is a heat treatment chamber S1 capable of evacuating. The opening / closing lid 11 of the retort 2 is attached to the opening / closing lid 6 of the furnace body 1 so as to be integrally opened and closed.
【0009】ヒータ3は、レトルト本体9の周囲に均一
に配設され、内側に加熱空間S2を形成してなるもの
で、このヒータ3には例えば500〜600℃程度の加
熱能力を有するNiヒータが用いられている。断熱材4
は、前記ヒータ3を含む加熱空間S2を包囲する位置に
配設されるもので、断熱材本体13と開閉蓋14とから
なる。断熱材本体13は、レトルト本体9と炉体本体5
との間に排気管7及び送風管8を避けて設けられた概略
有底筒状部分13aと、見掛け上閉止状態にあるときの
開閉蓋14に相当する位置に設けられる概略蓋部分13
bとからなるもので、レトルト本体9から炉体本体5に
向かう熱伝達を遮断する役割をなしている。開閉蓋14
は、前記レトルト2の内部に配設されるもので、加熱空
間S2とレトルト2の開閉蓋11の間の熱伝達を遮断す
る役割をなしている。The heater 3 is uniformly disposed around the retort main body 9 and has a heating space S2 formed inside. The heater 3 has a Ni heater having a heating capacity of, for example, about 500 to 600 ° C. Is used. Insulation material 4
Is disposed at a position surrounding the heating space S2 including the heater 3, and includes a heat insulating material main body 13 and an opening / closing lid 14. The heat insulating material main body 13 includes the retort main body 9 and the furnace main body 5.
, A substantially bottomed cylindrical portion 13a provided so as to avoid the exhaust pipe 7 and the blower tube 8, and a roughly lid portion 13 provided at a position corresponding to the opening / closing lid 14 when apparently closed.
b, and serves to block heat transfer from the retort body 9 to the furnace body 5. Lid 14
Is disposed inside the retort 2 and serves to block heat transfer between the heating space S2 and the opening / closing lid 11 of the retort 2.
【0010】そして、これら炉体1、レトルト2及び断
熱材4の各開閉蓋6、11、14を開閉することによっ
て、熱処理室S1に対する処理物Wの出し入れが可能と
なっている。このような構成において、本実施例は、前
記炉体1の開閉蓋6とレトルト2の開閉蓋11との間に
隙間S3を設け、断熱材本体13と炉体本体5との間に
隙間S4を設けている。隙間S3は、両開閉蓋6、11
間の対向部分に形成されたもので、炉体1の開閉蓋6に
設けた開孔15を介して内部に冷却用の空気を導入し、
その空気を真空シール10が配設されている部位に対応
するレトルト2の開閉蓋11の表面11aに有効な面積
に亘って接触させ得るようにしている。隙間S4は、断
熱材本体13の円筒面と炉体1の円筒面との間に形成さ
れる円環状のもので、この隙間S4の一端は前記隙間S
3に連通し、他端は炉体本体5の底部5bに接続した配
管16を介して空冷用送風機に接続されていて、この隙
間S4に前記隙間S3に供給される冷却空気を導入して
空気流を形成し得るようにしている。By opening and closing the open / close lids 6, 11, and 14 of the furnace body 1, retort 2 and heat insulating material 4, the processing object W can be taken in and out of the heat treatment chamber S1. In such a configuration, in the present embodiment, a gap S3 is provided between the opening / closing lid 6 of the furnace body 1 and the opening / closing lid 11 of the retort 2, and a gap S4 is provided between the heat insulating material body 13 and the furnace body body 5. Is provided. The gap S3 is provided between the two open / close lids 6, 11
The cooling air is introduced into the inside of the furnace body 1 through an opening 15 provided in the opening / closing lid 6 of the furnace body 1,
The air can be brought into contact with the surface 11a of the opening / closing lid 11 of the retort 2 corresponding to the portion where the vacuum seal 10 is provided, over an effective area. The gap S4 is an annular one formed between the cylindrical surface of the heat insulator body 13 and the cylindrical surface of the furnace body 1. One end of the gap S4 is
3 and the other end is connected to an air-cooling blower via a pipe 16 connected to the bottom 5b of the furnace body 5, and the cooling air supplied to the gap S3 is introduced into the gap S4 to generate air. So that a flow can be formed.
【0011】このような冷却構造を備えたレトルト炉に
おいて、脱脂を始めとする各種熱処理を行いつつ、図外
の送風機を作動させて炉体1内を排気すると、その負圧
によって炉体1の開閉蓋6に設けた開孔15を介して隙
間S3に空気が吸引され、その空気がレトルト2の開閉
蓋11に有効に接触した後、隙間S4を流れ、配管16
より流出することとなる。このため、真空シール10を
その機能を保持し得る温度に空冷することができると同
時に、レトルト2から断熱材4を介して炉体1に伝わろ
うとする熱もその空気流によって同時に炉外に運び出
し、炉体1の表面が昇温する事態も有効に防止して作業
環境を良好なものにすることができる。しかも、このよ
うに炉体1の蓄熱量を減らし、また空気流を形成できる
隙間S4を形成すれば、熱処理後に図外の強冷送風器を
作動させて送風管8からも吸引を行う強制冷却時の冷却
速度も速まるため、速やかに処理物Wを冷却して炉外に
取り出して次の処理に移ることができ、炉の稼働効率を
有効に向上させることが可能となる。また、このような
有効な冷却構造を採用できることにより、比較的脆弱で
高価な断熱材4の使用量を図2の構成に比べて減少させ
ることができるので、炉のイニシャルコストやランニン
グコストを有効に削減することも可能となる。In the retort furnace having such a cooling structure, when the inside of the furnace body 1 is evacuated by operating a blower (not shown) while performing various heat treatments including degreasing, the negative pressure of the furnace body 1 is reduced by the negative pressure. Air is sucked into the gap S3 through the opening 15 provided in the opening / closing lid 6, and the air effectively comes into contact with the opening / closing lid 11 of the retort 2, and then flows through the gap S4 to form a pipe 16
More outflow. Therefore, the vacuum seal 10 can be air-cooled to a temperature at which its function can be maintained, and at the same time, the heat that is going to be transmitted from the retort 2 to the furnace body 1 via the heat insulating material 4 is simultaneously carried out of the furnace by the air flow. In addition, the situation where the surface of the furnace body 1 rises can be effectively prevented, and the working environment can be improved. In addition, if the heat storage amount of the furnace body 1 is reduced and the gap S4 capable of forming an air flow is formed in this manner, the forced cooling in which the intense blower (not shown) is operated after the heat treatment and suction is performed from the blower tube 8 is also performed. Since the cooling rate at the time is also increased, the processing object W can be quickly cooled, taken out of the furnace and moved to the next processing, and the operating efficiency of the furnace can be effectively improved. Further, by adopting such an effective cooling structure, the amount of the relatively fragile and expensive heat insulating material 4 can be reduced as compared with the configuration of FIG. 2, so that the initial cost and running cost of the furnace are reduced. It is also possible to reduce the number.
【0012】なお、各部の具体的な構成は、上述した実
施例のみに限定されるものではなく、本発明の趣旨を逸
脱しない範囲で種々変形が可能である。例えば、上記実
施例において、空冷用送風器へ向かう配管16と強冷用
送風器へ向かう送風管8とを兼用して途中でダンパによ
り切り替えたり、同軸にして炉体1の外へ出したりする
構成等も有効に採用することができる。The specific configuration of each part is not limited to only the above-described embodiment, and various modifications can be made without departing from the spirit of the present invention. For example, in the above-described embodiment, the pipe 16 for the air cooling blower and the blower pipe 8 for the strong cooling blower are also used and switched by a damper on the way, or coaxially out of the furnace body 1. The configuration and the like can be effectively adopted.
【0013】[0013]
【発明の効果】本発明は、以上説明したように、断熱材
と炉体との間に隙間を設け、この隙間にシール周辺を通
過した後の冷却空気を導入して空気流を形成するように
したものである。このため、真空シールに対する冷却と
炉体に対する冷却とを同一の空冷系路を通じて有効に行
うことができ、真空シールの機能を保障しつつ、水冷に
よるバインダの凝縮を無くした適正な熱処理性能を維持
し、同時に炉体の過熱を防止して作業環境を極めて良好
なものにすることができる。しかも、これにより炉体の
蓄熱量が減り、空気の流通系路も確保されるため、熱処
理後の急冷も効果的に行って処理物を逸早く取り出せる
ようにし、炉の稼働効率の向上も果たすことができる。
さらに、従来のように大量の断熱材を使用する必要がな
くなるため、イニシャルコストやランニングコストも有
効に削減することが可能となる。According to the present invention, as described above, a gap is provided between the heat insulating material and the furnace body, and the cooling air after passing around the seal is introduced into the gap to form an air flow. It was made. For this reason, cooling for the vacuum seal and cooling for the furnace body can be effectively performed through the same air-cooling system, and proper heat treatment performance without binder condensation due to water cooling is maintained while ensuring the function of the vacuum seal. At the same time, the furnace can be prevented from overheating, and the working environment can be made extremely favorable. In addition, this reduces the amount of heat stored in the furnace body and secures a flow path for air, so that it is possible to effectively perform rapid cooling after heat treatment so that processed materials can be taken out quickly and improve the operating efficiency of the furnace. Can be.
Further, since it is not necessary to use a large amount of heat insulating material as in the related art, initial costs and running costs can be effectively reduced.
【図1】本発明の一実施例を示す全体縦断面図。FIG. 1 is an overall vertical sectional view showing one embodiment of the present invention.
【図2】従来例を示す図1に対応した全体縦断面図。FIG. 2 is an overall vertical sectional view corresponding to FIG. 1 showing a conventional example.
1…炉体 2…レトルト 3…ヒータ 4…断熱材 5…炉体本体 6…炉体の開閉蓋 9…レトルト本体 10…真空シール 11…レトルトの開閉蓋 13…断熱材本体 14…断熱材の開閉蓋 S1…熱処理室 S2…加熱空間 S3…隙間 S4…隙間 W…処理物 DESCRIPTION OF SYMBOLS 1 ... Furnace body 2 ... Retort 3 ... Heater 4 ... Heat insulation material 5 ... Furnace body main body 6 ... Opening / closing lid of furnace body 9 ... Retort main body 10 ... Vacuum seal 11 ... Opening / closing lid of retort 13 ... Heat insulation material main body 14 ... Insulation material Opening / closing lid S1: Heat treatment room S2: Heating space S3: Gap S4: Gap W: Processed material
Claims (1)
と、このレトルトの周囲に配置され内側に加熱空間を形
成するヒータと、このヒータを含む加熱空間を包囲する
位置に配設される断熱材とを炉体内部に収容し、これら
レトルト、断熱材及び炉体をそれぞれ本体と開閉蓋とか
ら構成して熱処理室に処理物を出し入れ可能にすると共
に、このうちレトルトの開閉蓋とレトルト本体との間に
熱処理室の密閉性を確保するための真空シールを介設し
てなるものにおいて、 前記レトルト及び炉体の両開閉蓋間に真空シールを空冷
するための隙間を設けるとともに、断熱材本体と炉体本
体との間に前記隙間に供給される冷却空気を導入して空
気流を形成するための隙間を設けたことを特徴とするレ
トルト炉。1. A retort capable of evacuating an internal heat treatment chamber, a heater disposed around the retort to form a heating space inside, and a heat insulator disposed at a position surrounding the heating space including the heater. The retort, the heat insulating material and the furnace body are respectively composed of a main body and an opening / closing lid, so that the processed material can be taken in and out of the heat treatment chamber. Among these, the opening / closing lid of the retort and the retort main body Between the retort and the open / close lid of the furnace body, a gap for air cooling the vacuum seal is provided, and a heat insulating material is provided. A retort furnace having a gap between a main body and a furnace body for introducing cooling air supplied to the gap to form an air flow.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP35152296A JPH10197155A (en) | 1996-12-27 | 1996-12-27 | Retort furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP35152296A JPH10197155A (en) | 1996-12-27 | 1996-12-27 | Retort furnace |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH10197155A true JPH10197155A (en) | 1998-07-31 |
Family
ID=18417863
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP35152296A Withdrawn JPH10197155A (en) | 1996-12-27 | 1996-12-27 | Retort furnace |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH10197155A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI393851B (en) * | 2008-05-16 | 2013-04-21 | Zhen Ding Technology Co Ltd | Vaccum oven |
CN103673611A (en) * | 2013-12-31 | 2014-03-26 | 苏州市职业大学 | Rapid quenching tube type heating furnace having protecting atmosphere in laboratory |
CN104154739A (en) * | 2014-08-08 | 2014-11-19 | 盐城市自强化纤机械有限公司 | Electro-magnetic induction vacuum washing furnace |
CN111895777A (en) * | 2020-07-31 | 2020-11-06 | 洛阳焱华加热科技有限公司 | Novel vacuum atmosphere furnace |
-
1996
- 1996-12-27 JP JP35152296A patent/JPH10197155A/en not_active Withdrawn
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI393851B (en) * | 2008-05-16 | 2013-04-21 | Zhen Ding Technology Co Ltd | Vaccum oven |
CN103673611A (en) * | 2013-12-31 | 2014-03-26 | 苏州市职业大学 | Rapid quenching tube type heating furnace having protecting atmosphere in laboratory |
CN104154739A (en) * | 2014-08-08 | 2014-11-19 | 盐城市自强化纤机械有限公司 | Electro-magnetic induction vacuum washing furnace |
CN111895777A (en) * | 2020-07-31 | 2020-11-06 | 洛阳焱华加热科技有限公司 | Novel vacuum atmosphere furnace |
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