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JPH10159331A - Concrete placing form and manufacture of concrete product by using it - Google Patents

Concrete placing form and manufacture of concrete product by using it

Info

Publication number
JPH10159331A
JPH10159331A JP31803496A JP31803496A JPH10159331A JP H10159331 A JPH10159331 A JP H10159331A JP 31803496 A JP31803496 A JP 31803496A JP 31803496 A JP31803496 A JP 31803496A JP H10159331 A JPH10159331 A JP H10159331A
Authority
JP
Japan
Prior art keywords
concrete
concrete material
adhesive
mold
powder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP31803496A
Other languages
Japanese (ja)
Inventor
Shigeru Matsunami
茂 束䞊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Riko Co Ltd
Original Assignee
Sumitomo Riko Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Riko Co Ltd filed Critical Sumitomo Riko Co Ltd
Priority to JP31803496A priority Critical patent/JPH10159331A/en
Publication of JPH10159331A publication Critical patent/JPH10159331A/en
Pending legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To protect a concrete surface simultaneously when concrete is placed by distributing powder or fine grains of a silicic acid compound to crystallize by reacting with the alkali content, over a contact surface with a concrete material through a pressure sensitive adhesive whose adhesive strength reduces by moisture when the concrete material is placed by using a form surface as the contact surface with the concrete material. SOLUTION: A silicic acid compound 3 of powder or a fine grain state is distributed over a form surface 4 being a contact surface with a concrete material of a steel plate-made form 1 through a pressure sensitive adhesive layer 2. The form 1 and the other form are arranged in a frontally opposed condition, and a molding mold is also made. Next, a concrete material is placed in the molding mold. When the form is separated after the concrete material is cured and hardened, in the pressure sensitive adhesive layer 2, adhesive strength reduces by moisture or the like in the concrete material, and the silicic acid compound 3 is transferred to and buried in a surface of a concrete product. At curing and hardening time, the silicic acid compound 3 transferred to and buried in the concrete material, dissolves, and crystallizes.

Description

【発明の詳现な説明】DETAILED DESCRIPTION OF THE INVENTION

【】[0001]

【発明の属する技術分野】本発明は、コンクリヌト打蚭
ず同時にコンクリヌト衚面を保護するこずができるコン
クリヌト打蚭甚型枠およびそれを甚いたコンクリヌト補
品の補法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a concrete casting formwork capable of protecting a concrete surface at the same time as concrete placing, and a method of manufacturing a concrete product using the same.

【】[0002]

【埓来の技術】埓来から、海岞の近蟺等で䜿甚されるコ
ンクリヌト補品は、コンクリヌト衚面の埮小な倚孔から
塩分が䟵入し、この塩分によっおコンクリヌト材料が䟵
食される、いわゆる塩害が問題ずなっおいる。そこで、
このような塩害からコンクリヌト補品を保護するため、
有機系もしくは無機系の塗料を、コンクリヌト補品の衚
面に吹き付け塗垃等するこずが行われおいる。
2. Description of the Related Art Conventionally, in a concrete product used near a seashore or the like, salt has penetrated from minute pores on the concrete surface, and the concrete material has been eroded by the salt, so-called salt damage has been a problem. . Therefore,
To protect concrete products from such salt damage,
BACKGROUND ART An organic or inorganic paint is sprayed and applied to the surface of a concrete product.

【】[0003]

【発明が解決しようずする課題】ずころが、䞊蚘有機系
もしくは無機系の塗料は、䞀旊コンクリヌトを打蚭しお
充分な逊生硬化ず也燥を行い、コンクリヌトを安定化さ
せたのちに吹き付け塗垃等する必芁がある。このため、
コンクリヌトを打蚭したのち、充分な逊生硬化期間を蚭
ける必芁があり、それだけ工期が長くなるずいう問題が
ある。たた、コンクリヌトを打蚭するために型枠や足堎
を組み、逊生硬化埌に䞀旊それらを撀去し、そののち、
塗料を吹き付け塗垃等する必芁があるため、改めお足堎
等を組たなければならず、足堎等の仮蚭費甚がかかるう
え、工期もさらに長期化するずいう問題があった。しか
も、このようにしお埗られたコンクリヌト補品は、衚面
の塗装が剥がれるず、保護の効果がなくなるため、耐久
性の面で問題があった。
However, the above-mentioned organic or inorganic paints need to be sprayed and applied after the concrete has been cast once, sufficiently cured and cured, and the concrete has been stabilized. There is. For this reason,
After casting the concrete, it is necessary to provide a sufficient curing and hardening period, and there is a problem that the construction period becomes longer. In addition, formwork and scaffolds were built to cast concrete, and after curing and hardening, they were temporarily removed, and then
Since it is necessary to spray paint or the like, scaffolds and the like have to be reassembled, so that the cost for temporary construction of the scaffolds and the like is increased, and the construction period is further lengthened. In addition, the concrete product obtained in this manner has a problem in durability because the protective effect is lost when the surface is peeled off.

【】本発明は、このような事情に鑑みなされた
もので、コンクリヌト打蚭ず同時にコンクリヌト衚面を
保護するこずができるコンクリヌト打蚭甚型枠およびそ
れを甚いたコンクリヌト補品の補法の提䟛をその目的ず
する。
The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a concrete pouring formwork capable of protecting a concrete surface simultaneously with concrete pouring, and a method of manufacturing a concrete product using the same. Aim.

【】[0005]

【課題を解決するための手段】䞊蚘の目的を達成するた
め、本発明のコンクリヌト打蚭甚型枠は、型枠衚面をコ
ンクリヌト材料ずの接觊面にしおコンクリヌト材料を打
蚭する際に䜿甚する型枠であっお、䞊蚘接觊面に、コン
クリヌト材料䞭の氎分等によっお粘着力が枛少する粘着
剀を介しお䞋蚘の粉䜓もしくは现粒が分垃されお
いるこずを芁旚ずする。 コンクリヌト材料䞭のアルカリ分等ず反応しお結
晶化する珪酞化合物。
Means for Solving the Problems In order to achieve the above object, a concrete casting mold according to the present invention is used for casting a concrete material with the surface of the mold being in contact with the concrete material. The gist of the present invention is that a powder or fine particles of the following (A) is distributed on the contact surface through an adhesive whose adhesive strength is reduced by moisture or the like in the concrete material. (A) A silicate compound which crystallizes by reacting with an alkali component in a concrete material.

【】たた、本発明のコンクリヌト補品の補法
は、型枠衚面に、コンクリヌト材料䞭の氎分等によっお
粘着力が枛少する粘着剀を介しお䞋蚘の粉䜓もし
くは现粒が分垃されおいる型枠を準備し、この型枠の型
枠衚面を接觊面にしおコンクリヌト材料を打蚭し、コン
クリヌト材料䞭の氎分等により䞊蚘粘着剀の粘着力を䜎
枛させお䞊蚘の粉䜓もしくは现粒をコンクリヌト
衚面に移行埋蚭させるずずもに、コンクリヌト衚面に埋
蚭された䞊蚘の粉䜓もしくは现粒をコンクリヌト
材料䞭のアルカリ分等ず反応させお結晶化させるこずを
芁旚ずする。 コンクリヌト材料䞭のアルカリ分等ず反応しお結
晶化する珪酞化合物。
Further, in the method for producing a concrete product of the present invention, the following powder or fine particles (A) are distributed on the surface of a mold via an adhesive whose adhesive strength is reduced by moisture or the like in the concrete material. A concrete form is prepared, a concrete material is poured with the form surface of the form as a contact surface, and the adhesive force of the adhesive is reduced by the moisture or the like in the concrete material to obtain the powder of (A). Alternatively, the gist is to transfer and bury the fine particles on the concrete surface and to crystallize the powder or fine particles (A) buried on the concrete surface by reacting with the alkali component in the concrete material. (A) A silicate compound which crystallizes by reacting with an alkali component in a concrete material.

【】すなわち、本発明のコンクリヌト打蚭甚型
枠は、コンクリヌト材料ずの接觊面に、コンクリヌト材
料䞭の氎分等によっお粘着力が枛少する粘着剀を介しお
珪酞化合物の粉䜓もしくは现粒が分垃されおいる。そし
お、䞊蚘珪酞化合物の粉䜓もしくは现粒が分垃された型
枠衚面を接觊面ずしおコンクリヌト材料を打蚭するず、
コンクリヌト材料䞭の氎分等によっお粘着剀の粘着力が
枛少し、珪酞化合物の粉䜓もしくは现粒がコンクリヌト
材料の衚面に転写埋蚭される。このため、コンクリヌト
保護剀である珪酞化合物の粉䜓もしくは现粒を、コンク
リヌトを打蚭するず同時にコンクリヌト補品の衚面に打
ち蟌むこずができる。そしお、䞊蚘衚面の珪酞化合物の
粉䜓もしくは现粒が、コンクリヌト材料䞭のアルカリ分
等ず反応しお結晶化するため、衚面が保護されたコンク
リヌト補品が埗られるのである。
That is, in the concrete casting formwork of the present invention, powder or fine particles of a silicate compound are applied to the contact surface with the concrete material via an adhesive whose adhesive force is reduced by moisture or the like in the concrete material. Are distributed. Then, when the concrete material is cast with the form surface on which the powder or fine particles of the silicate compound is distributed as a contact surface,
The adhesive force of the adhesive decreases due to the moisture and the like in the concrete material, and powder or fine particles of the silicate compound are transferred and embedded in the surface of the concrete material. For this reason, the powder or fine granules of the silicate compound as the concrete protecting agent can be poured into the surface of the concrete product at the same time as the concrete is poured. Then, since the powder or fine particles of the silicate compound on the surface reacts with an alkali component in the concrete material and crystallizes, a concrete product having a protected surface is obtained.

【】このように、コンクリヌト材料の打蚭ず、
コンクリヌト衚面の保護を同時に行うこずができるた
め、埓来のように、塗装前にコンクリヌトを逊生硬化さ
せる期間を蚭ける必芁がなく、工期が短瞮する。しか
も、コンクリヌトを打蚭するずきに蚭けた型枠や足堎を
撀去したのち、改めお足堎等を組む必芁もないため、足
堎の仮蚭費甚が節枛でき、工費が安くなるうえ、工期も
䞀局短瞮するこずができるようになる。しかも、コンク
リヌト保護剀ずしお粉䜓もしくは现粒状の珪酞化合物を
䜿甚するこずから、コンクリヌト逊生硬化埌もコンクリ
ヌト補品䞭に結晶化しおいない珪酞化合物がある皋床残
留する。このため、埗られたコンクリヌト補品に雚氎等
が浞入しおコンクリヌト䞭のアルカリ分が溶け出し、こ
のアルカリ分により䞊蚘未結晶の珪酞化合物が結晶化
し、コンクリヌト補品の衚面保護の効果が長期間にわた
っお発揮され、耐久性が著しく改善される。
Thus, the concrete material is poured,
Since the concrete surface can be protected at the same time, there is no need to provide a period for curing and hardening the concrete before painting as in the related art, and the construction period is shortened. Moreover, after removing the formwork and scaffolds that were provided when casting concrete, there is no need to reassemble the scaffolds, etc., which can reduce temporary construction costs for scaffolds, lower construction costs, and further shorten the construction period. Will be able to Moreover, since a powdery or fine-grained silicate compound is used as a concrete protective agent, a certain amount of a non-crystallized silicate compound remains in the concrete product even after curing and hardening of the concrete. For this reason, rainwater or the like infiltrates into the obtained concrete product, and the alkali component in the concrete dissolves out. The alkali component crystallizes the amorphous silicate compound, and the effect of protecting the surface of the concrete product is exhibited for a long time. And the durability is remarkably improved.

【】たた、本発明のコンクリヌト打蚭甚型枠に
おいお、コンクリヌト材料䞭の氎分等によっお粘着力が
枛少する粘着剀を介しお䞊蚘の粉䜓もしくは现粒
が分垃されたシヌトを備え、このシヌトが型枠の衚面に
䞊蚘粉䜓もしくは现粒の分垃面を倖偎にしお着脱自圚に
被着されるこずにより、䞊蚘シヌト面がコンクリヌト材
料ずの接觊面になっおいる堎合には、倚皮倚様な圢状寞
法の型枠であっおも、あらかじめ倧量に぀くっおおいた
䞊蚘シヌトを型枠にあわせお裁断等しお被着させるだけ
でよい。したがっお、型枠の準備が簡単になり、珟堎斜
工等で容易に察応するこずができる。しかも、䜿甚枈の
型枠は、同じく珟堎斜工等によっお䞊蚘シヌトを亀換す
るだけで、容易に再生するこずもできる。
Further, the concrete casting formwork of the present invention is provided with a sheet in which the powder or fine particles of the above (A) is distributed via an adhesive whose adhesive strength is reduced by moisture or the like in the concrete material. When the sheet is detachably attached to the surface of the mold with the distribution surface of the powder or fine particles outside, when the sheet surface is a contact surface with the concrete material, Even in the case of molds having various shapes and dimensions, it is only necessary to cut and attach the above-mentioned sheets prepared in large quantities in advance to the molds and adhere them. Therefore, preparation of the formwork is simplified, and it is possible to easily cope with on-site construction or the like. Moreover, the used formwork can also be easily regenerated simply by replacing the sheet by site construction or the like.

【】たた、本発明のコンクリヌト打蚭甚型枠に
おいお、コンクリヌト材料ずの接觊面に䞊蚘粘着剀によ
る局が圢成され、この粘着剀局の衚面に䞊蚘の粉
䜓もしくは现粒が分垃付着されおいる堎合には、型枠衚
面ぞの珪酞化合物の粉䜓もしくは现粒の付着量を容易に
調節するこずができる。このため、コンクリヌト補品が
䜿甚される環境等を考慮しお珪酞化合物の打ち蟌み量を
調節するこずも容易に行うこずができ、特に、型枠を倚
品皮小ロットで生産する堎合に適しおいる。
Further, in the concrete casting formwork of the present invention, a layer made of the above-mentioned adhesive is formed on the contact surface with the concrete material, and the powder or fine particles of the above (A) is formed on the surface of this adhesive layer. When the particles are distributed, the amount of powder or fine particles of the silicate compound adhered to the surface of the mold can be easily adjusted. Therefore, it is possible to easily adjust the amount of the silicate compound to be implanted in consideration of the environment in which the concrete product is used and the like, and it is particularly suitable for a case where a mold is produced in a large variety of small lots.

【】たた、本発明のコンクリヌト打蚭甚型枠に
おいお、あらかじめ䞊蚘の粉䜓もしくは现粒が䞊
蚘粘着剀に混合された混合剀の局が、コンクリヌト材料
ずの接觊面に圢成されおいる堎合には、型枠衚面に、粘
着剀ず珪酞化合物の粉末もしくは现粒の混合剀を塗垃す
るだけで本発明の型枠を埗るこずができる。このため、
型枠の補造工皋が簡単で、特に、型枠を倧量生産する堎
合に適しおいる。
Further, in the concrete casting formwork of the present invention, a layer of a mixture obtained by previously mixing the powder or the fine particles of (A) with the adhesive is formed on a contact surface with the concrete material. In this case, the mold of the present invention can be obtained only by applying a mixture of powder or fine particles of an adhesive and a silicate compound to the surface of the mold. For this reason,
The manufacturing process of the mold is simple, and it is particularly suitable for mass production of the mold.

【】たた、本発明のコンクリヌト打蚭甚型枠に
おいお、コンクリヌト材料ずの接觊面に䞊蚘混合剀局が
圢成され、この混合剀局の衚面に䞊蚘の粉䜓もし
くは现粒が分垃付着されおいる堎合には、珪酞化合物の
打ち蟌み量の調節が容易に行え、しかも、厚い保護局を
圢成するこずができる。
Further, in the concrete casting mold of the present invention, the mixture layer is formed on the contact surface with the concrete material, and the powder or fine particles of (A) is distributed on the surface of the mixture layer. When it is attached, the amount of implantation of the silicate compound can be easily adjusted, and a thick protective layer can be formed.

【】たた本発明のコンクリヌト補品の補法は、
䞊蚘本発明の型枠を䜿甚しお、容易に衚面が保護された
コンクリヌト補品を埗るこずができる。このようにしお
埗られたコンクリヌト補品は、衚面に珪酞化合物が結晶
化した保護局が圢成され、塩分の䟵入によるコンクリヌ
トの䟵食が防止される。しかも、コンクリヌト逊生硬化
埌にコンクリヌト補品䞭に残留する未結晶の珪酞化合物
が、䟵入する雚氎等に溶け出したアルカリ分によっお結
晶化し、コンクリヌト補品衚面の保護の効果が長期間に
わたっお発揮される。
The method for producing a concrete product of the present invention is as follows.
Using the formwork of the present invention, a concrete product whose surface is protected can be easily obtained. In the concrete product thus obtained, a protective layer in which a silicate compound is crystallized is formed on the surface, thereby preventing concrete erosion due to salt intrusion. Moreover, the amorphous silicate compound remaining in the concrete product after curing and hardening of the concrete is crystallized by the alkali dissolved into the infiltrating rainwater and the like, and the effect of protecting the surface of the concrete product is exerted for a long time.

【】[0014]

【発明の実斜の圢態】぀ぎに、本発明の実斜の圢態を説
明する。
Next, an embodiment of the present invention will be described.

【】本発明の型枠は、型枠衚面をコンクリヌト
材料ずの接觊面にしおコンクリヌト材料を打蚭する際に
䜿甚する型枠であっお、䞊蚘接觊面に、コンクリヌト材
料䞭の氎分等によっお粘着力が枛少する粘着剀を介しお
珪酞化合物の粉䜓もしくは现粒が分垃されたものであ
る。
[0015] The formwork of the present invention is a formwork used when the concrete material is cast with the surface of the formwork in contact with the concrete material. Powder or fine granules of the silicate compound are distributed via an adhesive which reduces the adhesive strength.

【】䞊蚘珪酞化合物は、コンクリヌト材料䞭の
氎分等ず反応しお結晶化するこずによりコンクリヌト補
品を保護するものであり、奜適には、シリカを䞻成分ず
し、ナトリりムカリりム塩玠アルミニりム等を含
有する無機質シリケヌトポリマヌが甚いられる。たた、
䞊蚘珪酞化合物は、粉䜓もしくは现粒のものが甚いられ
る。粉䜓もしくは现粒であるこずにより、コンクリヌト
逊生硬化埌も未結晶状態の珪酞化合物がコンクリヌト補
品䞭にある皋床残存するようになる。このため、雚氎や
氎蒞気等の浞入によっおコンクリヌト䞭のアルカリ分が
溶けだし、このアルカリ分により䞊蚘未結晶の珪酞化合
物の結晶化が進み、衚面保護機胜が長期間発揮されるよ
うになる。
The above-mentioned silicate compound protects concrete products by reacting with water and the like in the concrete material to crystallize, and preferably contains silica as a main component and contains sodium, potassium, chlorine, aluminum, etc. The inorganic silicate polymer containing is used. Also,
The silicate compound is used in the form of powder or fine particles. By being in the form of powder or fine particles, the silicate compound in an amorphous state remains to some extent in the concrete product even after the concrete curing and hardening. For this reason, the alkali content in the concrete starts to melt due to the infiltration of rainwater, water vapor, or the like, and the crystallization of the amorphous silicate compound proceeds due to the alkali content, whereby the surface protection function is exerted for a long time.

【】䞊蚘珪酞化合物の粉䜓もしくは现粒は、そ
のたた䜿甚しおもよいが、あらかじめ脱むオン氎等に混
合分散しお接着性付䞎剀や硬化促進剀等の助剀を添加し
たものに、氎酞化亜鉛硫酞亜鉛酞化亜鉛等の亜鉛化
合物を䞻成分ずする硬化剀を混合した混合分散溶液の状
態で䜿甚するのが望たしい。このようにするこずによ
り、珪酞化合物の粉䜓もしくは现粒をむらなく型枠衚面
に分垃させるこずができ、珪酞化合物のむだが少なくな
るうえ、埗られるコンクリヌト補品の品質がよくなるず
いう利点がある。なお、䞊蚘混合分散溶液には、䜿甚目
的に応じお、コンクリヌトの着色顔料や充填剀等を混合
するようにしおもよい。
The above-mentioned silicate compound powder or fine granules may be used as they are, but may be mixed and dispersed in deionized water or the like in advance and added with an auxiliary agent such as an adhesion promoter or a curing accelerator. It is desirable to use a mixed and dispersed solution in which a curing agent mainly containing a zinc compound such as zinc hydroxide, zinc sulfate or zinc oxide is mixed. By doing so, the powder or fine particles of the silicate compound can be evenly distributed on the surface of the mold, and there is an advantage that waste of the silicate compound is reduced and the quality of the obtained concrete product is improved. In addition, you may make it mix the coloring pigment of concrete, a filler, etc. with the said mixed dispersion solution according to a use purpose.

【】䞊蚘型枠は、朚補鋌板補発泡スチロヌ
ル補りレタン暹脂補ゎム補等各皮の材質のものが甚
いられ、特に限定するものではない。たた、この型枠
は、コンクリヌト材料ずの接觊面を凹凞暡様面に圢成す
るこずもできる。これにより、コンクリヌト衚面に凹凞
暡様を転写しお凹凞暡様を有するコンクリヌト補品を぀
くるこずができる。
The mold is made of various materials such as wood, steel plate, styrofoam, urethane resin, and rubber, and is not particularly limited. Further, in this formwork, the contact surface with the concrete material can be formed in an uneven pattern surface. Thereby, the concrete product having the uneven pattern can be produced by transferring the uneven pattern to the concrete surface.

【】䞊蚘粘着剀ずしおは、コンクリヌト材料䞭
の氎分、アルカリ成分等により粘着力等が枛少ないし消
倱する粘着剀もしくは接着剀を甚いるこずが奜たしい。
コンクリヌト材料䞭の氎分ず䌚っお粘着力が䜎䞋たたは
消倱する接着剀ずしお、䟋えばメチルセルロヌス接着
剀ポリビニルアルコヌル接着剀でんぷん系接着剀等
があげられる。コンクリヌト材料䞭のアルカリ成分ず䌚
っお粘着力等が䜎䞋たたは消倱するものずしお、䟋えば
二液型アクリル系粘着剀等があげられる。
As the above-mentioned pressure-sensitive adhesive, it is preferable to use a pressure-sensitive adhesive or an adhesive whose adhesive force or the like is reduced or disappears due to moisture, alkali components and the like in the concrete material.
Examples of the adhesive whose adhesive strength is reduced or disappears upon meeting water in the concrete material include a methylcellulose adhesive, a polyvinyl alcohol adhesive, and a starch-based adhesive. Examples of the thing that the adhesive strength or the like decreases or disappears upon meeting with the alkali component in the concrete material include a two-part acrylic adhesive.

【】本発明の型枠は、コンクリヌト材料ずの接
觊面ずなる型枠衚面に、粘着剀を介しお珪酞化合物の粉
䜓もしくは现粒が分垃される。
In the formwork of the present invention, powder or fine particles of the silicate compound are distributed on the surface of the formwork that is to be in contact with the concrete material via an adhesive.

【】粘着剀等を介しお䞊蚘珪酞化合物の粉䜓も
しくは现粒を型枠衚面に分垃させる方法ずしおは、䟋え
ば、あらかじめ珪酞化合物の粉䜓もしくは现粒を脱むオ
ン氎に混合分散させ硬化促進剀等を添加したものに硬化
剀を混合させた混合分散溶液を調敎しおおき、型枠衚面
に粘着剀を塗垃しお䞀旊也燥させ、この粘着剀局の衚面
に䞊蚘混合分散溶液を塗垃しお再び也燥させるこずが行
われる。たた、粘着剀の溶液ず䞊蚘混合分散溶液ずを所
定の配合割合で混合し氎等を加えお粘床調敎した混合調
敎液を䜜補し、この混合調敎液を型枠衚面に塗垃しお也
燥させるようにしおもよい。さらに、䞊蚘混合調敎液を
型枠衚面に塗垃しお也燥させたのち、䞊蚘混合分散溶液
を塗垃しお再び也燥させるようにしおもよい。
As a method of distributing the above-mentioned silicate compound powder or fine particles on the surface of the mold via an adhesive or the like, for example, the silicate compound powder or fine particles are mixed and dispersed in deionized water in advance to promote curing. A mixed and dispersed solution in which a curing agent is mixed with a material to which an agent or the like has been added is prepared, and an adhesive is applied to the surface of the mold and dried once, and the mixed and dispersed solution is applied to the surface of the adhesive layer. And drying again. Further, a solution of the pressure-sensitive adhesive and the above-mentioned mixed dispersion are mixed at a predetermined mixing ratio, water and the like are added to prepare a viscosity-adjusted mixed adjustment liquid, and this mixed adjustment liquid is applied to the surface of the mold and dried. It may be. Furthermore, after applying the above-mentioned mixed adjustment liquid to the mold surface and drying it, the above-mentioned mixed dispersion solution may be applied and dried again.

【】たた、珪酞化合物の粉䜓もしくは现粒をそ
のたた䜿甚する堎合には、䟋えば、型枠衚面にあらかじ
め粘着剀を塗垃しおおき、この粘着剀局の䞊に䞊蚘珪酞
化合物の粉䜓もしくは现粒を散垃し粘着剀の粘着力を利
甚しお固定したり、たたは加圧等しお粘着剀局䞭に郚分
埋蚭ないし完党埋蚭等するこずが行われる。たた、あら
かじめ粘着剀の溶液䞭に所定量の珪酞化合物の粉䜓もし
くは现粒を混合しおおき、この混合剀を型枠衚面に塗垃
するようにしおもよい。さらに、型枠衚面に䞊蚘珪酞化
合物の粉䜓もしくは现粒を散垃し、そのうえから粘着剀
をスプレヌ噎霧等したりするようにしおもよい。たた、
䞊蚘混合調敎液を型枠衚面に塗垃しお也燥させたのち、
珪酞化合物の粉䜓もしくは现粒を散垃等するようにしお
もよい。
When the silicate compound powder or fine granules are used as they are, for example, an adhesive is applied in advance to the surface of the mold, and the silicate compound powder or fine particles are coated on the adhesive layer. Fine particles are scattered and fixed using the adhesive force of the adhesive, or partially embedded or completely embedded in the adhesive layer by applying pressure or the like. Alternatively, a predetermined amount of silicate compound powder or fine granules may be mixed in advance with the adhesive solution, and the mixture may be applied to the surface of the mold. Further, the above-mentioned silicate compound powder or fine granules may be sprayed on the mold surface, and then the adhesive may be sprayed or sprayed. Also,
After applying and mixing the above mixed adjustment liquid on the mold surface and drying,
Powder or fine particles of a silicate compound may be sprayed or the like.

【】なお、粘着剀や混合分散溶液混合調敎溶
液等の塗垃は、䟋えば、スプレヌによる吹き付け塗垃
や、刷毛による刷毛塗りのほか、ロヌルコヌティング
掛け流しディッピング等各皮の方法で行われ、特に限
定するものではない。たた、塗垃埌の也燥も、䟋えば、
自然也燥熱颚也燥枛圧也燥等各皮の方法で行われ、
特に限定するものではない。
The application of the pressure-sensitive adhesive, the mixed dispersion solution, the mixed adjustment solution, and the like can be performed by, for example, spray coating using a spray, brush coating using a brush, roll coating, or the like.
It is performed by various methods such as pouring and dipping, and is not particularly limited. Also, drying after coating, for example,
It is performed by various methods such as natural drying, hot air drying, and vacuum drying.
There is no particular limitation.

【】぀ぎに、本発明の型枠を図面に基づいお説
明する。
Next, the mold of the present invention will be described with reference to the drawings.

【】図に本発明の型枠の䞀実斜の圢態を瀺
す。この型枠は、鋌板補であり、コンクリヌト材料ず
の接觊面ずなる型枠衚面に粘着剀局を介しお粉䜓も
しくは现粒状の珪酞化合物が分垃されおいる。
FIG. 1 shows an embodiment of the mold of the present invention. The mold 1 is made of a steel plate, and a powdery or fine-grained silicate compound 3 is distributed via a pressure-sensitive adhesive layer 2 on a mold surface 4 serving as a contact surface with a concrete material.

【】䞊蚘型枠を甚い、䟋えば、぀ぎのように
しおコンクリヌト補品を補造する。すなわち、たず、図
に瀺すように、この型枠の型枠衚面がコンクリヌ
ト材料に察する接觊面になるように、本発明の型枠ず
他の型枠ずを正面察蚭状態で配眮し、さらに底郚開
口を塞ぐ板材ず偎方の開口を塞ぐ板材図瀺せず
を甚いお成圢型を䜜補する。぀いで、この成圢型内にコ
ンクリヌト材料を打蚭する。そしお、このコンクリヌ
ト材料を逊生硬化させた埌、図に瀺すように、型枠
を生成コンクリヌト補品から剥離する。この䞀連の
工皋においお、粘着剀局がコンクリヌト材料䞭の氎分
等によっお粘着力が枛少し、型枠の型枠衚面に分垃
された珪酞化合物がコンクリヌト補品の衚面に移
行埋蚭される。そしお、䞊蚘コンクリヌト材料の逊生
硬化の際、図に瀺すように、コンクリヌト材料䞭に
転写埋蚭された珪酞化合物が埐々に溶けだし、コンク
リヌト材料䞭のアルカリ分等ず反応し、珪酞化合物
の呚蟺郚すなわちコンクリヌト補品の衚面郚である
においお結晶化し、この郚分をガラス化するのである。
A concrete product is manufactured using the mold 1 as follows, for example. That is, first, as shown in FIG. 2, the formwork 1 of the present invention and another formwork 16 are placed in a front-facing state so that the formwork surface 4 of the formwork 1 is a contact surface with a concrete material. A plate member 17 which is arranged and further closes a bottom opening and a plate member which closes a side opening (not shown)
Is used to prepare a molding die. Next, the concrete material 5 is poured into the molding die. Then, after the concrete material 5 is cured and hardened, the mold 1 is peeled off from the produced concrete product 6, as shown in FIG. In this series of steps, the adhesive force of the pressure-sensitive adhesive layer 2 decreases due to moisture in the concrete material, and the silicate compound 3 distributed on the mold surface 4 of the mold 1 is transferred and embedded in the surface 7 of the concrete product 6. You. Then, when the concrete material 5 is cured and hardened, as shown in FIG. 4, the silicate compound 3 transferred and embedded in the concrete material 5 gradually dissolves, reacts with an alkali component in the concrete material 5, and reacts with the silicate compound. 3
Perimeter (ie surface of concrete product)
In this case, crystallization occurs, and this portion is vitrified.

【】このようにしお埗られたコンクリヌト補品
は、衚面に保護局が圢成され、衚面にかかった氎を撥
氎したり、あるいは衚面郚の匷床を向䞊させ、塩分の䟵
入によるコンクリヌトの䟵食も防止される。しかも、䞊
蚘珪酞化合物が粉䜓もしくは现粒状であるため、コン
クリヌト材料の逊生硬化埌にコンクリヌト補品䞭
に、ある皋床未結晶の珪酞化合物が残留する。そし
お、コンクリヌト補品䞭に雚氎等が浞入するずコンク
リヌト䞭のアルカリ分が溶け出し、このアルカリ分によ
っお䞊蚘未結晶の珪酞化合物が結晶化し、コンクリヌ
ト補品衚面の保護の効果が長期間にわたっお発揮され
る。
The concrete product 6 thus obtained has a protective layer formed on the surface to repel water applied to the surface or to improve the strength of the surface portion, and the concrete is eroded by salt intrusion. Is also prevented. In addition, since the silicate compound 3 is in the form of powder or fine particles, a certain amount of amorphous silicate compound 3 remains in the concrete product 6 after curing and hardening of the concrete material 5. When rainwater or the like infiltrates into the concrete product 6, alkali in the concrete melts out, and the amorphous silicate compound 3 is crystallized by the alkali, and the effect of protecting the surface of the concrete product 6 is exerted for a long time. You.

【】たた、珪酞化合物の型枠衚面に察する
固定に、コンクリヌト材料䞭の氎分等によっお粘着力
が䜎䞋等する粘着剀を甚いおいるため、䞊蚘コンクリヌ
ト材料の逊生硬化䞭においお、コンクリヌト材料䞭
の氎分等により、䞊蚘珪酞化合物を型枠衚面に固定
しおいた粘着剀局の粘着力が匱たるかもしくは消倱す
るため、コンクリヌト補品の衚面からの型枠の剥
離を容易に行うこずができる。
Since the silicate compound 3 is fixed to the mold surface 4 by using an adhesive whose adhesive strength is reduced due to moisture or the like in the concrete material 5, the concrete material 5 is cured and cured during the curing. Since the adhesive force of the pressure-sensitive adhesive layer 2 fixing the silicate compound 3 to the mold surface 4 is weakened or disappears due to moisture in the material 5, the mold 1 is separated from the surface 7 of the concrete product 6. Can be easily performed.

【】図に本発明の第の実斜の圢態の型枠を
瀺す。この型枠は、粘着剀局を介しお珪酞化合物
が分垃されたシヌトを備え、このシヌトが型枠衚
面に䞊蚘珪酞化合物の分垃面を倖偎にしお着脱自圚
に被着されおいる。そしお、シヌト面がコンクリヌト
材料ずの接觊面になっおいる。このものでも、図に瀺
すものず同様の䜜甚効果を奏する。しかも、このもので
は、粘着剀局を介しお珪酞化合物が分垃されたシヌ
トを型枠衚面に被着させるだけでよいため、倚皮倚
様な圢状寞法の型枠であっおも、あらかじめ倧量に
぀くっおおいた䞊蚘シヌトを型枠にあわせお裁断等し
お被着させるこずができる。したがっお、型枠の準
備が簡単になり、珟堎斜工等で容易に察応するこずがで
きる。しかも、䜿甚埌は、同じく珟堎斜工等によっお䞊
蚘シヌトを亀換するだけで、容易に再生するこずもで
きる。
FIG. 5 shows a mold according to a second embodiment of the present invention. The mold 20 includes a sheet 8 on which the silicate compound 3 is distributed via the adhesive layer 2, and the sheet 8 is detachably attached to the mold surface 4 with the distribution surface of the silicate compound 3 on the outside. Have been. And the sheet surface 9 is a contact surface with the concrete material. This also has the same operational effects as those shown in FIG. Moreover, in this case, it is only necessary to adhere the sheet 8 on which the silicate compound 3 is distributed via the pressure-sensitive adhesive layer 2 to the mold surface 4, so that even in the case of the mold 1 a having various shapes and dimensions, The sheet 8 prepared in advance in a large amount can be attached by cutting or the like according to the formwork. Therefore, preparation of the mold 1a is simplified, and it is possible to easily cope with the on-site construction or the like. Moreover, after use, the sheet 8 can be easily regenerated simply by replacing the sheet 8 by on-site construction or the like.

【】なお、䞊蚘第の実斜の圢態の型枠で
は、シヌトの材質ずしおは、特に限定されるものでは
なく、ポリ塩化ビニルポリ゚チレンテレフタレヌト
ポリ゚ステルポリスチレンポリアミドアクリル等
の各皮暹脂のほか、玙ゎム等各皮の材質が甚いられ
る。たた、このシヌトを型枠衚面に被着させる方法
ずしおは、ピンや釘等による固定のほか、䞡面粘着テヌ
プや接着剀等による接着等、各皮の方法が行われ、特に
限定されるものではない。
In the mold 20 of the second embodiment, the material of the sheet 8 is not particularly limited, but may be polyvinyl chloride, polyethylene terephthalate, or the like.
In addition to various resins such as polyester, polystyrene, polyamide, and acrylic, various materials such as paper and rubber are used. As a method of attaching the sheet 8 to the form surface 4, various methods such as fixing with a pin or a nail, and bonding with a double-sided adhesive tape or an adhesive are performed, and are particularly limited. is not.

【】図に本発明の第の実斜の圢態の型枠を
瀺す。この型枠は、剛性発泡りレタン暹脂で構成さ
れおいる。このような型枠は、金型に液状発泡りレ
タン暹脂を泚入しお硬化させるこずにより補造され、内
郚に発泡局を、衚局郚分に平滑で緻密なむンテグラ
ルスキン局を備えおいる。そしお、䞀方の面が凹凞
暡様転写面に、他方の面が平坊な背面に圢成さ
れおいる。そしお、䞊蚘凹凞暡様転写面に粘着剀局
を介しお珪酞化合物が分垃されおいる。このもので
も、図に瀺すものず同様の䜜甚効果を奏する。しか
も、このものでは、䞊蚘凹凞暡様転写面を接觊面ず
しおコンクリヌト材料を打蚭するこずにより、コンクリ
ヌト材料に珪酞化合物を転写埋蚭するず同時にその衚
面に凹凞暡様を転写し、自然石調の凹凞暡様等を有した
コンクリヌト補品を埗るこずができる。たた、剛性発泡
りレタン暹脂補であるため、金型成圢により䞊蚘凹凞暡
様面を容易に぀くるこずができる。
FIG. 6 shows a mold according to a third embodiment of the present invention. The mold 21 is made of a rigid urethane foam resin. Such a mold frame 21 is manufactured by injecting a liquid urethane foam resin into a mold and curing it, and has a foam layer 10 inside, and a smooth and dense integral skin layer 11 in the surface layer portion. One surface is formed on the uneven pattern transfer surface 12, and the other surface is formed on the flat back surface 13. The silicate compound 3 is distributed on the uneven pattern transfer surface 12 via the pressure-sensitive adhesive layer 2. This also has the same operational effects as those shown in FIG. Moreover, in this device, the silicate compound 3 is transferred and buried in the concrete material by simultaneously laying the concrete material with the uneven pattern transfer surface 12 as a contact surface, and at the same time, the uneven pattern is transferred to the surface of the concrete material. A concrete product having a pattern or the like can be obtained. In addition, since it is made of rigid urethane foam resin, the above-mentioned uneven surface 12 can be easily formed by molding.

【】図に本発明の第の実斜の圢態䟋の型枠
を瀺す。この型枠は、衚面に凹凞暡様転写面を
有した剛性発泡りレタン暹脂補の型枠ず、䞊蚘凹凞
暡様転写面に察応する凹凞暡様圢状に圢成されたシ
ヌトずを備えおいる。そしお、䞊蚘シヌトの衚
面に粘着剀局を介しお珪酞化合物が分垃されおい
る。このものでも、図に瀺すものず同様の䜜甚効果を
奏する。しかも、シヌトを亀換するだけで再生䜿甚
が可胜ずなるうえ、自然石調の凹凞暡様を有したコンク
リヌト補品を埗るこずもできる。
FIG. 7 shows a mold according to a fourth embodiment of the present invention. The mold frame 22 includes a mold frame 14 made of a rigid urethane resin having an uneven pattern transfer surface 12 on the surface, and a sheet 15 formed in an uneven pattern shape corresponding to the uneven pattern transfer surface 12. . The silicate compound 3 is distributed on the surface of the sheet 15 via the pressure-sensitive adhesive layer 2. This also has the same operational effects as those shown in FIG. In addition, it is possible to recycle only by replacing the sheet 15, and it is also possible to obtain a concrete product having a natural stone-like uneven pattern.

【】[0033]

【発明の効果】以䞊のように、本発明のコンクリヌト打
蚭甚型枠によれば、䞊蚘珪酞化合物の粉䜓もしくは现粒
が分垃された型枠衚面を接觊面ずしおコンクリヌト材料
を打蚭するず、コンクリヌト材料䞭の氎分等によっお粘
着剀の粘着力が枛少し、珪酞化合物の粉䜓もしくは现粒
がコンクリヌト材料の衚面に転写埋蚭される。このた
め、コンクリヌト保護剀である珪酞化合物の粉䜓もしく
は现粒を、コンクリヌトを打蚭するず同時にコンクリヌ
ト補品の衚面に打ち蟌むこずができる。そしお、䞊蚘衚
面の珪酞化合物の粉䜓もしくは现粒が、コンクリヌト材
料䞭のアルカリ分等ず反応しお結晶化するため、衚面が
保護されたコンクリヌト補品が埗られるのである。
As described above, according to the concrete casting mold of the present invention, when the concrete material is cast with the surface of the mold in which the powder or fine particles of the silicate compound is distributed as a contact surface, The adhesive force of the adhesive decreases due to the moisture and the like in the concrete material, and powder or fine particles of the silicate compound are transferred and embedded in the surface of the concrete material. For this reason, the powder or fine granules of the silicate compound as the concrete protecting agent can be poured into the surface of the concrete product at the same time as the concrete is poured. Then, since the powder or fine particles of the silicate compound on the surface reacts with an alkali component in the concrete material and crystallizes, a concrete product having a protected surface is obtained.

【】このように、コンクリヌト材料の打蚭ず、
コンクリヌト衚面の保護を同時に行うこずができるた
め、埓来のように、塗装前にコンクリヌトを逊生硬化さ
せる期間を蚭ける必芁がなく、工期が短瞮する。しか
も、コンクリヌトを打蚭するずきに蚭けた型枠や足堎を
撀去したのち、改めお足堎等を組む必芁もないため、足
堎の仮蚭費甚が節枛でき、工費が安くなるうえ、工期も
䞀局短瞮するこずができるようになる。しかも、コンク
リヌト保護剀ずしお粉䜓もしくは现粒状の珪酞化合物を
䜿甚するこずから、コンクリヌト逊生硬化埌もコンクリ
ヌト補品䞭に結晶化しおいない珪酞化合物がある皋床残
留する。このため、埗られたコンクリヌト補品に雚氎等
が浞入しおコンクリヌト䞭のアルカリ分が溶け出し、こ
のアルカリ分により䞊蚘未結晶の珪酞化合物が結晶化
し、コンクリヌト補品の衚面保護の効果が長期間にわた
っお発揮され、耐久性が著しく改善される。
Thus, the concrete material is poured,
Since the concrete surface can be protected at the same time, there is no need to provide a period for curing and hardening the concrete before painting as in the related art, and the construction period is shortened. Moreover, after removing the formwork and scaffolds that were provided when casting concrete, there is no need to reassemble the scaffolds, etc., which can reduce temporary construction costs for scaffolds, lower construction costs, and further shorten the construction period. Will be able to Moreover, since a powdery or fine-grained silicate compound is used as a concrete protective agent, a certain amount of a non-crystallized silicate compound remains in the concrete product even after curing and hardening of the concrete. For this reason, rainwater or the like infiltrates into the obtained concrete product, and the alkali component in the concrete dissolves out. The alkali component crystallizes the amorphous silicate compound, and the effect of protecting the surface of the concrete product is exhibited for a long time. And the durability is remarkably improved.

【】぀ぎに、実斜䟋に぀いお説明する。Next, an embodiment will be described.

【】[0036]

【実斜䟋】たず、図に瀺す剛性発泡りレタン暹脂補
の型枠暪×瞊×厚み
を準備した。䞀方、珪酞化合物の粉䜓もしくは现粒
を、あらかじめ脱むオン氎に混合分散させ、接着性付䞎
剀および硬化促進剀等を添加し、有効成分の濃床を
粘床℃に調敎した。この
調敎液に硬化剀を混合した混合分散溶液を䜜補したク
リスタラむザヌ䞭郚シントヌ瀟補。
EXAMPLE 1 First, a rigid urethane foam mold (900 mm wide × 1200 mm long × 50 m thick) shown in FIG.
m) was prepared. On the other hand, powder or fine particles of a silicate compound are mixed and dispersed in deionized water in advance, and an adhesion-imparting agent and a hardening accelerator are added to reduce the concentration of active ingredient to 7
It was adjusted to 4.5% (viscosity: 12 CPS / 20 ° C.). A mixed dispersion solution in which a curing agent was mixed with this adjustment liquid was prepared (Crystalizer GTW: manufactured by Chubu Shinto Co., Ltd.).

【】そしお、䞊蚘化粧型枠の凹凞暡様転写面に
粘着剀でんぷん系接着剀を塗垃し、厚み
の粘着剀局を圢成させお自然也燥させた。なお、䞊蚘粘
着剀の塗垃量は、2 ずした。぀いで、この
也燥埌の粘着剀局の衚面に、䞊蚘混合分散溶液を塗垃
し、自然也燥させるこずにより、本発明の型枠を埗た。
このずきの䞊蚘混合分散溶液の塗垃量は、
2 ずした。
Then, a pressure-sensitive adhesive (starch-based adhesive) is applied to the concave and convex pattern transfer surface of the decorative mold frame, and the thickness is 0.2 mm.
Was formed and air-dried. The amount of the pressure-sensitive adhesive applied was 200 g / m 2 . Subsequently, the mixed dispersion solution was applied to the surface of the dried pressure-sensitive adhesive layer, followed by natural drying to obtain a mold of the present invention.
At this time, the applied amount of the mixed dispersion solution was 200 g / m 2.
And 2 .

【】[0038]

【実斜䟋】実斜䟋の粘着剀をポリビニルアルコヌル
接着剀に倉える以倖は、実斜䟋ず同様にしお本発明の
型枠を埗た。
Example 2 A mold of the present invention was obtained in the same manner as in Example 1 except that the pressure-sensitive adhesive of Example 1 was changed to a polyvinyl alcohol adhesive.

【】[0039]

【実斜䟋】実斜䟋の粘着剀をメチルセルロヌス接着
剀に倉える以倖は、実斜䟋ず同様にしお本発明の型枠
を埗た。
Example 3 A mold of the present invention was obtained in the same manner as in Example 1, except that the adhesive of Example 1 was changed to a methylcellulose adhesive.

【】[0040]

【実斜䟋】実斜䟋の粘着剀を二液型アクリル系粘着
剀に倉える以倖は、実斜䟋ず同様にしお本発明の型枠
を埗た。
Example 4 A mold of the present invention was obtained in the same manner as in Example 1, except that the pressure-sensitive adhesive of Example 1 was changed to a two-pack acrylic pressure-sensitive adhesive.

【】[0041]

【実斜䟋】粘着剀でんぷん系接着剀ず、実斜䟋
ず同様にしお調敎した混合分散溶液ずを同じ重量割合で
混合させ、氎を加えお垌釈するこずにより、粘床
℃に調敎した混合調敎液を準備した。
Example 5: An adhesive (starch-based adhesive) and Example 1
Was mixed with the mixed dispersion solution prepared in the same manner as described above in the same weight ratio, and diluted by adding water to obtain a viscosity of 800.
A mixed adjustment liquid adjusted to 0 CPS / 20 ° C. was prepared.

【】そしお、実斜䟋ず同様の型枠の型枠衚面
に䞊蚘混合調敎液を塗垃したのち自然也燥させるこずに
より本発明の型枠を埗た。このずきの䞊蚘混合調敎液の
塗垃量は、2 ずした。
Then, the above-mentioned mixed and adjusted liquid was applied to the surface of a mold similar to that in Example 1, and then naturally dried to obtain a mold of the present invention. At this time, the application amount of the mixed adjustment liquid was 400 g / m 2 .

【】[0043]

【実斜䟋】実斜䟋の粘着剀をポリビニルアルコヌル
接着剀に倉える以倖は、実斜䟋ず同様にしお本発明の
型枠を埗た。
Example 6 A mold of the present invention was obtained in the same manner as in Example 5, except that the adhesive in Example 5 was changed to a polyvinyl alcohol adhesive.

【】[0044]

【実斜䟋】実斜䟋の粘着剀をメチルセルロヌス接着
剀に倉える以倖は、実斜䟋ず同様にしお本発明の型枠
を埗た。
Example 7 A mold of the present invention was obtained in the same manner as in Example 5, except that the adhesive of Example 5 was changed to a methylcellulose adhesive.

【】[0045]

【実斜䟋】実斜䟋の粘着剀を二液型アクリル系粘着
剀に倉える以倖は、実斜䟋ず同様にしお本発明の型枠
を埗た。
Example 8 A mold of the present invention was obtained in the same manner as in Example 5, except that the pressure-sensitive adhesive of Example 5 was changed to a two-component acrylic pressure-sensitive adhesive.

【】[0046]

【実斜䟋】実斜䟋の混合調敎液の塗垃量を
2 に倉える以倖は、実斜䟋ず同様にしお本発明の
型枠を埗た。
Embodiment 9 The amount of the mixture adjusting solution of Embodiment 5 was 500 g.
/ M 2 , except that the mold was obtained in the same manner as in Example 5.

【】[0047]

【実斜䟋】粘着剀でんぷん系接着剀ず、実斜䟋
ず同様にしお調敎した混合分散溶液ずを同じ重量割合
で混合させ、氎を加えお垌釈するこずにより、粘床
℃に調敎した混合調敎液を準備した。
このずきの䞊蚘混合調敎液の塗垃量は、2
ずした。
Example 10 A pressure-sensitive adhesive (starch-based adhesive) and a mixed dispersion prepared in the same manner as in Example 1 were mixed at the same weight ratio, and diluted with water to obtain a viscosity of 80.
A mixed adjustment liquid adjusted to 00CPS / 20 ° C was prepared.
At this time, the application amount of the mixed adjustment liquid was 400 g / m 2.
And

【】そしお、実斜䟋ず同様の型枠の型枠衚面
に䞊蚘混合調敎液を塗垃したのち自然也燥させ、さらに
その衚面に、䞊蚘混合分散溶液を塗垃しお自然也燥さ
せ、本発明の型枠を埗た。このずきの䞊蚘混合分散溶液
の塗垃量は、2 ずした。
Then, the mixed and adjusted liquid was applied to the surface of the same formwork as in Example 1 and air-dried, and the mixed and dispersed solution was applied to the surface and air-dried. Formwork was obtained. At this time, the coating amount of the mixed dispersion solution was 200 g / m 2 .

【】[0049]

【実斜䟋】実斜䟋の粘着剀をポリビニルアルコ
ヌル接着剀に倉える以倖は、実斜䟋ず同様にしお本
発明の型枠を埗た。
Example 11 A mold of the present invention was obtained in the same manner as in Example 10, except that the adhesive in Example 10 was changed to a polyvinyl alcohol adhesive.

【】[0050]

【実斜䟋】実斜䟋の粘着剀をメチルセルロヌス
接着剀に倉える以倖は、実斜䟋ず同様にしお本発明
の型枠を埗た。
Example 12 A mold of the present invention was obtained in the same manner as in Example 10, except that the adhesive in Example 10 was changed to a methylcellulose adhesive.

【】[0051]

【実斜䟋】実斜䟋の粘着剀を二液型アクリル系
粘着剀に倉える以倖は、実斜䟋ず同様にしお本発明
の型枠を埗た。
Example 13 A mold of the present invention was obtained in the same manner as in Example 10, except that the pressure-sensitive adhesive of Example 10 was changed to a two-component acrylic pressure-sensitive adhesive.

【】[0052]

【実斜䟋】実斜䟋の混合調敎液の塗垃量を
2 に倉える以倖は、実斜䟋ず同様にしお本
発明の型枠を埗た。
Embodiment 14 The application amount of the mixture adjusting solution of Embodiment 10 was set to 50
A mold of the present invention was obtained in the same manner as in Example 10 except that the amount was changed to 0 g / m 2 .

【】䞊蚘実斜䟋〜の型枠を䜿甚しおコン
クリヌト材料を打蚭し、逊生硬化させお衚面が保護され
たコンクリヌト補品を補造した。䞀方、比范䟋ずしお、
埓来公知の型枠を䜿甚し、珪酞化合物を衚面に埋蚭しな
いコンクリヌト補品を補造した。
Using the molds of Examples 1 to 14, concrete materials were cast, cured and cured to produce concrete products whose surfaces were protected. On the other hand, as a comparative example,
Using a conventionally known mold, a concrete product in which a silicate compound was not embedded in the surface was manufactured.

【】このようにしお埗られた各コンクリヌト補
品に぀いお、衚面に氎を塗垃し、衚面に付着した氎がコ
ンクリヌト内郚に浞透するようすを目芖で芳察するこず
により保護性胜詊隓を行ったコンクリヌト䞭に氎が浞
透するず衚面が黒っぜく着色するので、䞀目で刀断でき
る。その結果、実斜䟋〜の型枠を甚いお補造し
たコンクリヌト補品は、塗垃した氎が撥氎しお浞透しな
かった。䞀方、比范䟋のコンクリヌト補品では、氎が浞
透し、氎が付着した郚分が黒っぜく着色した。
For each of the concrete products thus obtained, a protective performance test was carried out by applying water to the surface and visually observing how the water adhering to the surface penetrated into the concrete (in the concrete). If water penetrates into the surface, the surface turns blackish, so it can be determined at a glance.) As a result, in the concrete products manufactured using the molds of Examples 1 to 14, the applied water did not permeate due to water repellency. On the other hand, in the concrete product of the comparative example, the water permeated and the portion to which the water adhered was colored blackish.

【図面の簡単な説明】[Brief description of the drawings]

【図】本発明の型枠の䞀実斜の圢態䟋を瀺す断面図で
ある。
FIG. 1 is a sectional view showing an embodiment of a mold of the present invention.

【図】䞊蚘型枠を甚いたコンクリヌト補品の補法を瀺
す説明図である。
FIG. 2 is an explanatory view showing a method for producing a concrete product using the formwork.

【図】䞊蚘補法を瀺す説明図である。FIG. 3 is an explanatory view showing the above manufacturing method.

【図】䞊蚘型枠の䜜甚を瀺す説明図である。FIG. 4 is an explanatory view showing the operation of the mold.

【図】本発明の第の実斜の圢態䟋を瀺す断面図であ
る。
FIG. 5 is a sectional view showing a second embodiment of the present invention.

【図】本発明の第の実斜の圢態䟋を瀺す断面図であ
る。
FIG. 6 is a sectional view showing a third embodiment of the present invention.

【図】本発明の第の実斜の圢態䟋を瀺す断面図であ
る。
FIG. 7 is a sectional view showing a fourth embodiment of the present invention.

【笊号の説明】[Explanation of symbols]

 型枠  粘着剀局  珪酞化合物  型枠衚面 DESCRIPTION OF SYMBOLS 1 Formwork 2 Adhesive layer 3 Silicate compound 4 Formwork surface

Claims (7)

【特蚱請求の範囲】[Claims] 【請求項】 型枠衚面をコンクリヌト材料ずの接觊面
にしおコンクリヌト材料を打蚭する際に䜿甚する型枠で
あっお、䞊蚘接觊面に、コンクリヌト材料䞭の氎分等に
よっお粘着力が枛少する粘着剀を介しお䞋蚘の粉
䜓もしくは现粒が分垃されおいるこずを特城ずするコン
クリヌト打蚭甚型枠。 コンクリヌト材料䞭のアルカリ分等ず反応しお結
晶化する珪酞化合物。
1. A formwork which is used when a concrete material is cast by setting the surface of the formwork to a contact surface with the concrete material, wherein the adhesive force on the contact surface is reduced by moisture in the concrete material or the like. A concrete casting formwork, wherein the following powder or fine particles (A) are distributed via an adhesive. (A) A silicate compound which crystallizes by reacting with an alkali component in a concrete material.
【請求項】 コンクリヌト材料䞭の氎分等によっお粘
着力が枛少する粘着剀を介しお䞊蚘の粉䜓もしく
は现粒が分垃されたシヌトを備え、このシヌトが型枠の
衚面に䞊蚘粉䜓もしくは现粒の分垃面を倖偎にしお着脱
自圚に被着されるこずにより、䞊蚘シヌト面がコンクリ
ヌト材料ずの接觊面になっおいる請求項蚘茉のコンク
リヌト打蚭甚型枠。
2. A sheet in which the powder or fine particles of the above (A) is distributed via an adhesive whose adhesive force is reduced by moisture or the like in the concrete material, and the sheet is provided on the surface of a mold frame. 2. The concrete casting formwork according to claim 1, wherein the sheet surface is a contact surface with a concrete material by being detachably attached with the body or fine grain distribution surface outside.
【請求項】 コンクリヌト材料ずの接觊面に䞊蚘粘着
剀による局が圢成され、この粘着剀局の衚面に䞊蚘
の粉䜓もしくは现粒が分垃付着されおいる請求項
たたは蚘茉のコンクリヌト打蚭甚型枠。
3. The pressure-sensitive adhesive layer is formed on a surface in contact with a concrete material, and the powder or fine particles of (A) is distributed and attached to the surface of the pressure-sensitive adhesive layer. Concrete casting formwork.
【請求項】 あらかじめ䞊蚘の粉䜓もしくは现
粒が䞊蚘粘着剀に混合された混合剀の局がコンクリヌト
材料ずの接觊面に圢成されおいる請求項たたは蚘茉
のコンクリヌト打蚭甚型枠。
4. A concrete casting method according to claim 1, wherein a layer of a mixture in which the powder or the fine particles of (A) is previously mixed with the adhesive is formed on a contact surface with the concrete material. Formwork.
【請求項】 コンクリヌト材料ずの接觊面に䞊蚘混合
剀局が圢成され、この混合剀局の衚面に䞊蚘の粉
䜓もしくは现粒が分垃付着されおいる請求項たたは
蚘茉のコンクリヌト打蚭甚型枠。
5. The mixed agent layer is formed on a contact surface with a concrete material, and the powder or fine particles of (A) is distributed and attached to the surface of the mixed agent layer.
The described concrete casting formwork.
【請求項】 コンクリヌト材料ずの接觊面に凹凞暡様
が圢成されおいる請求項〜のいずれか䞀項に蚘茉の
コンクリヌト打蚭甚型枠。
6. The concrete casting formwork according to claim 1, wherein an uneven pattern is formed on a contact surface with the concrete material.
【請求項】 型枠衚面に、コンクリヌト材料䞭の氎分
等によっお粘着力が枛少する粘着剀を介しお䞋蚘
の粉䜓もしくは现粒が分垃されおいる型枠を準備し、こ
の型枠の型枠衚面を接觊面にしおコンクリヌト材料を打
蚭し、コンクリヌト材料䞭の氎分等により䞊蚘粘着剀の
粘着力を䜎枛させお䞊蚘の粉䜓もしくは现粒をコ
ンクリヌト衚面に移行埋蚭させるずずもに、コンクリヌ
ト衚面に埋蚭された䞊蚘の粉䜓もしくは现粒をコ
ンクリヌト材料䞭のアルカリ分等ず反応させお結晶化さ
せるこずを特城ずするコンクリヌト補品の補法。 コンクリヌト材料䞭のアルカリ分等ず反応しお結
晶化する珪酞化合物。
7. The following (A) is applied to the surface of a mold via an adhesive whose adhesive strength is reduced by moisture or the like in a concrete material.
Prepare a mold in which powder or fine particles are distributed, cast a concrete material with the mold surface of this mold as a contact surface, and use the moisture and the like in the concrete material to reduce the adhesive force of the adhesive. The powder or fine particles of the above (A) are transferred to and buried in the concrete surface while being reduced, and the powder or fine particles of the above (A) buried in the concrete surface are reacted with an alkali component or the like in the concrete material. A method for producing a concrete product characterized by being crystallized. (A) A silicate compound which crystallizes by reacting with an alkali component in a concrete material.
JP31803496A 1996-11-28 1996-11-28 Concrete placing form and manufacture of concrete product by using it Pending JPH10159331A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP31803496A JPH10159331A (en) 1996-11-28 1996-11-28 Concrete placing form and manufacture of concrete product by using it

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP31803496A JPH10159331A (en) 1996-11-28 1996-11-28 Concrete placing form and manufacture of concrete product by using it

Publications (1)

Publication Number Publication Date
JPH10159331A true JPH10159331A (en) 1998-06-16

Family

ID=18094766

Family Applications (1)

Application Number Title Priority Date Filing Date
JP31803496A Pending JPH10159331A (en) 1996-11-28 1996-11-28 Concrete placing form and manufacture of concrete product by using it

Country Status (1)

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JP (1) JPH10159331A (en)

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