JPH0919374A - Shaping method for fries of mixed ingredients - Google Patents

Abstract

PROBLEM TO BE SOLVED: To automatically provide almost hand-made fries of mixed ingredients by putting materials for the fires of mixed ingredients into a vessel fitted to a conveyer, exerting centrifugal force while rotating these materials, spreading them into the vessel in the state of almost manual shaping, and shaping the form. SOLUTION: A fitting member 3 is provided at a conveyer 2 provided inside a tank 1 where frying oil is put in, a shaft 9 at the lower part of a vessel 4 is attached to its bearing 10, and the vessel 4 is fitted so as to be freely rotated. Then, a rotary shaft 14 is fitted to an elevating frame 12 supported by an elevating means 13, and a leg pant 16a of a clamp-shaped rotating member 16 engaged to a notch 11 of the vessel 4 is fitted to a horizontal plate 15, which is fitted to its lower part, so as to be freely moved up and down. When the vessel 4 stops under the rotating member 16, the rotating member 16 is engaged to the notch 11, a passive wheel 20 is rotated by a transmitting member 19 of a prime mover 18, the vessel 4 is rotated, and centrifugal force is exerted upon internal materials 5. Thus, the materials 5 are spread into the vessel 4 in the state of manual shaping.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for shaping fried chicken.
More specifically, the present invention relates to a method for shaping kakiage in which the shape of the kakiage is adjusted in a state similar to manual shaping by using centrifugal force in the automatic production of kakiage.

[0002]

2. Description of the Related Art Conventionally, in order to adjust the shape in the automatic production of fried food, a method of storing the fried food in a container attached to a conveyor of an automatic fryer and pressing the material from above to spread it It is adopted. Therefore, the shape of the fried chicken is adjusted, but the surface of the material is flattened by pressing down and the original shape of the fried chicken is lost, so oil can be showered on the flattened surface or grasshopper liquid (flour powder) on the surface. Is dissolved in water), and then post-processes such as showering oil on it are added to restore the surface condition to the original state, but you can get the same shape as handmade. It was impossible.

[0003]

SUMMARY OF THE INVENTION The present invention has been made in view of this situation, and as a means for spreading the fried material into a container, the fried material can be removed by utilizing centrifugal force generated by one or more rotations. (EN) Provided is a kakiage shaping method capable of automatically producing a kakiage that is close to handmade in both shape and shape by spreading it into a container in a state similar to manual shaping and shaping the shape.

[0004]

In order to solve the above-mentioned problems, the fried food manufacturing method according to the present invention supplies a material to a conveyor provided in an oil tank, and transfers the material through the conveyor while pumping the oil. In a method for producing deep-fried food in which the deep-fried food and the deep-fried food are sequentially taken out of the oil tank, a fried material is housed in a container attached to the conveyor, and a centrifugal force is applied to the material to rotate it by one or more rotations. By adopting a method of adjusting the shape by spreading it in the container in a state close to shaping by
When the fried material is stored in the container, a method of rotating the container to apply a centrifugal force due to the rotation to the internal material, and when the fried material is stored in the container, insert a stirring member into the container. The method of rotating and applying a centrifugal force due to the rotation to the material in the container is adopted.

[0005]

The shaping method of the fried food according to the present invention stores the known fried food material at the material supply position in the container attached to the conveyor of the automatic fryer, and when the material goes to the position where the material is shaped, the container is laid. By rotating the container for one rotation or more, or by inserting centrifugal force acting means into the container and rotating it for one rotation or more, to give the fried material in the container a rotation in a speed range of 50 rpm to 300 rpm depending on its state. . Then, since centrifugal force acts on the material, it can be spread and shaped in the container in a state similar to manual shaping, so if the shaped material is fried to obtain a product, it can be automatically manufactured by a machine. With its shape, it is possible to stably produce fried oysters that look like a handmade one.
The reason why the rotation speed range is set to the above-mentioned value in this method is that the effect of spreading the material is poor at 50 rpm or less, and the phenomenon of the material squeezing out of the container and the hollowing of the central portion at 300 rpm or more. Because it will occur.

[0006]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of a shaping method for fried fish according to the present invention will be described below with reference to the drawings.

FIG. 1 is a vertical sectional side view showing an entire automatic fryer suitable for carrying out the shaping method for fried fish according to the present invention.
2 is a plan view of a part showing an arrangement of material containers in the automatic fryer, FIG. 3 is a front view showing a first embodiment of means for applying a centrifugal force to the material in the automatic fryer, and FIG. 4 is the same in the automatic fryer. It is a front view which shows the 2nd Example of the means to make a centrifugal force act on a material.

In FIG. 1, reference numeral A indicates an automatic fryer. Inside the tank 1 containing the frying oil, a conveyor 2 for supporting the material and transferring the frying oil is provided, and an attachment member is attached to the conveyor 2. Container 4 for adjusting the shape of the material by 3
2 are installed in an arrangement as shown in FIG. 2, and a well-known fried material 5 is put into these containers 4 as shown in FIGS. 3 and 4, and the frying oil is transferred by the movement of the conveyor 2 and fried. When the product is lifted, the product 6 leaves the container 4 and floats on the oil surface as shown in FIG. 1. Therefore, the product 6 is taken out to automatically produce the fried food. Since it is necessary to temporarily stop when charging the material and when adjusting the shape of the material 5 charged in the container 4,
The container 4 to be attached to the conveyor 2 is subjected to tact operation in which movement and stop are repeated at predetermined time intervals,
As shown in FIG. 4, holes 7 for circulating the frying oil are appropriately provided, and ridges 8 for preventing adhesion of the material 5 are appropriately provided on the bottom surface or the like.

In FIG. 3, reference numeral B1 shows a first embodiment of means for exerting a centrifugal force on the fried material 5 put in the container 4, and in this embodiment, the container 4 is A centrifugal force is applied to the material 5 put into the inside by rotating more than the rotation, so that the shaft 9 is attached to the lower portion of the container 4 and the shaft 9 is rotatably fitted to the bearing 10 provided on the mounting member 3. Thus, the container 4 is used as a means B1 for exerting a centrifugal force. Several sets of cuts 11 are provided on the upper side of the peripheral wall of the container 4, and the rotary members described later are engaged with these cuts 11. When the container 5 is rotated by power, the container 5 is rotated and a centrifugal force is applied to the fried material 5 charged therein by one or more rotations to spread the material 5 into the container 4 in a state similar to manual shaping. Let it shape and shape it.

In FIG. 3, reference numeral 12 indicates an elevating frame arranged above the position for adjusting the shape of the material in the container 4, and the elevating frame 12 is a cylinder arranged on both sides of the tank 1. The rotating shaft 14 is fitted to the portions corresponding to the center of the container 4 by being supported by the elevating means 13 such as the above, and the horizontal plate 15 is attached to the lower part of the rotating shaft 14 to form the horizontal plate 15.
Hook type rotating member 16 engaging with the notch 11 of the container 4
The legs 16a of the above are fitted so as to be able to move up and down, the springs 17 for elastically pressing the legs 16a are engaged, and the rotation of the prime mover 18 is transmitted to the upper part of the rotary shaft 14 by a transmission member 19. The car 20 is attached to the rotating member 16
When the container 4 is stopped under the
After being lowered by and engaged with the notch 11 of the container 4,
An operation of rotating the container 4 by the prime mover surely for one rotation or more and applying a centrifugal force to the internal material 5 to spread the material 5 into the container 4 in a state similar to manual shaping to shape the container 5. When this operation is completed, the rotating member 16 stops rotating and is raised by the elevating means 13, and is removed from the notch 11 of the container 4 and transferred in the frying oil while the container 4 is stationary.

According to this first embodiment, when the material 5 for fried potatoes is put into each container 4 at the material supply position, the container 4 advances to a position where the shape of the material is adjusted and stops, and at this time, the rotating member. 16 was lowered by the elevating means 13 and engaged with the notch 11 of the container 5, and was rotated by the prime mover 18 to rotate the shaping container 4 5 times at a speed of 160 rpm, and then reversely rotated 1 rotation. As a result, the centrifugal force due to the rotation acts on the material 5, and the material 5 is spread in the container 5 in a state similar to manual shaping to shape the material. Then, the rotating member 16 is removed from the notch 11 to remove the material. Stop the rotation of 5,
When Material 5 was transferred in deep frying oil and deep-fried, it was possible to automatically and efficiently produce fried oysters with a uniform shape and a shape close to handmade.

Reference numeral B2 in FIG. 4 shows a second embodiment of means for exerting a centrifugal force on the material 5 put in the container 4, and in this embodiment, the shaping container 4 is rotated. Without rotating the other member for one rotation or more to rotate the material 5 following it, the container 5 is fixed to the mounting member 3 so as not to move, and the material 5 rotates by following the rotation. A member for generating the above is provided and this member is used as the centrifugal force acting means B2. Therefore, in this embodiment, the elevating frame 12 is provided above the position where the shape of the material 5 is adjusted, and the elevating frame 12 is supported by the elevating means 13 such as cylinders arranged on both sides of the tank 1. , The rotary shaft 14 is fitted to the portion of the elevating frame 12 corresponding to the center of the container 4,
Attaching a centrifugal force acting means B2 to the lower part of the rotary shaft 14,
When a passive wheel 20 for transmitting the rotation of the prime mover 18 by a transmission member 19 is attached to the upper portion of each of the rotary shafts 14, and when the container 4 in which the material 5 is charged advances under the centrifugal force acting means B2. The centrifugal force acting means B2 descends into the container 4 and rotates one or more revolutions in the material 5 to rotate the material 5 following it, so that the material 5 is subjected to the action of centrifugal force by rotation, Since the shape is adjusted by spreading into the container 4 in a state similar to manual shaping, after that, the centrifugal force acting means B is used.
When the rotation of 2 is stopped and withdrawn from the container 4, the material is transported in the frying oil in a stationary state.

According to this second embodiment, when the onion fried material 5 is charged into the container 4 at the material supply position, when the container 4 charged with the material 5 advances to the position where the shape of the material is adjusted, The centrifugal force acting means B2 is the lifting means 13
It is lowered by and is inserted into the container 4 and is rotated by the prime mover 18 to follow and rotate the material 5. Therefore, in this case, the material was rotated twice at 120 rpm and viewed. as a result,
Since the material 5 is spread by the action of centrifugal force into the container 4 in a state similar to manual shaping, and is shaped, the centrifugal force acting means B2 is pulled out from the container 4 to stop the rotation of the material 5. If you transfer 5 in the frying oil and fry it,
We were able to automatically and efficiently produce fried oysters that were shaped like a handmade one.

[0014]

As described above, in the shaping method for fried fish according to the present invention, the material is placed in the container and a centrifugal force is applied by the rotation of one rotation or more. Since the shape can be spread out and the shape can be adjusted even in automatic manufacturing using a machine, it becomes possible to easily, stably, and efficiently manufacture fried fish that looks like a handmade product.

[Brief description of the drawings]

FIG. 1 is a vertical sectional side view showing an entire automatic fryer suitable for carrying out a shaping method for fried fish according to the present invention.

FIG. 2 is a partial plan view showing an array of containers for shaping the material in the automatic fryer.

FIG. 3 is a side view showing a first embodiment of means for applying a centrifugal force to a material in the above automatic fryer.

FIG. 4 is a side view showing a second embodiment of means for exerting a centrifugal force on a material in the automatic fryer.

[Explanation of symbols]

 A Automatic fryer 2 Conveyor 4 Container 5 Material B1, B2 Centrifugal force acting means

Claims (3)

[Claims] 1. A fried food manufacturing method of a type in which a material is supplied to a conveyor provided in an oil tank, the material is fried while being transferred in the frying oil by the conveyor, and the fried food is sequentially taken out of the oil tank. The material to be fried is placed in a container attached to the container, and a centrifugal force is applied to the material by one or more rotations to spread the material into the container in a state similar to manual shaping and shape the container. Characterizing method of kakiage. 2. The method for shaping a fried food according to claim 1, wherein, when the fried food is stored in the container, the container is rotated and a centrifugal force due to the rotation is applied to the internal material. 3. The container according to claim 1, wherein when the fried material is contained in the container, a stirring member is inserted into the container and rotated, and a centrifugal force due to the rotation is applied to the material in the container. Kakiage shaping method.