JPH10189377A - Manufacturing method of wound iron core transformer - Google Patents

Abstract

(57) [Summary] [Purpose] To prevent the generation of fragments due to damage to the wound iron core,
Provided is a method for manufacturing a wound iron core transformer that further ensures insulation of a winding. A method of manufacturing a wound core transformer having a wound core formed by laminating amorphous magnetic alloy ribbons and a winding incorporated in the wound core is provided by a method of manufacturing a winding core (7) having a corner ( 18) a step of applying a sheet member (10A, 10B) for covering, and a step of forming the shape of the wound iron core (7) into a U-shape.
A step of attaching a cover frame (13A, 13B) that covers one side surface of the winding while leaving the windows of the windings (11, 12), and fitting the tip of the winding core in the order of the winding window and the cover frame window. Forming the wound core, returning the wound core to the original shape, and attaching a sheet member covering the corner (18) of the side surface on which the sheet member is not attached.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a wound iron core transformer using a wound iron core made of a thin ribbon of an amorphous magnetic alloy.

[0002]

2. Description of the Related Art In recent years, amorphous magnetic alloys have extremely low no-load loss and excellent magnetic properties as compared with silicon steel sheets. Is attracting attention. By the way, a wound iron core made of a ribbon of an amorphous magnetic alloy needs to be subjected to magnetic field annealing in order to exhibit its function. However, the wound core is extremely weakened by annealing, and when an external force is applied, corners and the like are lost and fragments are generated. If the fragments enter between the layers of the winding, there is a possibility that the insulation capacity is reduced.

Therefore, conventionally, as shown in FIGS. 10 and 11, the legs 3A and 3B and the yoke 4B of the wound iron core 1 after annealing are used.
Is wrapped with a tape 9, and the yoke portion 4A opens the joint portion 2 and fits the legs 3A and 3B into the windows of the windings 7A and 7B, and then rejoins the joint portion 2. After that, it is wrapped with tape 9.

[0004]

However, in the above-described wound iron core transformer, a large amount of time has been spent for winding the wound iron core with a fixed length tape. Further, since the yoke 4A in FIG. 11 cannot be wrapped with tape before the winding is fitted to the wound core, when the legs of the wound core are fitted into the window of the winding. When the core of the transformer is installed in the insulating oil, fragments of the wound core adhered to the joints of the wound core, etc. are interposed between the windings and the legs. To reduce the insulation capacity of the transformer.

Accordingly, an object of the present invention is to provide a method of manufacturing a wound core transformer which can shorten the operation of encapsulating the wound core and prevent fragments of the wound core from moving into the insulating oil. .

[0006]

In order to solve the above-mentioned problems, the present invention provides a wound iron core formed by laminating amorphous magnetic alloy ribbons as shown in FIGS.
In a method for manufacturing a wound core transformer having a winding incorporated in the wound core, cutting one part of the wound core,
A step of forming a joint 8; a step of attaching sheet members 10A and 10B covering at least corners 18 of the side surfaces of the core, excluding the side surfaces of the joint 8; Opening, forming a U-shaped wound core, attaching cover frames 13A, 13B covering one side surface of the windings while leaving windows of the windings 11, 12; A step of fitting both ends of the joint 8 of the core in the order of the window of the winding 7 and the windows of the cover frames 13A and 13B, and a step of closing the joint 8 of the wound core to return to the original shape. Attaching a sheet member 17A, 17B covering a corner 18 of a side surface of a joint portion of the wound core to which the sheet members 10A, 10B are not attached, and attaching the cover frames 13A, 13B to a winding 11; , 12 And butterflies.

According to this manufacturing method, the corners 18 of the wound iron core 7 that are apt to generate fragments are attached to the sheet members 10A, 10B, 17
A and 17B protect the winding core 7 into the windings 11 and 12, thereby increasing the efficiency of the work. In addition, after installing the completed winding core transformer in the insulating oil, the fragments are insulated. It can be prevented from moving into the oil and lowering the insulation capacity of the transformer.

The cover frames 13A, 13B are
, Making it easier to open and close the joint 8 of the wound core and to insert the wound core into the winding, and to prevent fragments of the winding core from falling to the winding side during the work. it can. As illustrated in FIGS. 5 and 6, in the method for manufacturing the wound core transformer, after the joint 8 of the wound core is opened and the shape of the wound core is formed into a U-shape, Each tip 16A, 16 of both joints of the wound core
B and a step of fitting both ends of the wound core from the cap side of the wound core to the window of the winding and the window of the cover frame after the step of covering the caps 15 and 15B on the front end of the wound core. Caps 15 and 15B of parts 16A and 16B
Removing step.

According to this manufacturing method, the tips 16A, 16B of the joint 8 of the wound core are attached to the caps 15, 15B.
In this way, the work of fitting the winding core into the window of the winding is facilitated, and during the fitting, the tip of the ribbon made of the amorphous magnetic alloy is damaged and fragments are generated. Can be prevented. In the above-described method for manufacturing a wound iron core transformer, as illustrated in FIG.
It is characterized by comprising a plurality of plate-like members 13A and 13B.

Thus, the positioning of the cover frame with respect to the winding can be performed easily and accurately. In the method of manufacturing the wound core transformer, as shown in FIGS. 2 and 8, the step of covering the corners 18 on both sides of the wound core with a sheet member except for a joint portion includes the steps of: After the application of No. 9, the sheet member is coated.

[0011] In the above method for manufacturing a wound iron core transformer,
One side surface of the sheet member has adhesiveness. In the above-described method for manufacturing a wound iron core transformer, the sheet member is formed by applying a coating agent. In the above-described method for manufacturing a wound core transformer, the sheet member is coated not only on the corners of the wound core but also on the side surfaces of the wound core.

According to this manufacturing method, not only the corners of the wound core but also the side surfaces of the wound core are covered, so that generation of fragments from the completed wound core transformer can be further prevented.

[0013]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, an embodiment of a method for manufacturing a wound iron core transformer according to the present invention will be described with reference to the drawings. FIG.
FIG. 4 is a perspective view of a wound core 7 made of a thin ribbon of an amorphous magnetic alloy, and one part of the wound core is in a cut state, and this portion is referred to as a joint 8. As will be described later, the joining portion 8 is extended so as to be easily fitted into the winding, and after being fitted, it is closed again to return to the original state.

Next, as shown in FIG. 2, an adhesive 9 is applied to both side surfaces including the corners 18 of the core 7 except for the side surface near the joint 8. By masking around the joint 8,
The area to be applied can be selected accurately. As the adhesive 8, for example, an epoxy resin-based adhesive (adhesive obtained by mixing 2023 (main agent) and 2106 (curing agent) of Three Bond Co.) is used. After the adhesive 8 is applied, it is left to wait for natural curing, or by sending hot air of about 80 ° C. to perform appropriate drying and curing.

Next, as shown in FIG. 3, after the sheet member 10A, 10B is coated on the area where the adhesive 8 is applied,
The sheet members 10A and 10B are applied to both sides except for the vicinity of the joint of the wound cores by pressing these sheet members from above.
As the sheet member, for example, insulating paper such as PB2 or an insulating nonwoven fabric is used. On the other hand, as shown in FIG. 4, the two windings 11, 12 are arranged side by side, and the cover frames 13A, 1
Attach 3B. Two U-shaped notches are formed in the cover frames 13A and 13B.
A, 13B with the U-shaped notches facing each other,
12 and align the two holes formed by these U-shaped cutouts with the two windows of the two windings.

Thereafter, as shown in FIG.
By hanging the rubber band 14 around the outer edge of B,
The cover frames 13A and 13B can be fixed to the windings 11 and 12. Next, as shown in FIG. 5, caps 15A and 15B are fitted to both ends of a wound iron core having a U-shape as a whole by expanding a joint portion, and then windings 11 and 12 are inserted from the cap side. Into the window. This cap 15A,
Reference numeral 15B is a shape corresponding to the shape of the two end portions 16A and 16B, and is set to prevent the amorphous magnetic alloy ribbon of the wound core 7 from directly hitting the windings 11 and 12 during insertion. In addition to preventing the generation of strip fragments, the winding 1
It is intended to facilitate the fitting into 1, 12.

When the insertion of the core 7 into the windings 11 and 12 is completed, as shown in FIG.
Remove the caps 15A and 15B from 16B. Next, the amorphous magnetic alloy ribbons at both ends 16A and 16B of the U-shaped wound core are closed in order from the inside (FIG. 7). At this time, since the windings 11 and 12 are covered with the cover frames 13A and 13B, even if the ribbon is broken and broken pieces are generated during the operation of closing the ribbon, the windings 11 and 12 may fall on the windings, or the window of the winding may be broken. Can be prevented.

Next, as shown in FIG. 8, an adhesive is applied to both sides near the joint 8 of the wound iron core, and then dried and hardened appropriately. Then, after the sheet member 17A, 17B is coated on the area where the adhesive is applied, the sheet member is pressed to apply the sheet member to both sides near the joint 8 of the wound core. Further, as shown in FIG. 9, after the windings 11 and 12 are mounted and fixed on the receiving base 19, the cover frames 13A and 13A
When B is removed from the windings 11 and 12, a wound core transformer in which the entire side surface of the thin wound core 7 of the amorphous magnetic alloy of the present invention shown in FIG. 10 is covered is completed.

Thereafter, by drying the wound core transformer, the adhesiveness between the sheet member and the wound core is increased, and a safer and higher quality wound core transformer can be obtained. As described above, according to the method of manufacturing the wound iron core transformer according to the embodiment of the present invention, the entire side surface including the corner portions 18 of the side surfaces of the wound iron core 7 formed of the ribbon of the amorphous magnetic alloy is covered with the sheet members 10A and 10B. , 1
Since it is covered with 7A and 17B, even if the ribbon of the amorphous magnetic alloy is weakened by magnetic field annealing, it can be prevented that the ribbon is broken and a piece of the ribbon is generated. As a result, it is possible to prevent the fragments from penetrating between the layers of the winding and lowering the insulating ability.

(Other Embodiments) In the above embodiment, an adhesive is applied to the wound core in order to attach the sheet member to the wound core. It may be directly attached to the iron core. As such a sheet member, for example, a polyester nonwoven prepreg “P-EF5
With zero adhesion "(manufactured by Shinko Chemical Co., Ltd.).

Further, the sheet member may be a coating agent, that is, an insulating paint or putty. Since these adhere to the wound iron core by being applied, there is an effect that a complicated shape such as a corner can be easily covered.
In the description of the above embodiment, the sheet member is applied to the entire side surface including the corners of the side surfaces of the wound iron core. May be adhered.

[0022]

As described above, according to the present invention, since the corners of the wound core, which are liable to generate fragments, are protected by the sheet member, even when the wound core is fitted into the winding, the wound core is wound. Can prevent the generation of fragments. In addition, after the wound core transformer is completed and installed in the insulating oil, it is possible to prevent the fragments from moving into the insulating oil due to vibration during transportation or the like and lowering the insulating ability of the transformer.

[Brief description of the drawings]

FIG. 1 is a perspective view of a wound core in which one part of the wound core of the present invention is cut to form a joint.

FIG. 2 is a diagram showing a state in which an adhesive is applied to both sides of the wound core of the wound core of FIG. 1 except for both sides of a joint.

FIG. 3 is a view showing a state where sheets are coated on both side surfaces of the wound iron core of FIG. 2 to which an adhesive is applied.

FIG. 4 is a view showing a step of attaching a cover frame to the winding of the present invention.

FIG. 5 is a view showing a step of fitting both ends of a wound core fitted with a cap into a window of a winding to which a cover frame is attached.

FIG. 6 is a view showing a step of removing caps from both ends of a wound core.

FIG. 7 is a view showing a step of closing a joint portion of an open wound core.

FIG. 8 is a diagram showing a state where both side surfaces of a joint of a wound core are covered with a sheet.

FIG. 9 is a diagram showing a step of removing a cover frame.

FIG. 10 is a diagram showing a wound core transformer in which a winding is incorporated in a wound core covered with a sheet.

FIG. 11 is a diagram illustrating a method of manufacturing a wound iron core transformer according to a conventional example.

FIG. 12 is a diagram illustrating a problem of a method of manufacturing a wound iron core transformer according to a conventional example.

[Explanation of symbols]

 7: wound core, 8: joint, 9: adhesive, 10A, 10B, 17A, 17B: sheet member, 11, 12: winding, 13A, 13B: cover frame, 15A, 15B: cap, 16A, 16B ... Tip, 18 ... Corner.

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[Procedure amendment]

[Submission date] May 16, 1997

[Procedure amendment 1]

[Document name to be amended] Statement

[Correction target item name] 0003

[Correction method] Change

[Correction contents]

Therefore, conventionally, as shown in FIGS. 11 and 12, the legs 3A and 3B and the yoke 4B of the wound iron core 1 after annealing are used.
Is wrapped with a tape 6, and the yoke 4A opens the joint 2 and fits the legs 3A and 3B into the windows of the windings 5A and 5B, and then rejoins the joint 2 Then, it is wrapped with tape 6.

[Procedure amendment 2]

[Document name to be amended] Statement

[Correction target item name] 0006

[Correction method] Change

[Correction contents]

[0006]

SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention provides a wound iron core formed by laminating amorphous magnetic alloy ribbons, as shown in FIGS. In a method for manufacturing a wound core transformer having a winding incorporated in an iron core, a step of cutting a part of the wound core to form a joint portion 8, excluding a side surface of the joint portion 8, Sheet member 10 covering corner 18 on the side surface of the wound core
A, a step of applying 10B, a step of opening the joint portion 8 of the wound core to form a U-shaped wound core, and a step of leaving the windows of the windings 11, 12 while leaving the windows. Attaching the cover frames 13A and 13B covering one side surface of the wire, and fitting both ends of the joint 8 of the wound core in the order of the window of the winding 7 and the window of the cover frames 13A and 13B;
Closing the joint 8 of the wound core to return to the original shape; and sheet members 17A and 17A covering the corners 18 on the side surfaces of the joint of the wound core to which the sheet members 10A and 10B are not attached. 17B and the cover frame 1
Removing the 3A and 13B from the windings 11 and 12.

[Procedure amendment 3]

[Document name to be amended] Statement

[Correction target item name] 0008

[Correction method] Change

[Correction contents]

The cover frames 13A, 13B are
, Making it easier to open and close the joint 8 of the wound core and to insert the wound core into the winding, and to prevent fragments of the winding core from falling to the winding side during the work. it can. As illustrated in FIGS. 5 and 6, in the method for manufacturing the wound core transformer, after the joint 8 of the wound core is opened and the shape of the wound core is formed into a U-shape, Each tip 16A, 16 of both joints of the wound core
B, after the step of covering the caps 15A and 15B with each other and the step of fitting both ends of the wound core from the cap side of the wound core to the window of the winding and the window of the cover frame, Caps 15A, 1 of parts 16A, 16B
5B is removed.

[Procedure amendment 4]

[Document name to be amended] Statement

[Correction target item name] 0009

[Correction method] Change

[Correction contents]

According to this manufacturing method, the tips 16A, 16B of the joint 8 of the wound core are connected to the caps 15A, 15A.
Since it is covered with B, the work of fitting into the window of the winding of the winding core becomes easy, and during the fitting, the tip of the ribbon made of the amorphous magnetic alloy is broken and fragments are generated. Can be prevented. In the above-described method for manufacturing a wound iron core transformer, as illustrated in FIG. 4, the cover frame is made up of two plate-like members 13A and 13B.

[Procedure amendment 5]

[Document name to be amended] Statement

[Correction target item name] 0010

[Correction method] Change

[Correction contents]

Thus, the positioning of the cover frame with respect to the winding can be performed easily and accurately. In the method of manufacturing the wound core transformer, as shown in FIGS. 2 and 8, the step of covering the corners 18 on both sides of the wound core with a sheet member is performed after the adhesive 9 is applied to the both sides. And covering the sheet member.

[Procedure amendment 6]

[Document name to be amended] Statement

[Correction target item name] 0013

[Correction method] Change

[Correction contents]

[0013]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, an embodiment of a method for manufacturing a wound iron core transformer according to the present invention will be described with reference to the drawings. FIG. 1 is a perspective view of a core 7 made of a thin ribbon of an amorphous magnetic alloy. One part of the core is in a cut state, and this portion is referred to as a joint 8. This joint 8
As will be described later, it is extended so as to be easily fitted into the winding, and after being fitted, it is closed again to return to the original state.

[Procedure amendment 7]

[Document name to be amended] Statement

[Correction target item name] 0014

[Correction method] Change

[Correction contents]

Next, as shown in FIG. 2, an adhesive 9 is applied to both side surfaces including the corners 18 of the core 7 except for the side surface near the joint 8. By masking around the joint 8,
The area to be applied can be selected accurately. As the adhesive 9, for example, an epoxy resin-based adhesive (adhesive obtained by mixing 2023 (main agent) and 2106 (curing agent) of Three Bond Co.) is used. After the adhesive 9 is applied, it is left to wait for natural curing, or by sending hot air of about 80 ° C. to perform appropriate drying and curing.

[Procedure amendment 8]

[Document name to be amended] Statement

[Correction target item name] 0018

[Correction method] Change

[Correction contents]

Next, as shown in FIG. 8, an adhesive is applied to both sides near the joint 8 of the wound iron core, and then dried and hardened appropriately. Then, after the sheet member 17A, 17B is coated on the area where the adhesive is applied, the sheet member is pressed to apply the sheet member to both sides near the joint 8 of the wound core. Further, as shown in FIG. 9, after the windings 11 and 12 are mounted and fixed on the receiving base 19, the cover frames 13A and 13A
When B is removed from the windings 11 and 12, a wound core transformer in which the entire side surface of the thin wound core 7 of the amorphous magnetic alloy of the present invention shown in FIG. 10 is covered is completed.

[Procedure amendment 9]

[Document name to be amended] Statement

[Correction target item name] 0020

[Correction method] Change

[Correction contents]

(Other Embodiments) In the above embodiment, an adhesive is applied to the wound core in order to attach the sheet member to the wound core. However, a sheet member with an adhesive is used in advance. If so, it may be directly attached to the wound core. As such a sheet member, for example, a polyester non-woven fabric prepreg “with P-EF50 adhesive” (manufactured by Shinko Chemical Industry Co., Ltd.)
There is.

[Procedure amendment 10]

[Document name to be amended] Statement

[Correction target item name] 0022

[Correction method] Change

[Correction contents]

[0022]

As described above, according to the present invention, the corners of the wound core, which are liable to generate fragments, are protected by the sheet member and the cap. Debris can be prevented from being generated even when the wire hits the winding. In addition, after the wound core transformer is completed and installed in the insulating oil, it is possible to prevent the fragments from moving into the insulating oil due to vibration during transportation or the like and lowering the insulating ability of the transformer.

[Procedure amendment 11]

[Document name to be amended] Drawing

[Correction target item name] Figure 2

[Correction method] Change

[Correction contents]

FIG. 2

[Procedure amendment 12]

[Document name to be amended] Drawing

[Correction target item name] Figure 3

[Correction method] Change

[Correction contents]

FIG. 3

Claims (7)

[Claims] 1. A method of manufacturing a wound core transformer having a wound core formed by laminating amorphous magnetic alloy ribbons and a winding incorporated in the wound core, wherein one of the wound cores is Cutting, forming a joint, and excluding a side surface of the joint, applying a sheet member covering at least a corner of a side surface of the wound core, and opening the joint of the wound core, A step of forming the shape of the wound core into a U-shape; a step of attaching a cover frame covering one side surface of the winding while leaving a window portion of the winding; A step of fitting the window of the winding and the window of the cover frame in this order; a step of closing the joining portion of the wound core to return to the original shape; and joining the wound core to which the sheet member is not attached. Applying a sheet member covering a corner of a side surface of the portion, and the cover The method of manufacturing a wound core transformer and a step of removing from the winding 2. The method for manufacturing a wound core transformer according to claim 1, further comprising the steps of: opening a joint of the wound core and forming the shape of the wound core into a U-shape; After the step of capping each end of the joint, and the step of fitting both ends of the core from the cap side of the core into the window of the winding and the window of the cover frame, Removing the caps at both end portions of the wound core transformer 3. A method for manufacturing a wound iron core transformer, wherein the cover frame according to claim 1 comprises two plate-shaped members. 4. The step of covering the corners on both side surfaces of the wound core with a sheet member except for the joint according to claim 1 or 2,
A method for manufacturing a wound iron core transformer, comprising coating the sheet member after applying an adhesive to the both side surfaces. 5. A method for manufacturing a wound iron core transformer, wherein one surface of the sheet member according to claim 1 or 2 has adhesiveness. 6. A method for manufacturing a wound core transformer, wherein the sheet member according to claim 1 or 2 is formed of paint or putty. 7. The sheet member according to claim 1 or 2,
A method for manufacturing a wound iron core transformer, which covers a side surface of the wound iron core in addition to a corner of the wound iron core.