JPH0881023A - Storage control device for arrival parts - Google Patents
Storage control device for arrival partsInfo
- Publication number
- JPH0881023A JPH0881023A JP22056594A JP22056594A JPH0881023A JP H0881023 A JPH0881023 A JP H0881023A JP 22056594 A JP22056594 A JP 22056594A JP 22056594 A JP22056594 A JP 22056594A JP H0881023 A JPH0881023 A JP H0881023A
- Authority
- JP
- Japan
- Prior art keywords
- storage
- parts
- received
- storage location
- information
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003860 storage Methods 0.000 title claims abstract description 269
- 230000008859 change Effects 0.000 claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 claims description 41
- 238000009434 installation Methods 0.000 claims description 20
- 238000004364 calculation method Methods 0.000 claims description 9
- 238000005303 weighing Methods 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 3
- 238000007726 management method Methods 0.000 description 28
- 238000005259 measurement Methods 0.000 description 17
- 238000010586 diagram Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000012545 processing Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Landscapes
- Warehouses Or Storage Devices (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、各種の製造部品を収納
する保管棚を備えた倉庫等において、種々の荷姿で入荷
する部品の保管場所を計算機を使って管理する入荷部品
の保管管理装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to storage management of incoming parts, which uses a computer to manage the storage location of parts that arrive in various packing in a warehouse equipped with storage shelves for storing various manufactured parts. Regarding the device.
【0002】[0002]
【従来の技術】ある種類の機械を製造する場合、当該機
械の組み立てに必要な部品を発注し、その発注した部品
が全て揃ってから製造を開始している。ところが、発注
した各種部品の納品時期がばらばらになっていることか
ら、納品されてくる部品を全ての部品が揃うまで倉庫の
部品棚に機種毎に別けて保管している。そして、製造す
る為の部品が機種単位に全て揃ったら、その保管部品棚
から部品を取り出している。2. Description of the Related Art When manufacturing a certain type of machine, parts required for assembling the machine are ordered, and manufacturing is started after all the ordered parts are prepared. However, since the delivery time of the various parts ordered is uneven, the delivered parts are stored separately for each model on the parts shelf of the warehouse until all the parts are available. Then, when all the parts to be manufactured are prepared for each model, the parts are taken out from the storage parts shelf.
【0003】従来は、機種毎に部品の保管場所を管理す
るために保管場所の管理装置を使用している。この保管
場所管理装置は、入荷部品に添付される伝票の製造機種
コードにより製造機種の分類を行う。部品保管場所は製
造機種毎に保管管理情報として管理しているので、入荷
部品の製造機種を分類することにより保管管理情報から
保管棚内の保管場所を特定することができる。Conventionally, a storage location management device is used to manage the storage location of parts for each model. This storage location management device classifies the manufacturing model according to the manufacturing model code of the slip attached to the received parts. Since the parts storage location is managed as storage management information for each manufacturing model, it is possible to specify the storage location in the storage shelf from the storage management information by classifying the manufacturing models of incoming parts.
【0004】具体的には、部品入荷時に計算機で管理し
ている保管管理情報から既に設定された製造機種のコー
ドを検索し、保管場所を指示したラベルを出力して保管
場所の指示を行う。該当コードが存在しない場合は、保
管棚内における空き棚を見つけ同じくラベルにて指示す
る。Specifically, the code of the manufacturing model that has been set is searched from the storage management information managed by the computer when the parts are received, and the label indicating the storage location is output to instruct the storage location. If the corresponding code does not exist, an empty shelf in the storage shelf is found and the same label is used to instruct.
【0005】検索した製造機種の保管場所が満杯状態で
入りきらない場合は、別の場所に保管場所を増設する。
又は、重い物であるにも拘らず保管棚の上部等に保管場
所が割り付けられていた場合も別の重量置き場に設置し
直す。このように、特定の部品を、本来割り付けられて
いる保管場所以外の場所に保管する場合は、その都度保
管管理情報を変更する必要がある。[0005] When the storage location of the searched manufacturing model is full and cannot be filled, a storage location is added to another location.
Or, even if the storage area is allocated to the upper part of the storage shelf, etc., even if it is a heavy item, it should be installed in another weight storage area. As described above, when a specific component is stored in a place other than the storage place originally assigned, it is necessary to change the storage management information each time.
【0006】[0006]
【発明が解決しようとする課題】ところが、入荷する部
品の製造機種コードのみで保管場所を判定しているた
め、製造機種別の保管場所を検索することはできるが、
保管場所の残りの収納容量を正確に知ることができなか
った。従って、収納容量が限られた保管棚に、種々の荷
姿(大きさを言うが必ずしも箱上の梱包状態でなく袋に
入った不定形である事も多い)の入荷部品を収納できる
か否か判断できないため、保管場所まで運び込んでから
最終的な保管場所を変更する作業が生じていた。同様
に、重量物が入荷した場合には、保管棚の重量置き場
(棚の安定性と作業生を考慮し低い位置に設置)に置く
のが望ましいがやはり製造機種コードだけで保管場所を
判定しているので、該当コードの保管棚の高さ位置を実
際に見てから保管場所の変更などを行っていた。そのた
めに、計算機へ変更後の保管場所を入力する変更作業が
数多く発生して作業効率を低下させる原因となってい
る。However, since the storage location is determined only by the manufacturing model code of the parts that arrive, it is possible to search for the storage location by manufacturing machine type.
It was not possible to accurately know the remaining storage capacity of the storage location. Therefore, whether or not incoming parts of various packing styles (often in size, but not always packed in a box but in an irregular shape in a bag) can be stored in a storage rack with a limited storage capacity Since it could not be determined, there was a work to change the final storage location after carrying it to the storage location. Similarly, when heavy goods are received, it is desirable to place them in the heavy storage area of the storage shelf (installed at a low position in consideration of shelf stability and work life), but again the storage location can be determined only by the manufacturing model code. Therefore, the storage location was changed after actually looking at the height position of the storage shelf of the corresponding code. Therefore, a lot of change work is required to input the storage location after the change to the computer, which causes a decrease in work efficiency.
【0007】本発明は、以上のような実情に鑑みてなさ
れたもので、入荷部品の容積、又は重量を検知すること
により、部品が入荷した時点でその後に変更を必要とし
ない最終的な保管場所を決定でき、保管情報を修正する
作業を削減でき作業効率を向上できる保管管理装置を提
供することを目的とする。The present invention has been made in view of the above circumstances, and by detecting the volume or weight of a received part, the final storage that does not require any change after the part is received. An object of the present invention is to provide a storage management device capable of determining a location, reducing the work of modifying storage information, and improving work efficiency.
【0008】[0008]
【課題を解決するための手段】本発明は、上記目的を達
成するために以下のような手段を講じた。請求項1に対
応する本発明は、入荷部品の製造機種コードを認識しそ
の製造機種コードに基づいて前記入荷部品の保管場所を
指定する入荷部品の保管管理装置において、前記入荷部
品の縦横及び高さ方向の寸法を検出する寸法検出手段
と、前記寸法検出手段で検出した入荷部品の寸法から当
該入荷部品の容積を推定する容積推定手段と、製造機種
毎に割り当てた入荷部品の保管場所及びそれら保管場所
の現在の収納容量を示す保管情報が記憶された保管情報
データベースと、前記容積推定手段で求めた入荷部品の
容積と前記保管情報データベースに記憶された収納容量
とを比較して既に割り当てられている保管場所に当該入
荷部品を収納可能か否か判断する保管場所判定手段と、
保管場所が確定するとその確定保管場所の収納容量から
入荷部品の容積を差し引いた値をその確定保管場所の収
納容量として前記保管情報データベースに記憶するデー
タベース変更手段とを具備する構成とした。The present invention has taken the following means in order to achieve the above object. According to the present invention, which corresponds to claim 1, in a storage management device for an incoming part, which recognizes a manufacturing model code of the incoming part and designates a storage location of the incoming part based on the manufacturing model code, a vertical and horizontal direction and a height of the incoming part. Dimension detecting means for detecting the dimension in the vertical direction, volume estimating means for estimating the volume of the received part from the dimension of the received part detected by the size detecting means, storage location of the received part assigned for each manufacturing model, and those The storage information database that stores storage information indicating the current storage capacity of the storage location is compared with the storage volume stored in the storage information database and the storage volume stored in the storage information database, which has already been allocated. Storage location determination means for determining whether or not the in-stock parts can be stored in the storage location
When the storage location is determined, a value is obtained by subtracting the volume of the received parts from the storage capacity of the determined storage location as the storage capacity of the determined storage location in the storage information database.
【0009】請求項2に対応する本発明は、入荷部品の
製造機種コードを認識しその製造機種コードに基づいて
前記入荷部品の保管場所を指定する入荷部品の保管管理
装置において、製造機種コードに対応させて発注部品の
部品コード及び数量が記憶された発注情報データベース
と、部品コードに対応させて個々の部品の重量情報が記
憶された部品情報データベースと、製造機種毎に割り当
てた入荷部品の保管場所及び重量物専用の保管場所を示
す保管情報が記憶された保管情報データベースと、入荷
部品の製造機種コードに基づいて前記発注情報データベ
ースから当該入荷部品の部品コード及び数量を読出すと
共に、前記部品情報データベースから前記部品コードに
対応する重量情報を読出して予想される設置重量を計算
する重量演算手段と、前記重量演算手段で算出された予
想設置重量が予め定められた重量物基準値を越えていれ
ば重量物専用の保管場所から前記入荷部品の保管場所を
決定する保管場所判定手段と、前記保管場所判定手段で
決定した保管場所を前記保管情報データベースへ記憶す
るデータベース変更手段とを具備する構成とした。According to the second aspect of the present invention, in the stocked parts storage management apparatus for recognizing the manufacturing model code of the stocked parts and designating the storage location of the stocked parts based on the manufacturing model code, the manufacturing model code is used. An ordering information database that stores the part code and quantity of the ordered parts correspondingly, a part information database that stores the weight information of each part corresponding to the part code, and the storage of the received parts assigned for each manufacturing model A storage information database in which storage information indicating a storage location and a storage area dedicated to heavy goods is stored, and the part code and quantity of the received part are read from the ordering information database based on the manufacturing model code of the received part, and the part is stored. Weight calculation means for reading the weight information corresponding to the part code from the information database and calculating the estimated installation weight A storage location determining means for determining a storage location of the incoming parts from a storage location dedicated to heavy goods if the expected installation weight calculated by the weight calculation means exceeds a predetermined heavy goods reference value; A database changing means for storing the storage location determined by the location determining means in the storage information database is provided.
【0010】請求項3に対応する本発明は、入荷部品の
製造機種コードを認識しその製造機種コードに基づいて
前記入荷部品の保管場所を指定する入荷部品の保管管理
装置において、入荷部品の重量を測定する重量計と、製
造機種毎に割り当てた入荷部品の保管場所及び重量物専
用の保管場所を示す保管情報が記憶された保管情報デー
タベースと、前記重量計で測定された入荷部品の重量が
予め定められた重量物基準値を越えていれば重量物専用
の保管場所から前記入荷部品の保管場所を決定する保管
場所判定手段と、前記保管場所判定手段で決定した保管
場所を前記保管情報データベースへ記憶するデータベー
ス変更手段とを具備する構成とした。According to a third aspect of the present invention, in a stocked parts storage management apparatus that recognizes a manufacturing model code of a stocked part and designates a storage location of the stocked part based on the manufacturing model code, the weight of the stocked part Weighing scales, a storage information database that stores storage information that indicates the storage location of incoming parts assigned to each manufacturing model and the storage area dedicated to heavy items, and the weight of incoming parts measured by the weighing scale. A storage location determination means for determining the storage location of the incoming parts from a storage location dedicated to heavy goods if a predetermined weight standard value is exceeded, and a storage location determined by the storage location determination means for the storage information database And a database changing means for storing the data in the database.
【0011】請求項4に対応する本発明は、部品が設置
された保管場所の仮想的な設置状況画像を2次元的又は
3次元的に表示する表示制御手段を備え、前記保管情報
データベースに、保管場所の最大収納容量情報と前記容
積推定手段で求められた入荷部品の容積情報とを記憶
し、前記表示制御手段が、最大収納容量情報に基づいた
大きさの保管場所画像を形成し、入荷部品の容積情報に
基づいて保管場所画像内に入荷部品の仮想図形をはめ込
んだ設置状況画像を作成することを特徴とする。According to a fourth aspect of the present invention, there is provided display control means for displaying a virtual installation status image of a storage place where parts are installed in a two-dimensional or three-dimensional manner, and the storage information database is provided with: The maximum storage capacity information of the storage location and the volume information of the receiving parts obtained by the volume estimation means are stored, and the display control means forms a storage location image of a size based on the maximum storage capacity information, and the receipt It is characterized by creating an installation status image in which a virtual figure of an incoming part is fitted in the storage location image based on the volume information of the part.
【0012】[0012]
【作用】本発明は、以上のような手段を講じたことによ
り次のような作用を奏する。請求項1に対応する本発明
によれば、入荷部品の縦横及び高さ方向の寸法が寸法検
出手段で検出され、その入荷部品の寸法から入荷部品の
容積が容積推定手段で推定される。保管場所判定手段で
は、容積推定手段で求められた入荷部品の容積と、保管
情報データベースに記憶された該当する収納容量とを比
較し、既に割り当てられている保管場所に当該入荷部品
を収納可能か否か判断する。入荷部品を収納可能であれ
ばその保管場所が指示される。なお、収納不可能の場合
には、例えば新たに空きの保管場所が指示される。そし
て、保管場所が確定すると、その確定保管場所の収納容
量から入荷部品の容積を差し引くことにより設置後の収
納容量を求め、その求めた収納容量がデータベース変更
手段により保管情報データベースへ格納される。The present invention has the following effects by taking the above measures. According to the present invention corresponding to claim 1, the dimensions of the incoming parts in the vertical and horizontal directions and the height direction are detected by the dimension detecting means, and the volume of the incoming parts is estimated by the volume estimating means from the dimensions of the incoming parts. The storage location determination means compares the volume of the received parts obtained by the volume estimation means with the corresponding storage capacity stored in the storage information database, and whether the received parts can be stored in the storage area already assigned. Judge whether or not. If the received parts can be stored, the storage location is instructed. If the storage is impossible, for example, a new empty storage location is designated. When the storage location is confirmed, the storage capacity after installation is obtained by subtracting the volume of the received parts from the storage capacity of the confirmed storage location, and the obtained storage capacity is stored in the storage information database by the database changing means.
【0013】請求項2に対応する本発明によれば、重量
演算手段により入荷部品の製造機種コードに基づいて発
注情報データベースから入荷部品の部品コード及び数量
が読み出され、また部品情報データベースから部品コー
ドに対応する重量情報が読み出される。入荷部品数に重
量を掛け合わせることにより予想される設置重量が保管
場所判定手段へ入力される。保管場所判定手段では予想
設置重量が予め定められた重量物基準値を越えているか
否か判断し、予想設置重量が重量物基準値を越えていれ
ば重量物専用の保管場所から保管場所を決定する。保管
場所判定手段で決定した保管場所はデータベース変更手
段により保管情報データベースへ記憶される。According to the present invention corresponding to claim 2, the weight calculation means reads out the component code and quantity of the received component from the ordering information database based on the manufacturing model code of the received component, and from the component information database. The weight information corresponding to the code is read. The estimated installation weight obtained by multiplying the number of received parts by the weight is input to the storage location determining means. The storage location judgment means determines whether the expected installation weight exceeds the predetermined weight standard value, and if the expected installation weight exceeds the heavy standard value, the storage location is determined from the heavy load exclusive storage location. To do. The storage location determined by the storage location determining means is stored in the storage information database by the database changing means.
【0014】請求項3に対応する本発明によれば、重量
計で入荷部品の重量が測定されて保管場所判定手段へ入
力される。保管場所判定手段では、入荷部品の重量が予
め定められた重量物基準値を越えていれば、保管情報デ
ータベースに記憶されている重量物専用の保管場所から
入荷部品の保管場所を決定する。保管場所判定手段で決
定した保管場所はデータベース変更手段により保管情報
データベースに記憶される。According to the present invention corresponding to claim 3, the weight of the received parts is measured by the weight scale and input to the storage location determining means. The storage location determining means determines the storage location of the incoming parts from the storage location dedicated to the heavy objects stored in the storage information database if the weight of the incoming parts exceeds the predetermined weight standard value. The storage location determined by the storage location determining means is stored in the storage information database by the database changing means.
【0015】請求項4に対応する本発明によれば、表示
制御手段により最大収納容量情報に基づいた大きさの保
管場所画像に入荷部品の仮想図形がはめ込まれた設置状
況画像が作成され可視化表示される。According to the fourth aspect of the present invention, the display control means creates and visualizes an installation status image in which a virtual figure of an incoming part is fitted in a storage location image having a size based on the maximum storage capacity information. To be done.
【0016】[0016]
【実施例】以下、本発明の実施例について説明する。図
1は、本発明の一実施例に係る保管管理装置の構成図で
ある。本実施例の保管管理装置は、搬送路上に載せられ
た入荷部品Mを所定方向へ搬送する自走式搬入器10を
備えている。この自走式搬入器10の搬送路を挟んで両
側に一対のY寸法検知用の光電スイッチ群11a,11
bが対向配置されている。光電スイッチ群11a,11
bは、入荷部品の高さ方向であるY方向に連続して配列
した複数の光電スイッチから構成されており、一方が発
光部となり他方が受光部となっている。自走式搬入器1
0の搬送路を挟んで上下には、一対のX寸法検知用の光
電スイッチ群12a,12bが対向配置されている。光
電スイッチ群12a,12bは、搬送方向と直交する方
向に連続して配置された複数の光電スイッチから構成さ
れており、一方が発光部となり他方が受光部となる。ま
た、自走式搬入器10は重量計13が一体化して設けら
れており、搬送路上に載せられた入荷品Mの重量を検知
するようになっている。Embodiments of the present invention will be described below. FIG. 1 is a configuration diagram of a storage management device according to an embodiment of the present invention. The storage management device of the present embodiment includes a self-propelled carry-in device 10 that conveys a received part M placed on a conveyance path in a predetermined direction. A pair of Y-size detecting photoelectric switch groups 11a and 11 on both sides of the transport path of the self-propelled carrier 10.
b are arranged to face each other. Photoelectric switch groups 11a, 11
b is composed of a plurality of photoelectric switches arranged continuously in the Y direction, which is the height direction of the incoming parts, one of which is a light emitting section and the other of which is a light receiving section. Self-propelled carrier 1
A pair of photoelectric switch groups 12a and 12b for detecting the X-dimension are arranged facing each other on the upper and lower sides of the transport path 0. The photoelectric switch groups 12a and 12b are composed of a plurality of photoelectric switches arranged continuously in a direction orthogonal to the transport direction, one of which serves as a light emitting portion and the other serves as a light receiving portion. Further, the self-propelled carry-in device 10 is integrally provided with a weight scale 13 so as to detect the weight of the received goods M placed on the conveyance path.
【0017】入荷部品Mには、発注コード(発注側が各
部品メーカに発注の都度発行する番号)が記載された伝
票が添付されてくる。この伝票の発注コードを読み取る
ためのバーコードリーダ14、及びオペレータがキーボ
ード等を使って発注コードを入力するための入力端末1
5が設けられている。A slip in which an ordering code (a number issued by the ordering side to each parts manufacturer each time an order is placed) is attached to the received parts M is attached. A bar code reader 14 for reading the order code of this slip, and an input terminal 1 for the operator to input the order code using a keyboard or the like.
5 are provided.
【0018】光電スイッチ群11,12の出力はD/A
変換部16を介して大きさ演算部17へ入力される。大
きさ演算部17は、光電スイッチ群11,12のON,
OFF状態から入荷部品Mを立方体近似してその体積を
算出する機能を有している。また、バーコードリーダ1
4又は入力端末15から入力される発注コードを重量演
算部18へ入力する。重量演算部18は、発注情報デー
タベース19及び部品情報データベース20へアクセス
可能になっており、そこから得られる情報に基づいて入
荷部品Mの重量情報を計算する機能を備えている。The outputs of the photoelectric switch groups 11 and 12 are D / A.
It is input to the size calculator 17 via the converter 16. The size calculator 17 turns on the photoelectric switch groups 11 and 12,
It has a function of approximating a cube of the received part M from the OFF state and calculating the volume thereof. Also, the barcode reader 1
4 or the order code input from the input terminal 15 is input to the weight calculation unit 18. The weight calculator 18 is accessible to the ordering information database 19 and the parts information database 20, and has a function of calculating the weight information of the received parts M based on the information obtained therefrom.
【0019】これら大きさ演算部17で求められる入荷
部品Mの容積情報と、重量演算部18で求められる入荷
部品の重量情報とは保管棚判定部19へ入力される。こ
の保管棚判定部19は、保管棚情報データベース22に
アクセス可能になっており、そこから得られる情報によ
り入荷部品の保管棚を特定すると共に、保管棚の収納容
量情報の書き替えを行うことができるようになってい
る。The volume information of the received parts M calculated by the size calculation section 17 and the weight information of the received parts calculated by the weight calculation section 18 are input to the storage shelf determination section 19. The storage-shelf determination unit 19 can access the storage-shelf information database 22. The storage-shelf information database 22 can access the storage-shelf information database 22 to specify the storage shelf of the received parts and rewrite the storage capacity information of the storage shelf. You can do it.
【0020】発注情報データベース19は、発注コード
に対応する製造機種コード,部品コード,各部品の発注
個数等の発注情報が登録されている。部品情報データベ
ース20は、部品コード別に1個当たりの重量情量が登
録されている。保管棚情報データベース22は、既に製
造機種が割り当てられた保管棚の場所を示す保管場所情
報、まだ製造機種が割り当てられていない空きの保管棚
の場所を示す空き情報、重量物専用の保管場所を示す重
量保管場所情報、各保管棚の収納容量情報が記憶されて
いる。The order information database 19 stores order information such as a manufacturing model code corresponding to an order code, a part code, and the number of parts ordered. The weight information per piece is registered in the parts information database 20 for each part code. The storage shelf information database 22 stores storage location information indicating the location of a storage shelf to which a manufacturing model has already been assigned, empty information indicating an empty storage shelf location to which a manufacturing model has not yet been assigned, and a storage area dedicated to heavy goods. The weight storage location information and the storage capacity information of each storage shelf are stored.
【0021】保管棚判定部19で判定した保管場所はラ
ベル装置17から出力される。このラベル装置17は、
保管棚の配置構成を示したラベル25が予め準備されて
いて、保管棚判定部19から入力する保管場所の位置を
ラベル25上の該当位置にマークして出力する。The storage location determined by the storage shelf determination section 19 is output from the label device 17. This label device 17
A label 25 indicating the arrangement configuration of the storage shelves is prepared in advance, and the position of the storage location input from the storage shelf determination unit 19 is marked on the label 25 and output.
【0022】次に、以上のように構成された本実施例の
動作について、図2のフローチャートを参照して説明す
る。先ず、入荷部品Mの伝票に記載された発注コード
が、バーコードリーダ14、又は入力端末15から入力
されるので、この発注コードを重量演算部18に読み込
む(ステップS1)。Next, the operation of this embodiment configured as described above will be described with reference to the flowchart of FIG. First, since the order code written on the slip of the received parts M is input from the bar code reader 14 or the input terminal 15, the order code is read into the weight calculator 18 (step S1).
【0023】重量演算部18は発注コードに基づいて入
荷部品の製造機種コード、部品コード及び発注数量を発
注情報データベース19から読み込む(ステップS
2)。また、ステップS2で読込まれた部品コードに基
づいて入荷部品Mの重量情報を部品情報データベース2
0から読込む。そして、入荷部品Mの発注数と1個当た
りの重量より総重量M1を演算して記憶する(ステップ
S3)。Based on the order code, the weight calculator 18 reads the manufacturing model code, part code and order quantity of the received parts from the order information database 19 (step S
2). Further, based on the part code read in step S2, the weight information of the received part M is acquired from the part information database 2
Read from 0. Then, the total weight M1 is calculated and stored based on the number of ordered parts M and the weight per unit (step S3).
【0024】次に、自走式搬入器10に入荷部品Mを載
せてZ方向へ搬送して(ステップS4)、入荷部品Mの
X,Y,Z方向の最大寸法を割り出し、入荷部品Mの近
似立方体値Q1を求める(ステップS5)。Next, the incoming parts M are placed on the self-propelled carry-in device 10 and conveyed in the Z direction (step S4), the maximum dimensions of the incoming parts M in the X, Y and Z directions are calculated, and the incoming parts M An approximate cube value Q1 is obtained (step S5).
【0025】図3は、ステップS5の詳細な処理内容を
示している。入荷部品MをZ方向へ一定速度Vで搬送
し、X方向寸法検知用の光電スイッチ群12a,12b
の光電スイッチのON,OFF状態から入荷部品MのX
方向の寸法を検出する(ステップT1)。具体的には、
図4に示すように入荷部品Mが光電スイッチ群12a,
12b間を通過する際に入荷部品Mが光線を遮ることに
よりX方向に配置した光電スイッチ(12a,12b)
のうちXr3〜Xr6迄がOFFとなる。そのOFF状態に
ある光電スイッチの数を検知し、その検知した光電スイ
ッチ数にXt(光電スイッチ1個当たりの寸法)を掛け
合わせてXmを求める。同様に、Y方向の光電スイッチ
のOFFになっている数より大きさYmを求める。FIG. 3 shows the detailed processing contents of step S5. Incoming parts M are transported in the Z direction at a constant speed V, and photoelectric switch groups 12a and 12b for X-direction dimension detection.
From the ON / OFF state of the photoelectric switch of
The dimension in the direction is detected (step T1). In particular,
As shown in FIG. 4, the incoming parts M are photoelectric switch groups 12a,
Photoelectric switch (12a, 12b) arranged in the X direction by the incoming component M blocking the light beam when passing between 12b
Among them, Xr3 to Xr6 are turned off. The number of photoelectric switches in the OFF state is detected, and the detected number of photoelectric switches is multiplied by Xt (size per photoelectric switch) to obtain Xm. Similarly, the size Ym is obtained from the number of OFF photoelectric switches in the Y direction.
【0026】入荷部品Mが光電スイッチ群12a,12
bの間を完全に通過するまでの間、所定の間隔で寸法X
mを求め、その中から最大の寸法XmをX方向の寸法X
1として決定する(ステップT3,T4)。同様に、入
荷部品Mが光電スイッチ群11a,11bの間を完全に
通過するまでの間、所定の間隔で寸法Ymを求め、最大
の寸法YmをY方向の寸法Y1として決定する(ステッ
プT3,T4)。Incoming parts M are photoelectric switch groups 12a, 12
Dimension X at a specified interval until it completely passes between b
m, and find the maximum dimension Xm from that, the dimension X in the X direction
It is determined as 1 (steps T3 and T4). Similarly, the dimension Ym is obtained at a predetermined interval until the incoming component M completely passes between the photoelectric switch groups 11a and 11b, and the maximum dimension Ym is determined as the dimension Y1 in the Y direction (step T3, step T3). T4).
【0027】また、上記ステップT1〜T4の処理と平
行してZ方向の寸法測定が行われる(ステップT2)。
図5に示すように、X方向光電スイッチ12a,12b
が全てON状態(A部)から少なくとも1個がOFF状
態(B部)になった時点を測定開始時刻とする。そし
て、Z方向の測定開始後に再び光電スイッチ12a,1
2bが全てON状態(C部)になった時点を測定終了時
刻とする。この測定開始から測定終了までの時間Taを
測定し、その測定時間Taと自走式搬入器10の搬送速
度V(一定速度であり既値)とから入荷部品MのZ方向
の寸法Z1を求める。Further, the dimension measurement in the Z direction is performed in parallel with the processing of steps T1 to T4 (step T2).
As shown in FIG. 5, X-direction photoelectric switches 12a and 12b
The measurement start time is a time point at which at least one of them is turned on (part A) and at least one is turned off (part B). Then, after the measurement in the Z direction is started, the photoelectric switches 12a, 1
The time when all 2b are in the ON state (part C) is the measurement end time. The time Ta from the start of measurement to the end of measurement is measured, and the dimension Z1 of the incoming part M in the Z direction is obtained from the measured time Ta and the transport speed V (constant speed, which is an existing value) of the self-propelled carrier 10. .
【0028】大きさ演算部17では、上記ステップT1
〜T5の処理により(X1,Y1,Z1)を求めたなら
ば、(X1,Y1,Z1)の3辺を有する立方体(この
立方体を近似立方体と呼んでいる)の体積(Q1)を求
める(ステップT6)。この体積Q1が入荷部品Mの容
積推定値となる。In the size calculator 17, the above step T1
When (X1, Y1, Z1) is obtained by the processing from ~ T5, the volume (Q1) of a cube having three sides (X1, Y1, Z1) (this cube is called an approximate cube) is obtained ( Step T6). This volume Q1 becomes the estimated volume value of the received part M.
【0029】次に、上記ステップS3の処理において求
めた総重量M1と予め設定された重量物判定基準値Mt
とを比較して重量物専用保管棚に収納すべきか否か判断
する(ステップS6)。総重量M1が重量物判定基準値
Mtを越えたならば、保管棚の設定位置を重量物設置棚
番の範囲に限定するように保管棚判定部21に指示する
(ステップS7)。Next, the total weight M1 obtained in the process of step S3 and a preset heavy object determination reference value Mt.
It is determined whether or not it should be stored in the heavy goods storage rack by comparing with (step S6). If the total weight M1 exceeds the heavy load determination reference value Mt, the storage rack determination unit 21 is instructed to limit the setting position of the storage rack to the range of the heavy load installation rack number (step S7).
【0030】次に、保管棚判定部21が、保管棚管理デ
ータベース22を検索して、発注コードから求めた製造
機種コードを基に既に設定されている保管棚があるか否
か判断する(ステップS8)。今回搬入した入荷部品M
に対して既に保管棚が割り当てられていれば、保管棚管
理データベース22から該当する保管棚の残りの収納容
量Qoを読出し当該棚の容量に余裕があるか否か判断す
る(ステップS9)。すなわち、上記ステップS5の処
理で計算した入荷部品Mの近似立方体の体積Q1と収納
容量Qoとを加算した値と、予め定められている当該保
管棚の最大収納容量Qtとを比較して、加算値(Q1+
Qo)が最大収納容量Qtを越えなければ既に設定した
当該保管棚の棚番をラベル装置24に指示する(ステッ
プS10)。ラベル装置24がその棚番をマークしたラ
ベル25を出力するので、このラベル25を入荷部品M
に貼り付け入庫作業を行う。保管棚判定部21は、ラベ
ル装置24に棚番を指示すると、入庫した部品の容量Q
1を当該保管棚の収納容量Qoに加算して保管棚管理デ
ータベース22に記録する(ステップS11)。Next, the storage shelf determination unit 21 searches the storage shelf management database 22 and determines whether or not there is a storage shelf that has already been set based on the manufacturing model code obtained from the ordering code (step). S8). Incoming parts M brought in this time
If a storage shelf has already been assigned to the storage shelf management database 22, the remaining storage capacity Qo of the relevant storage shelf is read from the storage shelf management database 22 and it is determined whether or not the capacity of the shelf is sufficient (step S9). That is, the value obtained by adding the volume Q1 of the approximate cube of the received part M and the storage capacity Qo calculated in the process of step S5 is compared with the predetermined maximum storage capacity Qt of the storage shelf and added. Value (Q1 +
If Qo) does not exceed the maximum storage capacity Qt, the shelf number of the storage shelf that has already been set is instructed to the label device 24 (step S10). Since the label device 24 outputs the label 25 that marks the shelf number, this label 25 is used as the receiving part M.
Paste in and carry out the warehousing work. When the storage shelf determination unit 21 instructs the label device 24 to specify the shelf number, the storage unit capacity Q
1 is added to the storage capacity Qo of the storage shelf and recorded in the storage shelf management database 22 (step S11).
【0031】一方、上記ステップS8の処理において、
該当する製造機種コードが無いと判断した場合は、保管
棚管理データベース22から空いている棚番号を検索す
る(ステップS12)。このとき上記ステップS7の処
理において保管棚の設定位置が重量物設置棚番の範囲に
限定されていれば、その範囲内から空いている棚番号を
決定する。また、上記ステップS9の処理において収納
容量が不足すると判断された場合も、ステップS12の
へ移行して保管棚管理データベース22から空いている
棚番号を検索する。決定した棚番号はラベル装置24へ
指示され、保管位置25aがマークされたラベル25が
出力される(ステップS12)。On the other hand, in the processing of step S8,
If it is determined that there is no corresponding manufacturing model code, an empty shelf number is searched from the storage shelf management database 22 (step S12). At this time, if the setting position of the storage rack is limited to the range of the heavy goods installation rack number in the process of step S7, the rack number that is vacant is determined from the range. Also, when it is determined that the storage capacity is insufficient in the process of step S9, the process proceeds to step S12 and the vacant shelf number is searched from the storage shelf management database 22. The determined shelf number is instructed to the label device 24, and the label 25 with the storage position 25a marked is output (step S12).
【0032】次に、ラベル装置24に指示した入荷部品
に関する情報及びその保管棚の位置及び収納容量を保管
棚管理データベース22に記録する(ステップS1
3)。なお、インデント品等の予め重量情報が特定され
ていない入荷部品が搬入された場合は、上記ステップS
3の処理に代えて次のような処理を実施する。すなわ
ち、重量計13及び重量情報読み込み部23を起動させ
て入荷部品Mの重量を直接測定する。重量計13で測定
され重量情報読み込み部23で読み込まれた重量情報を
重量演算部18に入力する。そして、重量演算部18に
おいて入荷部品Mの重量に発注個数を掛け合わせた総重
量M1を記憶する。なお、発注個数が判らなければ入荷
部品Mの重量を総重量M1として記憶する。Next, the information about the received parts instructed to the label device 24, the position of the storage shelf and the storage capacity thereof are recorded in the storage shelf management database 22 (step S1).
3). In addition, in the case where an incoming part such as an indented product whose weight information is not specified in advance is carried in, the above step S
The following process is performed instead of the process of 3. That is, the weight scale 13 and the weight information reading unit 23 are activated to directly measure the weight of the incoming parts M. The weight information measured by the scale 13 and read by the weight information reading unit 23 is input to the weight calculation unit 18. Then, the weight calculator 18 stores the total weight M1 obtained by multiplying the weight of the received parts M by the ordered number. If the ordered quantity is not known, the weight of the received part M is stored as the total weight M1.
【0033】また、本実施例では、大きさ演算部17で
取得した入荷部品Mの近似立方体情報を、保管棚判定部
21で製造機種コードに対応付けして保管棚情報データ
ベース22に記憶している。In this embodiment, the approximate cube information of the received parts M acquired by the size calculator 17 is stored in the storage rack information database 22 in the storage rack determination unit 21 in association with the manufacturing model code. There is.
【0034】設置状況作成部26では、保管棚の表示指
示があると保管棚情報データベース22から保管棚の残
り収納容量、設置重量、入荷部品Mの近似立方体情報を
読み込み、図6(a)〜(c)に示す仮想設置状況及び
定量データを表示する。When there is a storage shelf display instruction, the installation status creating unit 26 reads the remaining storage capacity of the storage shelf, the installed weight, and the approximate cube information of the incoming parts M from the storage shelf information database 22, and the data of FIG. The virtual installation status and quantitative data shown in (c) are displayed.
【0035】すなわち、個々の保管棚に設置された各部
品の近似立方体を、保管棚の空間内に順に配置して仮想
的な設置状況図を作成する。保管棚の空間内に近似立方
体の各部品を配置したならば、保管棚及び近似立方体の
3次元情報に基づいて、正面図(図6(a))、左側面
図(図6(b))、立体斜視図(図6(c))などの任
意の角度から見た設置状況図に展開してディスプレイ2
7上に表示する。また、設置状況図を表示する同一画面
上に入荷部品情報の一覧Rを表示させることがてきる。
入荷部品情報の一覧Rを表示させるときには、保管棚情
報データベース22から必要な情報を読出して表示す
る。また、表示する保管棚の選択指示があれば、該当す
る保管棚のみの仮想的な設置状況図を作成する。That is, the approximate cubes of the respective parts installed on the individual storage shelves are sequentially arranged in the space of the storage shelves to create a virtual installation status diagram. If the parts of the approximate cube are arranged in the space of the storage shelf, the front view (FIG. 6 (a)) and the left side view (FIG. 6 (b)) based on the three-dimensional information of the storage shelf and the approximate cube. , The stereoscopic perspective view (FIG. 6 (c)) and the like, and the display 2 is developed into an installation situation view viewed from an arbitrary angle.
Display on 7. In addition, a list R of received parts information can be displayed on the same screen displaying the installation status diagram.
When displaying the list R of received parts information, necessary information is read from the storage shelf information database 22 and displayed. Also, if there is an instruction to select the storage shelf to be displayed, a virtual installation status diagram of only the relevant storage shelf is created.
【0036】このように本実施例によれば、保管棚の収
納容量を保管棚情報データベース22に記憶しておき、
入荷部品Mの寸法を光電スイッチ11,12で検知し
て、入荷部品Mの寸法からその近似立方体値Q1を大き
さ演算部17で計算し、製造機種毎に割り当てられた保
管棚に余裕があるか否か判定するようにしたので、割り
当てられた保管棚に入荷部品が収納できるか否か事前に
知ることができ、保管棚の設定をやり直す必要がなくな
り作業効率を改善できる。As described above, according to this embodiment, the storage capacity of the storage shelf is stored in the storage shelf information database 22,
The size of the incoming part M is detected by the photoelectric switches 11 and 12, and the approximate cube value Q1 is calculated from the size of the incoming part M by the size calculator 17, and there is a margin in the storage rack allocated for each manufacturing model. Since it is determined whether or not the received parts can be stored in the assigned storage shelves, it is not necessary to reset the storage shelves and work efficiency can be improved.
【0037】本実施例によれば、部品情報データベース
20に部品の重量情報を記憶しておき、入荷部品の発注
数量と重量情報とから総重量を求めて重量物の判定を行
うようにしたので、割り当てられた保管棚が重量面から
適当か事前に否か判定でき、保管棚の設定をやり直す必
要がなくなり作業効率を改善できる。According to the present embodiment, the weight information of the parts is stored in the parts information database 20, and the total weight is obtained from the ordered quantity of the received parts and the weight information to judge the heavy object. It is possible to determine in advance whether or not the assigned storage rack is appropriate in terms of weight, and it is not necessary to re-set the storage rack, and work efficiency can be improved.
【0038】本実施例によれば、個々の保管棚に設置さ
れた各部品の近似立方体を、保管棚の空間内に順に配置
して仮想的な設置状況図を作成し、ディスプレイ27に
表示させるようにしたので、保管棚の設置状況を容易に
把握することができる。According to the present embodiment, the approximate cubes of the respective parts installed on the individual storage shelves are sequentially arranged in the space of the storage shelves to create a virtual installation status diagram and display it on the display 27. Since this is done, it is possible to easily grasp the installation status of the storage shelves.
【0039】なお、上記実施例において、重量情報を常
に装置に一体化された重量計から読み込める様にし、デ
ータベース上から重量情報を読める物に関しては重量計
との値と比較し、著しく違いの有る場合は、異常という
事で計算機より警告を発するように構成しても良い。In the above embodiment, the weight information can be always read from the weighing scale integrated in the apparatus, and there is a significant difference in comparison with the value of the weighing scale for the objects whose weight information can be read from the database. In this case, it may be configured such that a warning is issued from the computer in the case of an abnormality.
【0040】次に、本発明の他の実施例について図7〜
図9を参照して説明する。本実施例は、上記一実施例に
おける入荷部品の寸法を検知する光電スイッチ部の変形
例である。上記一実施例と異なる部分について詳しく説
明する。Next, another embodiment of the present invention will be described with reference to FIGS.
This will be described with reference to FIG. The present embodiment is a modified example of the photoelectric switch unit for detecting the dimensions of the incoming parts in the above-mentioned one embodiment. The parts different from the one embodiment will be described in detail.
【0041】本実施例は、自走式搬入器10の搬送路を
上下に挟んで一対の光電スイッチ31,32を対向配置
し、搬送路を水平に挟んで一対の光電スイッチ33,3
4を対向配置している。光電スイッチ31,33が投光
部、光電スイッチ32,34が受光部となっている。X
方向の寸法を検知するための光電スイッチ31,32は
不図示の駆動機構により搬送方向(Z方向)と直交する
X方向へ移動可能に構成されている。Y方向の寸法を検
知するための光電スイッチ33,34は不図示の駆動機
構により上下方向へ移動可能に構成されている。In this embodiment, a pair of photoelectric switches 31 and 32 are arranged to face each other with the carrier path of the self-propelled carry-in device 10 vertically sandwiched therebetween, and a pair of photoelectric switches 33 and 3 are horizontally sandwiched with the carrier path.
4 are arranged facing each other. The photoelectric switches 31 and 33 serve as a light projecting unit, and the photoelectric switches 32 and 34 serve as a light receiving unit. X
The photoelectric switches 31 and 32 for detecting the dimension in the direction are configured to be movable in the X direction orthogonal to the transport direction (Z direction) by a drive mechanism (not shown). The photoelectric switches 33 and 34 for detecting the dimension in the Y direction are configured to be movable in the vertical direction by a drive mechanism (not shown).
【0042】このように構成された本実施例では、Y方
向光電スイッチ33,34を搬送面より僅かに高い位置
に設定する。次に、自走式搬入器10により入荷部品M
を搬送する。入荷部品Mの先端がY方向光電スイッチ3
3,34に入った時点で光電スイッチ34の出力がOF
F状態となる。入荷部品Mの搬送開始から光電スイッチ
34が最初にOFF状態となったところで自走式搬入器
10を一度停止させて測定開始点とする。In this embodiment thus constructed, the Y-direction photoelectric switches 33 and 34 are set to a position slightly higher than the carrying surface. Next, the self-propelled carry-in device 10 is used to receive the incoming parts
Is transported. The tip of the incoming part M is the Y-direction photoelectric switch 3
At the time of entering 3, 34, the output of the photoelectric switch 34 is OF
The state becomes the F state. The self-propelled carrier 10 is once stopped when the photoelectric switch 34 is first turned off from the start of the transportation of the received parts M, and the measurement is started.
【0043】測定開始点を設定したならば、一定距離ご
とに自走式搬入器10を停止させる間欠移動を行う。自
走式搬入器10を停止させる度に、X方向光電スイッチ
(31,32)を左右(A点からB点への往復)に既知
の一定速度で移動し、そのときの光電スイッチ32のO
N/OFF状態を検知する。光電スイッチ32の出力が
初めてOFF状態になった位置から次にON状態となる
までの時間を測定し、そのOFF時間と移動速度からX
方向の寸法Xmを求める。X方向の寸法Xmは各停止位
置で測定されるので、その中から最大値をX1として記
憶する。なお、入荷部品Mを乗せる搬送面のメッシュ位
置においても光電スイッチ32がOFF状態となるの
で、メッシュ情報は予め計算機で記憶しておきX方向で
の読取りから除外する。After the measurement start point is set, intermittent movement is performed to stop the self-propelled carry-in device 10 at regular intervals. Each time the self-propelled carry-in device 10 is stopped, the X-direction photoelectric switch (31, 32) is moved left and right (reciprocating from point A to point B) at a known constant speed, and the photoelectric switch 32 O
Detects N / OFF state. The time from the position where the output of the photoelectric switch 32 is turned off for the first time to the time when it is turned on next is measured, and X is calculated from the off time and the moving speed.
The dimension Xm in the direction is calculated. Since the dimension Xm in the X direction is measured at each stop position, the maximum value is stored as X1. Since the photoelectric switch 32 is also turned off at the mesh position on the transport surface on which the incoming parts M are placed, the mesh information is stored in advance in the computer and excluded from the reading in the X direction.
【0044】また、自走式搬入器10を停止させる度
に、Y方向光電スイッチ(33,34)を上下に移動
(C点からD点への往復)し、そのときの光電スイッチ
34の出力のOFF状態を検知する。X方向の場合と同
様に、光電スイッチ34の出力が初めてOFF状態にな
った位置から次にON状態となるまでの時間を測定し、
そのOFF時間と移動速度からY方向の寸法Ymを求め
る。Y方向の寸法Ymは各停止位置で測定されるので、
その中から最大値をY1として記憶する。Each time the self-propelled carry-in device 10 is stopped, the Y-direction photoelectric switch (33, 34) is moved up and down (reciprocating from point C to point D), and the output of the photoelectric switch 34 at that time. The OFF state of is detected. Similar to the case of the X direction, the time from the position where the output of the photoelectric switch 34 is first in the OFF state to the next ON state is measured,
The dimension Ym in the Y direction is obtained from the OFF time and the moving speed. Since the dimension Ym in the Y direction is measured at each stop position,
The maximum value among them is stored as Y1.
【0045】測定開始点から複数回の間欠移動を繰り返
すことにより、Y方向光電スイッチ(33,34)を搬
送面より僅かに高い位置に設定してもOFF状態となら
ない点が発生する。測定開始点を設定した以後に、上記
位置に設定してもON状態となれば、その点を測定終了
点とする。入荷部品MのZ方向の寸法は、測定開始点か
ら測定終了点までの自走式搬入器10の駆動量に基づい
て算出する。By repeating the intermittent movement a plurality of times from the measurement start point, there is a point that the Y-direction photoelectric switch (33, 34) is not turned off even if it is set to a position slightly higher than the conveying surface. After the measurement start point is set, if it is in the ON state even if it is set to the above position, that point is set as the measurement end point. The dimension of the incoming part M in the Z direction is calculated based on the driving amount of the self-propelled carry-in device 10 from the measurement start point to the measurement end point.
【0046】このようにして読み込んだ(X1,Y1,
Z1)の情報で、入荷部品Mの近似立方体の体積値Q1
を求め保管棚内の容量と比較し入るか判定する。このよ
うな本実施例によれば、少ない数の光電スイッチ31〜
34で入荷部品の寸法を検知することができる。本発明
は上記実施例に限定されるものではなく、本発明の要旨
を逸脱しない範囲内で種々変形実施可能である。Thus read (X1, Y1,
Z1) information, the volume value Q1 of the approximate cube of the incoming parts M
Then, it is determined by comparing with the capacity in the storage shelf. According to this embodiment, a small number of photoelectric switches 31 to
At 34, the dimensions of the incoming parts can be detected. The present invention is not limited to the above embodiments, and various modifications can be made without departing from the gist of the present invention.
【0047】[0047]
【発明の効果】本発明によれば、入荷部品の容量を判定
する事が簡単にできる為、棚設定の精度が向上し、設定
し直し等の入力作業が無くなり作業効率が向上する。本
発明によれば、入荷部品の重量判定を行う為、重い物を
上部に設置する様な指示が無くなり、設定し直し等の入
力作業が無くなり作業効率が向上する。As described above, according to the present invention, it is possible to easily determine the capacity of a received part, so that the accuracy of shelf setting is improved, and the input work such as resetting is eliminated, and the work efficiency is improved. According to the present invention, since the weight of the received parts is determined, there is no instruction to install a heavy object on the upper part, the input work such as resetting is eliminated, and the work efficiency is improved.
【0048】本発明によれば、保管棚情報として、製造
機種コード等のコード情報だけでなく容量を示す情報も
取り込む為、保管場所の設置状況を目視的あるいは定量
的に表現でき、一目で残容量が分かることから管理がし
易くなる利点がある。According to the present invention, not only the code information such as the manufacturing model code but also the information indicating the capacity is fetched as the storage shelf information, so that the installation condition of the storage location can be visually or quantitatively expressed and left at a glance. Since the capacity is known, there is an advantage that management is easy.
【図1】本発明の一実施例に係る保管管理装置の構成図
である。FIG. 1 is a configuration diagram of a storage management device according to an embodiment of the present invention.
【図2】図1に示す保管管理装置の全体動作を示すフロ
ーチャートである。FIG. 2 is a flowchart showing the overall operation of the storage management device shown in FIG.
【図3】図1に示す保管管理装置の動作の一部を詳細に
を示すフローチャートである。FIG. 3 is a flowchart showing in detail a part of the operation of the storage management device shown in FIG.
【図4】図1に示す保管管理装置における入荷部品のX
方向の寸法測定動作を示す図である。FIG. 4 is an X of incoming parts in the storage management device shown in FIG.
It is a figure which shows the dimension measurement operation | movement of a direction.
【図5】図1に示す保管管理装置における入荷部品のZ
方向の寸法測定動作を示す図である。5 is a Z of the received parts in the storage management device shown in FIG.
It is a figure which shows the dimension measurement operation | movement of a direction.
【図6】図1に示す保管管理装置における設置状況の表
示例を示す図である。FIG. 6 is a diagram showing a display example of an installation status in the storage management device shown in FIG.
【図7】他の実施例に係る保管管理装置の測定原理を示
す図である。FIG. 7 is a diagram showing a measurement principle of a storage management device according to another embodiment.
【図8】図7に示す実施例における自走式搬入器上の入
荷部品の上面図である。8 is a top view of incoming parts on the self-propelled carry-in device in the embodiment shown in FIG. 7. FIG.
【図9】図7に示す実施例におけるZ方向の測定原理を
示す図である。9 is a diagram showing the principle of measurement in the Z direction in the embodiment shown in FIG.
10…自走式搬入器、11a,11b…Y寸法用の光電
スイッチ群、12a,12b…X寸法用の光電スイッチ
群、13…重量計、14…バーコードリーダ、15…入
力端末、16…D/A変換器、17…大きさ演算部、1
8…重量演算部、19…発注情報データベース、20…
部品情報データベース、21…保管棚判定部、22…保
管棚情報データベース、24…ラベル装置、26…設置
状況作成部、27…ディスプレイ。10 ... Self-propelled carry-in device, 11a, 11b ... Photoelectric switch group for Y dimension, 12a, 12b ... Photoelectric switch group for X dimension, 13 ... Weight scale, 14 ... Bar code reader, 15 ... Input terminal, 16 ... D / A converter, 17 ... Size calculator, 1
8 ... Weight calculator, 19 ... Order information database, 20 ...
Parts information database, 21 ... Storage rack determination unit, 22 ... Storage rack information database, 24 ... Label device, 26 ... Installation status creation unit, 27 ... Display.
Claims (4)
製造機種コードに基づいて前記入荷部品の保管場所を指
定する入荷部品の保管管理装置において、 前記入荷部品の縦横及び高さ方向の寸法を検出する寸法
検出手段と、 前記寸法検出手段で検出した入荷部品の寸法から当該入
荷部品の容積を推定する容積推定手段と、 製造機種毎に割り当てた入荷部品の保管場所及びそれら
保管場所の現在の収納容量を示す保管情報が記憶された
保管情報データベースと、 前記容積推定手段で求めた入荷部品の容積と前記保管情
報データベースに記憶された収納容量とを比較して既に
割り当てられている保管場所に当該入荷部品を収納可能
か否か判断する保管場所判定手段と、 保管場所が確定するとその確定保管場所の収納容量から
入荷部品の容積を差し引いた値をその確定保管場所の収
納容量として前記保管情報データベースに記憶するデー
タベース変更手段とを具備したことを特徴とする入荷部
品の保管管理装置。1. A storage management device for incoming parts, which recognizes a manufacturing model code of an incoming part and designates a storage location of the incoming part based on the manufacturing model code. Dimension detection means for detecting, volume estimation means for estimating the volume of the received parts from the dimensions of the received parts detected by the size detection means, storage location of the received parts assigned for each manufacturing model, and current storage location A storage information database in which storage information indicating storage capacity is stored, and the storage capacity already stored in the storage information database is compared by comparing the storage volume stored in the storage information database with the volume of the incoming parts obtained by the volume estimating means. When the storage location is determined and the storage location is determined, the volume of the received component is deducted from the storage capacity of the confirmed storage location. Storage management device in stock component which is characterized by comprising a database change means for storing the storage information database minus as a storage capacity of the determined storage location.
製造機種コードに基づいて前記入荷部品の保管場所を指
定する入荷部品の保管管理装置において、 製造機種コードに対応させて発注部品の部品コード及び
数量が記憶された発注情報データベースと、 部品コードに対応させて個々の部品の重量情報が記憶さ
れた部品情報データベースと、 製造機種毎に割り当てた入荷部品の保管場所及び重量物
専用の保管場所を示す保管情報が記憶された保管情報デ
ータベースと、 入荷部品の製造機種コードに基づいて前記発注情報デー
タベースから当該入荷部品の部品コード及び数量を読出
すと共に、前記部品情報データベースから前記部品コー
ドに対応する重量情報を読出して予想される設置重量を
計算する重量演算手段と、 前記重量演算手段で算出された予想設置重量が予め定め
られた重量物基準値を越えていれば重量物専用の保管場
所から前記入荷部品の保管場所を決定する保管場所判定
手段と、 前記保管場所判定手段で決定した保管場所を前記保管情
報データベースへ記憶するデータベース変更手段とを具
備したことを特徴とする入荷部品の保管管理装置。2. In the storage management device for the received parts, which recognizes the manufacturing model code of the received parts and designates the storage location of the received parts based on the manufacturing model code, the parts code of the ordered parts corresponding to the manufacturing model code. And an ordering information database in which the quantity is stored, a parts information database in which the weight information of individual parts is stored in correspondence with the part code, a storage area for incoming parts allocated for each manufacturing model, and a storage area dedicated to heavy goods The storage information database that stores the storage information indicating the storage component information and the component code and quantity of the received component are read from the ordering information database based on the manufacturing model code of the received component, and the component information database corresponds to the component code. Weight calculation means for reading the weight information to be calculated and calculating the expected installation weight, and the weight calculation means If the estimated installation weight exceeds a predetermined heavy load reference value, a storage place determination means for determining a storage place for the received parts from a storage place dedicated to heavy goods, and a storage determined by the storage place determination means A storage management device for incoming parts, comprising: a database changing means for storing a location in the storage information database.
製造機種コードに基づいて前記入荷部品の保管場所を指
定する入荷部品の保管管理装置において、 前記入荷部品の重量を測定する重量計と、 製造機種毎に割り当てた入荷部品の保管場所及び重量物
専用の保管場所を示す保管情報が記憶された保管情報デ
ータベースと、 前記重量計で測定された入荷部品の重量が予め定められ
た重量物基準値を越えていれば重量物専用の保管場所か
ら前記入荷部品の保管場所を決定する保管場所判定手段
と、 前記保管場所判定手段で決定した保管場所を前記保管情
報データベースへ記憶するデータベース変更手段とを具
備したことを特徴とする入荷部品の保管管理装置。3. A storage management device for a received part, which recognizes a manufactured model code of the received part and specifies a storage location of the received part based on the manufactured model code, and a weighing scale for measuring the weight of the received part. A storage information database that stores storage information that indicates the storage location of incoming parts assigned to each manufacturing model and the storage location dedicated to heavy items, and the weight of incoming parts measured by the weighing scale is a predetermined weight standard. Storage location determination means for determining the storage location of the received parts from the storage location dedicated to heavy goods if the value exceeds the value, and database changing means for storing the storage location determined by the storage location determination means in the storage information database. A storage management device for incoming parts, characterized by comprising:
置状況画像を2次元的又は3次元的に表示する表示制御
手段を備え、 前記保管情報データベースに、保管場所の最大収納容量
情報と前記容積推定手段で求められた入荷部品の容積情
報とを記憶し、 前記表示制御手段が、最大収納容量情報に基づいた大き
さの保管場所画像を形成し、入荷部品の容積情報に基づ
いて保管場所画像内に入荷部品の仮想図形をはめ込んだ
設置状況画像を作成することを特徴とする請求項1記載
の入荷部品の保管管理装置。4. A display control means for displaying a virtual installation status image of a storage location where parts are installed in a two-dimensional or three-dimensional manner, wherein the storage information database stores maximum storage capacity information of the storage location. It stores the volume information of the received parts obtained by the volume estimation means, the display control means forms a storage place image of a size based on the maximum storage capacity information, and stores it based on the volume information of the received parts. 2. The storage management device for stocked parts according to claim 1, wherein an installation status image is created by fitting a virtual figure of stocked parts in the place image.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP22056594A JPH0881023A (en) | 1994-09-14 | 1994-09-14 | Storage control device for arrival parts |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP22056594A JPH0881023A (en) | 1994-09-14 | 1994-09-14 | Storage control device for arrival parts |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0881023A true JPH0881023A (en) | 1996-03-26 |
Family
ID=16752988
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP22056594A Pending JPH0881023A (en) | 1994-09-14 | 1994-09-14 | Storage control device for arrival parts |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0881023A (en) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10236407A (en) * | 1997-02-28 | 1998-09-08 | Toshiba Corp | Apparatus for creating storage instruction data and storage instruction list |
JP2000351422A (en) * | 1999-06-09 | 2000-12-19 | Fujitsu Ltd | Product placement planning support system and storage medium storing program for causing computer to perform processing in the system |
JP2003054711A (en) * | 2001-08-10 | 2003-02-26 | Murata Mach Ltd | Article storage device |
JP2003058230A (en) * | 2001-08-20 | 2003-02-28 | Nec Soft Ltd | Delivery instruction system and method and delivery instruction information preparation program |
JP2004018137A (en) * | 2002-06-12 | 2004-01-22 | Toyota Motor Corp | Component placement calculation device, component placement calculation method, component placement calculation program, recording medium storing the program, and component placement support system |
JP2012013471A (en) * | 2010-06-30 | 2012-01-19 | Sato Holdings Corp | Total load weight calculation method |
JP2013245046A (en) * | 2012-05-24 | 2013-12-09 | Mitsubishi Electric Corp | Supporting device, supporting method and program |
JP2017057028A (en) * | 2015-09-14 | 2017-03-23 | 富士通株式会社 | Arrangement support program, arrangement support method, arrangement support apparatus, and arrangement support system |
KR20180076865A (en) * | 2016-12-28 | 2018-07-06 | 한국생산기술연구원 | System and Method for managing goods |
JPWO2018100631A1 (en) * | 2016-11-29 | 2019-10-17 | サン電子株式会社 | Information processing device |
CN114919910A (en) * | 2020-11-20 | 2022-08-19 | 深圳市海柔创新科技有限公司 | Goods storage method and device, robot, warehousing system and storage medium |
-
1994
- 1994-09-14 JP JP22056594A patent/JPH0881023A/en active Pending
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10236407A (en) * | 1997-02-28 | 1998-09-08 | Toshiba Corp | Apparatus for creating storage instruction data and storage instruction list |
JP2000351422A (en) * | 1999-06-09 | 2000-12-19 | Fujitsu Ltd | Product placement planning support system and storage medium storing program for causing computer to perform processing in the system |
JP2003054711A (en) * | 2001-08-10 | 2003-02-26 | Murata Mach Ltd | Article storage device |
JP2003058230A (en) * | 2001-08-20 | 2003-02-28 | Nec Soft Ltd | Delivery instruction system and method and delivery instruction information preparation program |
JP2004018137A (en) * | 2002-06-12 | 2004-01-22 | Toyota Motor Corp | Component placement calculation device, component placement calculation method, component placement calculation program, recording medium storing the program, and component placement support system |
JP2012013471A (en) * | 2010-06-30 | 2012-01-19 | Sato Holdings Corp | Total load weight calculation method |
JP2013245046A (en) * | 2012-05-24 | 2013-12-09 | Mitsubishi Electric Corp | Supporting device, supporting method and program |
JP2017057028A (en) * | 2015-09-14 | 2017-03-23 | 富士通株式会社 | Arrangement support program, arrangement support method, arrangement support apparatus, and arrangement support system |
JPWO2018100631A1 (en) * | 2016-11-29 | 2019-10-17 | サン電子株式会社 | Information processing device |
KR20180076865A (en) * | 2016-12-28 | 2018-07-06 | 한국생산기술연구원 | System and Method for managing goods |
CN114919910A (en) * | 2020-11-20 | 2022-08-19 | 深圳市海柔创新科技有限公司 | Goods storage method and device, robot, warehousing system and storage medium |
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