JPH09272993A - Drum for metal foil electrodeposition - Google Patents
Drum for metal foil electrodepositionInfo
- Publication number
- JPH09272993A JPH09272993A JP8361596A JP8361596A JPH09272993A JP H09272993 A JPH09272993 A JP H09272993A JP 8361596 A JP8361596 A JP 8361596A JP 8361596 A JP8361596 A JP 8361596A JP H09272993 A JPH09272993 A JP H09272993A
- Authority
- JP
- Japan
- Prior art keywords
- drum
- titanium
- outer cylinder
- peripheral surface
- tin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 45
- 239000002184 metal Substances 0.000 title claims abstract description 45
- 238000004070 electrodeposition Methods 0.000 title claims abstract description 29
- 239000011888 foil Substances 0.000 title claims abstract description 18
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 56
- 239000010936 titanium Substances 0.000 claims abstract description 56
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 56
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical group [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims abstract description 45
- 238000000576 coating method Methods 0.000 claims abstract description 44
- 239000011248 coating agent Substances 0.000 claims abstract description 42
- 230000002093 peripheral effect Effects 0.000 claims abstract description 29
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 21
- 229910001174 tin-lead alloy Inorganic materials 0.000 claims abstract description 15
- 229910000975 Carbon steel Inorganic materials 0.000 claims abstract description 14
- 239000010962 carbon steel Substances 0.000 claims abstract description 14
- 229910000978 Pb alloy Inorganic materials 0.000 claims abstract description 10
- 229910001128 Sn alloy Inorganic materials 0.000 claims abstract description 9
- 229910000881 Cu alloy Inorganic materials 0.000 claims abstract description 8
- 239000010935 stainless steel Substances 0.000 claims abstract description 5
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 3
- 150000001875 compounds Chemical class 0.000 claims description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 3
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 239000003960 organic solvent Substances 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 2
- 238000010304 firing Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000010438 heat treatment Methods 0.000 abstract description 9
- 230000007797 corrosion Effects 0.000 abstract description 6
- 238000005260 corrosion Methods 0.000 abstract description 6
- 239000007769 metal material Substances 0.000 abstract 1
- 238000007747 plating Methods 0.000 description 58
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 32
- 238000000034 method Methods 0.000 description 23
- 239000000463 material Substances 0.000 description 21
- 239000011889 copper foil Substances 0.000 description 20
- 239000010408 film Substances 0.000 description 19
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 16
- 229910052697 platinum Inorganic materials 0.000 description 16
- 229910052709 silver Inorganic materials 0.000 description 16
- 239000004332 silver Substances 0.000 description 16
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 14
- 238000012360 testing method Methods 0.000 description 14
- 230000000694 effects Effects 0.000 description 13
- 229910052802 copper Inorganic materials 0.000 description 12
- 239000010949 copper Substances 0.000 description 12
- 238000004381 surface treatment Methods 0.000 description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- 229910052763 palladium Inorganic materials 0.000 description 7
- 239000002253 acid Substances 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- HWLDNSXPUQTBOD-UHFFFAOYSA-N platinum-iridium alloy Chemical compound [Ir].[Pt] HWLDNSXPUQTBOD-UHFFFAOYSA-N 0.000 description 6
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 5
- 229910052737 gold Inorganic materials 0.000 description 5
- 239000010931 gold Substances 0.000 description 5
- 230000003746 surface roughness Effects 0.000 description 5
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- 230000004075 alteration Effects 0.000 description 4
- 230000001965 increasing effect Effects 0.000 description 4
- 239000010970 precious metal Substances 0.000 description 4
- 239000001293 FEMA 3089 Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 229910052741 iridium Inorganic materials 0.000 description 3
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 3
- 239000000171 lavandula angustifolia l. flower oil Substances 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- DANYXEHCMQHDNX-UHFFFAOYSA-K trichloroiridium Chemical compound Cl[Ir](Cl)Cl DANYXEHCMQHDNX-UHFFFAOYSA-K 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229910000510 noble metal Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- -1 platinum group metals Chemical class 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 229910001256 stainless steel alloy Inorganic materials 0.000 description 2
- 239000005028 tinplate Substances 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 1
- 239000001888 Peptone Substances 0.000 description 1
- 108010080698 Peptones Proteins 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 229910001431 copper ion Inorganic materials 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003467 diminishing effect Effects 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000007772 electroless plating Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 235000019441 ethanol Nutrition 0.000 description 1
- 150000004687 hexahydrates Chemical class 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- LQBJWKCYZGMFEV-UHFFFAOYSA-N lead tin Chemical compound [Sn].[Pb] LQBJWKCYZGMFEV-UHFFFAOYSA-N 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- LNOPIUAQISRISI-UHFFFAOYSA-N n'-hydroxy-2-propan-2-ylsulfonylethanimidamide Chemical compound CC(C)S(=O)(=O)CC(N)=NO LNOPIUAQISRISI-UHFFFAOYSA-N 0.000 description 1
- PIBWKRNGBLPSSY-UHFFFAOYSA-L palladium(II) chloride Chemical compound Cl[Pd]Cl PIBWKRNGBLPSSY-UHFFFAOYSA-L 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 235000019319 peptone Nutrition 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- CLSUSRZJUQMOHH-UHFFFAOYSA-L platinum dichloride Chemical compound Cl[Pt]Cl CLSUSRZJUQMOHH-UHFFFAOYSA-L 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Electrolytic Production Of Metals (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、電解金属箔の生産
に供される回転陰極式の金属箔電着ドラムに関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rotating cathode type metal foil electrodeposition drum used for producing an electrolytic metal foil.
【0002】[0002]
【従来の技術】電解金属箔には銅箔、ニッケル箔、鉄箔
などがあるが、今日最も大量に利用されているのが電子
機器に使用されるプリント配線基板用銅箔であり、チタ
ンあるいはステンレスを電着面とする回転陰極式電着ド
ラムを装備した電解銅箔製造装置によって製造される。
金属箔製造の代表例であるこの装置は図1に示すように
銅めっき液の器となる浴槽1の中心に回転陰極式電着ド
ラム2が回転軸3の両端を軸受4に支持してセットさ
れ、その容積の約1/2をめっき液5に浸漬し、陰極とな
る電着面に対面して配置される陽極6との間にめっき液
を供給しながら集電リング7、直流電源8を介して直流
が通電され、めっき浴液面の一方の側から液中に浸入し
た電着面に銅がめっきされ始め、他方の側のめっき浴液
面から気中に出るまでに所定の厚みの銅箔となった後、
電着面から剥がされてボビンに巻き取られる如くして連
続的に製造される。2. Description of the Related Art Electrolytic metal foils include copper foil, nickel foil, iron foil, etc., but the most widely used today is copper foil for printed wiring boards used in electronic devices, such as titanium or It is manufactured by an electrolytic copper foil manufacturing apparatus equipped with a rotating cathode type electrodeposition drum having stainless as an electrodeposition surface.
As shown in FIG. 1, this apparatus, which is a typical example of metal foil production, is set with a rotary cathode type electrodeposition drum 2 supporting both ends of a rotary shaft 3 on bearings 4 at the center of a bath 1 which serves as a container for copper plating solution. Approximately one half of the volume is immersed in the plating solution 5, and the current collector ring 7 and the DC power source 8 are supplied while the plating solution is supplied between the anode 6 and the electrode 6 that faces the electrodeposition surface serving as the cathode. Direct current is passed through the surface of the plating bath, and copper is plated on the electrodeposition surface that has penetrated into the solution from one side of the plating bath surface, and the prescribed thickness is reached until it comes out of the plating bath liquid surface on the other side into the air. After becoming the copper foil of
It is continuously manufactured as if it was peeled off from the electrodeposition surface and wound on a bobbin.
【0003】図2は電着ドラムの一部破断正面図で、回
転軸3を中心に構成される炭素鋼、ステンレス鋼あるい
は銅合金製インナードラム9の機械加工された外周表面
に、チタン圧延板をリング状にロール成形し、その両端
部を突合わせ溶接して作られた内径がインナードラム外
径より僅かに小さいアウターシリンダー10が焼嵌めによ
り嵌め合わされた上、電着面となるチタンの表面を機械
仕上げ後研磨して使用される。このような銅箔用電着ド
ラムの代表的寸法は直径2〜3m、幅1〜3mであり、
電着面になるチタンの厚みは5〜8mmである。本発明は
図2に示す記号Aの部位における炭素鋼、ステンレス鋼
あるいは銅合金製インナードラム9の外周面とチタン製
アウターシリンダー10の内周面との接合部両面の表面処
理された金属箔電着ドラムに関する。FIG. 2 is a partially cutaway front view of the electrodeposition drum. A titanium rolling plate is formed on the machined outer peripheral surface of an inner drum 9 made of carbon steel, stainless steel or copper alloy, which is constructed around the rotary shaft 3. The roll is formed into a ring shape, and the inner cylinder made by butt-welding both ends of the outer cylinder is slightly smaller than the outer diameter of the inner drum.The outer cylinder 10 is fitted by shrink fitting, and the surface of titanium that becomes the electrodeposition surface. Is used after being mechanically finished and polished. Typical dimensions of such an electrodeposited drum for copper foil are a diameter of 2 to 3 m and a width of 1 to 3 m,
The thickness of titanium on the electrodeposited surface is 5 to 8 mm. In the present invention, the surface treated metal foil electrode on both surfaces of the joint between the outer peripheral surface of the carbon steel, stainless steel or copper alloy inner drum 9 and the inner peripheral surface of the titanium outer cylinder 10 at the portion A shown in FIG. Regarding wearing drums.
【0004】この種のチタン製アウターシリンダーをイ
ンナードラムに焼嵌めして一体化される電着ドラムの接
合部は、基本的に接触する面の一方がその表面に不動態
皮膜を形成するチタンであり、他方の面との物性差が大
きい異種金属の接触であること、焼嵌め時の高温加熱に
よってアウターシリンダーのチタン表面に電気抵抗の大
きい酸化チタン皮膜が増長すること、アウターシリンダ
ーがチタン圧延板をシリンダー状にロール成形し両端部
を突合わせ溶接して作られるために真円度が十分でない
などの理由から、焼嵌めされたアウターシリンダー内周
面とインナードラム外周面との全接触界面に密着部と隙
間部を生じる。この隙間部に位置した酸化され易いイン
ナードラム外周面が経時的に酸化されて発錆し、接触不
良域を増加させるなどの問題があるために、電着金属箔
の厚みにバラツキが生じる。更には、接触不良が増大し
た広い範囲のチタンシリンダー内面の局所からインナー
ドラム表面に電流が放電的に流れると、チタン板の局所
がジュール熱によって溶融し変質する結果、以後その局
所の電着面に電着した銅箔にホットスポットと呼ばれる
変質を生じて製品価値を失う不利益を蒙ることになる。
よって、このような焼嵌めの際に生じる諸欠点を改善す
るために現在までに多くの提案がなされてきた。The joint portion of the electrodeposition drum which is integrally formed by shrink-fitting the titanium outer cylinder of this kind to the inner drum is basically titanium in which one of the contacting surfaces forms a passivation film on the surface. Yes, it is a contact of dissimilar metals with a large difference in physical properties from the other surface, the titanium oxide film with high electrical resistance increases on the titanium surface of the outer cylinder due to high temperature heating during shrink fitting, and the outer cylinder has a titanium rolling plate. Since the roundness is not sufficient because it is made by roll forming into a cylinder shape and butt-welding both ends, the contact surface between the inner surface of the outer cylinder and the outer surface of the inner drum, which has been shrink-fitted, is not fully contacted. A close contact and a gap are created. Since the outer peripheral surface of the inner drum, which is easily oxidized, located in the gap portion is oxidized over time and rusted to increase the contact failure area, the thickness of the electrodeposited metal foil varies. Furthermore, when electric current flows from the inner surface of the titanium cylinder in a wide range where the contact failure is increased to the surface of the inner drum in a discharge manner, the local area of the titanium plate is melted and deteriorated by Joule heat. The copper foil electrodeposited on the copper sheet suffers from the disadvantage of loss of product value due to alteration called hot spot.
Therefore, many proposals have been made to date in order to improve the various drawbacks that occur during such shrink fitting.
【0005】これらの改善提案には焼嵌めされるアウタ
ーシリンダーのグリップ力を強め接触面圧を高めるため
にインナードラムの外周面に交互に山部谷部を設け接触
面となる山部に銀めっき層を設ける方法(特公昭58-2450
7号)、インナードラムとアウターシリンダーの両接触面
に銀めっき又は白金めっき、金めっきを施す方法(特公
昭61-60149号)、チタン表面に銀又は金、パラジウムの
ような貴金属をコーティングする方法(特公昭62-233
号)、インナードラムとこれに外挿したチタンドラムと
を低融点金属を介して一体化する方法(特公平2-55510
号)、網状又は多孔状の金属シートを介してアウターシ
リンダーをインナードラムに焼嵌めする方法(特開平3-1
91079号)、インナードラムの外周面に熱膨脹率の大きい
導電性線材を巻回して、アウターシリンダーを焼嵌めす
る方法(特開平4-116190号)、インナードラムの外周面と
アウターシリンダーの内周面との間に導電性、耐食性の
優れた軟質中間素材を介在させて一体化する方法(特開
平4-103788号)など多くの提案があるが、夫々効果、作
業性、耐久性、経済性などに一長一短があって必ずしも
十分満足されているとは云い難い。In order to improve the gripping force of the outer cylinder to be shrink-fitted and to increase the contact surface pressure, these improvement proposals are provided with alternating peaks and troughs on the outer peripheral surface of the inner drum, and silver plating is applied to the peaks to be the contact surface. Method of providing layers (Japanese Patent Publication No. 58-2450)
No. 7), silver or platinum plating on both contact surfaces of the inner drum and the outer cylinder, gold plating (Japanese Patent Publication No. 61-60149), titanium surface is coated with silver or gold, precious metal such as palladium (Japanese Patent Sho 62-233
No.), a method of integrating an inner drum and a titanium drum externally attached to the inner drum via a low melting point metal (Japanese Patent Publication No. 2-55510).
No.), a method of shrink-fitting an outer cylinder onto an inner drum via a mesh or porous metal sheet (JP-A 3-1
91079), a method of shrink-fitting the outer cylinder by winding a conductive wire with a large coefficient of thermal expansion around the outer peripheral surface of the inner drum (JP-A-4-116190), the outer peripheral surface of the inner drum and the inner peripheral surface of the outer cylinder. There are many proposals such as a method of integrating by interposing a soft intermediate material with excellent conductivity and corrosion resistance between the and (Japanese Patent Laid-Open No. 4-103788), but each has effects, workability, durability, economic efficiency, etc. There are merits and demerits to the above, and it cannot be said that they are necessarily satisfied.
【0006】[0006]
【発明が解決しようとする課題】例えば、アウターシリ
ンダー側のチタン表面処理に着目すると、上記特公昭61
-60149号では銅、ニッケルの下地めっきをした上に銀あ
るいは白金、金をめっきすることが、特公昭62-233号で
は銀又は金、パラジウムのような貴金属をコーティング
することが、また、上記特公平2-55510号にはインナー
ドラムとはんだ接合するための下地めっきとして銀めっ
きすることが提案されているが、薄膜形成金属として最
も好適とされているチタンは鉄、ニッケル、銅などと異
なりはんだづけや異種金属との溶接が不可能な金属に属
するために、一般の湿式めっき法や溶射式コーティング
法などではチタン表面に形成された銀、白金、金などの
被膜は下地のチタンとの金属間結合は極めて弱く剥離し
やすい。銅などの下地めっきは銀、白金等のめっき皮膜
のチタンへの付着力を高めるのに有効ではあるが、下地
めっき自体チタンへの密着力は十分でなくめっき皮膜の
端部は容易に剥離する上に重複するめっき作業の手間と
費用が嵩む点に問題がある。このようなチタン表面のめ
っき又はコーティング被膜は、電着ドラムの運転時に電
着面が高温のめっき浴に侵入しては、大気に露出し放冷
する温度変化の繰り返しに伴うアウターシリンダーの膨
脹、収縮の繰り返しによってインナードラムとの接触面
が微視的に相対移動する結果、剥離を生じてその効果を
減ずることになる。また、インナードラム側の炭素鋼又
は銅合金表面処理に関しても上記の提案には夫々に防錆
及び接触抵抗軽減を目的としてチタンシリンダーと同様
の貴金属のめっきあるいはコーティングを施すことが記
載されているがコストが嵩むきらいがある。For example, focusing on the titanium surface treatment on the outer cylinder side, the above-mentioned Japanese Patent Publication No.
In No. -60149, silver or platinum or gold is plated on copper or nickel undercoat, and in Japanese Patent Publication No. 62-233, noble metal such as silver or gold or palladium is coated. Japanese Examined Patent Publication No. 2-55510 proposes silver plating as an undercoat for soldering the inner drum, but titanium, which is the most suitable thin film forming metal, is different from iron, nickel, copper, etc. Since it belongs to a metal that cannot be soldered or welded to a dissimilar metal, the coating such as silver, platinum, and gold formed on the titanium surface by the general wet plating method or thermal spray coating method is a metal with the underlying titanium. Interbonding is extremely weak and easy to peel off. Undercoating of copper, etc. is effective in increasing the adhesion of the plating film of silver, platinum, etc. to titanium, but the adhesion of the undercoating itself to titanium is not sufficient and the edge of the plating film easily peels off. There is a problem in that the labor and cost of the above-mentioned overlapping plating work increase. Such titanium surface plating or coating film, when the electrodeposition surface penetrates into the high temperature plating bath during operation of the electrodeposition drum, is exposed to the atmosphere and is left to cool, and the outer cylinder expands due to repeated temperature changes, As a result of the repeated contraction, the contact surface with the inner drum moves relative to each other microscopically, resulting in peeling and diminishing its effect. Further, regarding the carbon steel or copper alloy surface treatment on the inner drum side, it is described in the above proposals that the same precious metal plating or coating as the titanium cylinder is applied for the purpose of rust prevention and contact resistance reduction, respectively. There is a tendency to increase costs.
【0007】また、インナードラム外周面とアウターシ
リンダー内周面の間に導電性、熱膨脹性の中間素材を介
在させる提案に着目すると、インナードラム外周面に網
状、シート状、筒状あるいは線状の素材を張り付けた
り、巻回して固定する作業は極めて困難であり手間と工
数を要する上に固定された中間素材の外周が真円でない
と焼嵌め時にチタンシリンダー内周面に接触して摩擦を
生じ円滑な挿入が不能になる危険がある。前記の特開平
4-103788号では銅、アルミニウムなどの素材を中間素材
として爆着等によりチタンシリンダー内周面に一体化す
る提案は上記の問題を解消するが、その材質の融点が焼
嵌め時の加熱温度以上であり、かつ爆発圧力によって変
形しない材料に制限される上、特殊加工のため費用が嵩
むきらいがある。本発明者らは、これらのチタンシリン
ダー表面への貴金属のめっきあるいはコーティングが基
材に対する密着性が十分でなく、また、施工に手間がか
かり高価であること及び中間素材を介在させる方法に
は、それをインナードラム外周面に配置して固定するの
が容易でなく焼嵌め作業を著しく困難にすることを重視
し、施工が容易で密着性、経済性に優れた貴金属被覆法
および中間素材形成法を開発すべく研究に取り組んだ結
果、本発明の完成をみたのである。Further, focusing on the proposal of interposing an electrically conductive and thermally expansive intermediate material between the outer peripheral surface of the inner drum and the inner peripheral surface of the outer cylinder, the outer peripheral surface of the inner drum may be in the form of a net, a sheet, a cylinder or a wire. It is extremely difficult to stick or wind and fix the material, and it takes time and labor, and if the outer circumference of the fixed intermediate material is not a perfect circle, it will contact the inner surface of the titanium cylinder during shrink fitting and cause friction. There is a risk that smooth insertion may not be possible. The above-mentioned Japanese Patent Laid-Open No.
In 4-103788, the proposal to integrate the material such as copper and aluminum into the inner surface of the titanium cylinder by explosion bonding etc. solves the above problem, but the melting point of the material is higher than the heating temperature at the time of shrink fitting. In addition, the material is limited to materials that are not deformed by the explosion pressure, and the cost tends to increase due to special processing. The present inventors have found that the plating or coating of noble metal on the surface of these titanium cylinders does not have sufficient adhesion to the base material, and that the construction is laborious and expensive, and the method of interposing an intermediate material, A precious metal coating method and intermediate material forming method that are easy to install, have excellent adhesion, and are economical, with an emphasis on making it difficult to place and fix them on the outer peripheral surface of the inner drum and to make the shrink fitting process extremely difficult. As a result of working on research to develop, the present invention has been completed.
【0008】[0008]
【課題を解決するための手段】すなわち、炭素鋼、ステ
ンレス鋼、銅合金等からなるインナードラムの外周表面
に錫、鉛又は錫鉛合金層を形成し、チタン製アウターシ
リンダーの内周表面に白金族金属又はその酸化物の被膜
を形成し、この両面を焼嵌めしてなる金属箔電着ドラム
である。Means for Solving the Problems That is, a tin, lead or tin-lead alloy layer is formed on the outer peripheral surface of an inner drum made of carbon steel, stainless steel, copper alloy or the like, and platinum is formed on the inner peripheral surface of an outer cylinder made of titanium. It is a metal foil electrodeposition drum formed by forming a coating film of a group metal or its oxide and shrink-fitting both surfaces.
【0009】ここで、チタン製アウターシリンダー内周
表面の白金族金属又はその酸化物の被膜が、被膜成分の
塩化物又は錯化合物を有機溶媒に溶解し還元性物質を配
合した溶液を塗布、乾燥、焼成して形成することを特徴
とする。Here, the coating of the platinum group metal or its oxide on the inner peripheral surface of the titanium outer cylinder is applied with a solution prepared by dissolving a chloride or complex compound of the coating component in an organic solvent and incorporating a reducing substance, and drying. And is formed by firing.
【0010】本発明の解決手段は、上述のように、イン
ナードラム側とアウターシリンダー側とに施す2つの手
段からなる。第1は、炭素鋼などの材料から成るインナ
ードラムの外周表面に錫、鉛又は錫鉛合金層を形成する
インナードラム側の手段である。これらの金属又は合金
は耐食性に優れ下地金属を防食する効果に併せて硬度的
に軟質であるためにある厚みをもたせれば、従来の中間
素材の役割と同様に焼嵌めされるアウターシリンダーの
グリップ力によって硬度が大きくしかも圧延加工された
ままのチタン粗面の凹みに喰い込んで接触面積を増やす
効果を生み出すことが出来る。錫、鉛又は錫鉛合金層の
形成は、一般に図1に示す電解銅箔製造装置と同様の回
転陰極式めっき装置に回転軸を支持したインナードラム
を電着面となる表面の一部をめっき浴に浸漬し回転させ
ながら夫々の適性めっき条件のもとで所要厚みのめっき
量に相当する電流量を通電して行われる。陽極は錫めっ
き又は鉛めっきの場合は純錫板又は純鉛板が、錫鉛合金
の場合は目的とする合金めっきの成分と同一成分の合金
板が使用される。錫めっきは硫酸酸性光沢浴が、鉛めっ
きはスルファミン酸浴が、また錫鉛合金めっきは光沢ほ
うふっ酸はんだめっき浴が、各々インナードラム素地の
防錆を確実にする緻密な金属組織のめっき層を得るため
に好ましい。めっき層の厚みはピンホールがなく炭素鋼
又は銅合金の素地に対する防錆効果を確実にするために
必要な15μm以上とし、更に焼嵌めされるアウターシリ
ンダーのチタン表面の凹部に喰い込んで電気的接触効果
を高めるに有効な50μm以上にするのが好ましい。かく
して形成されるめっき層は、中間素材としてみればその
厚みに相当する金属シートをインナードラムに貼り付け
たものと同じことになり、中間素材を介在させる従来の
提案における取付け上の問題は全くない。As described above, the solution means of the present invention comprises two means for the inner drum side and the outer cylinder side. The first is an inner drum side means for forming a tin, lead or tin-lead alloy layer on the outer peripheral surface of the inner drum made of a material such as carbon steel. These metals or alloys have excellent corrosion resistance and, in addition to the effect of preventing corrosion of the base metal, are soft in hardness, so if they have a certain thickness, the grip of the outer cylinder can be shrink-fitted like the role of conventional intermediate materials. It is possible to produce an effect of increasing the contact area by digging into the recess of the rough titanium surface that has been rolled and has a large hardness due to the force. The formation of the tin, lead or tin-lead alloy layer is generally performed by plating a part of the surface to be the electrodeposition surface of the inner drum supporting the rotating shaft in the rotating cathode type plating device similar to the electrolytic copper foil manufacturing device shown in FIG. It is performed by immersing in a bath and rotating it while applying a current amount corresponding to a plating amount of a required thickness under each appropriate plating condition. For the anode, a pure tin plate or a pure lead plate is used in the case of tin plating or lead plating, and an alloy plate having the same composition as the intended alloy plating component is used in the case of tin lead alloy. The tin plating is a sulfuric acid acidic bright bath, the lead plating is a sulfamic acid bath, and the tin lead alloy plating is a bright borofluoric acid solder plating bath. To obtain. The thickness of the plating layer is 15 μm or more, which has no pinholes and is necessary to ensure the rustproof effect on the base material of carbon steel or copper alloy, and further penetrates into the concave part of the titanium surface of the outer cylinder to be shrink-fitted and electrically It is preferably 50 μm or more, which is effective for enhancing the contact effect. The plating layer formed in this way is the same as a metal sheet attached to the inner drum in terms of its thickness when viewed as an intermediate material, and there is no mounting problem in the conventional proposal in which the intermediate material is interposed. .
【0011】第2はチタン製アウターシリンダーの内周
表面に導電性が大きく接触電気抵抗を減ずる作用と焼嵌
め加熱時の酸化防止の作用をする白金族金属又はその酸
化物の被膜を形成させるアウターシリンダー側の手段で
ある。本提案の手段は白金、イリジウム、パラジウム等
の白金族金属の塩化物又は錯化合物例えば白金の場合に
は塩化白金又は塩化白金酸が、イリジウムの場合は塩化
イリジウム又は塩化イリジウム酸が用いられ、これらを
ブチルアルコール、プロピルアルコールなどの有機溶媒
に溶解し、ラベンダー油、テレピン油などの還元性物質
を配合して加温濃縮した粘稠液を被覆液とし、これをチ
タン表面に刷毛又はスプレーにより塗布し、乾燥した塗
膜を空気中で400〜600℃に焼付して塗膜中の白金族金属
の塩化物又は錯化合物を熱分解し、金属及び/又はその
酸化物に還元してチタン面に析出させる熱分解還元法と
呼ばれる方法で行われる。この方法は、食塩電解工業の
塩素発生用陽極として開発された金属電極と呼ばれるチ
タン基材の表面に電極触媒作用をする白金族金属又はそ
の酸化物を被覆した密着性、耐久性に優れた白金族金属
被覆法を応用したもので、一般の湿式電解めっき法、無
電解めっき法あるいは溶射式コーティング法などでは得
られないチタン表面組織に結合した白金族金属及び/又
はその酸化物被膜が得られる。特にイリジウムはチタン
表面の酸化皮膜組織に強固に結合するので、白金に少量
添加すれば強い密着力の白金被膜が形成される。本法の
特徴は被覆液さえ整えれば必要とする施工用具が最低被
覆液塗布用に刷毛が、焼き付け用にガスバーナーがあれ
ば良く、施工が容易であるため経済的であることであ
る。Secondly, an outer layer for forming a platinum group metal or its oxide film on the inner peripheral surface of the outer cylinder made of titanium, which has a large conductivity and reduces the contact electric resistance, and also has an effect of preventing oxidation during shrink fitting and heating. It is a means on the cylinder side. The means of the proposal is platinum, iridium, chlorides or complex compounds of platinum group metals such as palladium, for example, platinum chloride or chloroplatinic acid in the case of platinum, iridium chloride or iridium chloride in the case of iridium, these are used. Is dissolved in an organic solvent such as butyl alcohol or propyl alcohol, and a reducing substance such as lavender oil or turpentine oil is mixed to form a viscous liquid that is concentrated by heating to form a coating liquid, which is applied to the titanium surface by brush or spray. Then, the dried coating film is baked in air at 400 to 600 ° C to thermally decompose the chloride or complex compound of the platinum group metal in the coating film and reduce it to the metal and / or its oxide to form the titanium surface. It is carried out by a method called a thermal decomposition reduction method of causing precipitation. This method uses a platinum group metal or an oxide thereof which has an electrocatalytic effect on the surface of a titanium base material called a metal electrode developed as an anode for chlorine generation in the salt electrolysis industry. Application of group metal coating method to obtain platinum group metal and / or its oxide coating bonded to titanium surface texture, which cannot be obtained by general wet electrolytic plating method, electroless plating method or thermal spray coating method. . In particular, since iridium is firmly bonded to the oxide film structure on the surface of titanium, adding a small amount to platinum forms a platinum film with strong adhesion. The feature of this method is that it is economical because the construction tool required is a brush for applying at least the coating solution and a gas burner for baking as long as the coating solution is prepared, and the construction is easy.
【0012】本発明の金属箔電着ドラムは、第1、第2
の手段によって表面処理されたインナードラムとアウタ
ードラムを用いると、焼嵌め時の両接触面の電気的接触
抵抗が小さくなることに特徴があり、錫めっき、白金被
覆の組み合わせは両接触面が銀めっきされた場合の接触
抵抗に匹敵し150A/dm2の高電流密度のもとで僅か2mV
以下の好接触が得られる。The metal foil electrodeposition drum of the present invention comprises first, second
The use of an inner drum and an outer drum surface-treated by the method described above is characterized in that the electrical contact resistance of both contact surfaces at the time of shrink fitting becomes small. In the combination of tin plating and platinum coating, both contact surfaces are silver. under a slight 2mV high current densities comparable to 150A / dm 2 in contact resistance when plated
The following good contacts are obtained.
【0013】第1の手段であるインナードラム外周表面
に設ける厚み50μm以上の錫、鉛又は錫鉛合金層はその
表面に焼嵌めされるアウターシリンダーのチタン表面に
圧接されると、チタン粗面の凹みに喰い込んで接触面積
を増やす結果として、接触抵抗低減の作用をする。ま
た、錫、鉛又は錫鉛合金層は、腐食され易いインナード
ラムの炭素鋼又は銅合金表面を恒久的に防食する作用と
電気の良導体としてアウターシリンダーとインナードラ
ムの好ましい導電作用をする。As a first means, a tin, lead or tin-lead alloy layer having a thickness of 50 μm or more provided on the outer peripheral surface of the inner drum is pressed against the titanium surface of the outer cylinder which is shrink-fitted on the surface to form a rough titanium surface. As a result of biting into the recess and increasing the contact area, the contact resistance is reduced. Further, the tin, lead or tin-lead alloy layer has a function of permanently preventing corrosion of the carbon steel or copper alloy surface of the inner drum which is easily corroded, and a preferable conductive function of the outer cylinder and the inner drum as a good conductor of electricity.
【0014】第2の手段であるアウターシリンダー内周
のチタン表面に形成する白金族金属又はその酸化物の被
膜は、焼嵌め時に施されるアウターシリンダー内径拡大
のための加熱昇温時にチタン表面が酸化されて電気抵抗
の大きい酸化チタンの被膜が生成するのを抑制する作用
と、白金族金属が有する導電効果によりインナードラム
外周面の錫、鉛又は錫鉛合金層との接触を良くする作用
をする。The coating of platinum group metal or its oxide formed on the titanium surface on the inner circumference of the outer cylinder, which is the second means, is a titanium surface which is formed at the time of heating to increase the inner diameter of the outer cylinder which is applied during shrink fitting. It has the function of suppressing the formation of a titanium oxide film with high electrical resistance due to oxidation, and the function of improving the contact with the tin, lead or tin-lead alloy layer on the outer peripheral surface of the inner drum due to the conductive effect of the platinum group metal. To do.
【0015】[0015]
【発明の実施の形態】以下の実施例により、本発明の実
施形態を具体的に説明する。 実施例1 図2の構造の回転軸を備えた直径500mm、幅300mmの電着
ドラムが次によって製作された。まず、インナードラム
の外周9が厚み12mmの炭素鋼(SS400)で形成され、その
表面が旋削仕上げされた。表面粗さ計で測定した表面粗
さはRa=8.6μmであった。次いで、その表面がアルカ
リ脱脂、酸エッチング、水洗されたのち、図1の電解銅
箔製造装置と基本的に同様の錫めっき槽に電着面以外を
マスキングして表面の約1/6がめっき液に浸漬するごと
くセットされ、純錫板を陽極として0.5〜1r.p.m回転さ
せながら次の条件により平均厚み85μmの金属錫光沢を
有するめっき層が形成された。 ・めっき浴組成: SnSO4 40g/リットル H2SO4 100 〃 界面活性剤 20 〃 光沢剤 10 〃 ・めっき条件 : 浴温度 15〜25℃ 陰極電流密度 3A/dm2 極間距離 100 mmBEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be specifically described by the following examples. Example 1 An electrodeposition drum having a diameter of 500 mm and a width of 300 mm equipped with a rotating shaft having the structure shown in FIG. 2 was manufactured as follows. First, the outer periphery 9 of the inner drum was formed of carbon steel (SS400) having a thickness of 12 mm, and the surface thereof was turned and finished. The surface roughness measured by a surface roughness meter was Ra = 8.6 μm. Next, after the surface is alkali degreased, acid-etched and washed with water, a tin plating tank basically similar to the electrolytic copper foil manufacturing apparatus of FIG. 1 is masked except for the electrodeposited surface and about 1/6 of the surface is plated. A plating layer having an average thickness of 85 μm and having a metallic tin luster was formed under the following conditions while being set so as to be immersed in the liquid and rotating at 0.5 to 1 rpm for a pure tin plate as an anode.・ Plating bath composition: SnSO 4 40 g / liter H 2 SO 4 100 〃 Surfactant 20 〃 Brightener 10 〃 ・ Plating conditions: Bath temperature 15-25 ° C Cathode current density 3A / dm 2 Gap distance 100 mm
【0016】厚み5.5mm、表面粗さ(Ra)=1.6μm
の純チタン圧延板がリング成形、溶接されてインナード
ラムの外径より0.2mm小さい内径499.8mm、幅320mmのア
ウターシリンダーが製作された。次いで、その内周面が
充分に清浄された上、白金イリジウム被覆が次によって
行われた。塩化白金酸(6水塩)5g、塩化イリジウム0.
5gを濃塩酸0.2mlを添加したブチルアルコール60mlに加
えて加温溶解し、これにラベンダー油20mlを混合して約
60mlの黒色粘稠な被覆液が調整された。続いて、チタン
面に被覆液が刷毛により数回繰返して均一に塗布され自
然乾燥されて褐色の塗膜が形成された。このアウターシ
リンダーを回転させながら、プロパンガス焔により表面
温度400℃での焼付けが行われ塗膜が焼失すると同時に
チタン表面に白金イリジウム被膜が形成された。この被
膜の結合性が粘着テープによる剥離試験によって行わ
れ、剥離しないことが確認された。Thickness of 5.5 mm, surface roughness (Ra) = 1.6 μm
A ring of pure titanium rolled from the above was ring-formed and welded to produce an outer cylinder with an inner diameter of 499.8 mm and a width of 320 mm, which is 0.2 mm smaller than the outer diameter of the inner drum. Then, the inner peripheral surface was thoroughly cleaned, and platinum iridium coating was performed by the following. Chloroplatinic acid (hexahydrate) 5 g, iridium chloride 0.
Add 5 g to butyl alcohol (60 ml) with concentrated hydrochloric acid (0.2 ml) and dissolve under heating. Mix this with lavender oil (20 ml).
60 ml of black viscous coating liquid was prepared. Subsequently, the coating liquid was uniformly applied to the titanium surface by a brush several times, and the titanium liquid was naturally dried to form a brown coating film. While rotating the outer cylinder, baking was performed at a surface temperature of 400 ° C. with propane gas flame to burn off the coating film, and at the same time, a platinum iridium coating film was formed on the titanium surface. The bondability of this coating was tested by a peel test using an adhesive tape, and it was confirmed that it did not peel.
【0017】このアウターシリンダーを350℃に加熱
し、錫層を形成したインナードラムに焼嵌めた後側板取
り付け、電着面研磨が施されて本発明の電着ドラムが完
成された。本発明の効果を確かめるために錫めっき、白
金被覆の表面処理以外は全く同じ仕様で焼嵌めのみの比
較用電着ドラムが製作され、基本的に図1と同じ構造の
銅箔製造試験装置にセットされて、銅めっき液濃度250
g/リットル(CuSO4・5H2O)、補給銅イオン分解
率5%、DSE陽極、極間距離6mm、温度65℃、箔厚み
35ミクロン、陰極電流密度60〜100A/dm2の運転条件のも
とで製箔テストが実施された。初めの1ヵ月は60A/dm2
で行い、続いて80A/dm2で1ヵ月、100A/dm2で1ヵ月の
延べ3ヵ月間運転された。全期間を通じて本発明ドラム
の銅箔は染み、やけ、ホットスポット等の異常は全く見
られなかったが、比較ドラムの銅箔は80A/dm2以上では
箔の幅の端部に焼けを生じ、100A/dm2では局所に染み状
の変色が発生して正常な銅箔の製造ができなかった。ま
た、60A/dm2における両ドラムの銅箔をドラム1周分採
り、幅の両端25mmを除いた250mm幅を5等分し、長さ方
向を約31等分した50mm角の小片に裁断して全数を計量
し、平均値a、最大値b、最小値cからバラツキ率у
(%)=(b−c)/a×100を求めた。その結果は比較ド
ラムが6.9%であったのに対し、本発明ドラムのそれは
1.8%の低い値であった。これより本発明の表面処理を
施した電着ドラムはインナードラムとアウタードラムの
接触を改善して電着金属箔の厚みのバラツキを小さくす
る上で効果があることが確かめられた。This outer cylinder was heated to 350 ° C., the inner drum having a tin layer formed thereon was shrink-fitted, the rear side plate was attached, and the electrodeposition surface was polished to complete the electrodeposition drum of the present invention. In order to confirm the effect of the present invention, a comparative electrodeposition drum having only shrink fitting was manufactured with exactly the same specifications except for the surface treatment of tin plating and platinum coating. Basically, a copper foil manufacturing test apparatus having the same structure as in FIG. Set, copper plating solution concentration 250
g / liter (CuSO 4 .5H 2 O), replenishment copper ion decomposition rate 5%, DSE anode, distance between electrodes 6 mm, temperature 65 ° C, foil thickness
A foil making test was performed under operating conditions of 35 microns and cathode current density of 60-100 A / dm 2 . 60A / dm 2 for the first month
It was operated at 80 A / dm 2 for 1 month and 100 A / dm 2 for 1 month for a total of 3 months. Throughout the entire period, the copper foil of the present invention stain, burns, no abnormalities such as hot spots were observed, but the copper foil of the comparative drum was burned at the end of the width of the foil at 80 A / dm 2 or more, With 100 A / dm 2 , local stain-like discoloration occurred and normal production of copper foil was not possible. Also, the copper foil of both drums at 60 A / dm 2 was taken for one round, the 250 mm width excluding 25 mm at both ends of the width was divided into 5 equal parts, and cut into 50 mm square small pieces that were divided into about 31 equal parts in the length direction. And measure the total number, and the variation rate from the average value a, maximum value b, minimum value c
(%) = (B−c) / a × 100 was calculated. As a result, the comparison drum was 6.9%, while that of the drum of the present invention was
It was a low value of 1.8%. From this, it was confirmed that the electrodeposition drum subjected to the surface treatment of the present invention is effective in improving the contact between the inner drum and the outer drum and reducing the variation in the thickness of the electrodeposition metal foil.
【0018】実施例2 実施例1における錫めっきと白金被覆の接触抵抗に及ぼ
す効果と両者を組み合わせた焼嵌め接合部の接触抵抗を
無処理及び銀めっきの場合の接触抵抗と比較するため
に、実施例1と同じ材料で下記のテストピースが用意さ
れ、夫々のテストピースに下記の表面処理が施された。 テストピースA 材質 :チタン サイズ:5t×50×50mm 表面粗さ(Ra):1.6μm テストピースB 材質 :炭素鋼 サイズ:25t×50×50mm 表面粗さ(Ra):6.3μm チタン表面処理 A1:白金イリジウム被覆(0.5μm)・・・実施例1と
同一条件 A2:無処理 A3:下地めっき(銅15μm,ニッケル5μm) 銀めっき (2μm) 炭素鋼表面処理 B1:錫めっき(85μm)・・・ 実施例1と同一条件 B2:無処理 B3:下地めっき(銅15μm) 銀めっき(2μm)Example 2 In order to compare the effect of the tin plating and the platinum coating on the contact resistance in Example 1 and the contact resistance of the shrink-fitted joint combining the two with the contact resistance in the case of no treatment and silver plating, The following test pieces were prepared using the same materials as in Example 1, and each test piece was subjected to the following surface treatment. Test piece A Material: Titanium Size: 5t × 50 × 50mm Surface roughness (Ra): 1.6μm Test piece B Material: Carbon steel Size: 25t × 50 × 50mm Surface roughness (Ra): 6.3μm Titanium surface treatment A 1 : Platinum iridium coating (0.5 μm) ... Same conditions as in Example 1 A 2 : No treatment A 3 : Undercoat (copper 15 μm, nickel 5 μm) Silver plating (2 μm) Carbon steel surface treatment B 1 : Tin Plating (85 μm) ... Same conditions as in Example 1 B 2 : No treatment B 3 : Undercoat (copper 15 μm) Silver plating (2 μm)
【0019】次いでA1,B1のテストピースの背面にタ
ーミナル銅板を重ねて表面処理面を対面させ、プレスに
挟んで焼嵌めに相当する面圧に略等しい5Kg/cm2で圧接
し、ターミナル銅板を通じて接触面電流密度=100A/dm2
相当の37.5Aの電流を流し、面間の電圧ドロップが測定
された。次にA1,B1夫々の効果を確認するために、表
面処理なしのA2及びB2を用いて表1の組み合わせの測
定が行われた。次に従来例として、特公昭61-60149号に
提案されている銀めっき同士の接触であるA3とB3の接
触面の測定が行われた。これらの測定数値を表1に示
す。Next, a terminal copper plate is placed on the back surface of the A 1 and B 1 test pieces so that the surface-treated surfaces face each other. The terminals are sandwiched between presses and pressed at a pressure of 5 kg / cm 2 which is approximately equal to the surface pressure corresponding to shrinkage fitting, and the terminals are pressed. Through contact with copper plate Current density = 100A / dm 2
A considerable current of 37.5 A was applied and the voltage drop between the faces was measured. Next, in order to verify the A 1, B 1 each effect, with A 2 and B 2 without surface treatment measurement of the combination of Table 1 were made. Next, as a conventional example, the contact surfaces of A 3 and B 3 , which are the contacts between silver platings proposed in Japanese Patent Publication No. 61-60149, were measured. Table 1 shows these measured values.
【0020】[0020]
【表1】 [Table 1]
【0021】表1から明らかなように、接触抵抗に及ぼ
す白金イリジウム被覆及び錫めっきの単独効果に比べ白
金イリジウム、錫の組み合わせ効果が著しく大きいこと
と、理想とされる銀めっき同士の接触に略匹敵すること
が判る。As is clear from Table 1, the combined effect of platinum iridium and tin on the contact resistance is significantly greater than the effect of the platinum iridium coating and tin plating alone, and the ideal contact between silver platings is almost the same. It turns out that they are comparable.
【0022】実施例3 実施例1と同じ仕様で製作されたインナードラムの表面
に次の条件により平均厚み100μmの錫鉛合金めっき層が
形成された。 ・めっき浴組成: 第1錫(Sn2+) 30g/リットル 鉛 (Pb2+) 20 〃 遊離ほうふっ酸 100 〃 分散剤 30 〃 光沢剤 50 〃 ・めっき条件 : 浴温度 15〜20℃ 陰極電流密度 3A/dm2 陽極(Sn:Pb) 60:40Example 3 A tin-lead alloy plating layer having an average thickness of 100 μm was formed on the surface of an inner drum manufactured according to the same specifications as in Example 1 under the following conditions.・ Plating bath composition: stannous (Sn 2 +) 30 g / liter lead (Pb 2 +) 20 〃 free borofluoric acid 100 〃 dispersant 30 〃 brightener 50 〃 ・ plating conditions: bath temperature 15 to 20 ° C cathode current Density 3A / dm 2 Anode (Sn: Pb) 60:40
【0023】実施例1と同じ仕様でアウターシリンダー
が製作されその内面に白金被膜が次によって形成され
た。塩化白金酸8gをイソプロピルアルコール60mlに溶
解し、テレピン油20mlを混合した後、加温濃縮して約60
mlの被覆液が調整された。次いで、チタン面に刷毛によ
り均一に塗布されて褐色の塗膜が形成された。続いて、
都市ガスにより表面温度450℃で焼付けが行われ白金被
膜が形成された。この被膜のチタン面への結合性が検査
され剥離し難いことが確認された。更に、チタンシリン
ダーが表面温度370℃に加熱されて錫鉛合金めっきされ
たインナードラムに焼嵌めされた。An outer cylinder having the same specifications as in Example 1 was manufactured, and a platinum film was formed on the inner surface of the outer cylinder by the following procedure. Dissolve 8 g of chloroplatinic acid in 60 ml of isopropyl alcohol, mix with 20 ml of turpentine oil, and concentrate by heating to about 60
ml coating solution was prepared. Then, it was uniformly applied to the titanium surface with a brush to form a brown coating film. continue,
Baking was carried out at a surface temperature of 450 ° C with city gas to form a platinum film. The bondability of this coating to the titanium surface was examined and it was confirmed that peeling was difficult. Further, the titanium cylinder was heated to a surface temperature of 370 ° C. and shrink-fitted on the tin-lead alloy-plated inner drum.
【0024】最後に仕上げ加工されて、完成した試験電
着ドラムを実施例1に準じて陰極電流密度100A/dm2、温
度65℃の高電流密度条件のもとで銅箔厚み35μm,18μm
の製箔試験を各々2ヵ月間順次実施した結果、ホットス
ポットなどの変質の全くない良質の銅箔が生産された。
また、実施例2と同様にテストピースを用いて上記の白
金被覆と錫鉛合金めっきの接触抵抗が測定され100A/dm2
において1.4mVの低い値が得られた。なお、実施例1
及び実施例3における白金イリジウム被覆及び白金被覆
に要した費用と、現在銅箔業界の一部で採用されている
下地めっきを含む湿式法銀めっきの費用との比較がなさ
れた結果は約3/5であり、本法が極めて経済的であるこ
とを認めた。Finally, the finished test electrodeposition drum was finished, and the copper foil thickness was 35 μm and 18 μm under the high current density conditions of cathode current density of 100 A / dm 2 and temperature of 65 ° C. according to Example 1.
As a result of sequentially conducting the foil-making test for 2 months each, a high-quality copper foil without any alteration such as hot spots was produced.
Further, the contact resistance between the platinum coating and the tin-lead alloy plating was measured using a test piece in the same manner as in Example 2, and 100 A / dm 2
A low value of 1.4 mV was obtained. In addition, Example 1
And, the cost required for the platinum iridium coating and the platinum coating in Example 3 and the cost of the wet method silver plating including the undercoating currently adopted in a part of the copper foil industry were compared, and the result was about 3 /. It was 5, and we admitted that this method is extremely economical.
【0025】実施例4 実施例1と同じ仕様で製作されたインナードラムの表面
に下記の条件により平均厚み120μmの鉛めっき層が形成
された。 ・めっき浴組成: ほうふっ化鉛(Pb2+) 30g/リットル 遊離ほうふっ酸 160 〃 ペプトン 2 〃 ・めっき条件 : 浴温度 30℃ 陰極電流密度 8A/dm2 陽極(鉛純度) 99.9%Example 4 A lead plating layer having an average thickness of 120 μm was formed on the surface of an inner drum manufactured according to the same specifications as in Example 1 under the following conditions.・ Plating bath composition: Lead borofluoride (Pb 2 +) 30 g / liter Free borofluoric acid 160 〃Peptone 2 〃 ・ Plating conditions: Bath temperature 30 ° C Cathode current density 8A / dm 2 Anode (lead purity) 99.9%
【0026】実施例1と同じ仕様でアウターシリンダー
が製作され、その内面にパラジウム被膜が次によって形
成された。塩化パラジウム5gをエチルアルコール60ml
に溶解後、テレピン油とラベンダー油を3:7の割合で
混合した液を80ml添加混合して、パラジウム被覆液を調
整し、チタン表面に刷毛塗りして乾燥する作業を数回繰
り返した後、プロパンガスの酸化焔で400℃に加熱焼成
してパラジウムを析出させた。この被膜の結合性が検査
され剥離しないことが確認された後、鉛で被覆されたイ
ンナードラムに350で焼嵌めされた。An outer cylinder was manufactured with the same specifications as in Example 1, and a palladium coating was formed on the inner surface of the outer cylinder by the following procedure. Palladium chloride 5g, ethyl alcohol 60ml
80 ml of a solution of turpentine oil and lavender oil mixed in a ratio of 3: 7 was added and mixed to prepare a palladium coating solution, and a titanium surface was brushed and dried, and then the work was repeated several times. Palladium was deposited by heating and burning at 400 ° C. with a flame of propane gas. After the bondability of this coating was checked and it was confirmed that it did not peel off, it was shrink-fitted at 350 to an inner drum coated with lead.
【0027】次いで、仕上げ加工されて完成した試験電
着ドラムを実施例1に準じて35μm,18μm銅箔の製造試
験が各2ヵ月計4ヵ月実施された結果、ホットスポット
等の変質の全くない良質の銅箔が製造された。また、実
施例2と同様にテストピースを用いてパラジウム被覆面
と鉛被覆面の接触抵抗が測定され、100A/dm2において1.
5mVの低い値が得られた。Then, the test electrodeposition drum which was finished and finished was subjected to the production test of 35 μm and 18 μm copper foil in accordance with Example 1 for 2 months and 4 months, respectively. As a result, there was no alteration such as hot spots. Good quality copper foil was produced. Further, the contact resistance between the palladium-coated surface and the lead-coated surface was measured using a test piece as in Example 2, and the contact resistance at 100 A / dm 2 was 1.
A low value of 5 mV was obtained.
【0028】[0028]
【発明の効果】上記各実施例から明らかなように、イン
ナードラムとアウターシリンダーの接触面に対する本発
明の表面処理を行って製作された電着ドラムは、厚みむ
らが小さくホットスポットなどの変質のない良質の銅箔
を製造出来ると共に、アウターシリンダーのチタン表面
への従来の湿式法による銀、白金等の貴金属めっきに対
しまた、金属フィルム等の中間素材をインナードラム表
面に張り付けて焼嵌めする従来法に対して容易性、密着
性、経済性に優れ、総合的に電解金属箔の製造コストを
低減することが可能になる。As is apparent from the above embodiments, the electrodeposition drum manufactured by subjecting the contact surface of the inner drum and the outer cylinder to the surface treatment of the present invention has a small thickness unevenness and is free from alteration such as hot spots. In addition to being able to produce high quality copper foil, the conventional wet plating method for precious metal plating of silver, platinum, etc. on the titanium surface of the outer cylinder, and shrink fitting of an intermediate material such as a metal film on the inner drum surface The method is excellent in easiness, adhesion, and economic efficiency with respect to the method, and it becomes possible to reduce the manufacturing cost of the electrolytic metal foil comprehensively.
【図1】電解銅箔製造装置の正面略図である。FIG. 1 is a schematic front view of an apparatus for producing an electrolytic copper foil.
【図2】インナードラムにアウターシリンダーを焼嵌め
接合した電着ドラム構造と接合境界面を示す一部破断正
面図である。FIG. 2 is a partially cutaway front view showing an electrodeposition drum structure in which an outer cylinder is shrink-fitted and joined to an inner drum and a joining boundary surface.
【図3】本発明の表面処理を行ったインナードラムとア
ウターシリンダーの焼嵌め接合界面を示す図2のA部相
当拡大断面図である。FIG. 3 is an enlarged cross-sectional view corresponding to part A of FIG. 2 showing a shrink fitting joint interface between an inner drum and an outer cylinder that have been subjected to the surface treatment of the present invention.
1 浴槽 2 回転陰極式電着ドラム 5 めっき層 6 陽極 9 インナードラム(炭素鋼) 10 アウターシリンダー(チタン) 11 錫、鉛又は錫鉛合金めっき層 12 白金族金属又はその酸化物被膜 1 Bath 2 Rotating cathode type electrodeposition drum 5 Plating layer 6 Anode 9 Inner drum (carbon steel) 10 Outer cylinder (titanium) 11 Tin, lead or tin-lead alloy plating layer 12 Platinum group metal or its oxide coating
Claims (2)
るインナードラムの外周表面に錫、鉛又は錫鉛合金層を
形成し、チタン製アウターシリンダーの内周表面に白金
族金属又はその酸化物の被膜を形成し、この両面を焼嵌
めしてなる金属箔電着ドラム。1. A tin, lead or tin-lead alloy layer is formed on the outer peripheral surface of an inner drum made of carbon steel, stainless steel, copper alloy or the like, and a platinum group metal or its oxide is formed on the inner peripheral surface of an outer cylinder made of titanium. A metal foil electrodeposited drum obtained by forming a coating film on and then shrink-fitting both surfaces.
白金族金属又はその酸化物の被膜が、被膜成分の塩化物
又は錯化合物を有機溶媒に溶解し還元性物質を配合した
溶液を塗布、乾燥、焼成して形成してなる請求項1記載
の金属箔電着ドラム。2. A coating of a platinum group metal or its oxide on the inner peripheral surface of a titanium outer cylinder is applied with a solution prepared by dissolving a chloride or complex compound of the coating component in an organic solvent and incorporating a reducing substance, and drying the solution. The metal foil electrodeposition drum according to claim 1, which is formed by firing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8361596A JP2927726B2 (en) | 1996-04-05 | 1996-04-05 | Metal foil electrodeposition drum |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8361596A JP2927726B2 (en) | 1996-04-05 | 1996-04-05 | Metal foil electrodeposition drum |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH09272993A true JPH09272993A (en) | 1997-10-21 |
JP2927726B2 JP2927726B2 (en) | 1999-07-28 |
Family
ID=13807402
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP8361596A Expired - Lifetime JP2927726B2 (en) | 1996-04-05 | 1996-04-05 | Metal foil electrodeposition drum |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2927726B2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002332587A (en) * | 2001-05-11 | 2002-11-22 | Naikai Aakit:Kk | High-velocity electrodeposition drum and method of manufacturing for the same |
JP2011176931A (en) * | 2010-02-24 | 2011-09-08 | Toyota Motor Corp | Core fastening structure of motor |
JP2020090719A (en) * | 2018-12-07 | 2020-06-11 | 日進化成株式会社 | Electrodeposition drum for forming foil and method for manufacturing same |
CN113430590A (en) * | 2021-07-27 | 2021-09-24 | 江西铜博科技有限公司 | Integrated production line is cut in copper foil production |
-
1996
- 1996-04-05 JP JP8361596A patent/JP2927726B2/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002332587A (en) * | 2001-05-11 | 2002-11-22 | Naikai Aakit:Kk | High-velocity electrodeposition drum and method of manufacturing for the same |
JP2011176931A (en) * | 2010-02-24 | 2011-09-08 | Toyota Motor Corp | Core fastening structure of motor |
JP2020090719A (en) * | 2018-12-07 | 2020-06-11 | 日進化成株式会社 | Electrodeposition drum for forming foil and method for manufacturing same |
CN113430590A (en) * | 2021-07-27 | 2021-09-24 | 江西铜博科技有限公司 | Integrated production line is cut in copper foil production |
Also Published As
Publication number | Publication date |
---|---|
JP2927726B2 (en) | 1999-07-28 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5025387B2 (en) | Conductive material for connecting parts and method for manufacturing the same | |
EP3637551A1 (en) | Joint of copper terminal and aluminium conductor and ultrasonic welding method thereof | |
TWI449809B (en) | Electrical and electronic components for the use of composite materials and electrical and electronic components | |
CN110036142B (en) | Sn-plated material and method for producing same | |
WO2009139440A1 (en) | Slide member fabrication method, slide member, and slide member base material | |
JP2013065640A (en) | Interconnector material for solar battery, interconnector for solar battery, and solar battery cell with interconnector | |
JP2927726B2 (en) | Metal foil electrodeposition drum | |
JP7187162B2 (en) | Sn-plated material and its manufacturing method | |
US4408110A (en) | Aluminum electrical contacts and method of making same | |
JP2009099548A (en) | Silver-clad composite material for movable contact and its manufacturing method | |
JP5185759B2 (en) | Conductive material and manufacturing method thereof | |
CN118087000B (en) | Micro-arc oxidation/thermoelectric chemical oxidation method of non-valve metal | |
TW201825284A (en) | Tin-plated product and method for producing same | |
EA008524B1 (en) | Method for the formation of a good contact surface on an aluminium support bar and a support bar | |
JP5975903B2 (en) | Mating connector terminal | |
FI114927B (en) | A method of forming a good contact surface with a cathode support bar and a support bar | |
JP3531136B2 (en) | Electrodeposition drum for metal foil | |
JPH10140387A (en) | Drum for electrodeposition of metallic foil | |
JP4719375B2 (en) | High speed electrodeposition drum and its manufacturing method | |
JP4558823B2 (en) | Silver-coated composite material for movable contact and method for producing the same | |
JP7319230B2 (en) | Spark plug and spark plug manufacturing method | |
CN113652719B (en) | Electroplating solution for copper wire tinning and copper wire tinning method | |
JP4169848B2 (en) | Electrolytic electrode and method for producing electrolytic electrode | |
JP7230314B2 (en) | Manufacturing method of electrodeposition drum for foil manufacturing | |
JP2665298B2 (en) | Surface treated aluminum plate with excellent spot weldability |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
S531 | Written request for registration of change of domicile |
Free format text: JAPANESE INTERMEDIATE CODE: R313531 |
|
R350 | Written notification of registration of transfer |
Free format text: JAPANESE INTERMEDIATE CODE: R350 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20080514 Year of fee payment: 9 |
|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20090514 Year of fee payment: 10 |
|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100514 Year of fee payment: 11 |
|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110514 Year of fee payment: 12 |
|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110514 Year of fee payment: 12 |
|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20120514 Year of fee payment: 13 |
|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130514 Year of fee payment: 14 |
|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130514 Year of fee payment: 14 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
EXPY | Cancellation because of completion of term |