JPH0977958A - Epoxy resin composition and semiconductor device - Google Patents
Epoxy resin composition and semiconductor deviceInfo
- Publication number
- JPH0977958A JPH0977958A JP17403796A JP17403796A JPH0977958A JP H0977958 A JPH0977958 A JP H0977958A JP 17403796 A JP17403796 A JP 17403796A JP 17403796 A JP17403796 A JP 17403796A JP H0977958 A JPH0977958 A JP H0977958A
- Authority
- JP
- Japan
- Prior art keywords
- epoxy resin
- resin composition
- inorganic filler
- weight
- alumina
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000003822 epoxy resin Substances 0.000 title claims abstract description 83
- 229920000647 polyepoxide Polymers 0.000 title claims abstract description 83
- 239000000203 mixture Substances 0.000 title claims abstract description 55
- 239000004065 semiconductor Substances 0.000 title claims abstract description 30
- 239000011256 inorganic filler Substances 0.000 claims abstract description 48
- 229910003475 inorganic filler Inorganic materials 0.000 claims abstract description 48
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 33
- 239000011342 resin composition Substances 0.000 claims abstract description 20
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 17
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 29
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 10
- 239000000377 silicon dioxide Substances 0.000 claims description 10
- 238000002156 mixing Methods 0.000 claims description 9
- 235000010290 biphenyl Nutrition 0.000 claims description 6
- 239000004305 biphenyl Substances 0.000 claims description 6
- 125000005843 halogen group Chemical group 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 3
- 238000005476 soldering Methods 0.000 abstract 1
- 239000003063 flame retardant Substances 0.000 description 16
- 239000002245 particle Substances 0.000 description 16
- 229920005989 resin Polymers 0.000 description 14
- 239000011347 resin Substances 0.000 description 14
- -1 polyphenol compounds Chemical class 0.000 description 12
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 11
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 10
- 229920003986 novolac Polymers 0.000 description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 9
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 9
- 229910052760 oxygen Inorganic materials 0.000 description 9
- 239000001301 oxygen Substances 0.000 description 9
- 229910000679 solder Inorganic materials 0.000 description 9
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 7
- 238000013329 compounding Methods 0.000 description 7
- 238000005538 encapsulation Methods 0.000 description 7
- 239000006087 Silane Coupling Agent Substances 0.000 description 6
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 6
- 238000007789 sealing Methods 0.000 description 6
- 150000001463 antimony compounds Chemical class 0.000 description 5
- 238000002485 combustion reaction Methods 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 4
- 125000003277 amino group Chemical group 0.000 description 4
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 4
- 229910052794 bromium Inorganic materials 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 150000002430 hydrocarbons Chemical group 0.000 description 4
- 150000004668 long chain fatty acids Chemical class 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 4
- HRSLYNJTMYIRHM-UHFFFAOYSA-N 2-[[4-[3,5-dimethyl-4-(oxiran-2-ylmethoxy)phenyl]-2,6-dimethylphenoxy]methyl]oxirane Chemical group CC1=CC(C=2C=C(C)C(OCC3OC3)=C(C)C=2)=CC(C)=C1OCC1CO1 HRSLYNJTMYIRHM-UHFFFAOYSA-N 0.000 description 3
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 239000007822 coupling agent Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 125000003700 epoxy group Chemical group 0.000 description 3
- 238000011049 filling Methods 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 125000000962 organic group Chemical group 0.000 description 3
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 235000013824 polyphenols Nutrition 0.000 description 3
- 235000012239 silicon dioxide Nutrition 0.000 description 3
- LLPKQRMDOFYSGZ-UHFFFAOYSA-N 2,5-dimethyl-1h-imidazole Chemical compound CC1=CN=C(C)N1 LLPKQRMDOFYSGZ-UHFFFAOYSA-N 0.000 description 2
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 2
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 150000008065 acid anhydrides Chemical class 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical group [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 2
- 229910000410 antimony oxide Inorganic materials 0.000 description 2
- LJCFOYOSGPHIOO-UHFFFAOYSA-N antimony pentoxide Chemical compound O=[Sb](=O)O[Sb](=O)=O LJCFOYOSGPHIOO-UHFFFAOYSA-N 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 229930003836 cresol Natural products 0.000 description 2
- 229910002026 crystalline silica Inorganic materials 0.000 description 2
- 230000001186 cumulative effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 150000004679 hydroxides Chemical class 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- KBJFYLLAMSZSOG-UHFFFAOYSA-N n-(3-trimethoxysilylpropyl)aniline Chemical compound CO[Si](OC)(OC)CCCNC1=CC=CC=C1 KBJFYLLAMSZSOG-UHFFFAOYSA-N 0.000 description 2
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 2
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 229960001755 resorcinol Drugs 0.000 description 2
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000001721 transfer moulding Methods 0.000 description 2
- YWWDBCBWQNCYNR-UHFFFAOYSA-N trimethylphosphine Chemical compound CP(C)C YWWDBCBWQNCYNR-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 1
- AHBGXHAWSHTPOM-UHFFFAOYSA-N 1,3,2$l^{4},4$l^{4}-dioxadistibetane 2,4-dioxide Chemical compound O=[Sb]O[Sb](=O)=O AHBGXHAWSHTPOM-UHFFFAOYSA-N 0.000 description 1
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 1
- VLDPXPPHXDGHEW-UHFFFAOYSA-N 1-chloro-2-dichlorophosphoryloxybenzene Chemical compound ClC1=CC=CC=C1OP(Cl)(Cl)=O VLDPXPPHXDGHEW-UHFFFAOYSA-N 0.000 description 1
- AHDSRXYHVZECER-UHFFFAOYSA-N 2,4,6-tris[(dimethylamino)methyl]phenol Chemical compound CN(C)CC1=CC(CN(C)C)=C(O)C(CN(C)C)=C1 AHDSRXYHVZECER-UHFFFAOYSA-N 0.000 description 1
- OHKOAJUTRVTYSW-UHFFFAOYSA-N 2-[(2-aminophenyl)methyl]aniline Chemical compound NC1=CC=CC=C1CC1=CC=CC=C1N OHKOAJUTRVTYSW-UHFFFAOYSA-N 0.000 description 1
- FUIQBJHUESBZNU-UHFFFAOYSA-N 2-[(dimethylazaniumyl)methyl]phenolate Chemical compound CN(C)CC1=CC=CC=C1O FUIQBJHUESBZNU-UHFFFAOYSA-N 0.000 description 1
- RKGBFWIXGAFCRF-UHFFFAOYSA-N 2-[[2,6-dibutyl-4-[3,5-dibutyl-4-(oxiran-2-ylmethoxy)phenyl]phenoxy]methyl]oxirane Chemical group CCCCC1=CC(C=2C=C(CCCC)C(OCC3OC3)=C(CCCC)C=2)=CC(CCCC)=C1OCC1CO1 RKGBFWIXGAFCRF-UHFFFAOYSA-N 0.000 description 1
- VDPMCLYSJRGNHS-UHFFFAOYSA-N 2-[[3-bromo-4-[3,5-dimethyl-4-(oxiran-2-ylmethoxy)phenyl]-2,6-dimethylphenoxy]methyl]oxirane Chemical group CC1=CC(C=2C(=C(C)C(OCC3OC3)=C(C)C=2)Br)=CC(C)=C1OCC1CO1 VDPMCLYSJRGNHS-UHFFFAOYSA-N 0.000 description 1
- RPYOYWIJJIXWJO-UHFFFAOYSA-N 2-[[3-chloro-4-[3,5-dimethyl-4-(oxiran-2-ylmethoxy)phenyl]-2,6-dimethylphenoxy]methyl]oxirane Chemical group CC1=CC(C=2C(=C(C)C(OCC3OC3)=C(C)C=2)Cl)=CC(C)=C1OCC1CO1 RPYOYWIJJIXWJO-UHFFFAOYSA-N 0.000 description 1
- FKYRZJJIKCRKRV-UHFFFAOYSA-N 2-[[4-[3,5-diethyl-4-(oxiran-2-ylmethoxy)phenyl]-2,6-diethylphenoxy]methyl]oxirane Chemical group CCC1=CC(C=2C=C(CC)C(OCC3OC3)=C(CC)C=2)=CC(CC)=C1OCC1CO1 FKYRZJJIKCRKRV-UHFFFAOYSA-N 0.000 description 1
- OZRVXYJWUUMVOW-UHFFFAOYSA-N 2-[[4-[4-(oxiran-2-ylmethoxy)phenyl]phenoxy]methyl]oxirane Chemical group C1OC1COC(C=C1)=CC=C1C(C=C1)=CC=C1OCC1CO1 OZRVXYJWUUMVOW-UHFFFAOYSA-N 0.000 description 1
- LJBWJFWNFUKAGS-UHFFFAOYSA-N 2-[bis(2-hydroxyphenyl)methyl]phenol Chemical compound OC1=CC=CC=C1C(C=1C(=CC=CC=1)O)C1=CC=CC=C1O LJBWJFWNFUKAGS-UHFFFAOYSA-N 0.000 description 1
- YTWBFUCJVWKCCK-UHFFFAOYSA-N 2-heptadecyl-1h-imidazole Chemical compound CCCCCCCCCCCCCCCCCC1=NC=CN1 YTWBFUCJVWKCCK-UHFFFAOYSA-N 0.000 description 1
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 1
- ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 2-phenyl-1h-imidazole Chemical compound C1=CNC(C=2C=CC=CC=2)=N1 ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 0.000 description 1
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 1
- HXLAEGYMDGUSBD-UHFFFAOYSA-N 3-[diethoxy(methyl)silyl]propan-1-amine Chemical compound CCO[Si](C)(OCC)CCCN HXLAEGYMDGUSBD-UHFFFAOYSA-N 0.000 description 1
- DLNXEFHSCLIMRW-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]-n-ethylpropan-1-amine Chemical compound CCNCCC[Si](C)(OC)OC DLNXEFHSCLIMRW-UHFFFAOYSA-N 0.000 description 1
- ZYAASQNKCWTPKI-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]propan-1-amine Chemical compound CO[Si](C)(OC)CCCN ZYAASQNKCWTPKI-UHFFFAOYSA-N 0.000 description 1
- IKYAJDOSWUATPI-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]propane-1-thiol Chemical compound CO[Si](C)(OC)CCCS IKYAJDOSWUATPI-UHFFFAOYSA-N 0.000 description 1
- LZMNXXQIQIHFGC-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]propyl 2-methylprop-2-enoate Chemical compound CO[Si](C)(OC)CCCOC(=O)C(C)=C LZMNXXQIQIHFGC-UHFFFAOYSA-N 0.000 description 1
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 description 1
- UUEWCQRISZBELL-UHFFFAOYSA-N 3-trimethoxysilylpropane-1-thiol Chemical compound CO[Si](OC)(OC)CCCS UUEWCQRISZBELL-UHFFFAOYSA-N 0.000 description 1
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 1
- TYOXIFXYEIILLY-UHFFFAOYSA-N 5-methyl-2-phenyl-1h-imidazole Chemical compound N1C(C)=CN=C1C1=CC=CC=C1 TYOXIFXYEIILLY-UHFFFAOYSA-N 0.000 description 1
- ULKLGIFJWFIQFF-UHFFFAOYSA-N 5K8XI641G3 Chemical compound CCC1=NC=C(C)N1 ULKLGIFJWFIQFF-UHFFFAOYSA-N 0.000 description 1
- FLKYHZNSYAUHJB-UHFFFAOYSA-N CO[SiH3].C1(C2C(CCC1)O2)CCC[SiH2][SiH2][SiH3] Chemical compound CO[SiH3].C1(C2C(CCC1)O2)CCC[SiH2][SiH2][SiH3] FLKYHZNSYAUHJB-UHFFFAOYSA-N 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 1
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 229920001665 Poly-4-vinylphenol Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 239000004844 aliphatic epoxy resin Substances 0.000 description 1
- 150000004645 aluminates Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- 229910000411 antimony tetroxide Inorganic materials 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- WPQPMUCUCNOIKJ-UHFFFAOYSA-N cyclohexa-2,4-dien-1-ylbenzene Chemical group C1C=CC=CC1C1=CC=CC=C1 WPQPMUCUCNOIKJ-UHFFFAOYSA-N 0.000 description 1
- WHHGLZMJPXIBIX-UHFFFAOYSA-N decabromodiphenyl ether Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br WHHGLZMJPXIBIX-UHFFFAOYSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000005474 detonation Methods 0.000 description 1
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 1
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 1
- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical compound C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000005350 fused silica glass Substances 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- 229960001545 hydrotalcite Drugs 0.000 description 1
- 229910001701 hydrotalcite Inorganic materials 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- NBTOZLQBSIZIKS-UHFFFAOYSA-N methoxide Chemical compound [O-]C NBTOZLQBSIZIKS-UHFFFAOYSA-N 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- QIOYHIUHPGORLS-UHFFFAOYSA-N n,n-dimethyl-3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN(C)C QIOYHIUHPGORLS-UHFFFAOYSA-N 0.000 description 1
- YZPARGTXKUIJLJ-UHFFFAOYSA-N n-[3-[dimethoxy(methyl)silyl]propyl]aniline Chemical compound CO[Si](C)(OC)CCCNC1=CC=CC=C1 YZPARGTXKUIJLJ-UHFFFAOYSA-N 0.000 description 1
- FYZBRYMWONGDHC-UHFFFAOYSA-N n-ethyl-3-trimethoxysilylpropan-1-amine Chemical compound CCNCCC[Si](OC)(OC)OC FYZBRYMWONGDHC-UHFFFAOYSA-N 0.000 description 1
- DVYVMJLSUSGYMH-UHFFFAOYSA-N n-methyl-3-trimethoxysilylpropan-1-amine Chemical compound CNCCC[Si](OC)(OC)OC DVYVMJLSUSGYMH-UHFFFAOYSA-N 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920006380 polyphenylene oxide Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 238000011417 postcuring Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- XPGAWFIWCWKDDL-UHFFFAOYSA-N propan-1-olate;zirconium(4+) Chemical compound [Zr+4].CCC[O-].CCC[O-].CCC[O-].CCC[O-] XPGAWFIWCWKDDL-UHFFFAOYSA-N 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 150000003377 silicon compounds Chemical class 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- JLKIGFTWXXRPMT-UHFFFAOYSA-N sulphamethoxazole Chemical compound O1C(C)=CC(NS(=O)(=O)C=2C=CC(N)=CC=2)=N1 JLKIGFTWXXRPMT-UHFFFAOYSA-N 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- RXJKFRMDXUJTEX-UHFFFAOYSA-N triethylphosphine Chemical compound CCP(CC)CC RXJKFRMDXUJTEX-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- IUURMAINMLIZMX-UHFFFAOYSA-N tris(2-nonylphenyl)phosphane Chemical compound CCCCCCCCCC1=CC=CC=C1P(C=1C(=CC=CC=1)CCCCCCCCC)C1=CC=CC=C1CCCCCCCCC IUURMAINMLIZMX-UHFFFAOYSA-N 0.000 description 1
- WXAZIUYTQHYBFW-UHFFFAOYSA-N tris(4-methylphenyl)phosphane Chemical compound C1=CC(C)=CC=C1P(C=1C=CC(C)=CC=1)C1=CC=C(C)C=C1 WXAZIUYTQHYBFW-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Epoxy Resins (AREA)
- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、難燃性、半田耐熱
性および高温信頼性に優れるエポキシ樹脂組成物、好ま
しくは半導体封止用エポキシ樹脂組成物および半導体装
置に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an epoxy resin composition excellent in flame retardancy, solder heat resistance and high temperature reliability, preferably an epoxy resin composition for semiconductor encapsulation and a semiconductor device.
【0002】[0002]
【従来の技術】半導体装置などの電子回路部分の封止方
法としては、経済性、生産性、物性のバランスの点か
ら、エポキシ樹脂、硬化剤、無機質充填剤からなる封止
用樹脂を用いた封止方法が中心になっている。近年の半
導体装置の薄型・高密度化により、半導体装置に対する
半田耐熱性・高温信頼性などの要求は高まっており、そ
れに従って封止用樹脂への要求もより高まっている。2. Description of the Related Art As a method of sealing an electronic circuit portion such as a semiconductor device, a sealing resin composed of an epoxy resin, a curing agent, and an inorganic filler is used in view of the balance between economy, productivity and physical properties. The main focus is on the sealing method. With the recent trend toward thinner and higher-density semiconductor devices, requirements for semiconductor devices such as solder heat resistance and high-temperature reliability have been increasing, and accordingly, requirements for sealing resins have also increased.
【0003】これら半導体などの電子部品には安全性確
保のために、UL規格により難燃性の付与が義務づけら
れている。このため封止用樹脂にはこれまでに、難燃剤
として臭素化エポキシ樹脂などのハロゲン化ポリマ、ま
た難燃助剤として三酸化アンチモンなどのアンチモン化
合物が添加されていた。[0003] In order to ensure safety, electronic components such as semiconductors are required to have flame retardancy according to UL standards. Therefore, a halogenated polymer such as a brominated epoxy resin as a flame retardant and an antimony compound such as antimony trioxide as a flame retardant have been added to the sealing resin.
【0004】[0004]
【発明が解決しようとする課題】近年、環境問題に対す
る意識が高まってきており、半導体封止用樹脂に難燃剤
として使用される種々の化合物に対しても関心が高まっ
ている。In recent years, there has been an increasing awareness of environmental issues, and there has been an increasing interest in various compounds used as flame retardants in resins for semiconductor encapsulation.
【0005】例えばハロゲン化ポリマ系難燃剤は燃焼時
にハロゲン化ガスを発生することが指摘されている。ま
た、高温環境下では、難燃剤から発生するハロゲン化ガ
スが、経時的に半導体の配線を腐食し、半導体装置の信
頼性を低下させる要因と考えられている。For example, it has been pointed out that a halogenated polymer flame retardant generates a halogenated gas during combustion. Further, under a high temperature environment, halogenated gas generated from the flame retardant is considered to be a factor that corrodes the wiring of the semiconductor with time and reduces the reliability of the semiconductor device.
【0006】またアンチモン化合物を含有させた場合、
使用済の封止用樹脂の廃棄物処理の問題などが憂慮され
ている。When an antimony compound is contained,
There is a concern about the problem of waste treatment of used sealing resin.
【0007】したがってこれらハロゲン化ポリマーや酸
化アンチモンは必要最低限の添加量にすることが望まれ
ている。Therefore, it is desired that these halogenated polymers and antimony oxide be added to the minimum necessary amount.
【0008】上記のハロゲン化ポリマーや酸化アンチモ
ン以外の難燃剤としては、特開昭62−240314号
公報に示されるような水酸化アルミニウムやリン酸エス
テルなどの水酸化物やリン系難燃剤が存在する。しかし
封止用樹脂にこれらの難燃剤を使用した場合、封止用樹
脂に多量に配合しなければ難燃付与効果が得られないた
め樹脂の特性が悪化したり、成形時に難燃剤が分解・発
泡することによって、得られる成形物の外観が悪化した
りしていた。これらの種々の課題があるため水酸化物や
リン系難燃剤は封止用樹脂には、特別な分野への利用に
とどまっている。As flame retardants other than the above halogenated polymers and antimony oxide, there are hydroxides such as aluminum hydroxide and phosphoric acid ester as shown in JP-A-62-240314, and phosphorus flame retardants. To do. However, when these flame retardants are used in the encapsulating resin, the effect of imparting flame retardancy cannot be obtained unless a large amount is added to the encapsulating resin, resulting in deterioration of the resin properties or decomposition of the flame retardant during molding. Due to foaming, the appearance of the obtained molded product was deteriorated. Due to these various problems, hydroxides and phosphorus-based flame retardants have been used only for special fields as encapsulating resins.
【0009】なお、本発明は特定量のアルミナを無機充
填剤の一部として使用することにより難燃性が付与され
るという特徴を有するものであるが、アルミナを無機充
填剤の一部としてエポキシ樹脂組成物に配合した文献と
しては、特開昭63-70446号公報、特開昭63-183915 号公
報があるが、これらのアルミナの配合の目的は、半導体
素子からの発熱を発散させるためであり、難燃性につい
ては記載がない。The present invention is characterized in that flame retardancy is imparted by using a specific amount of alumina as a part of the inorganic filler. References compounded in the resin composition include JP-A-63-70446 and JP-A-63-183915, but the purpose of compounding these aluminas is to dissipate heat generated from the semiconductor element. There is no description about flame retardancy.
【0010】本発明は、上記の課題に対して、難燃性、
高温信頼性に優れ、従来の難燃剤を必ずしも必要としな
いエポキシ樹脂組成物、特に半導体用封止用途のエポキ
シ樹脂組成物の提供を課題とするものである。The present invention addresses the above problems by flame retardance,
An object of the present invention is to provide an epoxy resin composition which is excellent in high-temperature reliability and does not necessarily require a conventional flame retardant, particularly an epoxy resin composition for semiconductor encapsulation.
【0011】[0011]
【課題を解決するための手段】すなわち、本発明は、エ
ポキシ樹脂(A)、硬化剤(B)および無機質充填剤
(C)を含有する樹脂組成物であって、無機質充填剤
(C)を樹脂組成物中に70〜97重量%含有し、さら
に無機質充填剤(C)がアルミナを0.1〜50重量%
含有するエポキシ樹脂組成物であり、さらに好ましくは
無機質充填剤(C)が樹脂組成物中で70〜97重量%
であり、かつ無機質充填剤(C)がアルミナを0.1〜
20重量%含有する組成物、または無機質充填剤(C)
が樹脂組成物中で87〜97重量%であり、さらに無機
質充填剤(C)がアルミナを0.1〜50重量%含有す
る組成物である。That is, the present invention provides a resin composition containing an epoxy resin (A), a curing agent (B) and an inorganic filler (C), which comprises the inorganic filler (C). The resin composition contains 70 to 97% by weight, and the inorganic filler (C) further contains 0.1 to 50% by weight of alumina.
It is an epoxy resin composition containing, more preferably 70 to 97% by weight of the inorganic filler (C) in the resin composition.
And the inorganic filler (C) contains 0.1 to 0.1% of alumina.
Composition containing 20% by weight or inorganic filler (C)
Is 87 to 97% by weight in the resin composition, and the inorganic filler (C) further contains 0.1 to 50% by weight of alumina.
【0012】さらに、本発明は、これら上記のエポキシ
樹脂組成物で半導体素子を封止してなる半導体装置であ
り、また上記組成のエポキシ樹脂組成物を溶融混合する
ことを特徴とするエポキシ樹脂組成物の製造方法であ
る。Furthermore, the present invention is a semiconductor device in which a semiconductor element is sealed with the above epoxy resin composition, and the epoxy resin composition having the above composition is melt-mixed. It is a method of manufacturing a product.
【0013】[0013]
【発明の実施の形態】以下、本発明の構成を詳述する。
本発明において重量とは質量を意味する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The configuration of the present invention will be described below in detail.
In the present invention, weight means mass.
【0014】本発明におけるエポキシ樹脂(A)は分子
内にエポキシ基を複数個もつものならば特に限定され
ず、それらの具体例としては、たとえばビフェニル型エ
ポキシ樹脂、クレゾールノボラック型エポキシ樹脂、フ
ェノールノボラック型エポキシ樹脂、ビスフェノールA
型エポキシ樹脂、ビスフェノールAやレゾルシンなどか
ら合成される各種ノボラック型エポキシ樹脂、直鎖脂肪
族エポキシ樹脂、脂環式エポキシ樹脂、複素環式エポキ
シ樹脂などがあげられる。The epoxy resin (A) in the present invention is not particularly limited as long as it has a plurality of epoxy groups in the molecule, and specific examples thereof include biphenyl type epoxy resin, cresol novolac type epoxy resin and phenol novolac. Type epoxy resin, bisphenol A
Type epoxy resins, various novolak type epoxy resins synthesized from bisphenol A, resorcin, and the like, linear aliphatic epoxy resins, alicyclic epoxy resins, and heterocyclic epoxy resins.
【0015】これらのエポキシ樹脂(A)のなかで特に
本発明において好ましく使用されるものは、ハンダ耐熱
性および成形性が優れているという点で、下記一般式
(I)で表される骨格を有するビフェニル型エポキシ樹
脂(a)を必須成分として含有するものである。Among these epoxy resins (A), those particularly preferably used in the present invention have a skeleton represented by the following general formula (I) in view of excellent solder heat resistance and moldability. It has the biphenyl type epoxy resin (a) which it has as an essential component.
【化3】 (ただし、式中のR1 〜R8 は、水素原子、炭素数1〜
4のアルキル基またはハロゲン原子を示す。) そして、エポキシ樹脂(A)は、一般式(I)で表され
る骨格を有するビフェニル型エポキシ樹脂を50重量%
以上、特に70重量%以上含有することが好ましい。Embedded image (However, R1 to R8 in the formula are a hydrogen atom, a carbon number 1 to
4 represents an alkyl group or a halogen atom. The epoxy resin (A) is 50% by weight of a biphenyl type epoxy resin having a skeleton represented by the general formula (I).
The above content, particularly 70% by weight or more, is preferable.
【0016】上記式(I)で表されるエポキシ樹脂骨格
の好ましい具体例としては、4,4´−ビス(2,3−
エポキシプロポキシ)ビフェニル、4,4´−ビス
(2,3−エポキシプロポキシ)−3,3´,5,5´
テトラメチルビフェニル、4,4´−ビス(2,3−エ
ポキシプロポキシ)−3,3´,5,5´−テトラメチ
ル−2−クロロビフェニル、4,4´−ビス(2,3−
エポキシプロポキシ)−3,3´,5,5´−テトラメ
チル−2−ブロモビフェニル、4,4´−ビス(2,3
−エポキシプロポキシ)−3,3´,5,5´−テトラ
エチルビフェニル、4,4´−ビス(2,3−エポキシ
プロポキシ)−3,3´,5,5´−テトラブチルビフ
ェニル、4,4´−ビス(2,3−エポキシプロポキ
シ)ビフェニル、および4,4´−ビス(2,3−エポ
キシプロポキシ)−3,3´,5,5´−テトラメチル
ビフェニルなどが挙げられ、それぞれ単独でも、または
混合系で用いる場合でも十分に効果を発揮する。A preferred specific example of the epoxy resin skeleton represented by the above formula (I) is 4,4'-bis (2,3-).
Epoxypropoxy) biphenyl, 4,4'-bis (2,3-epoxypropoxy) -3,3 ', 5,5'
Tetramethylbiphenyl, 4,4'-bis (2,3-epoxypropoxy) -3,3 ', 5,5'-tetramethyl-2-chlorobiphenyl, 4,4'-bis (2,3-
Epoxypropoxy) -3,3 ', 5,5'-tetramethyl-2-bromobiphenyl, 4,4'-bis (2,3
-Epoxypropoxy) -3,3 ', 5,5'-tetraethylbiphenyl, 4,4'-bis (2,3-epoxypropoxy) -3,3', 5,5'-tetrabutylbiphenyl, 4,4 '-Bis (2,3-epoxypropoxy) biphenyl and 4,4'-bis (2,3-epoxypropoxy) -3,3', 5,5'-tetramethylbiphenyl, etc. , Or even when used in a mixed system.
【0017】エポキシ樹脂(A)においては2種類以上
のエポキシ樹脂を併用して含有することができる。The epoxy resin (A) may contain two or more kinds of epoxy resins in combination.
【0018】本発明において、エポキシ樹脂(A)の配
合量は、成形性および接着性の観点から、エポキシ樹脂
組成物において、通常0.05〜25重量%、好ましく
は2〜15重量%、さらに1〜10重量%、さらに好ま
しくは2〜10重量%、さらには2〜8重量%である。In the present invention, the blending amount of the epoxy resin (A) is usually 0.05 to 25% by weight, preferably 2 to 15% by weight, and more preferably 2 to 15% by weight in the epoxy resin composition from the viewpoint of moldability and adhesiveness. It is 1 to 10% by weight, more preferably 2 to 10% by weight, and further 2 to 8% by weight.
【0019】本発明における硬化剤(B)は、エポキシ
樹脂(A)と反応して硬化させるものであれば特に限定
されない。通常はフェノール性水酸基を有する化合物、
酸無水物を有する化合物、アミン類が使用される。これ
らのうち、フェノール系硬化剤、すなわちフェノール性
水酸基を2個以上分子内に有する化合物の具体例として
は、たとえばフェノールノボラック樹脂、クレゾールノ
ボラック樹脂、フェノールアラルキル樹脂、ビスフェノ
ールAやレゾルシンなどから合成される各種ノボラック
樹脂、トリス(ヒドロキシフェニル)メタン、ジヒドロ
ビフェニル、下記式(II)で示されるフェノールp−キシ
リレンコポリマーなどの多価フェノール化合物、ポリビ
ニルフェノールが例示される。The curing agent (B) in the present invention is not particularly limited as long as it reacts with the epoxy resin (A) and cures. Usually a compound having a phenolic hydroxyl group,
Compounds having acid anhydrides and amines are used. Of these, specific examples of the phenol-based curing agent, that is, the compound having two or more phenolic hydroxyl groups in the molecule, include, for example, phenol novolac resin, cresol novolac resin, phenol aralkyl resin, bisphenol A, and resorcin. Examples include various novolac resins, tris (hydroxyphenyl) methane, dihydrobiphenyl, polyphenol compounds such as phenol p-xylylene copolymer represented by the following formula (II), and polyvinylphenol.
【0020】また酸無水物を有する化合物としては無水
マレイン酸、無水フタル酸、無水ピロメリット酸などが
例示される。またアミン類としてはメタフェニレンジア
ミン、ジ(アミノフェニル)メタン(通称ジアミノジフ
ェニルメタン)、ジアミノジフェニルスルホンなどの芳
香族アミンなどが例示される。半導体封止用としては耐
熱性、耐湿性および保存性の点から、フェノール系硬化
剤が好ましく用いられ、用途によっては2種類以上の硬
化剤を併用してもよい。Examples of the compound having an acid anhydride include maleic anhydride, phthalic anhydride and pyromellitic dianhydride. Examples of the amines include aromatic amines such as metaphenylenediamine, di (aminophenyl) methane (commonly called diaminodiphenylmethane), and diaminodiphenylsulfone. For semiconductor encapsulation, a phenol-based curing agent is preferably used from the viewpoint of heat resistance, moisture resistance and storage stability, and two or more curing agents may be used in combination depending on the application.
【0021】本発明において、硬化剤(B)の配合量
は、通常1〜20重量%、好ましくは1〜10重量%、
好ましくは1〜5重量%である。さらには、エポキシ樹
脂(A)と硬化剤(B)の配合比は、機械的性質、およ
び耐湿信頼性の点から(A)に対する(B)の化学当量
比が0.5〜1.5、特に0.8〜1.2の範囲にある
ことが好ましい。In the present invention, the content of the curing agent (B) is usually 1 to 20% by weight, preferably 1 to 10% by weight,
Preferably it is 1 to 5% by weight. Furthermore, the compounding ratio of the epoxy resin (A) and the curing agent (B) is such that the chemical equivalent ratio of (B) to (A) is 0.5 to 1.5 from the viewpoint of mechanical properties and moisture resistance reliability. In particular, it is preferably in the range of 0.8 to 1.2.
【0022】また本発明においてエポキシ樹脂(A)と
硬化剤(B)の硬化反応を促進するために硬化触媒を用
いてもよい。硬化触媒は硬化反応を促進するものならば
特に限定されず、例えば、2−メチルイミダゾール、
2,4−ジメチルイミダゾール、2−エチル−4−メチ
ルイミダゾール、2−フェニルイミダゾール、2−フェ
ニル−4−メチルイミダゾール、2−ヘプタデシルイミ
ダゾールなどのイミダゾール化合物、トリエチルアミ
ン、ベンジルジメチルアミン、α−メチルベンジルジメ
チルアミン、2−(ジメチルアミノメチル)フェノー
ル、2,4,6−トリス(ジメチルアミノメチル)フェ
ノール、1,8−ジアザビシクロ(5,4,0)ウンデ
セン−7などの三級アミン化合物、ジルコニウムテトラ
メトキシド、ジルコニウムテトラプロポキシド、テトラ
キス(アセチルアセト)ジルコニウム、トリ(アセチル
アセト)アルミニウムなどの有機金属化合物およびトリ
フェニルホスフィン、トリメチルホスフィン、トリエチ
ルホスフィン、トリブチルホスフィン、トリ(p−メチ
ルフェニル)ホスフィン、トリ(ノニルフェニル)ホス
フィンなどの有機ホスフィン化合物があげられる。なか
でも耐湿性の点から、有機ホスフィン化合物が好ましく
用いられる。これらの硬化触媒は、用途によっては2種
類以上を併用してもよく、その添加量は、エポキシ樹脂
(A)100重量部に対して0.1〜10重量部の範囲
が好ましい。In the present invention, a curing catalyst may be used to accelerate the curing reaction between the epoxy resin (A) and the curing agent (B). The curing catalyst is not particularly limited as long as it promotes the curing reaction. For example, 2-methylimidazole,
Imidazole compounds such as 2,4-dimethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 2-heptadecylimidazole, triethylamine, benzyldimethylamine, α-methylbenzyl Tertiary amine compounds such as dimethylamine, 2- (dimethylaminomethyl) phenol, 2,4,6-tris (dimethylaminomethyl) phenol, 1,8-diazabicyclo (5,4,0) undecene-7, zirconium tetra Organometallic compounds such as methoxide, zirconium tetrapropoxide, tetrakis (acetylaceto) zirconium, tri (acetylaceto) aluminum and triphenylphosphine, trimethylphosphine, triethylphosphine, trib Le phosphine, tri (p- methylphenyl) phosphine, an organic phosphine compound such as tri (nonylphenyl) phosphine and the like. Among them, an organic phosphine compound is preferably used from the viewpoint of moisture resistance. Two or more of these curing catalysts may be used in combination depending on the application, and the addition amount thereof is preferably in the range of 0.1 to 10 parts by weight based on 100 parts by weight of the epoxy resin (A).
【0023】本発明においては無機質充填剤(C)は樹
脂組成物中に70〜97重量%含有し、さらに無機質充
填剤(C)がアルミナを0.1〜50重量%含有するこ
とが特徴であるが、難燃性および成形性が良好であると
いう観点から、第1の組成として、無機質充填剤(C)
が樹脂組成物中で70〜97重量%であり、かつ無機質
充填剤(C)がアルミナを0.1〜20重量%含有する
もの、また第2の組成として無機質充填剤(C)が樹脂
組成物中で87〜97重量%であり、さらに無機質充填
剤(C)がアルミナを0.1〜50重量%含有する組成
物が好ましく使用される。In the present invention, the inorganic filler (C) is contained in the resin composition in an amount of 70 to 97% by weight, and the inorganic filler (C) is further characterized in that it contains alumina in an amount of 0.1 to 50% by weight. However, from the viewpoint of good flame retardancy and moldability, as the first composition, the inorganic filler (C) is used.
Is 70 to 97% by weight in the resin composition, and the inorganic filler (C) contains 0.1 to 20% by weight of alumina, and the inorganic filler (C) is the resin composition as the second composition. The composition is preferably 87 to 97% by weight, and the inorganic filler (C) further contains 0.1 to 50% by weight of alumina.
【0024】ここでいうアルミナとは酸化アルミニウム
のことである。The alumina referred to herein is aluminum oxide.
【0025】難燃性、成形性の観点から、無機質充填剤
(C)中にアルミナの量は、前に示した量が配合できる
が、さらに成形性、難燃性などの観点から、好ましく
は、1〜20重量%、さらに,1〜18重量%、またさ
らに1〜10重量%、またさらに1〜9重量%の量が好
ましい。From the viewpoint of flame retardancy and moldability, the amount of alumina in the inorganic filler (C) may be the amount shown above, but from the viewpoints of moldability and flame retardancy, it is preferable. , 1 to 20% by weight, further 1 to 18% by weight, still further 1 to 10% by weight, still more preferably 1 to 9% by weight.
【0026】無機質充填剤(C)においては、アルミナ
以外の無機質充填剤として、シリカすなわち二酸化ケイ
素を含有するのが好ましい。シリカの含有量としては無
機充填剤(C)において、50〜99.9重量%、5
2.9〜99重量%さらに80〜99重量%、さらに9
0〜99重量%の配合が好ましい。The inorganic filler (C) preferably contains silica, that is, silicon dioxide, as the inorganic filler other than alumina. The content of silica in the inorganic filler (C) is 50 to 99.9% by weight, 5
2.9-99% by weight, further 80-99% by weight, further 9
A blending amount of 0 to 99% by weight is preferable.
【0027】このような無機質充填剤としては、アルミ
ナおよびシリカが粒子中に共存したものや、アルミナを
50重量%以上含有する粒子およびシリカを50重量%
以上含有する粒子を併用した粒子混合物が使用できる。
なかでも、各種特性への効果から、後者の粒子混合物の
形態が好ましく使用され、さらに実質的にアルミナを主
成分とするアルミナ粒子およびシリカを主成分とするシ
リカ粒子の混合によるものが好ましい。As such an inorganic filler, those in which alumina and silica coexist in the particles, and particles containing 50% by weight or more of alumina and 50% by weight of silica are used.
A particle mixture in which the particles contained above are used in combination can be used.
Of these, the latter particle mixture form is preferably used from the viewpoint of effects on various properties, and it is more preferable to substantially mix alumina particles containing alumina as a main component and silica particles containing silica as a main component.
【0028】アルミナを主成分とする粒子としてはは、
その結晶構造により、α,γ,δ,θ型などがあり、任
意のものが使用でき、またこれらのうち複数を併用して
もよいが、熱・化学的安定性および樹脂組成物の熱伝導
性の観点からα−アルミナが好ましく用いられる。α−
アルミナの製造法は任意の方法を用いることができる。
例えば、バイヤー法、アルミニウム粉末の爆燃(VM
C:Vaporrized Metal Combustion)法などがあげられ
る。As the particles containing alumina as a main component,
Depending on its crystal structure, there are α, γ, δ, θ types, etc., and any one can be used, and a plurality of these may be used in combination, but the thermal / chemical stability and the thermal conductivity of the resin composition can be used. From the viewpoint of properties, α-alumina is preferably used. α-
Any method can be used as the method for producing alumina.
For example, buyer method, detonation of aluminum powder (VM
C: Vaporrized Metal Combustion) method and the like.
【0029】シリカ粒子としては、非晶性シリカ、結晶
性シリカなどがあげられるが、非晶性シリカの粒子は線
膨張係数を低下させる効果が大きく、低応力化に有効な
ため好ましく用いられる。非晶性シリカの粒子は任意の
製造方法で製造することができる。例えば結晶性シリカ
を溶融する方法、各種原料から合成する方法などがあげ
られる。Examples of the silica particles include amorphous silica and crystalline silica. Amorphous silica particles are preferably used because they have a large effect of lowering the linear expansion coefficient and are effective in reducing stress. The amorphous silica particles can be produced by any production method. Examples thereof include a method of melting crystalline silica and a method of synthesizing from various raw materials.
【0030】本発明における無機質充填剤、ならびに無
機質充填剤に配合されるアルミナ粒子およびシリカ粒子
の形状および粒径は特に限定されないが、それぞれ粒径
3μm以上40μm以下の球状粒子を無機質充填剤中に
60重量%以上、さらに好ましくは90重量%以上含有
することが、成形時の流動性の点から好ましい。The shape and particle size of the inorganic filler and the alumina particles and silica particles to be mixed with the inorganic filler in the present invention are not particularly limited, but spherical particles each having a particle size of 3 μm or more and 40 μm or less are contained in the inorganic filler. The content of 60% by weight or more, more preferably 90% by weight or more is preferable from the viewpoint of fluidity during molding.
【0031】ここでいう平均粒子径は累積重量50%に
なる粒径(メジアン径)を意味する。The average particle size as used herein means a particle size (median size) at which the cumulative weight becomes 50%.
【0032】本発明において無機質充填剤の(C)の割
合は、前に示したとおりであるが、難燃性、成形性およ
び低応力性の点から、好ましくは80〜97重量%さら
に好ましくは85〜97重量%、87〜97重量%、8
7〜95重量%である。In the present invention, the proportion of (C) in the inorganic filler is as shown above, but from the viewpoint of flame retardancy, moldability and low stress, it is preferably 80 to 97% by weight, more preferably 85-97% by weight, 87-97% by weight, 8
7 to 95% by weight.
【0033】本発明において、無機質充填材をシランカ
ップリング剤、チタネートカップリング剤、アルミネー
トカップリング剤などのカップリング剤であらかじめ表
面処理することが、半導体素子をエポキシ樹脂組成物で
封止した半導体装置の信頼性が高まるという点で好まし
い。In the present invention, the inorganic filler is surface-treated in advance with a coupling agent such as a silane coupling agent, a titanate coupling agent, an aluminate coupling agent or the like to seal the semiconductor element with the epoxy resin composition. It is preferable in that the reliability of the semiconductor device is improved.
【0034】シランカップリング剤とは、アルコキシ
基、ハロゲン原子、アミノ基などの加水分解性基および
有機基がケイ素原子に直結したもの、およびその部分加
水分解縮合物が一般的に用いられる。加水分解性の基と
してはアルコキシ基、なかでも、メトキシ基、エトキシ
基が好ましく用いられる。有機基としては、炭化水素基
や窒素原子、酸素原子、ハロゲン原子、硫黄原子などに
よって置換された炭化水素基のものが使用され、さらに
上記原子によって置換された炭化水素基が好ましく使用
される。とくに置換された炭化水素基としては、エポキ
シ基を持つものや、アミノ基を持つものが好ましく使用
される。なかでも2級アミノ基をもつもの、さらにアミ
ノ基すべてが2級アミノ基のものが好ましく使用され
る。シランカップリング剤としては以下のものが例示さ
れる。As the silane coupling agent, those in which a hydrolyzable group such as an alkoxy group, a halogen atom and an amino group and an organic group are directly bonded to a silicon atom, and a partial hydrolyzed condensate thereof are generally used. As the hydrolyzable group, an alkoxy group, in particular, a methoxy group and an ethoxy group are preferably used. As the organic group, a hydrocarbon group or a hydrocarbon group substituted with a nitrogen atom, an oxygen atom, a halogen atom, a sulfur atom or the like is used, and a hydrocarbon group substituted with the above atom is preferably used. As the substituted hydrocarbon group, those having an epoxy group and those having an amino group are preferably used. Among them, those having a secondary amino group, and those having a secondary amino group in all amino groups are preferably used. Examples of the silane coupling agent include the following.
【0035】エポキシ基が結合した有機基を有するシラ
ンカップリング剤としてγ−グリシドキシプロピルトリ
メトキシシラン、γ−グリシドキシプロピルメチルジメ
トキシシシラン、γ−(2,3−エポキシシクロヘキシ
ル)プロピルトリメトキシシラン。As a silane coupling agent having an organic group to which an epoxy group is bonded, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropylmethyldimethoxysisilane, γ- (2,3-epoxycyclohexyl) propyltrisilane Methoxysilane.
【0036】アミノ基を有するものとして、N−β−
(アミノエチル)−γ−アミノプロピルトリメトキシシ
ラン、N−β−(アミノエチル)−γ−アミノプロピル
メチルジメトキシシラン、N−β−(アミノエチル)−
γ−アミノプロピルトリエチルシラン、γ−アミノプロ
ピルトリエトキシシラン、γ−アミノプロピルメチルジ
エトキシシラン、γ−アミノプロピルトリメトキシシラ
ン、γ−アミノプロピルメチルジメトキシシラン、γ−
(N,N−ジメチルアミノ)プロピルトリメトキシシラ
ン、γ−(N−フェニルアミノ)プロピルトリメトキシ
シラン、γ−(N−フェニルアミノ)プロピルメチルジ
メトキシシラン、γ−(N−メチルアミノ)プロピルト
リメトキシシラン、γ−(N−メチルアミノプロピル)
メチルジメトキシシラン、γ−(N−エチルアミノ)プ
ロピルトリメトキシシラン、およびγ−(N−エチルア
ミノ)プロピルメチルジメトキシシラン。As those having an amino group, N-β-
(Aminoethyl) -γ-aminopropyltrimethoxysilane, N-β- (aminoethyl) -γ-aminopropylmethyldimethoxysilane, N-β- (aminoethyl)-
γ-aminopropyltriethylsilane, γ-aminopropyltriethoxysilane, γ-aminopropylmethyldiethoxysilane, γ-aminopropyltrimethoxysilane, γ-aminopropylmethyldimethoxysilane, γ-
(N, N-dimethylamino) propyltrimethoxysilane, γ- (N-phenylamino) propyltrimethoxysilane, γ- (N-phenylamino) propylmethyldimethoxysilane, γ- (N-methylamino) propyltrimethoxy Silane, γ- (N-methylaminopropyl)
Methyldimethoxysilane, γ- (N-ethylamino) propyltrimethoxysilane, and γ- (N-ethylamino) propylmethyldimethoxysilane.
【0037】その他のものとして、γ−メタクリロキシ
プロピルトリメトキシシラン、γ−メタクリロキシプロ
ピルメチルジメトキシシラン、γ−メルカトプロピルト
リメトキシシラン、γ−メルカトプロピルメチルジメト
キシシラン。Others include γ-methacryloxypropyltrimethoxysilane, γ-methacryloxypropylmethyldimethoxysilane, γ-mercaptopropyltrimethoxysilane and γ-mercaptopropylmethyldimethoxysilane.
【0038】本発明において、必須成分ではないがブロ
ム化合物を配合出来る。ブロム化合物は、通常半導体封
止用エポキシ樹脂組成物に難燃の目的として添加される
もので、特に限定されない。In the present invention, a bromine compound can be blended although it is not an essential component. The bromo compound is usually added to the epoxy resin composition for semiconductor encapsulation for the purpose of flame retardance, and is not particularly limited.
【0039】存在するブロム化合物の好ましい具体例と
しては、ブロム化ビスフェノールA型エポキシ樹脂、ブ
ロム化フェノールノボラック型エポキシ樹脂などのブロ
ム化エポキシ樹脂、ブロム化ポリカーボネート樹脂、ブ
ロム化ポリスチレン樹脂、ブロム化ポリフェニレンオキ
サイド樹脂、テトラブロモビスフェノールA、デカブロ
モジフェニルエーテルなどがあげられ、なかでも、ブロ
ム化ビスフェノールA型エポキシ樹脂、ブロム化フェノ
ールノボラック型エポキシ樹脂などのブロム化エポキシ
樹脂が、成形性の点から特に好ましい。Preferred specific examples of the bromine compound present are brominated bisphenol A type epoxy resins, brominated epoxy resins such as brominated phenol novolac type epoxy resins, brominated polycarbonate resins, brominated polystyrene resins, brominated polyphenylene oxide. Examples thereof include resins, tetrabromobisphenol A, decabromodiphenyl ether and the like. Among them, brominated epoxy resins such as brominated bisphenol A type epoxy resin and brominated phenol novolac type epoxy resin are particularly preferable from the viewpoint of moldability.
【0040】本発明の組成物中に存在するブロム化合物
の量は、0.3重量%以下が難燃性および高温信頼性の
点で好ましい。特に好ましくは0.1重量%以下、さら
に好ましくは0.05重量%以下、さらには実質的に配
合されていないものである。臭素原子に注目すると0.
2重量%以下、0.07重量%以下、さらに0.04重
量%以下が好ましい。The amount of the bromine compound present in the composition of the present invention is preferably 0.3% by weight or less in view of flame retardancy and high temperature reliability. Particularly preferably, it is 0.1% by weight or less, more preferably 0.05% by weight or less, and further, it is not substantially blended. Focusing on the bromine atom,
It is preferably 2% by weight or less, 0.07% by weight or less, and more preferably 0.04% by weight or less.
【0041】本発明では必須成分ではないが、アンチモ
ン化合物を配合することができる。通常半導体封止用エ
ポキシ樹脂組成物に難燃助剤として添加されるもので、
特に限定されず、公知のものであってよい。アンチモン
化合物の好ましい具体例としては、三酸化アンチモン、
四酸化アンチモン、五酸化アンチモンがあげられる。Although not an essential component in the present invention, an antimony compound can be added. Usually added to the epoxy resin composition for semiconductor encapsulation as a flame retardant aid,
It is not particularly limited, and may be a known one. Preferred specific examples of the antimony compound include antimony trioxide,
Examples include antimony tetroxide and antimony pentoxide.
【0042】本発明組成物中に存在するアンチモン化合
物の量は、全体の0.3重量%以下が難燃性および高温
信頼性の点で好ましい。特に好ましくは0.1重量%以
下、さらに好ましくは0.05重量%以下、さらには実
質的に配合されていないものである。アンチモン原子に
注目すると0.25重量%以下、0.075重量%以
下、さらに0.0375重量%以下の順に好ましい。The amount of the antimony compound present in the composition of the present invention is preferably 0.3% by weight or less based on the whole amount in view of flame retardancy and high temperature reliability. Particularly preferably, it is 0.1% by weight or less, more preferably 0.05% by weight or less, and further, it is not substantially blended. Focusing on antimony atoms, it is preferable that the order is 0.25% by weight or less, 0.075% by weight or less, and more preferably 0.0375% by weight or less.
【0043】本発明のエポキシ樹脂組成物においては、
エポキシ樹脂の硬化後の酸素指数が42%以上であるこ
とが好ましい。In the epoxy resin composition of the present invention,
It is preferable that the oxygen index after curing of the epoxy resin is 42% or more.
【0044】ここで酸素指数はJIS K7201に従
って、燃焼限界点における各ガス体積濃度を求めた値か
ら次式に従って算出したものをいう。 酸素指数(%)=[酸素]/([酸素]+[窒素])×100Here, the oxygen index is a value calculated according to the following equation from the value obtained by obtaining the volume concentration of each gas at the combustion limit point according to JIS K7201. Oxygen index (%) = [oxygen] / ([oxygen] + [nitrogen]) × 100
【0045】さらに、本発明のエポキシ樹脂組成物にお
いては、エポキシ樹脂の硬化後の難燃性がUL規格にお
いてV−0であることが、半田耐熱性の面から好まし
く、さらに、上に説明した臭素原子の含有量またはアン
チモン原子の含有量において、V−0であることが好ま
しい。Further, in the epoxy resin composition of the present invention, it is preferable that the flame retardancy after curing of the epoxy resin is V-0 in UL standard from the viewpoint of solder heat resistance, and further, it has been described above. The content of bromine atom or the content of antimony atom is preferably V-0.
【0046】本発明のエポキシ樹脂組成物には、カーボ
ンブラック、酸化鉄などの着色剤、ハイドロタルサイト
などのイオン捕捉材、オレフィン系共重合体、変性ニト
リルゴム、変性ポリブタジエンゴム、などのエラストマ
ー、ポリエチレンなどの熱可塑性樹脂、長鎖脂肪酸、長
鎖脂肪酸の金属塩、長鎖脂肪酸のエステル、長鎖脂肪酸
のアミド、パラフィンワックスなどの離型剤、各種ケイ
素化合物、および有機過酸化物などの架橋剤を任意に添
加することができる。The epoxy resin composition of the present invention includes carbon black, coloring agents such as iron oxide, ion trapping materials such as hydrotalcite, olefin copolymers, modified nitrile rubbers, modified polybutadiene rubbers and other elastomers, Thermoplastic resins such as polyethylene, long-chain fatty acids, metal salts of long-chain fatty acids, esters of long-chain fatty acids, amides of long-chain fatty acids, mold release agents such as paraffin wax, various silicon compounds, and crosslinking of organic peroxides, etc. The agent can be optionally added.
【0047】本発明のエポキシ樹脂組成物は溶融混合し
て製造することが好ましく、たとえばバンバリーミキサ
ー、ニーダー、ロール、単軸もしくは二軸の押出機およ
びコニーダーなどの公知の混練方法を用いて通常50〜
170℃、好ましくは70〜150℃の温度で溶融混練
することにより製造される。The epoxy resin composition of the present invention is preferably produced by melt-mixing, and usually 50 by using a known kneading method such as Banbury mixer, kneader, roll, single-screw or twin-screw extruder and cokneader. ~
It is manufactured by melt-kneading at a temperature of 170 ° C, preferably 70 to 150 ° C.
【0048】本発明のエポキシ樹脂組成物は、通常は粉
末またはタプレット状態で半導体装置の封止に供され
る。半導体素子を基板に固定した部材に対して、低圧ト
ランスファー成形機を用いて、エポキシ樹脂組成物を、
例えば120〜250℃、好ましくは150〜200℃
の温度で成形し、エポキシ樹脂組成物の硬化物とするこ
とによって、エポキシ樹脂組成物の硬化物によって封止
された半導体装置が製造される。また必要に応じて追加
熱処理(例えば150〜200℃、2〜15時間)も行
なうことができる。The epoxy resin composition of the present invention is usually used in the form of powder or tablet for encapsulating a semiconductor device. Using a low-pressure transfer molding machine, the epoxy resin composition is applied to the member with the semiconductor element fixed to the substrate,
For example, 120 to 250 ° C, preferably 150 to 200 ° C
By molding at the above temperature to obtain a cured product of the epoxy resin composition, a semiconductor device sealed with the cured product of the epoxy resin composition is manufactured. If necessary, an additional heat treatment (for example, 150 to 200 ° C., 2 to 15 hours) can be performed.
【0049】ここで半導体装置とは、トランジスタやダ
イオード、抵抗、コンデンサーなどを半導体チップや基
板の上に集積し配線して作った電子回路(集積回路)の
ことを指し、広くは本発明のエポキシ樹脂組成物により
封止した電子部品を指す。Here, the semiconductor device refers to an electronic circuit (integrated circuit) made by integrating and wiring transistors, diodes, resistors, capacitors, etc. on a semiconductor chip or a substrate, and widely, the epoxy of the present invention. Refers to an electronic component sealed with a resin composition.
【0050】[0050]
【実施例】以下、実施例により本発明を具体的に説明す
る。なお、実施例中の%は重量%を示す。The present invention will be described below in detail with reference to examples. In addition,% in an Example shows weight%.
【0051】なお、本発明で使用した原材料および、組
成物への配合量は以下のとおりである。 <エポキシ樹脂I>エポキシ当量200のオルソクレゾ
ールノボラック樹脂(配合量は表1に記載) <エポキシ樹脂II> 4,4'-ビス(2,3-エポキシプロポ
キシ)-3,3',5,5'- テトラメチルビフェニル(配合量は
表1に記載) <硬化剤I> 水酸基当量107のフェノールノボラッ
ク樹脂(配合量は表1に記載) <硬化剤II> 下記に示されるフェノール化合物(配合
量は表1に記載)The raw materials used in the present invention and the compounding amounts in the composition are as follows. <Epoxy resin I> Orthocresol novolak resin having an epoxy equivalent of 200 (the amount is shown in Table 1) <Epoxy resin II>4,4'-bis (2,3-epoxypropoxy) -3,3 ', 5,5 '-Tetramethylbiphenyl (compounding amount is described in Table 1) <Curing agent I> Phenol novolak resin having a hydroxyl equivalent of 107 (compounding amount is described in Table 1) <Curing agent II> Phenol compound shown below (compounding amount (See Table 1)
【化4】 (ただしnが1〜3である成分を約90重量%含む) <無機質充填剤I>平均粒径16μm の球状α−アル
ミナ(昭和電工株式会社製,AS−30)(配合量は表
1に記載) <無機質充填剤II>平均粒径15μmの非晶性溶融シリ
カ(配合量は表1に記載) <難燃剤>エポキシ当量400、臭素含有量50重量%
のブロム化ビスフェノールA型樹脂(配合量は表1に記
載) <難燃助剤>三酸化アンチモン(配合量は表1に記載) <硬化促進剤> トリフェニルホスフィン (0.1重
量%) <シランカップリング剤>N−フェニルアミノプロピル
トリメトキシシラン(1.0重量%)(シランカップリ
ング剤は前もって無機充填剤と混合しておいた。) <着色剤>カーボンブラック(0.2重量%) <離型剤>カルバナワックス(0.3重量%) 実施例 比較例 各成分を、表1に示した組成比で、ミキサーによりドラ
イブレンドした。これを、ロール表面温度90℃のミキ
シングロールを用いて5分間加熱混練後、冷却・粉砕し
て半導体封止用のエポキシ樹脂組成物を製造した。Embedded image (However, containing about 90% by weight of a component in which n is 1 to 3) <Inorganic filler I> Spherical α-alumina having an average particle size of 16 μm (AS-30, manufactured by Showa Denko KK) (compounding amount is shown in Table 1) <Inorganic filler II> Amorphous fused silica having an average particle size of 15 μm (blending amount is shown in Table 1) <Flame retardant> Epoxy equivalent 400, bromine content 50% by weight
Brominated bisphenol A type resin (blending amount shown in Table 1) <Flame retardant aid> Antimony trioxide (blending amount shown in Table 1) <Curing accelerator> Triphenylphosphine (0.1% by weight) < Silane coupling agent> N-phenylaminopropyltrimethoxysilane (1.0 wt%) (Silane coupling agent was previously mixed with the inorganic filler.) <Colorant> Carbon black (0.2 wt% ) <Release Agent> Carbana wax (0.3% by weight) Example Comparative Example Each component was dry blended by a mixer in the composition ratio shown in Table 1. This was heated and kneaded for 5 minutes using a mixing roll having a roll surface temperature of 90 ° C., and then cooled and pulverized to produce an epoxy resin composition for semiconductor encapsulation.
【0052】[0052]
【表1】 [Table 1]
【0053】この樹脂組成物を用いて、低圧トランスフ
ァー成形法により175℃,キュアータイム2分間の条
件で成形し、180℃,5時間の条件でポストキュアー
して下記の物性測定法により各樹脂組成物の物性を評価
した。なお特に示さない限り成形条件は175℃,キュ
アタイム2分間であり、ポストキュアは180℃,5時
間とした。 半田耐熱性:表面にAl蒸着した模擬素子を搭載した、
チップサイズ12×12mmの160pinQFP(ク
アッドフラットパッケージ)を20個成形し、85℃/
85%RTで72時間加湿後、最高温度245℃のIR
リフロー炉で加熱処理し、外部クラックの発生数を調べ
た。 吸水率:半田耐熱性試験に用いる160pinQFPを
85℃/85%RHで100時間加湿後、樹脂組成物の
吸水率を測定した。 高温信頼性:模擬素子を搭載した16pinDIP(デ
ュアルインラインパッケージ)を用い、200℃での高
温信頼性を評価し、累積故障率63%になる時間を求め
高温特性寿命とした。 難燃性試験:5″×1/2″×1/16″の燃焼試験片
を、成形・ポストキュアーし、UL94規格に従い難燃
性を評価した。 酸素指数:5″×1/2″×1/8″の試験片を成形・
ポストキュアーし、JIS K7201に従い燃焼限界
点における各ガスの体積濃度を求めた。 酸素指数(%)=[酸素]/([酸素]+[窒素]) PKG充填性:半田耐熱試験に用いる160pinQF
Pを成形後に目視および顕微鏡を用いて観察し、未充填
・ボイドの有無を調べた。This resin composition was molded by a low-pressure transfer molding method under the conditions of 175 ° C. and a curing time of 2 minutes, post-cured under the condition of 180 ° C. for 5 hours, and each resin composition was measured by the following physical property measuring methods. The physical properties of the product were evaluated. Unless otherwise specified, molding conditions were 175 ° C. and a cure time of 2 minutes, and post cure was 180 ° C. and 5 hours. Solder heat resistance: A simulated element with Al deposited on the surface
20 pieces of 160 pin QFP (quad flat package) with a chip size of 12 × 12 mm were formed, and 85 ° C. /
IR of maximum temperature 245 ° C after humidified at 85% RT for 72 hours
After heat treatment in a reflow furnace, the number of external cracks was checked. Water absorption: The water absorption of the resin composition was measured after 160 pin QFP used for the solder heat resistance test was humidified at 85 ° C./85% RH for 100 hours. High-temperature reliability: A 16-pin DIP (dual in-line package) equipped with a simulated element was used to evaluate high-temperature reliability at 200 ° C., and a time at which the cumulative failure rate reached 63% was determined as a high-temperature characteristic life. Flame retardancy test: A 5 ″ × 1/2 ″ × 1/16 ″ combustion test specimen was molded and post-cured, and evaluated for flame retardancy according to UL94 standard. Oxygen index: 5 ″ × 1/2 ″ × Form 1/8 "test piece
After post-curing, the volume concentration of each gas at the combustion limit point was determined according to JIS K7201. Oxygen index (%) = [oxygen] / ([oxygen] + [nitrogen]) PKG filling property: 160 pin QF used for solder heat resistance test
After molding, P was visually observed and observed with a microscope to check for unfilled voids.
【0054】表2に評価結果を示す。表に見られるよう
に、本発明のエポキシ樹脂組成物は、難燃性、半田耐熱
性、高温信頼性、PKG充填性に優れている。Table 2 shows the evaluation results. As can be seen from the table, the epoxy resin composition of the present invention is excellent in flame retardancy, solder heat resistance, high temperature reliability and PKG filling property.
【0055】[0055]
【表2】 [Table 2]
【0056】これに対して無機質充填剤(C)の添加量
が70%未満である場合や、無機質充填剤(C)の添加
量が70%以上であってもアルミナを含有しない場合は
難燃性が劣っている。On the other hand, when the amount of the inorganic filler (C) added is less than 70%, or when the amount of the inorganic filler (C) added is 70% or more and no alumina is contained, flame retardancy is obtained. The sex is inferior.
【0057】また、無機質充填剤(C)中にアルミナの
量が多すぎる場合には,難燃性および充填性が劣ってい
る。If the amount of alumina in the inorganic filler (C) is too large, the flame retardancy and filling properties are poor.
【0058】難燃剤および難燃助剤を含有し、アルミナ
を含有しない場合には難燃性には優れるが、高温信頼性
が劣る傾向がある。When a flame retardant and a flame retardant aid are contained but no alumina is contained, the flame retardancy is excellent, but the high temperature reliability tends to be poor.
【0059】[0059]
【発明の効果】特定量の無機質充填剤において、特定量
のアルミナを含有させることによって、難燃性が向上
し、また良好な成形性、高い半田耐熱性、さらに得られ
た半導体装置において高い信頼性が与えられる。According to the present invention, by adding a specific amount of alumina to a specific amount of the inorganic filler, flame retardancy is improved, good moldability, high solder heat resistance, and high reliability in the obtained semiconductor device are obtained. Gender.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 H01L 23/31 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI technical display location H01L 23/31
Claims (16)
びアルミナを必須成分とする無機質充填剤(C)を含有
する樹脂組成物であって、無機質充填剤(C)を樹脂組
成物中に70〜97重量%含有し、さらにアルミナを無
機質充填剤(C)に対して0.1〜20重量%含有する
エポキシ樹脂組成物。1. A resin composition containing an epoxy resin (A), a curing agent (B), and an inorganic filler (C) containing alumina as an essential component, wherein the inorganic filler (C) is a resin composition. An epoxy resin composition containing 70 to 97 wt% of alumina and 0.1 to 20 wt% of alumina with respect to the inorganic filler (C).
体の82〜97重量%である請求項1記載のエポキシ樹
脂組成物。2. The epoxy resin composition according to claim 1, wherein the content of the inorganic filler (C) is 82 to 97% by weight of the whole composition.
とする請求項1または2記載のエポキシ樹脂組成物。3. The epoxy resin composition according to claim 1, wherein the inorganic filler (C) contains silica as an essential component.
の80〜99.9重量%である請求項3記載のエポキシ
樹脂組成物。4. The method according to claim 1, wherein the content of the silica is inorganic filler (C).
The epoxy resin composition according to claim 3, wherein the content is 80 to 99.9% by weight.
造を有するビフェニル型エポキシ樹脂(a)を必須成分
とする請求項1〜4いずれかに記載のエポキシ樹脂組成
物。 【化1】 (ただし、式中のR1 〜R8 は、水素原子、炭素数1〜
4のアルキル基またはハロゲン原子を示す)。5. The epoxy resin composition according to claim 1, wherein the epoxy resin (A) contains a biphenyl type epoxy resin (a) having a structure of the following formula (I) as an essential component. Embedded image (However, R1 to R8 in the formula are a hydrogen atom, a carbon number 1 to
4 represents an alkyl group or a halogen atom).
組成物の難燃性がUL94規格において、V−0である
請求項1〜5いずれかに記載のエポキシ樹脂組成物。6. The epoxy resin composition according to claim 1, wherein the flame retardancy of the epoxy resin composition after the epoxy resin is cured is V-0 in UL94 standard.
びアルミナを必須成分とする無機質充填剤(C)を含有
する樹脂組成物であって、無機質充填剤(C)を樹脂組
成物中に87〜97重量%含有し、さらにアルミナを無
機質充填剤(C)に対して0.1〜50重量%含有する
エポキシ樹脂組成物。7. A resin composition containing an epoxy resin (A), a curing agent (B), and an inorganic filler (C) containing alumina as an essential component, the inorganic filler (C) being a resin composition. An epoxy resin composition containing 87 to 97 wt% of alumina and 0.1 to 50 wt% of alumina with respect to the inorganic filler (C).
の1〜50重量%である請求項7記載のエポキシ樹脂組
成物。8. An inorganic filler (C) having an alumina content.
1 to 50% by weight of the epoxy resin composition according to claim 7.
有することを特徴とする請求項7または8記載のエポキ
シ樹脂組成物。9. The epoxy resin composition according to claim 7, wherein the inorganic filler (C) further contains silica.
(C)の50〜99.9重量%である請求項9記載のエ
ポキシ樹脂組成物。10. The epoxy resin composition according to claim 9, wherein the content of silica is 50 to 99.9% by weight of the inorganic filler (C).
構造を有するビフェニル型エポキシ樹脂(a)を必須成
分とする請求項7〜10いずれかに記載のエポキシ樹脂
組成物。 【化2】 (ただし、式中のR1 〜R8 は、水素原子、炭素数1〜
4のアルキル基またはハロゲン原子を示す)。11. The epoxy resin composition according to claim 7, wherein the epoxy resin (A) contains a biphenyl type epoxy resin (a) having a structure of the following formula (I) as an essential component. Embedded image (However, R1 to R8 in the formula are a hydrogen atom, a carbon number 1 to
4 represents an alkyl group or a halogen atom).
脂組成物の難燃性がUL規格において、V−0である請
求項7〜11いずれかに記載のエポキシ樹脂組成物。12. The epoxy resin composition according to claim 7, wherein the flame retardancy of the epoxy resin composition after curing the epoxy resin is V-0 in UL standard.
請求項1〜12いずれかに記載のエポキシ樹脂組成物。13. The epoxy resin composition according to claim 1, which is used for encapsulating a semiconductor.
樹脂組成物で半導体素子を封止してなる半導体装置。14. A semiconductor device comprising a semiconductor element encapsulated with the epoxy resin composition according to claim 1.
よびアルミナを0.1〜20重量%含有する無機質充填
剤(C)(樹脂組成物全体に対して70〜97重量%)
を溶融混合することを特徴とするエポキシ樹脂組成物の
製造方法。15. An inorganic filler (C) containing 0.1 to 20% by weight of an epoxy resin (A), a curing agent (B) and alumina (70 to 97% by weight based on the whole resin composition).
A method for producing an epoxy resin composition, which comprises melt-mixing.
よびアルミナを0.1〜50重量%含有する無機質充填
剤(C)(樹脂組成物全体に対して87〜97重量%)
を溶融混合することを特徴とするエポキシ樹脂組成物の
製造方法。16. An inorganic filler (C) containing 0.1 to 50% by weight of an epoxy resin (A), a curing agent (B) and alumina (87 to 97% by weight based on the whole resin composition).
A method for producing an epoxy resin composition, which comprises melt-mixing.
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JP17403796A JP3649524B2 (en) | 1995-07-10 | 1996-07-04 | Epoxy resin composition and semiconductor device |
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JP17326795 | 1995-07-10 | ||
JP7-173267 | 1995-07-10 | ||
JP17403796A JP3649524B2 (en) | 1995-07-10 | 1996-07-04 | Epoxy resin composition and semiconductor device |
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JPH0977958A true JPH0977958A (en) | 1997-03-25 |
JP3649524B2 JP3649524B2 (en) | 2005-05-18 |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002128991A (en) * | 2000-10-27 | 2002-05-09 | Sumitomo Bakelite Co Ltd | Epoxy resin composition and semiconductor device |
JP2005336418A (en) * | 2004-05-31 | 2005-12-08 | Sumitomo Bakelite Co Ltd | Epoxy resin composition and semiconductor device |
JP2007009227A (en) * | 2006-10-16 | 2007-01-18 | Hitachi Chem Co Ltd | Epoxy resin molding compound for sealing electric component and electric component |
JPWO2006011662A1 (en) * | 2004-07-29 | 2008-05-01 | 住友ベークライト株式会社 | Epoxy resin composition and semiconductor device |
JP2011058003A (en) * | 2010-11-24 | 2011-03-24 | Mitsubishi Chemicals Corp | Epoxy resin composition for sealing semiconductor, resin-sealed semiconductor device and method for mounting semiconductor device |
WO2012111652A1 (en) * | 2011-02-14 | 2012-08-23 | 住友ベークライト株式会社 | Liquid sealing resin composition and semiconductor device obtained using liquid sealing resin composition |
-
1996
- 1996-07-04 JP JP17403796A patent/JP3649524B2/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002128991A (en) * | 2000-10-27 | 2002-05-09 | Sumitomo Bakelite Co Ltd | Epoxy resin composition and semiconductor device |
JP2005336418A (en) * | 2004-05-31 | 2005-12-08 | Sumitomo Bakelite Co Ltd | Epoxy resin composition and semiconductor device |
JP4608950B2 (en) * | 2004-05-31 | 2011-01-12 | 住友ベークライト株式会社 | Epoxy resin composition and semiconductor device |
JPWO2006011662A1 (en) * | 2004-07-29 | 2008-05-01 | 住友ベークライト株式会社 | Epoxy resin composition and semiconductor device |
JP5019251B2 (en) * | 2004-07-29 | 2012-09-05 | 住友ベークライト株式会社 | Epoxy resin composition and semiconductor device |
JP2007009227A (en) * | 2006-10-16 | 2007-01-18 | Hitachi Chem Co Ltd | Epoxy resin molding compound for sealing electric component and electric component |
JP2011058003A (en) * | 2010-11-24 | 2011-03-24 | Mitsubishi Chemicals Corp | Epoxy resin composition for sealing semiconductor, resin-sealed semiconductor device and method for mounting semiconductor device |
WO2012111652A1 (en) * | 2011-02-14 | 2012-08-23 | 住友ベークライト株式会社 | Liquid sealing resin composition and semiconductor device obtained using liquid sealing resin composition |
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