JPH10145098A - Component handling method, working device thereof, and storage medium therefor - Google Patents
Component handling method, working device thereof, and storage medium thereforInfo
- Publication number
- JPH10145098A JPH10145098A JP8295217A JP29521796A JPH10145098A JP H10145098 A JPH10145098 A JP H10145098A JP 8295217 A JP8295217 A JP 8295217A JP 29521796 A JP29521796 A JP 29521796A JP H10145098 A JPH10145098 A JP H10145098A
- Authority
- JP
- Japan
- Prior art keywords
- parts
- unit
- arrangement
- component
- components
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Supply And Installment Of Electrical Components (AREA)
Abstract
(57)【要約】
【課題】 各種部品の配列を伴う作業時に、部品供給部
の動きに無駄がなく生産性が向上し製品コストを低減で
きるようにすることを目的とする。
【解決手段】 部品供給単位部4a〜4dを部品21a
〜21dの配列作業順に配列した部品供給部1の往移動
により、部品取扱い部2が部品の順方向配列作業時にそ
の都度必要な部品を各部品供給単位部4a〜4dから順
次に受けて、各種部品21a〜21dの順方向配列作業
による所定のパターンでの配列を伴う単位作業を行い、
部品供給部1の復移動により部品取扱い部2が部品の逆
方向配列作業時にその都度必要な部品を各部品供給単位
4a〜4dから順次に受けて、各種部品21a〜21d
の逆方向配列作業による所定のパターンでの配列を伴う
単位作業を行うことを繰り返して、部品21a〜21d
の所定のパターンでの配列を伴う単位作業を連続的に行
うようにして、上記の目的を達成する。
(57) [Problem] To provide a system capable of improving the productivity and reducing the product cost without wasting the movement of a component supply unit during work involving arrangement of various components. SOLUTION: The component supply units 4a to 4d are connected to a component 21a.
In the forward movement of the component supply unit 1 arranged in the order of the arrangement work of ~ 21d, the component handling unit 2 sequentially receives necessary components from each of the component supply unit units 4a to 4d at the time of the component arrangement work in the forward direction. A unit work involving an arrangement in a predetermined pattern by the forward arrangement work of the parts 21a to 21d is performed,
Due to the backward movement of the component supply unit 1, the component handling unit 2 sequentially receives necessary components from each of the component supply units 4a to 4d at the time of the reverse arrangement work of the components, and various components 21a to 21d.
Is performed by repeating the unit work with the arrangement in a predetermined pattern by the reverse arrangement work of the parts 21a to 21d.
The above object is achieved by continuously performing the unit work involving the arrangement in the predetermined pattern.
Description
【0001】[0001]
【発明の属する技術分野】本発明は、部品供給単位部が
配列されてそれぞれから種々な部品を供給する部品供給
部の前記配列方向での往復移動により、部品取扱い部が
その都度必要とする部品の部品供給単位部と対向し、必
要な部品の供給を順次に受けながら各部品の所定のパタ
ーンでの配列を伴う作業をする単位作業を繰り返し行う
場合の、部品の取扱い方法とその作業機およびそのため
の記憶媒体に関するものであり、例えばプリント基板に
多数の電子部品を所定のパターンに配列して実装し電子
回路基板を製造するのに用いられる。BACKGROUND OF THE INVENTION The present invention relates to a component supply unit in which component supply units are arranged and supply various components from each other. In the case of repeatedly performing a unit work of arranging each part in a predetermined pattern while sequentially receiving supply of a necessary part while facing the part supply unit part, a method of handling the part and its working machine and The present invention relates to a storage medium for this purpose, and is used, for example, for manufacturing an electronic circuit board by arranging and mounting a large number of electronic components in a predetermined pattern on a printed board.
【0002】[0002]
【従来の技術】従来、プリント基板に電子部品を実装す
る電子部品実装機、IC実装機、IC挿入機等は、図6
の(a)に模式的に示すように、部品供給単位部cが配
列されて種々な部品b1、b2、b3、b4−−−を供
給する部品供給部aと、この部品供給部aの前記配列方
向での往復移動により、部品b1、b2、b3、b4−
−−のうちのその都度必要なものを順次に供給されて、
それらをプリント基板eの上の所定位置に所定のパター
ンで配列しながら実装すると云った必要な作業をするた
めに部品を取り扱う実装ヘッドdとを備えている。2. Description of the Related Art Conventionally, an electronic component mounter, an IC mounter, an IC inserter and the like for mounting electronic components on a printed circuit board are shown in FIG.
(A), a component supply unit a in which component supply units c are arranged to supply various components b1, b2, b3, b4 ----, and the component supply unit a of the component supply unit a. The parts b1, b2, b3, b4- by the reciprocating movement in the arrangement direction
--- necessary ones are supplied in sequence,
A mounting head d for handling components in order to perform necessary operations such as mounting them in a predetermined pattern on a printed circuit board e in a predetermined pattern.
【0003】各種部品b1、b2、b3、b4の部品供
給単位部c1〜c4は、プリント基板eに部品b1、b
2、b3、b4を配列する作業順に合った順番で部品供
給部aに配列され、図6の(a)に示す場合では各種部
品b1、b2、b3、b4を常に矢印fで示す順番でプ
リント基板eの上に配列し実装していく場合を示してお
り、これに対応して部品供給部aでは各部品供給単位部
c1〜c4を、順次に配列される部品b1、b2、b
3、b4に対応した矢印gで示す方向に順次に配列さ
れ、部品供給部aの単純な往復移動の繰り返しにて必要
な部品の所定のパターンでの配列を伴う実装等の作業を
遂行することができる。The component supply units c1 to c4 of the various components b1, b2, b3, and b4 are provided on the printed circuit board e by the components b1, b
In the case shown in FIG. 6A, the various components b1, b2, b3, and b4 are always printed in the order shown by the arrow f. This shows a case where the components are arranged and mounted on a substrate e. In response to this, the component supply unit a replaces the component supply units c1 to c4 with the components b1, b2, b
3. To perform operations such as mounting with arrangement of necessary components in a predetermined pattern by repeating simple reciprocating movement of the component supply unit a, which are sequentially arranged in the direction indicated by the arrow g corresponding to b and b4. Can be.
【0004】なお、図6では電子回路基板の生産性向上
を目的として、1枚のプリント基板eの3つの面e1〜
e3のそれぞれに、部品b1、b2、b3、b4を同じ
パターンで繰り返し配列し実装するいわゆる多面取りに
て電子回路基板を生産する場合を示している。FIG. 6 shows three surfaces e1 to e1 of a single printed circuit board e for the purpose of improving the productivity of an electronic circuit board.
The case where an electronic circuit board is produced by so-called multi-paneling in which components b1, b2, b3, and b4 are repeatedly arranged in the same pattern and mounted on each of e3.
【0005】[0005]
【発明が解決しようとする課題】しかし、上記のような
部品b1、b2、b3、b4の取扱い方法では、部品供
給部aは部品b1、b2、b3、b4の各部品供給単位
部c1〜c4を、これら部品b1、b2、b3、b4の
配列順序に対応するものが順次に部品取扱い部dの位置
を通過する矢印hで示す方向に往移動するときだけし
か、部品取扱い部dに供給することができない。従っ
て、1つのパターンでの部品b1、b2、b3、b4の
配列および実装が終了する都度、部品供給部aは矢印i
で示す方向に復動して一旦元の位置に戻ってから再度矢
印hの方向に往移動する際にしか次の部品の供給は行え
ない。However, in the method of handling the parts b1, b2, b3, and b4 as described above, the part supply unit a has the component supply units c1 to c4 of the parts b1, b2, b3, and b4. Is supplied to the component handling unit d only when the components corresponding to the arrangement order of the components b1, b2, b3, and b4 sequentially move in the direction indicated by the arrow h passing through the position of the component handling unit d. Can not do. Therefore, each time the arrangement and mounting of the components b1, b2, b3, and b4 in one pattern are completed, the component supply unit a displays the arrow i
The next component can be supplied only when returning to the original position, returning to the original position, and then moving forward again in the direction of arrow h.
【0006】このため、図6の(a)に示す1枚のプリ
ント基板eの3つの面e1、e2、e3に部品b1、b
2、b3、b4を同一のパターンにて配列し実装するい
わゆる多面取り作業では、図6の(b)に示すように、
部品供給部aがの矢印h方向に往動するときに、面e
1への部品の配列および実装を行った後、の矢印i方
向に一旦復動し、次にの往移動の際に面e2への部品
の配列および実装を行い、さらにの復移動の後のの
往移動によって面e3への部品の配列および実装を行
い、最後にの復移動によって次のプリント基板eへの
部品の配列および実装に備えることになる。ここに、
、の部品供給部aの復移動の動きとそのための時間
が無駄になっており、さらなる生産性向上の妨げになっ
ている。[0006] For this reason, parts b1 and b3 are attached to three surfaces e1, e2 and e3 of one printed circuit board e shown in FIG.
In a so-called multi-panning operation in which 2, b3 and b4 are arranged and mounted in the same pattern, as shown in FIG.
When the component supply unit a moves forward in the direction of arrow h, the surface e
After performing the arrangement and mounting of the components on No. 1, the component is once moved in the direction of arrow i, and the components are arranged and mounted on the surface e <b> 2 at the next forward movement. In the forward movement, the components are arranged and mounted on the surface e3, and by the last backward movement, the components are arranged and mounted on the next printed circuit board e. here,
, And the time required for the backward movement of the component supply unit a is wasted, which hinders further improvement in productivity.
【0007】本発明の目的は、部品供給部の動きに無駄
が生じない部品の取扱いにて生産性が向上し製品コスト
を低減することができる部品の取扱い方法とそれを用い
た作業機およびそのための記憶媒体を提供することにあ
る。SUMMARY OF THE INVENTION It is an object of the present invention to provide a component handling method capable of improving productivity and reducing product cost by handling components in which the movement of the component supply unit does not cause waste, and a working machine using the same. Storage medium of the present invention.
【0008】[0008]
【課題を解決するための手段】部品供給単位部が配列さ
れて種々な部品を供給する部品供給部の前記配列方向の
往復移動により、部品取扱い部がその都度必要とする部
品の部品供給単位部と対向し、必要な部品の供給を順次
に受けながら各部品の所定のパターンでの配列を伴う作
業をする単位作業を繰り返し行うのに、上記のような目
的を達成するため、 請求項1の発明の部品取扱い方法
は、必要な部品の部品供給単位部を部品の配列作業順に
合わせて配列し、部品取扱い部が部品供給部の往移動に
よる所定のパターンでの部品の順方向配列作業時にその
都度必要な部品の各部品供給単位部と順次対向して部品
の供給を受け、各種部品の順方向配列作業による所定の
パターンでの配列を伴う単位作業を行い、かつ部品取扱
い部が部品供給部の復移動による所定のパターンでの部
品の逆方向配列作業時にその都度必要な部品の各部品供
給単位と順次対向して部品の供給を受け、各種部品の逆
方向配列作業による所定のパターンでの配列を伴う単位
作業を行うことを繰り返して、部品の所定のパターンで
の配列を伴う単位作業を連続的に行うことを特徴とし、
請求項2の発明の部品取扱い方法は、部品を部品取扱い
部による取扱い限界速度や部品配列のための配列対象部
材の既配列部品による移動限界速度と云った取扱い速度
の違いによりグループ分けし、このグループごとに請求
項1の発明と同様な取扱いを行うことを特徴とするもの
である。According to the present invention, a reciprocating movement of a component supply unit in which component supply units are arranged to supply various components in the arrangement direction causes a component supply unit of a component required by the component handling unit in each case. In order to achieve the above object, a unit operation of repeatedly performing a work involving arrangement of each part in a predetermined pattern while sequentially receiving supply of necessary parts is performed. In the component handling method of the present invention, the component supply units of necessary components are arranged according to the component arrangement operation order, and the component handling unit performs the component arrangement in the forward arrangement operation in a predetermined pattern due to the forward movement of the component supply unit. The parts are supplied sequentially in opposition to the respective parts supply units of the necessary parts, unit work involving arrangement of various parts in a predetermined pattern by forward arrangement work, and the parts handling unit is operated by the parts supply unit. of In the reverse arrangement of the components in the predetermined pattern by the backward movement, the parts are sequentially supplied in opposition to the respective component supply units of the necessary components and the components are supplied, and the various components are arranged in the predetermined pattern by the reverse arrangement operation. It is characterized by repeatedly performing the unit work with the above, and continuously performing the unit work with the arrangement of the parts in a predetermined pattern,
In the component handling method according to the second aspect of the present invention, the components are grouped according to a difference in handling speed such as a limit speed of handling by the component handling unit or a limit speed of movement of the members to be arranged for arranging the components. The same treatment as in the first aspect of the invention is performed for each group.
【0009】このような請求項1の発明の構成では、部
品供給部の往移動によって順次に供給される部品を部品
取扱い部は順方向配列作業にて所定のパターンでの配列
を伴う単位作業を行い、部品供給部の復移動によって順
次に供給される部品を部品取扱い部は前記順方向配列作
業とは反対の逆方向配列作業にて所定のパターンでの配
列を伴う単位作業を行うことにより、部品取扱い部は部
品供給部の往移動および復移動ともに部品の供給を受け
て同じパターンでの配列を伴う単位作業を連続的に行う
ことができるし、順方向配列作業での最終取扱い部品と
逆方向配列作業での最初の取扱い部品とが共通し、逆方
向配列作業での最終取扱い部品と順方向配列作業での最
初の取扱い部品とが共通するので、単位作業を複数回繰
り返すのに順方向配列作業から逆方向配列作業への切り
替え時、および逆方向配列作業から順方向配列作業への
切換え時のいずれの場合も、切換え初期の部品を供給す
るために部品供給部は移動しなくてよく、生産性が向上
し、製品コストを低減することができる。請求項3の発
明のように、部品の配列対象部材1つの複数箇所に部品
の所定のパターンでの配列を伴う単位作業を繰り返し行
う場合では、特に、配列対象部材の交換およびそのため
の時間なしに単位作業を繰り返すのに、部品供給部の復
移動のためのロス時間なく連続作業できるので、生産性
がさらに向上する。According to the configuration of the first aspect of the present invention, the parts handling unit performs the unit work involving the arrangement in a predetermined pattern in the forward arrangement work for the parts sequentially supplied by the forward movement of the part supply unit. Performing the parts sequentially supplied by the backward movement of the parts supply unit, the parts handling unit performs the unit work with the arrangement in a predetermined pattern in the reverse arrangement work opposite to the forward arrangement work, The parts handling unit can receive the parts and perform the unit work with the arrangement in the same pattern continuously in both the forward movement and the backward movement of the parts supply unit, and can reverse the last handled parts in the forward arrangement work. Since the first part handled in the direction arrangement work is common, and the last part handled in the reverse arrangement work and the first part handled in the forward arrangement work are common, it is necessary to repeat the unit operation several times in the forward direction. In both the case of switching from the row operation to the reverse arrangement operation and the case of switching from the reverse arrangement operation to the forward arrangement operation, the component supply unit does not have to move in order to supply the initial components for switching. Thus, productivity can be improved and product cost can be reduced. In the case where the unit work involving the arrangement of the components in a predetermined pattern is repeatedly performed at a plurality of locations on one of the components to be arrayed as in the invention of claim 3, particularly, the replacement of the array target members and the time for the replacement are not required. Since the unit operation can be repeated, the continuous operation can be performed without a loss time for the return movement of the component supply unit, so that the productivity is further improved.
【0010】また、請求項2の発明の構成では、部品を
これの取扱い速度が違うもの別に、請求項1の発明と同
様な取り扱いを行うので、取扱い速度の速い部品のグル
ープから優先的に取り扱うことによって、取扱い速度の
遅い部品が配列対象部材に先に配列されて取扱い速度が
それよりも速い部品が後で配列されるときに、その取扱
い速度に耐えられないと云った、取扱い速度の違いの影
響なしに、請求項1の発明と同様な特長を発揮すること
ができる。In the configuration of the second aspect of the present invention, parts are handled in the same manner as in the first aspect of the invention, separately for those having different handling speeds. As a result, a difference in handling speed between parts having a slower handling speed and a component having a faster handling speed being arranged later on the member to be arranged cannot withstand the handling speed. The same advantages as the first aspect of the invention can be exhibited without the influence of the above.
【0011】請求項4の発明の作業機は、部品供給単位
部が配列されてその配列方向での往復移動により種々な
部品を所定位置に供給する部品供給部と、この部品供給
部からその都度必要な部品の供給を受け、その部品の所
定のパターンでの配列を伴う作業を行う部品取扱い部
と、部品供給部および部品取扱い部の動作を制御する制
御手段とを備えた作業機において、部品供給部は必要な
部品の部品供給単位部をそれら部品の所定のパターンで
の配列作業順に合わせて配列され、制御手段は、部品取
扱い部が部品供給部の往移動による所定のパターンでの
部品の順方向配列作業にてその都度必要な部品の各部品
供給単位部と順次対向して部品の供給を受け、各種部品
の順方向配列作業による所定のパターンでの配列を伴う
単位作業を行うように部品供給部および部品取扱い部を
制御する第1の制御データと、部品取扱い部が部品供給
部の復移動による所定のパターンでの部品の逆方向配列
作業にてその都度必要な部品の各部品供給単位部と順次
対向して部品の供給を受け、各種部品の逆方向配列作業
による所定のパターンでの配列を伴う単位作業を行うよ
うに部品供給部および部品取扱い部を制御する第2の制
御データとを、切換え制御データに基づき交互に実行す
るか、あるいは、第1の制御データを第1、第2の実行
命令データに基づき順方向と逆方向とに交互に実行し
て、単位作業が連続的に行われるようにすることを特徴
とするものである。According to a fourth aspect of the present invention, there is provided a working machine in which component supply units are arranged, and various components are supplied to predetermined positions by reciprocating movement in the arrangement direction. In a working machine having a component handling unit that receives a supply of a required component and performs an operation involving arrangement of the component in a predetermined pattern, and a control unit that controls operations of the component supply unit and the component handling unit, The supply unit arranges the component supply units of the necessary components in accordance with the arrangement work order of the components in a predetermined pattern, and the control unit controls the component handling unit to arrange the components in the predetermined pattern by the forward movement of the component supply unit. In the forward arrangement work, the parts are supplied sequentially in such a way as to face the respective component supply units of the necessary parts, and the unit work involving the arrangement of various parts in the predetermined pattern by the forward arrangement work is performed. First control data for controlling the component supply unit and the component handling unit, and the component handling unit supplies each component of a component required each time in a reverse arrangement operation of components in a predetermined pattern by the backward movement of the component supply unit. Second control data for controlling the component supply unit and the component handling unit so as to receive the supply of components sequentially facing the unit unit and perform the unit operation involving the arrangement of various components in a predetermined pattern by the reverse arrangement operation. Are alternately executed based on the switching control data, or the first control data is alternately executed in the forward direction and the reverse direction based on the first and second execution instruction data, so that the unit work is continuously performed. It is characterized in that it is performed in a targeted manner.
【0012】このような構成では、請求項1のような部
品の取扱いによる部品の所定のパターンでの配列を伴う
単位作業を、請求項5の発明のような記憶媒体に記憶さ
れ、あるいはプログラム設定によって設定された、第
1、第2の制御データの切換え制御データに基づく交互
な実行か、あるいは第1の制御データの第1、第2実行
命令データに基づく順方向と逆方向との交互な実行か
の、単純な制御データによる実行にて簡易に達成するこ
とができる。In such a configuration, the unit operation involving the arrangement of the parts in a predetermined pattern by the handling of the parts according to the first aspect is stored in the storage medium according to the fifth aspect of the invention or the program setting is performed. Of the first and second control data set alternately based on the control data, or alternate between a forward direction and a reverse direction based on the first and second execution instruction data of the first control data. Execution can be easily achieved by execution using simple control data.
【0013】[0013]
【発明の実施の形態】以下、本発明の幾つかの実施の形
態について図1〜図5を参照しながら説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Some embodiments of the present invention will be described below with reference to FIGS.
【0014】(実施の形態1)本実施の形態1は、電子
回路基板を製造するためプリント基板に各種の部品を所
定のパターンで実装する実装機に本発明を適用した場合
を示している。本実施の形態1の実装機は図1の
(a)、(b)に示すように、矢印C、Dで示す左右に
往復移動できる部品供給部1と、この部品供給部1の往
復移動によって所定位置に供給される部品を順次ピック
アップして、プリント基板3に所定のパターンで配列し
実装する実装ヘッド2とを持っている。部品供給部1は
各種の部品、ここでは説明の簡単のために4種類の部品
21a〜21dを取扱う場合を示し、これら部品21a
〜21dを必要に応じて自動的に供給する部品供給カセ
ット4a〜4dが装着され、それら1つ1つが各種部品
21a〜21dを供給する部品供給単位部を構成する。(Embodiment 1) Embodiment 1 shows a case where the present invention is applied to a mounting machine for mounting various components on a printed circuit board in a predetermined pattern in order to manufacture an electronic circuit board. As shown in FIGS. 1A and 1B, the mounting machine according to the first embodiment has a component supply unit 1 that can reciprocate left and right as indicated by arrows C and D, and the component supply unit 1 reciprocates. It has a mounting head 2 that sequentially picks up components supplied to a predetermined position, arranges them on a printed circuit board 3 in a predetermined pattern, and mounts them. The component supply unit 1 shows a case of handling various components, here, four types of components 21a to 21d for simplicity of description,
Component supply cassettes 4a to 4d for automatically supplying the components 21a to 21d as needed, and each of them constitutes a component supply unit for supplying various components 21a to 21d.
【0015】この部品供給部1は図3に示すように供給
する部品21a〜21dを環境の埃などの影響から守る
ために、カバー5が施され、このカバー5内で矢印C、
Dで示す左右に移動されることにより、各部品供給カセ
ット4a〜4dのうちの部品を供給すべきものが、実装
ヘッド2による部品ピックアップ位置まで移動されて、
それらが担持している部品21a〜21dのうちのその
都度必要とするものを前記ピックアップ位置にて供給
し、実装ヘッド2によりピックアップされ所定の作業に
供されるようにする。As shown in FIG. 3, the component supply unit 1 is provided with a cover 5 for protecting the components 21a to 21d to be supplied from the influence of dust and the like in the environment.
By moving the component supply cassettes 4a to 4d in the left and right directions indicated by D, components to be supplied are moved to the component pickup position by the mounting head 2, and
The components 21a to 21d carried by the components are supplied at the pickup position so that they are picked up by the mounting head 2 and used for a predetermined operation.
【0016】実装ヘッド2は、図示しないが、各種の部
品21a〜21dに対応した複数の吸着ノズル等の部品
ピックアップ部材を保持しており、自身の回転等によっ
て供給される部品21a〜21dの1つ1つに対応する
吸着ノズル等がピックアップ位置に位置するように制御
され、各種の部品21a〜21dが1つずつ供給される
都度対応する吸着ノズル等によって確実にピックアップ
することができ、ピックアップした1つずつの部品21
a〜21dを順次に部品実装位置にまで移動させる。こ
れに対応して、プリント基板3は平面より見た互いに直
角なXY2方向の移動を与えられて、各部品21a〜2
1dがそれぞれに必要な順番で必要な位置に順次に配列
され実装されるようにする。Although not shown, the mounting head 2 holds component pickup members such as a plurality of suction nozzles corresponding to various components 21a to 21d, and one of the components 21a to 21d supplied by its own rotation or the like. The suction nozzles and the like corresponding to each of the components are controlled so as to be located at the pickup position, and each of the various components 21a to 21d can be reliably picked up by the corresponding suction nozzle or the like each time one is supplied. Parts 21 one by one
a to 21d are sequentially moved to the component mounting position. Correspondingly, the printed circuit board 3 is given a movement in the XY2 directions perpendicular to each other as viewed from the plane, and the components 21a to 21
1d are sequentially arranged and mounted at required positions in the required order.
【0017】このような部品の実装のために実装機に
は、図3に示すようにプリント基板3をローディング部
6から部品実装位置に搬送して部品の実装に供し、部品
実装後のプリント基板3はアンローディング部7へ搬送
して搬出されるようにする。部品実装位置にはプリント
基板3をXY2方向に移動させる既知のXY移動テーブ
ル11が設けられ、ローディング部6およびアンローデ
ィング部7との間でプリント基板3を授受できるように
なっている。In order to mount such components, the mounting board is transported from the loading section 6 to the component mounting position as shown in FIG. 3 is transported to the unloading section 7 to be carried out. A known XY moving table 11 for moving the printed board 3 in the XY2 directions is provided at the component mounting position, and the printed board 3 can be transferred between the loading section 6 and the unloading section 7.
【0018】上記の部品供給部1、実装ヘッド2および
XY移動テーブル11などの動作部品21a〜21dの
各種動作を制御するために、マイクロコンピュータを利
用した制御手段8と、この制御手段8に適当なモード等
の設定と各種データを入力する操作盤9と、制御状態の
表示を行う表示部10とを持っている。制御手段8は部
品供給部1と実装ヘッド2およびXY移動テーブル11
等の制御を個別のマイクロコンピュータによって行って
もよいし、1つのマイクロコンピュータによる制御対象
ブロックは自由に設定できるし、マイクロコンピュータ
を利用するものに限られることはない。A control means 8 using a microcomputer for controlling various operations of the moving parts 21a to 21d such as the component supply section 1, the mounting head 2 and the XY moving table 11, and a suitable control means 8 It has an operation panel 9 for inputting various mode settings and various data, and a display section 10 for displaying a control state. The control means 8 includes the component supply unit 1, the mounting head 2, and the XY movement table 11.
May be controlled by individual microcomputers, the control target block by one microcomputer can be freely set, and the control is not limited to the one using the microcomputer.
【0019】図1の(a)に本実施の形態1の実装機と
プリント基板3との間の位置および部品実装動作の状態
を平面視して、模式的に示してあり、図1の(b)に部
品実装動作に伴う部品供給部1の動きを示してある。こ
れらを基に説明すると、必要な部品21a〜21dの部
品供給単位部である各部品供給カセット4a〜4dを、
部品21a〜21dの図1の(a)に示すようなプリン
ト基板3の上に設定された3つの面3a〜3cのそれぞ
れに示したような所定のパターンでの、矢印Aで示す通
常の配列作業順に合わせて、図1の(a)に矢印Hで示
すように配列してある。FIG. 1A is a plan view schematically showing the position between the mounting machine of the first embodiment and the printed circuit board 3 and the state of the component mounting operation, and FIG. The movement of the component supply unit 1 accompanying the component mounting operation is shown in FIG. To explain based on these, the component supply cassettes 4a to 4d, which are the component supply units of the necessary components 21a to 21d,
A normal arrangement indicated by an arrow A in a predetermined pattern as shown on each of three surfaces 3a to 3c set on the printed circuit board 3 as shown in FIG. 1A of the components 21a to 21d. They are arranged as shown by the arrow H in FIG.
【0020】これに対応して、実装ヘッド2は、部品供
給部1の矢印Cで示すの右方への往移動による所定の
パターンでの部品21a〜21dの矢印Aで示す順方向
配列作業にて、部品21a〜21dのうちのその都度必
要なものの各部品供給カセット4a〜4dの1つと順次
に対向して部品21a〜21dのうちの必要なものの供
給を順次に受け、各種部品21a〜21dを矢印Aで示
す順方向配列作業による所定のパターンでの配列を伴い
実装する単位作業を、例えば図1に示すプリント基板3
の面3aに対して行い、かつ部品供給部1の矢印Dで示
すの左方への復移動による所定のパターンでの部品2
1a〜21dの矢印Bで示す逆方向配列作業にて、部品
21a〜21dのうちのその都度必要なものの部品供給
カセット4a〜4dのうちの1つと順次対向して部品2
1a〜21dのうちの必要なものの供給を順次に受け、
各種部品21a〜21dを矢印Bで示す逆方向配列作業
による所定のパターンでの配列を伴い実装する単位作業
を、例えば、プリント基板3の次の面3bに対して行う
と云ったことを繰り返して、部品21a〜21dの所定
のパターンでの配列を伴い実装する単位作業を連続的に
行うもので、次の面3cには部品供給部1の矢印Cで示
すの右方への往移動と実装ヘッド2による順方向配列
作業とによって単位作業が行われることになる。この後
部品供給部1は矢印Dで示すの左方への復移動によっ
て元の位置に戻され次のプリント基板3への部品の配列
および実装まで待機する。In response to this, the mounting head 2 moves the components 21a to 21d in a forward arrangement operation indicated by an arrow A in a predetermined pattern by the rightward movement of the component supply unit 1 indicated by an arrow C. The components 21a to 21d are sequentially opposed to one of the component supply cassettes 4a to 4d, and sequentially receive necessary components from the components 21a to 21d. A unit work for mounting with an arrangement in a predetermined pattern by a forward arrangement work indicated by an arrow A is, for example, a printed circuit board 3 shown in FIG.
Of the component 3 in a predetermined pattern by the backward movement of the component supply unit 1 to the left as shown by the arrow D in FIG.
In the reverse arrangement work indicated by the arrow B of the parts 1a to 21d, the part 2 is sequentially opposed to one of the part supply cassettes 4a to 4d of the part 21a to 21d which is required in each case.
Receiving the supply of necessary ones sequentially from 1a to 21d,
Repeating that the unit work of mounting the various components 21a to 21d with the arrangement in a predetermined pattern by the reverse arrangement work indicated by the arrow B is performed on the next surface 3b of the printed circuit board 3, for example. , The unit work for mounting the components 21a to 21d in an array in a predetermined pattern is continuously performed. On the next surface 3c, the component supply unit 1 moves rightward as indicated by arrow C and mounts. The unit work is performed by the forward arrangement work by the head 2. Thereafter, the component supply unit 1 is returned to the original position by the backward movement indicated by the arrow D, and waits for the arrangement and mounting of components on the next printed circuit board 3.
【0021】ここに、プリント基板3の3つの面3a〜
3cへの部品21a〜21dの所定のパターンでの配列
および実装の繰り返し作業に際し、部品供給部1は〜
の一往復半の動きをするだけでよく、いずれの動きに
よっても部品21a〜21dをその時々に必要な順番で
供給することができ、その動きと時間に無駄が生じな
い。従って、生産性が向上し製品コストが低減する。Here, the three surfaces 3a to 3a of the printed circuit board 3
In the repetitive work of arranging and mounting the components 21a to 21d on the 3c in a predetermined pattern, the component supply unit 1
It is only necessary to make a one-and-a-half reciprocating motion, and the components 21a to 21d can be supplied in the required order at each time by any of the motions, and the motion and time are not wasted. Therefore, productivity is improved and product cost is reduced.
【0022】しかも、矢印Aで示す順方向配列作業での
最終取扱い部品21dと矢印Bで示す逆方向配列作業で
の最初の取扱い部品21dとが共通し、逆方向配列作業
での最終取扱い部品21aと順方向配列作業での最初の
取扱い部品21aとが共通するので、単位作業を複数回
繰り返すのに順方向配列作業から逆方向配列作業への切
り替え時、および逆方向配列作業から順方向配列作業へ
の切換え時のいずれの場合も、切換え初期の部品を供給
するために部品供給部1は移動しなくてよく、生産性が
さらに向上し、製品コストもさらに低減する。Moreover, the final handling part 21d in the forward arrangement work indicated by arrow A and the first handling part 21d in the reverse arrangement work indicated by arrow B are common, and the final handling part 21a in the reverse arrangement work is common. And the first handling part 21a in the forward arrangement work are common, so that the unit work is repeated a plurality of times when switching from the forward arrangement work to the backward arrangement work, and from the reverse arrangement work to the forward arrangement work. In any case at the time of switching, the component supply unit 1 does not need to move in order to supply components at the initial stage of switching, so that productivity is further improved and product cost is further reduced.
【0023】また、本実施の形態1のように、プリント
基板3の3つの面3a〜3cに部品21a〜21dを配
列し実装する多面取りであると、次のプリント基板3の
最初の面3aへの部品21a〜21dを配列し実装する
単位作業を、図1の面3cに矢印Aで示す順方向配列に
よる単位作業を行った関係から、矢印Bで示す逆方向配
列作業にて開始する制御を行うと、1つのプリント基板
3への部品の配列および実装を終了した後、次のプリン
ト基板3への部品の配列および実装を行うために、図1
の(b)に示すのような部品供給部1を元の位置に戻
すための復動作を省略して、部品の配列および実装を連
続的に行うことができる。このような操作は部品実装位
置に順次に搬送されてくるプリント基板3一枚ずつに一
回の単位作業を行うだけの場合に特に有効である。Further, as in the first embodiment, in the case of multi-paneling in which components 21a to 21d are arranged and mounted on the three surfaces 3a to 3c of the printed circuit board 3, the first surface 3a of the next printed circuit board 3 is formed. The unit work for arranging and mounting the components 21a to 21d on the surface 3c of FIG. 1 is controlled by starting in the backward arrangement work indicated by the arrow B based on the unit work performed by the forward arrangement indicated by the arrow A on the surface 3c of FIG. Is performed, after arranging and mounting components on one printed circuit board 3, and then arranging and mounting components on the next printed circuit board 3, FIG.
The return operation for returning the component supply unit 1 to the original position as shown in FIG. 2B can be omitted, and the components can be arranged and mounted continuously. Such an operation is particularly effective when only one unit operation is performed for each of the three printed boards sequentially transferred to the component mounting position.
【0024】本実施の形態1での制御手段8は、実装ヘ
ッド2が部品供給部1の上記のような往移動による所定
のパターンでの部品21a〜21dの順方向配列作業に
てその都度必要な部品の各部品供給カセット4a〜4b
の1つと順次対向して部品21a〜21dのうちの必要
なものの供給を受け、各種部品21a〜21dを順方向
配列作業による所定のパターンでの配列を伴う単位作業
を行うように部品供給部1および実装ヘッド2を制御す
る、図2に示すような第1の制御データD1と、実装ヘ
ッド2が部品供給部1の復移動による所定のパターンで
の部品21a〜21dの逆方向配列作業にてその都度必
要な部品の各部品供給カセット4a〜4dの1つと順次
対向して部品21a〜21dのうちの必要なものの供給
を受け、各種部品21a〜21dを逆方向配列作業によ
る所定のパターンでの配列を伴う単位作業を行うように
部品供給部および部品取扱い部を制御する、図2に示す
ような第2の制御データD2とを、切換え制御データD
3に基づき交互に実行するようにしてあり、これら各デ
ータD1〜D3をフレキシブルディスクや光ディスクと
云った適当な外部記憶媒体M1に記憶しておき、これを
制御手段8に挿入して用いるようにしている。しかし、
これに限られることはなく、必要な制御データD1〜D
3を操作盤9から制御手段8の制御プログラムに入力設
定するようにもできる。The control means 8 according to the first embodiment is required each time the mounting head 2 arranges the components 21a to 21d in the predetermined direction by the forward movement of the component supply unit 1 in the forward direction. Supply cassettes 4a-4b for various parts
The parts supply unit 1 receives the supply of necessary ones of the parts 21a to 21d sequentially facing one of them, and performs a unit work involving the arrangement of the various parts 21a to 21d in a predetermined pattern by the forward arrangement work. The first control data D1 as shown in FIG. 2 for controlling the mounting head 2 and the mounting of the components 21a to 21d in a predetermined pattern by the backward movement of the component supply unit 1 in the reverse arrangement work. In each case, the necessary components are successively opposed to one of the component supply cassettes 4a to 4d, and the necessary components among the components 21a to 21d are supplied, and the various components 21a to 21d are arranged in a predetermined pattern by a reverse arrangement operation. The second control data D2 as shown in FIG. 2, which controls the component supply unit and the component handling unit so as to perform the unit work involving the arrangement, is switched to the switching control data D.
The data D1 to D3 are stored in an appropriate external storage medium M1 such as a flexible disk or an optical disk, and inserted into the control means 8 for use. ing. But,
The control data D1 to D
3 can be input and set from the operation panel 9 to the control program of the control means 8.
【0025】第1、第2の制御データD1、D2は、図
2に示すように、各回の実装制御ステップに、部品を所
定のパターンで配列して実装するための実装位置を互い
に直交するXY座標位置で示す数値データdaと、この
実装に必要な部品を供給するために部品供給部1の部品
供給位置に移動すべき部品供給カセットの位置を部品供
給部1の往復移動方向に一致したZ軸上の位置で示す数
値データdbとで簡単に与えられ、切換え制御データD
3はそれら第1、第2の制御データD1、D2を交互に
切換え実行することを命令するものでごく簡単に与えら
れ、このような簡単な制御データで前記のような部品の
取扱いによる部品の所定のパターンでの配列を伴う単位
作業を自動的に連続して行うことが実現する。As shown in FIG. 2, the first and second control data D1 and D2 are used in each mounting control step so that mounting positions for arranging and mounting components in a predetermined pattern are XY orthogonal to each other. Numerical data da indicated by the coordinate position and the position of the component supply cassette to be moved to the component supply position of the component supply unit 1 in order to supply components required for this mounting coincide with the reciprocating movement direction of the component supply unit 1. The switching control data D is simply given by the numerical data db indicated by the position on the axis.
Reference numeral 3 designates an instruction for alternately switching and executing the first and second control data D1 and D2, and is given in a very simple manner. It is possible to automatically and continuously perform unit work involving arrangement in a predetermined pattern.
【0026】もっとも、部品供給部1の制御と実装ヘッ
ド2およびXY移動テーブル11との動作を制御する制
御部が別個であっても、第1、第2の制御データD1、
D2のうちの数値データdaとdbとの双方を上位コン
ピュータが前記各データを取り扱えばよく、上位コンピ
ュータがなっても一方の制御部に与えられたものを他方
の側で通信により利用できるようにすることもできる。
また、制御部単位のデータda、dbに切り離してそれ
らの切換え制御データとともに個別の記憶媒体に記憶し
て、あるいは個別の制御部に個別に入力設定して、それ
らを所定の関連性のもとに実行するようにすることもで
きる。However, even if the control of the component supply unit 1 and the control unit for controlling the operation of the mounting head 2 and the XY movement table 11 are separate, the first and second control data D1,
It is sufficient that the upper computer handles both the numerical data da and db of D2, and even if the upper computer becomes available, the data given to one control unit can be used by communication on the other side. You can also.
Further, the data da and db are separated into control unit units and stored together with their switching control data in a separate storage medium, or individually input and set in a separate control unit, and they are set in a predetermined relationship. It can also be executed.
【0027】(実施の形態2)本実施の形態2は、実施
の形態1の場合と同様に部品21a〜21dを取り扱っ
て、部品の所定のパターンでの配列および実装を行う制
御データの作成と取扱いの点で実施の形態1と異なって
いる。(Embodiment 2) In Embodiment 2, as in Embodiment 1, parts 21a to 21d are handled, and control data for arranging and mounting the parts in a predetermined pattern and performing mounting is described. It differs from the first embodiment in handling.
【0028】従って、実施の形態1と共通する部分は実
施の形態1と同じ符号および名称を用いて、重複する図
示および説明を省略しながら本実施の形態2につき以下
に述べる。本実施の形態2では、図4に示すように、実
施の形態1の第1の制御データD1を順逆配列方向切換
えのための第1、第2の数値データdc、ddによる実
行命令データD4に基づき順方向と逆方向とに交互に実
行して、実施の形態1におけるような順方向配列作業と
逆方向配列作業とを交互に繰り返して、単位作業を連続
的に行うようにしてある。Therefore, portions common to the first embodiment are denoted by the same reference numerals and names as those in the first embodiment, and the second embodiment will be described below while omitting duplicate illustration and description. In the second embodiment, as shown in FIG. 4, the first control data D1 of the first embodiment is converted into execution instruction data D4 based on first and second numerical data dc and dd for switching between forward and reverse arrangement directions. The unit work is performed alternately in the forward direction and the reverse direction, and the unit work is continuously performed by alternately repeating the forward arrangement work and the reverse arrangement work as in the first embodiment.
【0029】従って、数値データda、dbが多くなる
実装命令データD1は一種類でよいし、これを単純な数
値データdc、ddにより順方向と逆方向とに交互に実
行するように制御するだけでよく、データの作成量が半
減し、設備コストが低減する。もっとも、実装命令デー
タD1に代えて実施の形態1での今1つの実装命令デー
タD2の方を用いても同様である。これら必要な第1の
制御データD1および実行命令データD4は外部の記憶
媒体M2に記憶しておき利用する。もっとも、この場合
も必要なデータを操作盤から入力設定することもでき
る。Therefore, the mounting instruction data D1 in which the numerical data da and db are increased may be of a single type, and the control is simply performed so that the numerical data da and db are executed alternately in the forward and reverse directions by the simple numerical data dc and dd. And the amount of data created is halved, and equipment costs are reduced. However, the same applies to the case where the present mounting instruction data D2 in the first embodiment is used instead of the mounting instruction data D1. The necessary first control data D1 and execution command data D4 are stored in an external storage medium M2 and used. In this case, however, necessary data can be input and set from the operation panel.
【0030】(実施の形態3)本実施の形態3は、図5
に示すように、必要な部品21a〜21dを実装ヘッド
2による取扱い限界速度や部品配列のためのプリント基
板3の既配列部品による移動限界速度と云った取扱い速
度の違いによりグループ分けする。本実施の形態3で
は、高速部品21a、21bと、低速部品21c、21
dとのグループ分けしている。このグループごとの部品
21a、21bの各部品供給カセット4a、4bどうし
と、部品21c、21dの各部品供給カセット4c、4
dどうしを、その部品21aと部品21bどうし、およ
び部品21cと部品21dどうしと、これら部品のグル
ープどうしとの所定のパターンへの各配列作業順となる
ように、図5の(a)に示すように配列し、これに併
せ、部品21a〜21dのグループごとに、実施の形態
1の場合と原理的には同様に順方向配列作業と逆方向配
列作業とによる配列および実装を行うようにしてある。(Embodiment 3) This embodiment 3 is different from FIG.
As shown in (1), necessary components 21a to 21d are grouped according to the difference in handling speed such as the handling limit speed by the mounting head 2 and the moving limit speed by the arranged components of the printed circuit board 3 for component arrangement. In the third embodiment, the high-speed components 21a and 21b and the low-speed components 21c and 21c
Grouping with d. Each of the component supply cassettes 4a and 4b of the components 21a and 21b and the component supply cassettes 4c and 4c of the components 21c and 21d for each group.
FIG. 5 (a) shows that d and d are arranged in a predetermined pattern of the parts 21a and 21b, the parts 21c and 21d, and the groups of these parts. In this manner, the arrangement and mounting are performed by the forward arrangement operation and the reverse arrangement operation in the same manner as in the first embodiment in principle for each group of the parts 21a to 21d. is there.
【0031】具体的には、例えば高速部品グループの部
品21a、21bについては、実装ヘッド2が部品供給
部1の図5の(b)に矢印Eで示すの往移動による所
定のパターンでの部品21a、21bの順方向配列作業
時にその都度部品21a、21bのうちの必要なものの
部品供給カセット4a、4bのうちの1つと順次対向し
て部品の供給を受け、各種部品21a、21bを図5の
プリント基板3の面3aに対し、矢印Aで示す順方向配
列作業による所定のパターンでの配列を伴う準単位作業
を行い、かつ実装ヘッド2が部品供給部1の矢印Fで示
すの復移動による所定のパターンでの部品21a、2
1bの逆方向配列作業時に部品21a、21bのうちの
その都度必要なものの部品供給カセット4a、4bのう
ちの1つと順次対向して部品の供給を受け、各種部品2
1a、21bをプリント基板3の次の面3bに対し、矢
印Bで示す逆方向配列作業による所定のパターンでの配
列を伴う準単位作業を行い、さらに実装ヘッド2が、部
品供給部1の図5の(b)に矢印Eで示すの往移動に
よる所定のパターンでの部品21a、21bの逆方向配
列作業時に部品21a、21bのうちのその都度必要な
ものの部品供給カセット4a、4bのうちの1つと順次
対向して部品の供給を受け、各種部品21a、21bを
プリント基板3のさらに次の面3cに対し、矢印Aで示
す逆方向配列作業による所定のパターンでの配列を伴う
準単位作業を行う。More specifically, for the components 21a and 21b of the high-speed component group, for example, the components in the predetermined pattern by the forward movement of the component supply unit 1 as indicated by arrow E in FIG. Each time the parts 21a, 21b are arranged in the forward direction, the necessary parts 21a, 21b are successively opposed to one of the part supply cassettes 4a, 4b, and the parts are supplied. Of the printed circuit board 3, a quasi-unit operation involving arrangement in a predetermined pattern by a forward arrangement operation indicated by an arrow A is performed, and the mounting head 2 is moved backward as indicated by an arrow F of the component supply unit 1. 21a, 2a and 2b in a predetermined pattern
1b, the parts 21a, 21b are supplied with the parts 21a, 21b, each of which is required at the time of the reverse arrangement work, sequentially facing one of the parts supply cassettes 4a, 4b.
The sub-unit work 1a and 21b are performed on the next surface 3b of the printed circuit board 3 with the arrangement in a predetermined pattern by the reverse arrangement work indicated by the arrow B, and the mounting head 2 5 (b), when the components 21a, 21b are arranged in the reverse direction in a predetermined pattern by the forward movement indicated by the arrow E in the component supply cassettes 4a, 4b of the components 21a, 21b which are required each time. A quasi-unit operation involving arranging the various components 21a and 21b on the further next surface 3c of the printed circuit board 3 in a predetermined pattern by the reverse arranging operation indicated by the arrow A in order to receive the parts sequentially facing one. I do.
【0032】また、低速部品ブループの部品21c、2
1dについては、実装ヘッド2が部品供給部1の図5の
(b)に矢印Eで示すの、部品21a、21bの面3
cへの順方向配列作業に続くさらなる往移動により、前
記所定のパターンでの部品21c、21dの順方向配列
作業時にその都度部品21c、21dのうちの必要なも
のの部品供給カセット4c、4dのうちの1つと順次対
向して部品の供給を受け、各種部品21c、21dを図
5の(a)に示すプリント基板3の面3cに対し、矢印
Aで示す順方向配列作業による所定のパターンでの配列
を伴う準単位作業を行い、かつ実装ヘッド2が部品供給
部1の矢印Fで示すの復移動による所定のパターンで
の部品21c、21dの逆方向配列作業時に部品21
c、21dのうちのその都度必要なものの部品供給カセ
ット4c、4dのうちの1つと順次対向して部品の供給
を受け、各種部品21c、21dをプリント基板3の次
の面3bに対し、矢印Bで示す逆方向配列作業による所
定のパターンでの配列を伴う準単位作業を行い、さらに
実装ヘッド2が、部品供給部1の図5の(b)に矢印E
で示すの往移動による所定のパターンでの部品21
c、21dの逆方向配列作業時に部品21c、21dの
うちのその都度必要なものの部品供給カセット4c、4
dのうちの1つと順次対向して部品の供給を受け、各種
部品21c、21dをプリント基板3のさらに次の面3
aに対し、矢印Aで示す逆方向配列作業による所定のパ
ターンでの配列を伴う準単位作業を行う。The low-speed parts group parts 21c, 2c
As for 1d, the mounting head 2 is indicated by the arrow E in FIG.
c, the forward movement following the forward arrangement operation, the parts supply cassettes 4c and 4d of the necessary ones of the parts 21c and 21d each time during the forward arrangement operation of the parts 21c and 21d in the predetermined pattern. 5A, the parts 21c and 21d are supplied to the surface 3c of the printed circuit board 3 shown in FIG. The quasi-unit operation involving the arrangement is performed, and the components 21c and 21d are arranged in the predetermined direction by the backward movement of the component supply unit 1 as indicated by the arrow F.
c, 21d, the component supply cassettes 4c, 4d, which are necessary each time, are successively opposed to one of the component supply cassettes 4c, 4d to receive the components, and the various components 21c, 21d are moved to the next surface 3b of the printed circuit board 3 by arrows. 5B, the mounting head 2 performs the quasi-unit operation with the arrangement in a predetermined pattern by the reverse arrangement operation shown in FIG.
The parts 21 in a predetermined pattern due to the outward movement indicated by
The component supply cassettes 4c, 4c of the components 21c, 21d required each time during the reverse arrangement operation of the components c, 21d.
d, the parts are sequentially supplied so as to face each other, and the various parts 21 c and 21 d are placed on the next surface 3 of the printed circuit board 3.
With respect to a, a quasi-unit operation involving arrangement in a predetermined pattern by a reverse arrangement operation indicated by an arrow A is performed.
【0033】これら6回の順単位作業を連続して行うこ
とで、複数の面3a〜3cへの同一パターンでの部品2
1a〜21dの配列および実装を単位作業として達成す
ることができ、この間の部品供給部1の〜の各往移
動および復移動に無駄はなく、時間的ロスが生じていな
い。従って、生産性が向上し、製品コストが低減する。
部品供給部1の図5の(b)に矢印Fで示すの復移動
は、次のプリント基板3に部品を実装するためのもので
ある。By continuously performing these six forward unit operations, the parts 2 in the same pattern on a plurality of surfaces 3a to 3c are formed.
The arrangement and mounting of 1a to 21d can be achieved as a unit operation, and there is no waste in the forward and backward movements of the component supply unit 1 during this time, and no time loss occurs. Therefore, productivity is improved and product cost is reduced.
The backward movement of the component supply unit 1 indicated by an arrow F in FIG. 5B is for mounting components on the next printed circuit board 3.
【0034】特に、部品21a〜21dのうちの取扱い
速度の速い部品21a、21bのグループから優先的に
取り扱って配列およひ実装を行っていることによって、
取扱い速度の遅い部品21c、21dがプリント基板3
に先に配列および実装され、取扱い速度がそれよりも速
い部品21a、21bが後で配列および実装されるとき
のプリント基板3等の取扱い速度に耐えられないと云っ
た、取扱い速度の違いの影響なしに、前記のような特長
を発揮することができる。In particular, by arranging and mounting by preferentially handling a group of parts 21a and 21b having a high handling speed among the parts 21a to 21d,
Parts 21c and 21d with slow handling speed are printed circuit board 3
The effect of the difference in the handling speed that the components 21a and 21b which are arranged and mounted first and whose handling speed is faster than that of the components 21a and 21b cannot withstand the handling speed of the printed circuit board 3 and the like when later arranged and mounted. Without the above, the above-mentioned features can be exhibited.
【0035】本実施の形態3ではプリント基板3の3つ
の面3a〜3cに同一のパターンで部品21a〜21d
を配列および実装する多面取りの例を示してあるが、こ
れに限られることはなく、1つのプリント基板3に1つ
のパターンで部品21a〜21d等を配列し実装する場
合にも同様に適用できる。In the third embodiment, components 21a to 21d are formed on the three surfaces 3a to 3c of the printed circuit board 3 in the same pattern.
Although the example of the multi-paneling in which the components are arranged and mounted is shown, the present invention is not limited to this, and is similarly applicable to the case where the components 21a to 21d are arranged and mounted in one pattern on one printed circuit board 3. .
【0036】[0036]
【発明の効果】請求項1の発明の部品取扱い方法によれ
ば、部品供給部の往移動に対応して部品取扱い部が順方
向配列作業にて所定のパターンでの配列を伴う単位作業
を行い、部品供給部の復移動に対応して部品取扱い部が
前記順方向配列作業とは反対の逆方向配列作業にて所定
のパターンでの配列を伴う単位作業を行うことにより、
部品供給部の往移動および復移動ともに部品の供給を行
って動きとそのための時間の無駄をなくすし、順方向配
列作業と逆方向配列作業との切換え時の最終取扱い部品
と、切換え後の最初の取扱い部品とが共通し、順方向作
業と逆方向作業とを交互に切換えて単位作業を複数回繰
り返すのに、切換え初期の部品を供給するために部品供
給部は移動しなくてよくなるので、生産性が向上し、製
品コストを低減することができる。請求項3の発明のよ
うに、部品の配列対象部材1つの複数箇所に部品の所定
のパターンでの配列を伴う単位作業を繰り返し行う場合
では、特に、配列対象部材の交換およびそのための時間
なしに単位作業を繰り返すのに、部品供給部の復移動の
ためのロス時間なく連続作業できるので、生産性がさら
に向上する。According to the component handling method of the first aspect of the present invention, the component handling unit performs a unit operation with an arrangement in a predetermined pattern in a forward arrangement operation in response to the forward movement of the component supply unit. In response to the backward movement of the component supply unit, the component handling unit performs a unit operation with an arrangement in a predetermined pattern in a reverse arrangement operation opposite to the forward arrangement operation,
Both the forward movement and the backward movement of the parts supply unit supply the parts to eliminate the movement and the waste of time for the movement, and the final handling parts at the time of switching between the forward arrangement work and the reverse arrangement work, and the first after the change. Since the parts handled are common, and the unit work is repeated a plurality of times by alternately switching the forward work and the reverse work, the parts supply unit does not have to move to supply the parts at the beginning of switching, Productivity can be improved and product costs can be reduced. In the case where the unit work involving the arrangement of the components in a predetermined pattern is repeatedly performed at a plurality of locations on one of the components to be arrayed as in the invention of claim 3, particularly, the replacement of the array target members and the time for the replacement are not required. Since the unit operation can be repeated, the continuous operation can be performed without a loss time for the return movement of the component supply unit, so that the productivity is further improved.
【0037】また、請求項2の発明の部品取扱い方法に
よれば、部品を取扱い速度が違うもの別に、請求項1の
発明と同様な取り扱いを行うので、取扱い速度の速い部
品のグループから優先的に取り扱うことによって、取扱
い速度の遅い部品が配列対象部材に先に配列されて取扱
い速度がそれよりも速い部品が後で配列されるときに、
その取扱い速度に耐えられないと云った、取扱い速度の
違いの影響なしに、請求項1の発明と同様な特長を発揮
することができる。Further, according to the component handling method of the second aspect of the present invention, parts are handled in the same manner as in the first aspect of the invention, separately for components having different handling speeds. By handling the parts with slower handling speeds are arranged first on the members to be arranged and when the parts with faster handling speeds are arranged later,
The same advantages as the first aspect of the present invention can be exhibited without the influence of the difference in the handling speed, such as the inability to withstand the handling speed.
【0038】請求項4の発明作業機によれば、請求項1
のような部品の取扱いによる部品の所定のパターンでの
配列を伴う単位作業を、請求項5の発明のような記憶媒
体に記憶され、あるいはプログラム設定によって設定さ
れた、第1、第2の制御データの切換え制御データに基
づく交互な実行か、あるいは第1の制御データの第1、
第2実行命令データに基づく順方向と逆方向との交互な
実行かの、単純な制御データによる実行にて簡易に達成
することができる。According to the working machine of the invention of claim 4, according to claim 1,
A first operation and a second operation in which unit work involving arrangement of parts in a predetermined pattern by handling of parts as described above are stored in a storage medium as set forth in claim 5 or set by a program setting. Data switching Alternate execution based on control data, or the first of the first control data,
It can be easily achieved by executing with simple control data whether the execution is alternately performed in the forward direction and the backward direction based on the second execution instruction data.
【図1】本発明の実施の形態1での実装機の部品の配列
および実装作業と部品供給部の往復移動との関連を示
し、その(a)は実装機の模式図、その(b)は部品供
給部の往復移動状態図。FIG. 1 shows an arrangement of components of a mounting machine according to a first embodiment of the present invention and a relationship between a mounting operation and a reciprocating movement of a component supply unit. FIG. 1 (a) is a schematic diagram of the mounting machine, and FIG. Fig. 3 is a reciprocating state diagram of the component supply unit.
【図2】図1の実装機の動作制御に用いる記憶媒体とそ
れに記憶された制御データの例を示す概念図。FIG. 2 is a conceptual diagram showing an example of a storage medium used for operation control of the mounting machine of FIG. 1 and control data stored in the storage medium.
【図3】図1の実装機の全体構成を示す概略斜視図。FIG. 3 is a schematic perspective view showing the entire configuration of the mounting machine of FIG. 1;
【図4】本発明の実施の形態2での実装機の動作制御に
用いる記憶媒体とそれに記憶された制御データの例を示
す概念図。FIG. 4 is a conceptual diagram showing an example of a storage medium used for operation control of a mounting machine and control data stored therein according to a second embodiment of the present invention.
【図5】本発明の実施の形態3での実装機の部品の配列
および実装作業と部品供給部の往復移動との関連を示
し、その(a)は実装機の模式図、その(b)は部品供
給部の往復移動状態図。FIGS. 5A and 5B show the arrangement of components of the mounting machine and the relationship between the mounting operation and the reciprocating movement of the component supply unit according to the third embodiment of the present invention. FIG. 5A is a schematic diagram of the mounting machine, and FIG. Fig. 3 is a reciprocating state diagram of the component supply unit.
【図6】従来の実装機での部品の配列および実装作業と
部品供給部の往復移動との関連を示し、その(a)は実
装機の模式図、その(b)は部品供給部の往復移動状態
図。6A and 6B show the arrangement of components in a conventional mounting machine and the relationship between the mounting operation and the reciprocating movement of the component supply unit. FIG. 6A is a schematic diagram of the mounting machine, and FIG. Moving state diagram.
1 部品供給部 2 実装ヘッド 3 プリント基板 3a〜3c 部品を配列する対象となる面 4a〜4d 部品供給カセット 8 制御手段 9 操作盤 10 表示部 11 XY移動デーブル 21a〜21d 部品 A 順方向配列作業 B 逆方向配列作業 C、E 往移動 D、F 復移動 da、db、dc、dd 数値データ D1、D2 制御データ D3 切換え制御データ D4 実行命令データ M1、M2 記憶媒体 REFERENCE SIGNS LIST 1 component supply unit 2 mounting head 3 printed circuit board 3 a to 3 c surface on which components are to be arranged 4 a to 4 d component supply cassette 8 control means 9 operation panel 10 display unit 11 XY movement tables 21 a to 21 d components A forward arrangement work B Reverse arrangement work C, E Forward movement D, F Return movement da, db, dc, dd Numerical data D1, D2 Control data D3 Switching control data D4 Execution instruction data M1, M2 Storage medium
───────────────────────────────────────────────────── フロントページの続き (72)発明者 栗林 毅 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Takeshi Kuribayashi 1006 Kazuma Kadoma, Kadoma City, Osaka Matsushita Electric Industrial Co., Ltd.
Claims (5)
ら種々な部品を供給する部品供給部の前記配列方向での
往復移動により、部品取扱い部がその都度必要とする部
品の部品供給単位部と対向し、必要な部品の供給を順次
に受けながら各部品の所定のパターンでの配列を伴う作
業をする単位作業を繰り返し行うのに、 必要な部品の部品供給単位部を部品の配列作業順に合わ
せて配列し、部品取扱い部が部品供給部の往移動により
前記所定のパターンでの部品の順方向配列作業時にその
都度必要な部品の各部品供給単位部と順次対向して部品
の供給を受け、各種部品の順方向配列作業による所定の
パターンでの配列を伴う単位作業を行い、かつ部品取扱
い部が部品供給部の復移動による所定のパターンでの部
品の逆方向配列作業時にその都度必要な部品の各部品供
給単位と順次対向して部品の供給を受け、各種部品の逆
方向配列作業による所定のパターンでの配列を伴う単位
作業を行うことを繰り返して、部品の所定のパターンで
の配列を伴う単位作業を連続的に行うことを特徴とする
部品取扱い方法。1. A component supply unit, in which component supply units are arranged and supplies various components from each other, in a reciprocating movement in the arrangement direction. To repeat the unit work of facing each other and receiving the necessary parts in sequence while arranging each part in a predetermined pattern, align the parts supply unit parts of the necessary parts in the part arrangement work order The parts handling unit receives the supply of the parts by sequentially facing the respective parts supply units of the necessary parts at the time of forward arrangement of the parts in the predetermined pattern by the forward movement of the parts supply unit, Each time a unit work involving arrangement in a predetermined pattern by forward arrangement of various parts is performed, and the parts handling unit reversely arranges parts in a predetermined pattern by backward movement of the parts supply unit each time The parts are supplied sequentially in opposition to the respective parts supply units of the required parts, and the unit work involving the arrangement of the various parts in the predetermined pattern by the reverse arrangement work is repeated, and the predetermined parts pattern is repeated. A part handling method characterized by continuously performing a unit operation involving an arrangement of the parts.
ら種々な部品を供給する部品供給部の前記配列方向での
往復移動により、部品取扱い部がその都度必要とする部
品の部品供給単位部と対向し、必要な部品の供給を順次
に受けながら各部品の所定のパターンでの配列を伴う作
業をする単位作業を繰り返し行うのに、 必要な部品を部品取扱い部による取扱い限界速度や部品
配列のための配列対象部材の既配列部品による移動限界
速度と云った取扱い速度の違いによりグループ分けし、
このグループごとの部品の部品供給単位部をその部品の
前記配列作業順に配列するとともに、部品のグループご
とに、部品取扱い部が部品供給部の往移動による所定の
パターンでの部品の順方向配列作業時にその都度必要な
部品の各部品供給単位部と順次対向して部品の供給を受
け、各種部品の順方向配列作業による所定のパターンで
の配列を伴う準単位作業を行い、かつ部品取扱い部が部
品供給部の復移動による所定のパターンでの部品の逆方
向配列作業時にその都度必要な部品の各部品供給単位と
順次対向して部品の供給を受け、各種部品の逆方向配列
作業による所定のパターンでの配列を伴う準単位作業を
行って単位作業を満足し、これを繰り返して、部品の所
定のパターンでの配列を伴う単位作業を連続的に行うこ
とを特徴とする部品の取扱い方法。2. A component supply unit, in which component supply units are arranged and supplies various components from each other, reciprocatingly moves in the arrangement direction. In order to repeat the unit work of facing each other and sequentially arranging each part with a predetermined pattern while receiving the supply of the necessary parts, the necessary parts are handled by the parts handling unit. Grouping according to the difference in handling speed, such as the limit speed of movement of the components to be arrayed by the already arranged components,
In addition to arranging the component supply units of the components in each group in the order in which the components are arranged, in each component group, the component handling unit performs a forward arrangement of the components in a predetermined pattern by the forward movement of the component supply unit. At each occasion, the parts are supplied sequentially in opposition to the respective parts supply units of the necessary parts, and the semi-unit work involving the arrangement of various parts in a predetermined pattern by the forward arrangement work is performed, and the parts handling unit is In the reverse arrangement of the components in a predetermined pattern by the backward movement of the component supply unit, the components are sequentially supplied to the respective component supply units of the necessary components, and the components are sequentially supplied, and the components are supplied. A unit characterized by performing a quasi-unit operation with an arrangement in a pattern to satisfy the unit operation, and repeating this to continuously perform a unit operation with an arrangement in a predetermined pattern of parts. Method of handling.
定のパターンでの配列を伴う単位作業を複数の箇所に繰
り返し行う請求項1、2のいずれか一項に記載の部品の
取扱い方法。3. The component handling method according to claim 1, wherein a unit operation is repeatedly performed on a plurality of locations with respect to one member to be arranged in a predetermined pattern.
向での往復移動により種々な部品を所定位置に供給する
部品供給部と、この部品供給部からその都度必要な部品
の供給を受け、その部品の所定のパターンでの配列を伴
う作業を行う部品取扱い部と、部品供給部および部品取
扱い部の動作を制御する制御手段とを備えた作業機にお
いて、 部品供給部は必要な部品の部品供給単位部をそれら部品
の所定のパターンでの配列作業順に合わせて配列され、
制御手段は、部品取扱い部が部品供給部の往移動による
所定のパターンでの部品の順方向配列作業にてその都度
必要な部品の各部品供給単位部と順次対向して部品の供
給を受け、各種部品の順方向配列作業による所定のパタ
ーンでの配列を伴う単位作業を行うように部品供給部お
よび部品取扱い部を制御する第1の制御データと、部品
取扱い部が部品供給部の復移動による所定のパターンで
の部品の逆方向配列作業にてその都度必要な部品の各部
品供給単位部と順次対向して部品の供給を受け、各種部
品の逆方向配列作業による所定のパターンでの配列を伴
う単位作業を行うように部品供給部および部品取扱い部
を制御する第2の制御データとを、切換え制御データに
基づき交互に実行するか、あるいは、第1の制御データ
を第1、第2の実行命令に基づき順方向と逆方向とに交
互に実行して、単位作業が連続的に行われるようにする
ことを特徴とする作業機。4. A component supply unit that arranges component supply units and supplies various components to predetermined positions by reciprocating movement in the arrangement direction, and receives supply of necessary components from the component supply unit each time. In a working machine equipped with a component handling unit that performs an operation involving an arrangement of the components in a predetermined pattern, and a control unit that controls operations of the component supply unit and the component handling unit, the component supply unit is a component of a necessary component. The supply units are arranged according to the order of arrangement of the parts in a predetermined pattern,
The control means receives the supply of the component by sequentially facing each component supply unit of the necessary component in the forward arrangement operation of the component in a predetermined pattern by the forward movement of the component supply unit, First control data for controlling the component supply unit and the component handling unit so as to perform a unit operation involving an arrangement in a predetermined pattern by a forward arrangement operation of various components; In the reverse arrangement of the parts in the predetermined pattern, the parts are sequentially supplied in opposition to the respective component supply unit parts of the necessary parts, the parts are supplied, and the arrangement of the various parts in the predetermined pattern by the reverse arrangement work is performed. The second control data for controlling the component supply unit and the component handling unit so as to perform the accompanying unit work is alternately executed based on the switching control data, or the first control data is converted to the first and second control data. Real Run alternately in the forward and backward on the basis of the instruction, the working machine, characterized in that to make the unit work is continuously performed.
向での往復移動により種々な部品を所定位置に供給する
部品供給部と、この部品供給部からその都度必要な部品
の供給を受け、その部品の所定のパターンでの配列を伴
う作業を行う部品取扱い部と、部品供給部および部品取
扱い部の動作を制御する制御手段とを備え、部品供給部
は必要な部品の部品供給単位部をそれら部品の所定のパ
ターンでの配列作業順に合わせて配列されている作業機
の制御のための記憶媒体であって、 部品取扱い部が部品供給部の往移動による所定のパター
ンでの部品の順方向配列作業にてその都度必要な部品の
各部品供給単位部と順次対向して部品の供給を受け、各
種部品の順方向配列作業による所定のパターンでの配列
を伴う単位作業を行うように部品供給部および部品取扱
い部を制御する第1の制御データと、部品取扱い部が部
品供給部の復移動による所定のパターンでの部品の逆方
向配列作業にてその都度必要な部品の各部品供給単位部
と順次対向して部品の供給を受け、各種部品の逆方向配
列作業による所定のパターンでの配列を伴う単位作業を
行うように部品供給部および部品取扱い部を制御する第
2の制御データと、これらを交互に実行するための切換
え制御データとの組み合わせ制御データ、または、第1
の制御データとこの第1の制御データを順方向と逆方向
とに交互に実行するための第1、第2の命令データとの
組み合わせ制御データを記憶していることを特徴とする
記憶媒体。5. A component supply unit in which component supply units are arranged and supplies various components to predetermined positions by reciprocating movement in the arrangement direction, and a necessary component is supplied from the component supply unit each time. A component handling unit that performs an operation involving the arrangement of the components in a predetermined pattern, and a control unit that controls the operations of the component supply unit and the component handling unit are provided, and the component supply unit includes a component supply unit of a necessary component. A storage medium for controlling a work machine arranged in accordance with an arrangement work order of the parts in a predetermined pattern, wherein the parts handling unit is configured to forwardly move the parts in a predetermined pattern by the forward movement of the parts supply unit. In the arranging work, the parts are supplied in such a manner that the parts are sequentially supplied to the respective parts supply units of the necessary parts and the parts are supplied so that the unit work involving the arrangement of the various parts in the predetermined pattern by the forward arrangement work is performed. And the first control data for controlling the component handling unit, and the component supply unit of each component required by the component handling unit in the reverse arrangement operation of components in a predetermined pattern by the backward movement of the component supply unit. Second control data for controlling the component supply unit and the component handling unit so as to sequentially receive components and oppose each other, and to perform a unit operation involving an arrangement of various components in a predetermined pattern by a reverse arrangement operation; Control data in combination with switching control data for alternately executing
A storage medium storing combination control data of control data of (1) and first and second instruction data for alternately executing the first control data in a forward direction and a reverse direction.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8295217A JPH10145098A (en) | 1996-11-07 | 1996-11-07 | Component handling method, working device thereof, and storage medium therefor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8295217A JPH10145098A (en) | 1996-11-07 | 1996-11-07 | Component handling method, working device thereof, and storage medium therefor |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH10145098A true JPH10145098A (en) | 1998-05-29 |
Family
ID=17817726
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP8295217A Pending JPH10145098A (en) | 1996-11-07 | 1996-11-07 | Component handling method, working device thereof, and storage medium therefor |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH10145098A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009111297A (en) * | 2007-10-31 | 2009-05-21 | Panasonic Corp | Component mounting method |
KR20180065705A (en) * | 2016-12-08 | 2018-06-18 | 한화에어로스페이스 주식회사 | Chip Mounter |
-
1996
- 1996-11-07 JP JP8295217A patent/JPH10145098A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009111297A (en) * | 2007-10-31 | 2009-05-21 | Panasonic Corp | Component mounting method |
KR20180065705A (en) * | 2016-12-08 | 2018-06-18 | 한화에어로스페이스 주식회사 | Chip Mounter |
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