JPH09165665A - Spray method - Google Patents
Spray methodInfo
- Publication number
- JPH09165665A JPH09165665A JP7323156A JP32315695A JPH09165665A JP H09165665 A JPH09165665 A JP H09165665A JP 7323156 A JP7323156 A JP 7323156A JP 32315695 A JP32315695 A JP 32315695A JP H09165665 A JPH09165665 A JP H09165665A
- Authority
- JP
- Japan
- Prior art keywords
- sprayed
- thermal
- thermal spraying
- spraying
- gas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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- Application Of Or Painting With Fluid Materials (AREA)
- Coating By Spraying Or Casting (AREA)
Abstract
(57)【要約】
【課題】 本発明方法は、溶射において溶射時間を短縮
して生産性を向上し、かつ溶射材料の歩留りを高め、溶
射膜の密着性をも向上する溶射方法を提供する。
【解決手段】 溶射粉末材料を半溶融化した溶射材料を
被溶射体へ投射して溶射するに際し、溶射ガン先端と被
溶射体間を投射飛行する溶射材料を溶射ガン先端から被
溶射体へ指向噴射するガスにより囲繞しつつ、被溶射体
へ溶射するものである。(57) Abstract: The method of the present invention provides a thermal spraying method that shortens the thermal spraying time in the thermal spraying to improve the productivity, increases the yield of the thermal spraying material, and improves the adhesion of the thermal sprayed film. . SOLUTION: When a sprayed material obtained by semi-melting a sprayed powder material is projected onto a sprayed object and sprayed, the sprayed material that is projected and fly between the spray gun tip and the sprayed object is directed from the spray gun tip to the sprayed object. It is to be sprayed onto the object to be sprayed while being surrounded by the injected gas.
Description
【0001】[0001]
【発明の属する技術分野】本発明方法は、溶射方法に関
するものである。TECHNICAL FIELD The present invention relates to a thermal spraying method.
【0002】[0002]
【従来の技術】サーメット、セラミックス、金属の溶射
粉末材料を半溶融化して溶射材料とし、これを被溶射体
へ投射して溶射することが知られている。また、被溶射
体の溶射部を加熱して溶射し、溶射膜の密着性を向上す
ることが特開平2−225653号公報に開示されてい
る。更に、予め溶射粉末材料を融点温度に加熱後、溶射
ガンへ供給して溶融化した溶射材料を溶射することによ
り、溶射膜の密着性を高めることが特開平3−6444
5号公報に開示されている。2. Description of the Related Art It is known that a thermal spraying powder material of cermet, ceramics or metal is semi-melted to obtain a thermal spraying material, which is projected onto a thermal spraying object for thermal spraying. Further, it is disclosed in Japanese Patent Laid-Open No. 2-225653 that the sprayed portion of the sprayed object is heated and sprayed to improve the adhesion of the sprayed film. Further, it is possible to increase the adhesion of the sprayed film by heating the sprayed powder material to the melting point temperature in advance and then spraying the melted sprayed material by supplying it to the spray gun.
No. 5 discloses this.
【0003】[0003]
【発明が解決しようとする課題】上記のごとき溶射にお
いては、溶射材料が被溶射体へ投射するとき飛散して溶
射材料の歩留りを著しく低下させる。特に被溶射体の溶
射部が曲面であると、溶射部に衝突した溶射材料の飛散
が多量になり、一層低歩留りになりコストを大幅に上昇
させることになる等の課題がある。本発明方法は、この
ような課題を有利に解決するためなされたものであり、
投射する溶射材料の歩留りを向上するとともに、投射速
度を加速して溶射時間を短縮して生産性を高め、しかも
溶射膜の密着性をも向上することのできる溶射方法を提
供することを目的とするものである。In the above-mentioned thermal spraying, the thermal spray material scatters when it is projected onto the object to be sprayed, and the yield of the thermal spray material is remarkably reduced. In particular, if the thermal sprayed portion of the sprayed object is a curved surface, the sprayed material that has collided with the thermal sprayed portion will be scattered in large amounts, resulting in a lower yield and a significant increase in cost. The method of the present invention has been made in order to advantageously solve such a problem,
An object of the present invention is to provide a thermal spraying method capable of improving the yield of the thermal spraying material to be projected, accelerating the projection speed, shortening the thermal spraying time to improve the productivity, and further improving the adhesion of the thermal sprayed film. To do.
【0004】[0004]
【課題を解決するための手段】本発明方法の特徴とする
ところは、溶射粉末材料を半溶融化した溶射材料を被溶
射体へ投射して溶射するに際し、溶射ガン先端と被溶射
体間を投射飛行する溶射材料を溶射ガン先端から被溶射
体へ指向噴射するガスにより囲繞しつつ、被溶射体へ溶
射することを特徴とする溶射方法。及び溶射粉末材料を
半溶融化した溶射材料を被溶射体へ投射して溶射するに
際し、溶射ガン先端と被溶射体間を投射飛行する溶射材
料をガイド体で囲繞するとともに、ガイド体内壁に沿っ
て溶射ガン先端から被溶射体へガスを指向噴射しつつ、
被溶射体へ溶射することを特徴とする溶射方法である。A feature of the method of the present invention is that when the thermal spraying material obtained by semi-melting the thermal spraying powder material is projected onto the thermal spraying object and sprayed, the space between the tip of the spraying gun and the thermal spraying object is A thermal spraying method, which comprises spraying a sprayed thermal spray material onto a sprayed object while surrounding the sprayed material from a spray gun tip to the sprayed object. And when spraying the sprayed material obtained by semi-melting the sprayed powder material onto the sprayed object, the guide material surrounds the sprayed material that projects and fly between the tip of the spray gun and the sprayed object, and along the inner wall of the guide. While directing the gas from the tip of the spray gun to the object to be sprayed,
The thermal spraying method is characterized in that the thermal spraying is performed on the object to be sprayed.
【0005】[0005]
【発明の実施の形態】上記のごとく、溶射ガン先端から
噴出した溶射材料は、被溶射体間を投射飛行する間に徐
々に拡がり(飛散)、被溶射体へ到達したときに溶射部
以外へ達する飛散と、溶射部へ衝突して跳ね返って飛散
するものがある。このように投射飛行する溶射材料を溶
射ガン先端から被溶射体へ指向噴射するガスにより囲繞
して、溶射材料を囲繞ガスによりガイドしつつ、被溶射
体へ投射するものであり、この囲繞ガスとしては、例え
ば常温の空気または、窒素ガス等の不活性ガスを用いる
ことができる。また、溶射ガン先端から被溶射体へ投射
する溶射材料をガイド体で囲繞し、この囲繞ガイド体内
壁に沿って溶射ガン先端から被溶射体へ上記のごときガ
スを指向噴射することにより、一層正確に溶射材料をガ
イドすることができ、歩留り等を向上させることができ
る。即ち、ガイド体内壁に沿って指向噴射するガスによ
り、溶射材料がガイド体に飛散付着することを防止する
とともに、ガスによる溶射材料の囲繞をより確実にする
ことができる。かくしてガスの噴射により、投射飛行す
る溶射材料が投射方向へ加速するとともに、ガスによる
ガイドによって投射方向への指向性が正確になる。この
ように投射飛行する溶射材料がガスによってガイドさ
れ、しかも加速されることから、溶射材料の溶射ガン先
端と被溶射体間の投射飛行中での拡がりが狭まり、正確
に溶射部へ投射することができ、また、投射速度が初速
より加速されて終速が増速されることから溶射部に食い
込み跳ね返り飛散も減少して、飛躍的に歩留りが向上す
る。更に、投射速度の加速により、所定膜厚の溶射膜を
得る溶射時間が短縮して、生産性を向上することがで
き、かつ投射速度が高速になることから溶射材料の被溶
射体への衝突力が高まり、溶射膜中の気孔発生が減少し
て、溶射膜の密着性を向上することができる。このよう
なことから、被溶射体の溶射部が曲面形状等で溶射範囲
が狭い場合には、極めて有利である。BEST MODE FOR CARRYING OUT THE INVENTION As described above, the thermal spray material ejected from the tip of the thermal spray gun gradually spreads (scatters) during the projection flight between the objects to be sprayed, and when it reaches the object to be sprayed, it goes to other parts than the sprayed part. There are those that reach, and those that collide with the sprayed part and bounce off and scatter. In this way, the thermal spray material that is projected and flown is surrounded by the gas that is directed and jetted from the tip of the thermal spray gun to the thermal spray material, and the thermal spray material is guided by the surrounding gas while being projected to the thermal spray object. For example, room temperature air or an inert gas such as nitrogen gas can be used. Further, by surrounding the thermal spray material projected from the tip of the thermal spray gun to the thermal spray object with a guide body, and directing the above-mentioned gas from the thermal spray gun tip to the thermal spray object along the inner wall of this surrounding guide body, it becomes more accurate. It is possible to guide the thermal spray material to improve the yield and the like. That is, it is possible to prevent the thermal spray material from scattering and adhering to the guide body by the gas that is directed and injected along the inner wall of the guide body, and to more reliably surround the thermal spray material with the gas. Thus, the spraying of gas accelerates the sprayed material for projection flight in the projection direction, and the directivity in the projection direction becomes accurate by the guide by the gas. In this way, the spray material that is projected and fly is guided by the gas and is accelerated, so the spread of the spray material between the tip of the spray gun and the object to be sprayed is reduced, and the spray material is accurately projected onto the spray part. In addition, since the projection speed is accelerated from the initial speed and the final speed is increased, the projection speed bites into the sprayed part, the splashes and splashes are reduced, and the yield is dramatically improved. Further, by accelerating the projection speed, the spraying time for obtaining a sprayed film having a predetermined film thickness can be shortened, the productivity can be improved, and the projection speed becomes high, so that the sprayed material collides with the sprayed object. The force is increased, the generation of pores in the sprayed film is reduced, and the adhesion of the sprayed film can be improved. For this reason, it is extremely advantageous when the sprayed portion of the sprayed object has a curved surface shape or the like and the spraying range is narrow.
【0006】このように被溶射体へ投射する溶射材料を
囲繞するガスの噴射圧力としては、0.3〜2.0MP
aで確実に溶射材料の飛散を防止するとともに、投射速
度を加速することができ、0.3MPa未満であると十
分な効果が得られ難くなり、また2.0MPa超にしな
くとも確実に溶射材料の飛散を防止することができる。As described above, the injection pressure of the gas surrounding the thermal spray material to be sprayed onto the sprayed object is 0.3 to 2.0 MP.
With a, the spraying material can be reliably prevented from scattering, and the projection speed can be accelerated. If it is less than 0.3 MPa, it will be difficult to obtain a sufficient effect. Can be prevented from scattering.
【0007】溶射材料(溶射粉末材料)としては、一般
に用いられている例えば、Ti、Ni、Ni−Cr系、
Ni−Al系、Fe−Cr系、Al等の金属。Al2 O
3 系、TiO2 系、ZrO2 −Y2 O3 系、Y2 O
3 系、SiO2 系等のセラミックス。WC、Cr3 C2
系、TiC系、ZnCけい等のサーメットを、一般に行
われているガスフレーム溶射、プラズマ溶射等により、
被溶射体へ溶射するに際し、前記のごとく被溶射体へ投
射する溶射材料をガスによってガイドしつつ、被溶射体
へ溶射するものである。As the thermal spraying material (thermal spraying powder material), for example, Ti, Ni, Ni--Cr system, which are generally used,
Metals such as Ni-Al series, Fe-Cr series, and Al. Al 2 O
3 series, TiO 2 series, ZrO 2 —Y 2 O 3 series, Y 2 O
Ceramics such as 3 series and SiO 2 series. WC, Cr 3 C 2
Of cermets such as Ti-based, TiC-based, and ZnC-silicate by commonly used gas flame spraying, plasma spraying, etc.
During thermal spraying onto the thermal spraying target, the thermal spraying material to be projected onto the thermal spraying target is guided by the gas as described above and is sprayed onto the thermal spraying target.
【0008】次に、本発明方法の一例を図面により説明
する。図1及び図2において、溶射ガン1の燃焼室2へ
燃料ガス供給管3及び支燃ガス供給管4から燃料及び支
燃ガスを供給して燃焼せしめ、一方材料供給口5から溶
射粉末材料を供給して加熱し、半溶融化して溶射材料6
とし、これを被溶射体7へ投射して溶射する。しかし
て、溶射ガン1先端と被溶射体7間を投射飛行する溶射
材料6を溶射ガン先端のガス噴射口8から被溶射体7へ
ガス9を指向噴射して溶射材料6を囲繞ガイドしつつ溶
射するものである。Next, an example of the method of the present invention will be described with reference to the drawings. In FIGS. 1 and 2, fuel and supporting gas are supplied from a fuel gas supply pipe 3 and a supporting gas supply pipe 4 to a combustion chamber 2 of a thermal spray gun 1 and burned, while a thermal spray powder material is supplied from a material supply port 5. Supplying and heating, semi-molten and sprayed material 6
Then, this is projected onto the body 7 to be sprayed and sprayed. Then, while directing the gas 9 from the gas injection port 8 at the tip of the spray gun to the spray object 7, the spray material 6 projecting and flying between the tip of the spray gun 1 and the spray object 7 is surrounded and guided. It is to be sprayed.
【0009】また、図3に示すごとく、溶射ガン1先端
と被溶射体7間をガイド体10で、投射する溶射材料6
を囲繞し、溶射ガン1に先端のガス噴射口8からガイド
体10に沿って被溶射体7へガスを指向噴射し、溶射材
料6を囲繞しつつ、被溶射体7を溶射するものである。Further, as shown in FIG. 3, the thermal spray material 6 is projected between the tip of the thermal spray gun 1 and the object 7 to be sprayed by a guide body 10.
Is directed to the thermal spray gun 1 from the gas injection port 8 at the tip along the guide body 10 toward the thermal spraying target 7 to surround the thermal spraying material 6 and spray the thermal spraying target 7. .
【0010】[0010]
【実施例】次に、本発明方法の実施例を比較例とともに
挙げる。EXAMPLES Next, examples of the method of the present invention will be given together with comparative examples.
【表1】 [Table 1]
【0011】[0011]
【表2】 [Table 2]
【0012】注1:溶射は、ガスフレーム溶射により実
施。 注2:溶射粉末材料(溶射材料)は、A:Ti、B:N
i、C:Ni−Cr系、D:Ni−Al系、E:Fe−
Cr系、F:Al、G:Al2 O3 系、H:TiO
2 系、I:ZrO2 −Y2 O3 系、J:Y2 O3 系、
K:SiO2 、L:WC系、M:Cr3 C2 系、N:T
iC系、O:ZnC系で一般に用いられている材料を使
用した。尚A〜Fは金属、G〜Kはセラミックス、L〜
Oはサーメットである。 注3:ガスは、常温でA:空気、B:窒素ガス。 注4:被溶射体は、直径800mmのロール(一般構造用
鋼)表面に溶射した。Note 1: Thermal spraying is carried out by gas flame spraying. Note 2: Thermal spray powder material (spray material) is A: Ti, B: N
i, C: Ni-Cr system, D: Ni-Al system, E: Fe-
Cr type, F: Al, G: Al 2 O 3 type, H: TiO
2 system, I: ZrO 2 —Y 2 O 3 system, J: Y 2 O 3 system,
K: SiO 2 , L: WC system, M: Cr 3 C 2 system, N: T
Materials generally used in iC type and O: ZnC type were used. A to F are metals, G to K are ceramics, and L to
O is cermet. Note 3: Gas is A: air, B: nitrogen gas at room temperature. Note 4: The object to be sprayed was sprayed on the surface of a roll (steel for general structure) with a diameter of 800 mm.
【0013】[0013]
【発明の効果】本発明方法によれば、溶射時間を短縮し
て生産性を向上することができる。また、溶射材料の歩
留りを著しく高め溶射コストを大幅に低下させることが
できる。更に、溶射膜中の気孔率を低下させ溶射膜の密
着性を向上して品質を高めることができる等幾多の優れ
た効果が得られる。According to the method of the present invention, the spraying time can be shortened and the productivity can be improved. Further, the yield of the thermal spray material can be remarkably increased and the thermal spray cost can be significantly reduced. In addition, the porosity in the sprayed film can be reduced, the adhesion of the sprayed film can be improved, and the quality can be improved.
【図1】本発明方法の一例を示す側面図である。FIG. 1 is a side view showing an example of the method of the present invention.
【図2】溶射ガンの先端正面図である。FIG. 2 is a front view of the tip of the thermal spray gun.
【図3】本発明方法の他例を示す側面図である。FIG. 3 is a side view showing another example of the method of the present invention.
1 溶射ガン 2 燃焼室 3 燃料ガス供給管 4 支燃ガス供給管 5 材料供給口 6 溶射材料 7 被溶射体 8 ガス噴射口 9 ガス体 10 ガイド体 1 Thermal Spray Gun 2 Combustion Chamber 3 Fuel Gas Supply Pipe 4 Combustion Gas Supply Pipe 5 Material Supply Port 6 Thermal Spray Material 7 Thermal Spraying Object 8 Gas Injection Port 9 Gas Body 10 Guide Body
─────────────────────────────────────────────────────
────────────────────────────────────────────────── ───
【手続補正書】[Procedure amendment]
【提出日】平成9年1月30日[Submission date] January 30, 1997
【手続補正1】[Procedure amendment 1]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0007[Correction target item name] 0007
【補正方法】変更[Correction method] Change
【補正内容】[Correction contents]
【0007】溶射材料(溶射粉末材料)としては、一般
に用いられている例えば、Ti、Ni、Ni−Cr系、
Ni−Al系、Fe−Cr系、Al等の金属。Al2 O
3 系、TiO2 系、ZrO2 −Y2 O3 系、Y2 O
3 系、SiO2 系等のセラミックス。WC、Cr3 C2
系、TiC系、ZrC系等のサーメットを、一般に行わ
れているガスフレーム溶射、プラズマ溶射等により、被
溶射体へ溶射するに際し、前記のごとく被溶射体へ投射
する溶射材料をガスによってガイドしつつ、被溶射体へ
溶射するものである。As the thermal spraying material (thermal spraying powder material), for example, Ti, Ni, Ni--Cr system, which are generally used,
Metals such as Ni-Al series, Fe-Cr series, and Al. Al 2 O
3 series, TiO 2 series, ZrO 2 —Y 2 O 3 series, Y 2 O
Ceramics such as 3 series and SiO 2 series. WC, Cr 3 C 2
When a cermet of Ti , TiC, ZrC, etc. is sprayed onto the object to be sprayed by the commonly used gas flame spraying, plasma spraying, etc., the spraying material to be projected onto the sprayed object is guided by the gas as described above. At the same time, it sprays onto the object to be sprayed.
【手続補正2】[Procedure amendment 2]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0012[Correction target item name] 0012
【補正方法】変更[Correction method] Change
【補正内容】[Correction contents]
【0012】注1:溶射は、ガスフレーム溶射により実
施。 注2:溶射粉末材料(溶射材料)は、A:Ti、B:N
i、C:Ni−Cr系、D:Ni−Al系、E:Fe−
Cr系、F:Al、G:Al2 O3 系、H:TiO
2 系、I:ZrO2 −Y2 O3 系、J:Y2 O3 系、
K:SiO2 、L:WC系、M:Cr3 C2 系、N:T
iC系、O:ZrC系で一般に用いられている材料を使
用した。尚A〜Fは金属、G〜Kはセラミックス、L〜
Oはサーメットである。 注3:ガスは、常温でA:空気、B:窒素ガス。 注4:被溶射体は、直径800mmのロール(一般構造用
鋼)表面に溶射した。Note 1: Thermal spraying is carried out by gas flame spraying. Note 2: Thermal spray powder material (spray material) is A: Ti, B: N
i, C: Ni-Cr system, D: Ni-Al system, E: Fe-
Cr type, F: Al, G: Al 2 O 3 type, H: TiO
2 system, I: ZrO 2 —Y 2 O 3 system, J: Y 2 O 3 system,
K: SiO 2 , L: WC system, M: Cr 3 C 2 system, N: T
Materials commonly used in iC type and O: ZrC type were used. A to F are metals, G to K are ceramics, and L to
O is cermet. Note 3: Gas is A: air, B: nitrogen gas at room temperature. Note 4: The object to be sprayed was sprayed on the surface of a roll (steel for general structure) with a diameter of 800 mm.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 津村 康浩 愛知県東海市東海町5−3 新日本製鐵株 式会社名古屋製鐵所内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Yasuhiro Tsumura 5-3 Tokai-cho, Tokai-shi, Aichi Nippon Steel Stock Company Nagoya Works
Claims (2)
被溶射体へ投射して溶射するに際し、溶射ガン先端と被
溶射体間を投射飛行する溶射材料を溶射ガン先端から被
溶射体へ指向噴射するガスにより囲繞しつつ、被溶射体
へ溶射することを特徴とする溶射方法。1. When spraying a thermal spraying material obtained by semi-melting a thermal spraying powder material onto a thermal spraying object, the thermal spraying material for projecting and flying between the thermal spraying gun tip and the thermal spraying object is sprayed from the thermal spraying gun tip to the thermal spraying object. A thermal spraying method, characterized in that the thermal spraying is performed on the object to be sprayed while being surrounded by the gas to be directionally jetted.
被溶射体へ投射して溶射するに際し、溶射ガン先端と被
溶射体間を投射飛行する溶射材料をガイド体で囲繞する
とともに、ガイド体内壁に沿って溶射ガン先端から被溶
射体へガスを指向噴射しつつ、被溶射体へ溶射すること
を特徴とする溶射方法。2. When the thermal spray material obtained by semi-melting the thermal spray powder material is projected and sprayed onto the object to be sprayed, the guide body surrounds the thermal spray material which is projected and fly between the tip of the thermal spray gun and the object to be sprayed, and a guide. A thermal spraying method characterized in that a gas is directed and sprayed from the tip of a thermal spray gun to a thermal spraying object along the inner wall of the body while spraying the gas onto the thermal spraying object.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7323156A JPH09165665A (en) | 1995-12-12 | 1995-12-12 | Spray method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7323156A JPH09165665A (en) | 1995-12-12 | 1995-12-12 | Spray method |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH09165665A true JPH09165665A (en) | 1997-06-24 |
Family
ID=18151713
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7323156A Pending JPH09165665A (en) | 1995-12-12 | 1995-12-12 | Spray method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH09165665A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007500791A (en) * | 2003-07-31 | 2007-01-18 | プラックセアー エス.ティ.テクノロジー、 インコーポレイテッド | Method for shielding effluent in a spraying device |
JP2008069377A (en) * | 2006-09-12 | 2008-03-27 | National Institute For Materials Science | Cermet film forming method and cermet coating member obtained thereby |
WO2011010400A1 (en) * | 2009-07-22 | 2011-01-27 | 日鉄ハード株式会社 | Molten metal-resistant member and process for producing molten metal-resistant member |
-
1995
- 1995-12-12 JP JP7323156A patent/JPH09165665A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007500791A (en) * | 2003-07-31 | 2007-01-18 | プラックセアー エス.ティ.テクノロジー、 インコーポレイテッド | Method for shielding effluent in a spraying device |
JP2008069377A (en) * | 2006-09-12 | 2008-03-27 | National Institute For Materials Science | Cermet film forming method and cermet coating member obtained thereby |
WO2011010400A1 (en) * | 2009-07-22 | 2011-01-27 | 日鉄ハード株式会社 | Molten metal-resistant member and process for producing molten metal-resistant member |
JP5647608B2 (en) * | 2009-07-22 | 2015-01-07 | 日鉄住金ハード株式会社 | Melt-resistant metal member and method for producing molten metal member |
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A02 | Decision of refusal |
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