JPH08311631A - Easily joinable electromagnetic wave shielding material and its production - Google Patents
Easily joinable electromagnetic wave shielding material and its productionInfo
- Publication number
- JPH08311631A JPH08311631A JP13432593A JP13432593A JPH08311631A JP H08311631 A JPH08311631 A JP H08311631A JP 13432593 A JP13432593 A JP 13432593A JP 13432593 A JP13432593 A JP 13432593A JP H08311631 A JPH08311631 A JP H08311631A
- Authority
- JP
- Japan
- Prior art keywords
- electromagnetic wave
- wave shielding
- sprayed
- spraying
- basis weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 104
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000000576 coating method Methods 0.000 claims abstract description 42
- 239000011248 coating agent Substances 0.000 claims abstract description 39
- 238000007751 thermal spraying Methods 0.000 claims abstract description 30
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 20
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 18
- 239000000956 alloy Substances 0.000 claims abstract description 18
- 239000000428 dust Substances 0.000 claims abstract description 17
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 17
- 229910007570 Zn-Al Inorganic materials 0.000 claims abstract description 16
- 239000000123 paper Substances 0.000 claims description 29
- 239000004744 fabric Substances 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 18
- 239000003973 paint Substances 0.000 claims description 17
- 239000010440 gypsum Substances 0.000 claims description 12
- 229910052602 gypsum Inorganic materials 0.000 claims description 12
- 239000002245 particle Substances 0.000 claims description 12
- 239000011120 plywood Substances 0.000 claims description 11
- 239000000758 substrate Substances 0.000 claims description 6
- 230000003204 osmotic effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 19
- 238000005304 joining Methods 0.000 abstract description 15
- 230000000149 penetrating effect Effects 0.000 abstract description 8
- 238000005507 spraying Methods 0.000 description 30
- 239000007921 spray Substances 0.000 description 26
- 239000002184 metal Substances 0.000 description 25
- 229910052751 metal Inorganic materials 0.000 description 25
- 239000000853 adhesive Substances 0.000 description 12
- 230000001070 adhesive effect Effects 0.000 description 12
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 7
- 229910000838 Al alloy Inorganic materials 0.000 description 6
- 230000007797 corrosion Effects 0.000 description 6
- 238000005260 corrosion Methods 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 238000010276 construction Methods 0.000 description 5
- 239000003292 glue Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 238000004804 winding Methods 0.000 description 5
- 230000033228 biological regulation Effects 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000002923 metal particle Substances 0.000 description 4
- 230000002265 prevention Effects 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000004923 Acrylic lacquer Substances 0.000 description 1
- 241001163841 Albugo ipomoeae-panduratae Species 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- -1 and as a result Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000011231 conductive filler Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
Landscapes
- Coating By Spraying Or Casting (AREA)
- Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は接合が容易な電磁波シー
ルド材料およびその製造方法に係り、さらに詳しくは、
電磁波シールド性が優れている上、他のシールド材との
接合が容易で、加工性、作業性に優れるため、建築用材
料などとして、構造物の構築に好適な電磁波シールド材
料およびその製造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electromagnetic wave shield material which can be easily joined and a method of manufacturing the same, and more specifically,
The present invention relates to an electromagnetic wave shielding material suitable for construction of a structure as a building material and the like and a manufacturing method thereof, which has excellent electromagnetic wave shielding properties, can be easily joined to other shielding materials, and has excellent workability and workability. It is a thing.
【0002】[0002]
【従来の技術】近年、パソコン、ワープロ、テレビをは
じめとする各種電子機器は、高性能化、軽量小型化な
ど、めざましい発展を遂げ、それに伴って電磁波ノイズ
が社会的大きな問題となってきている。以前は電子機器
筐体は板金製であったため、電磁波障害は少なかった
が、量産性、デザイン、価格などの面よりプラスチック
筐体が多量に使用されるようになり、電磁波ノイズによ
る他の電子機器に対する障害(ノイズ、誤動作)が深刻
化してきた。最近、この電子機器筐体による電磁波障害
(EMI)に対し、米国ではFCC規制、西ドイツでは
VDE規則により、ノイズ対策が義務ずけられ、わが国
でもVCCI規制により、一部規制が始まっている。現
在、電子機器筐体ノイズに対し、Cu、Niメッキ、A
l蒸着、導電性塗料(Cu,Ni系)、導電性フイラー
を混合した導電性プラスチックなど、非常に多くの筐体
シールド材が使用されているがシールド性能、価格、作
業性など一長一短がある。2. Description of the Related Art In recent years, various electronic devices such as personal computers, word processors, and televisions have made remarkable progress such as higher performance, lighter weight and smaller size, and electromagnetic noise has become a major social problem. . In the past, electronic device housings were made of sheet metal, so there was little electromagnetic interference, but due to factors such as mass productivity, design, and price, plastic housings have become widely used, and other electronic devices caused by electromagnetic noise The obstacles (noise, malfunction) have become serious. Recently, against the electromagnetic interference (EMI) caused by this electronic device housing, it is obligatory to take noise countermeasures by FCC regulations in the United States and VDE regulations in West Germany, and in Japan, some regulations have started under VCCI regulations. Currently, Cu, Ni plating, A for electronic equipment housing noise
Although a large number of case shield materials such as vapor deposition, conductive paints (Cu, Ni-based), and conductive plastics mixed with conductive fillers are used, there are advantages and disadvantages such as shielding performance, price, and workability.
【0003】一方、電子機器筐体とは別に、電子機器の
保護やプライバシーを守る目的で、部屋全体をシールド
材で遮蔽する工法も検討され、電波暗室やシールドルー
ムとして市販されている。このような大面積体のシール
ドに対しては、電子機器筐体用シールド材は価格、作業
性に問題があるため殆ど使われない。現在のところ鋼
板、メッキ板、Cu板などの金属板やCu,Ni薄メッ
キした導電性不織布が使用されているが、作業性、価格
については不充分で、早急な改善が迫られている。また
Zn溶射膜のシールド効果が金属板に劣らず非常に優れ
ていることは電子機器筐体において既に確認されている
が、溶射作業に問題があり、建築構造物には簡単には実
施できない。On the other hand, in addition to the housing of the electronic device, a method of shielding the entire room with a shield material has been studied for the purpose of protecting the electronic device and protecting privacy, and is commercially available as an anechoic chamber or a shield room. For such a shield having a large area, a shield material for an electronic device housing is rarely used because of problems in price and workability. At present, a steel plate, a plated plate, a metal plate such as a Cu plate, and a conductive non-woven fabric thinly plated with Cu and Ni are used, but the workability and the price are insufficient, and an urgent improvement is required. Further, it has already been confirmed in the electronic equipment casing that the Zn sprayed film has a shielding effect which is not inferior to that of a metal plate, but there is a problem in the spraying work, and it cannot be easily applied to a building structure.
【0004】[0004]
【発明が解決しようとする課題】上述したように建築構
造物の電磁波シールド工法にはシールド材料と作業性さ
らに価格の問題がある。理想的なシールド材料はシール
ド効果が優れ、作業し易く、安いものでなければならな
い。現在使用されている金属薄板は板金加工が必要なた
め能率が悪く、安全性(怪我)も難点がある。さらに作
業上の大きな問題は継目の接合法である。実構造物の電
磁波シールドの効果はシールド材自身の性能と接合部の
遮蔽性に依存するが実際には後者が重要と云われてい
る。如何に優れたシールド材でも接合部の処理が不適当
であれば電磁波が漏洩し全くシールドの意味がない。大
型構造物になるほど接合部が多くシールド工法が問題と
なる。As described above, the electromagnetic wave shield construction method for building structures has problems of shield material, workability and cost. An ideal shield material should have a good shielding effect, be easy to work with, and cheap. Since the thin metal plates currently used require sheet metal processing, they are inefficient and have a safety (injury) problem. A further major operational problem is the method of joining seams. The effect of the electromagnetic shielding of the actual structure depends on the performance of the shield material itself and the shielding property of the joint, but the latter is said to be important in practice. No matter how good the shield material is, if the treatment of the joint part is inappropriate, electromagnetic waves will leak and there is no meaning of shielding at all. The larger the structure, the more joints there are, and the shield method becomes a problem.
【0005】通常、金属板の接合にはハンダ付けや溶接
が行われているが作業性が非常に悪い。導電性ペース
ト、導電性テープ等も使用されるがシールド効果不充分
で高価なため大型構造物には適しない。またZn溶射に
ついてはシールド効果は優れているが通常、溶射作業は
人力で行うため能率が悪く、粉塵も多量に発生するので
防塵マスクや環境汚染対策が必要である。建築構造物が
大型化、密閉、高所作業になると尚更溶射作業は困難と
なりさらにコスト高を招き実構造物へのZn溶射の適用
は困難となる。従って本発明の目的とするところは、継
目の接合処理が簡単で、さらに特に接合部の電磁波シー
ルド(遮蔽)効果に優れ、しかも比較的安価に得られる
接合が容易な電磁波シールド材料、ならびに無公害、高
能率でしかも高精度で溶射層の連続形成を可能とする電
磁波シールド材料の製造方法を提供することにある。Usually, soldering and welding are performed for joining metal plates, but workability is very poor. Conductive paste, conductive tape, etc. are also used, but they are not suitable for large-scale structures because they have an insufficient shielding effect and are expensive. Moreover, although the shield effect is excellent for Zn thermal spraying, the thermal spraying work is usually inefficient because it is performed manually, and a large amount of dust is generated, so dust masks and environmental pollution countermeasures are necessary. When the building structure becomes large-sized, hermetically sealed, and works at high places, the thermal spraying work becomes more difficult, which further increases the cost, making it difficult to apply Zn thermal spraying to the actual structure. Therefore, an object of the present invention is to easily join joints, to provide an excellent electromagnetic wave shielding (shielding) effect to the joints, and to obtain an electromagnetic shield material that is relatively inexpensive and easy to join, as well as pollution-free. Another object of the present invention is to provide a method for producing an electromagnetic wave shield material which enables continuous formation of a sprayed layer with high efficiency and high accuracy.
【0006】[0006]
【課題を解決するための手段】本発明は上記課題を解決
するためなされたものであって、その要旨とするところ
は、目付量70〜300g/m2のZn,Al,Zn−
Al合金の1種または2種以上からなる溶射層が連続溶
射により基材表面に形成されるか、またはこれにさらに
前記溶射層の上から表面抵抗率が0.1オーム/cm2
を超えない量の浸透性塗料を浸透せしめた接合が容易な
電磁波シールド材料、ならびに、基材面に目付量70〜
300g/m2のZn,Al,Zn−Al合金の1種ま
たは2種以上を目付量精度±10%で外部に粉塵を発生
することなく連続的に溶射するか、またはさらにそのよ
うにしたのち、溶射面に浸透性塗料を表面抵抗値が0.
1オーム/cm2を超えない量、塗布浸透せしめる接合
が容易な電磁波シールド材料の製造方法にある。この場
合、基材が紙、布、石膏ボード板、合板、パーティクル
板のいずれかであることが有効である。SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and the gist of the present invention is that Zn, Al, Zn-having a basis weight of 70 to 300 g / m 2 is used.
A sprayed layer made of one or more kinds of Al alloys is formed on the surface of the substrate by continuous spraying, or a surface resistivity of 0.1 ohm / cm 2 from the top of the sprayed layer.
Electromagnetic wave shielding material that is easy to join and is permeated with an amount of penetrable paint that does not exceed 70%, and a basis weight of 70-
After spraying 300 g / m 2 of one or more of Zn, Al, and Zn-Al alloys continuously with a unit weight accuracy of ± 10% without generating dust to the outside, or after doing so. , The surface resistance value of the sprayed surface is 0.
It is a method for producing an electromagnetic wave shield material which is easy to bond by coating and permeating in an amount not exceeding 1 ohm / cm 2 . In this case, it is effective that the substrate is paper, cloth, gypsum board, plywood, or particle board.
【0007】[0007]
【作用】本発明の電磁波シールド材料は、目付量70〜
300g/m2のZn,Al,Zn−Al合金の1種ま
たは2種以上からなる溶射層が基材表面に形成されてい
るので、それ自体の電磁波シールド効果が優れている
他、従来の課題であった接合部における電気的導通が非
常に優れたものとなる。この場合、接合原理は(1)溶射
面が非常に細かい凹凸面を呈するため溶射面同志を合わ
せて接合すればお互いの凹凸面が密に噛み合って電気的
導通が得られること、および、(2)溶射層が金属粒子の
集合体であるうえ溶射基材自身も微細な気孔を持つ素材
を使用することによって、接着剤を塗って溶射面同志を
圧着すると余分の接着剤が溶射層と基材を浸透または透
り抜け、溶射金属面同志が電気的に接合するようになる
ためである。The electromagnetic wave shielding material of the present invention has a basis weight of 70-
Since a sprayed layer consisting of one or more of 300 g / m 2 of Zn, Al, and Zn-Al alloy is formed on the surface of the base material, the electromagnetic wave shielding effect by itself is excellent and the conventional problems The electrical continuity at the joint that was described above is very excellent. In this case, the joining principle is that (1) the sprayed surface presents an extremely fine uneven surface, so if the sprayed surfaces are joined together, the uneven surfaces will mesh closely and electrical conduction will be obtained, and (2 ) By using a material in which the sprayed layer is an aggregate of metal particles and the sprayed base material itself has fine pores, if an adhesive is applied and the sprayed surfaces are pressed together, excess adhesive will cause the sprayed layer and the base material to adhere. The reason for this is that the sprayed metal surfaces come into electrical contact with each other.
【0008】また、本発明の電磁波シールド材料の製造
方法は、基材面に目付量70〜300g/m2のZn,
Al,Zn−Al合金の1種または2種以上を目付量精
度±10%で外部に粉塵を発生することなく連続的に溶
射するので、無公害、高能率な手段で電磁波シールド材
料を製造することができる。この場合、溶射すべき基材
を溶射室内に連続的に送り込むとともに、溶射室に強力
な吸引力を有する集塵装置を接続せしめることで、外部
に対する粉塵の漏出が防止できるようになり、かつ基材
に対する連続溶射が可能となるものである。Further, according to the method for producing an electromagnetic wave shielding material of the present invention, Zn having a basis weight of 70-300 g / m 2
Since one or more of Al and Zn-Al alloys are continuously sprayed with a basis weight accuracy of ± 10% without generating dust to the outside, a non-polluting and highly efficient electromagnetic wave shielding material is manufactured. be able to. In this case, by continuously feeding the base material to be sprayed into the spraying chamber and connecting a dust collecting device having a strong suction force to the spraying chamber, it becomes possible to prevent the leakage of dust to the outside, and It enables continuous thermal spraying of the material.
【0009】[0009]
【実施例】溶射金属をZnに限定せずZn,Al,Zn
−Al合金の1種または2種以上としたのはAlのシー
ルド性および耐食性と軽量性を利用するためである。A
l板はシールド性良く、大気中で耐蝕性がZnより良い
ことは公知の事実であり、Znの比重7.14に対しA
lは2.70と軽いのでAl溶射材は軽く耐蝕性の良い
シールド材である。しかし溶射時に酸化し易いため、Z
nより溶射効率が劣る。ZnにAlを溶かしたZn−A
l合金は両者の性質を配合比に応じて持つ合金である。
また、後述するアーク式溶射手段により2本の通電した
同種の金属線をショートさせて溶解し、高圧空気で吹き
付ける場合、その1本を異種の金属線に変えても溶射で
きる(混合溶射)。例えばZnとAl,ZnとZn−A
l合金、AlとZn−Al合金などの組合せ溶射が可能
である。すなわち本発明はZn,Alの単独溶射、Zn
−Al合金溶射、Zn−Alの混合溶射を含む。EXAMPLES The spray metal is not limited to Zn, but Zn, Al, Zn
The reason why one type or two or more types of -Al alloys are used is to utilize the shielding property, corrosion resistance, and lightness of Al. A
It is a well-known fact that the 1-plate has a good shield property and a better corrosion resistance in the atmosphere than Zn.
Since 1 is as light as 2.70, the Al spray material is a shield material which is light and has good corrosion resistance. However, since it easily oxidizes during thermal spraying, Z
Spraying efficiency is inferior to that of n. Zn-A in which Al is dissolved in Zn
The l-alloy is an alloy having both properties depending on the compounding ratio.
Further, when two energized metal wires of the same type are short-circuited and melted by an arc-type thermal spraying means described later and blown with high-pressure air, even if one of the metal wires is changed to a different kind of metal wire, it can be sprayed (mixed spraying). For example, Zn and Al, Zn and Zn-A
It is possible to perform combined thermal spraying of a 1-alloy, Al and Zn-Al alloy, and the like. That is, according to the present invention, Zn, Al alone thermal spraying, Zn
-Al alloy spraying, Zn-Al mixed spraying are included.
【0010】次に溶射層の目付量を70〜300g/m
2(好ましくは100以上〜170g/m2)に設定した
のは70g/m2未満では電磁波シールド効果が少な
く、300g/m2超ではシールド効果の向上が少ない
ばかりか、厚膜となるため曲加工に耐えない、重量が重
くなり取り扱い難くなるなどの問題が生ずる。溶射層の
目付量とシールド性能は比例的関係にはなく、100g
/m2以上では目付量を増やしてもシールド性能はそれ
程上がらず100〜170g/m2あればシールド性能
は充分である。目付量が余分に多いのは、耐久性(寿
命)を向上させるためである。これらの溶射膜は大気
中、特に湿気、結露に対して比較的腐食し易いので、溶
射膜の寿命と曲加工性を勘案して300g/m2まで厚
くした。Next, the basis weight of the sprayed layer is 70 to 300 g / m 2.
2 (preferably 100 or more to 170 g / m 2 ) is set at less than 70 g / m 2 because the electromagnetic wave shielding effect is small, and when it exceeds 300 g / m 2 , the shielding effect is not improved much and a thick film is formed. Problems such as unbearable processing, heavy weight, and difficult handling occur. There is no proportional relationship between the coating weight of the sprayed layer and the shield performance, and 100 g
/ M 2 or more, the shielding performance does not improve so much even if the basis weight is increased, and the shielding performance is sufficient if it is 100 to 170 g / m 2 . The reason why the weight per unit area is excessive is to improve durability (life). Since these sprayed coatings are relatively susceptible to corrosion in the atmosphere, especially with respect to moisture and dew condensation, the thickness was increased to 300 g / m 2 in consideration of the life and bending workability of the sprayed coating.
【0011】なお、後述するように、本発明において
は、溶射金属の目付量の精度を±10%として溶射を行
なうものであるが、このように目付量の精度を±10%
としたのは、溶射膜を均一に保つためである。溶射膜は
金属線を電気、ガスで溶かし高圧空気で吹き付けてでき
る膜であるが、溶射条件が変動し易く、それにつれて溶
射膜厚も変わり、時には膜に欠陥部が生じシールド効果
が著しく低下することがあるので、±10%の制限を設
けたものである。例えば目標100g/m2では90〜
110g/m2となる。なお、このような均一溶射膜の
製造は人力では難しく、高度にコントロールされた溶射
装置が必要である。As will be described later, in the present invention, the thermal spraying is performed with the precision of the basis weight of the sprayed metal being ± 10%, and thus the precision of the basis weight is ± 10%.
The reason is to keep the sprayed coating uniform. A sprayed film is a film formed by melting a metal wire with electricity or gas and blowing it with high-pressure air, but the spraying conditions tend to fluctuate, the sprayed film thickness also changes accordingly, and sometimes a defective part occurs in the film and the shield effect remarkably decreases. In some cases, a limit of ± 10% is set. For example, at a target of 100 g / m 2 , 90-
It becomes 110 g / m 2 . It should be noted that it is difficult to manufacture such a uniform sprayed film manually, and a highly controlled spraying device is required.
【0012】また、本発明により得られる電磁波シール
ド材は使用方法から良好な切断、曲げなどの加工性と継
目の接合性が要求されるので、用途に応じて、紙、布、
石膏ボード板、合板、パーティクル板のいずれかを溶射
基材とした。紙、布の種類は選ばないが天然パルプ、木
綿質が適し、耐熱性の劣る有機質紙、布は溶射熱で強度
が劣化するので使用できない。紙、布にZn,Al,Z
n−Al合金の1種または2種以上を溶射して製造した
シールド材(本発明)はハサミで容易に切断、曲げるこ
とができ金属板のように手を切ることもなく使い易い。
また溶射基材として石膏ボード板、合板またはパーティ
クル板を採用したのは、研究の結果、これら材料はシー
ルド工法をより簡素化できることが分かったからであ
る。すなわち溶射紙または布の場合、これらを建築構造
物に接着剤で貼る作業が必要であるが、予め溶射した壁
材を使用すれば接着作業が省略されコスト低減につなが
るからである。わずかに継目の接合作業が残るだけであ
る。Further, the electromagnetic wave shielding material obtained by the present invention requires good workability such as cutting and bending and jointability of seams depending on the method of use. Therefore, depending on the application, paper, cloth,
Any of a gypsum board plate, a plywood board, and a particle board was used as a thermal spray base material. Any kind of paper or cloth can be used, but natural pulp or cotton is suitable, and organic paper or cloth with poor heat resistance cannot be used because its strength deteriorates due to thermal spraying heat. Zn, Al, Z on paper and cloth
The shield material (invention) manufactured by spraying one or more kinds of n-Al alloys can be easily cut and bent with scissors and is easy to use without cutting hands like a metal plate.
Moreover, the reason why gypsum board, plywood or particle board was adopted as the thermal spraying base material was that, as a result of research, it was found that these materials can further simplify the shield construction method. That is, in the case of sprayed paper or cloth, it is necessary to attach them to a building structure with an adhesive, but if a wall material that has been sprayed in advance is used, the adhering work is omitted, leading to cost reduction. Only a small amount of seam joining work remains.
【0013】また本発明では紙、布に溶射したのち、防
錆性を向上させるため、溶射後直ちに浸透性塗料を塗布
することができる。浸透性塗料の種類は特に選ばない
が、Zn,Al,Zn−Al合金を腐食しないものや、
塗布乾燥後溶射面に明らかに塗膜を生ずるような塗料
は、使用を避ける必要がある。また塗料中の固形顔料は
接合時に絶縁体となりやすいので、これを含まないクリ
ヤー(透明)系塗料が好ましい。具体的塗料としては、
クリヤーラッカー、常温〜中温乾燥型の希釈したアクリ
ル塗料、エポキシ塗料、ウレタン塗料等である。高温の
焼付型塗料は基材の紙、布を傷めやすいので好ましくな
い。浸透性塗料の目的は完全防錆のためでなく、あくま
で一時防錆であるから、塗布量は少なくてよい。溶射面
の上を塗膜で覆うように厚く塗布すると、塗膜が絶縁体
となり、継目接合が出来なくなる。塗布量の目安とし
て、乾燥後の表面抵抗率が0.1オーム/cm2を超え
ないようにスプレーまたはローラーコーターで塗布す
る。Further, in the present invention, after spraying on paper or cloth, in order to improve the rust preventive property, the penetrating paint can be applied immediately after spraying. The type of penetrating paint is not particularly limited, but one that does not corrode Zn, Al, Zn-Al alloy,
It is necessary to avoid the use of paints that will obviously produce a coating film on the sprayed surface after coating and drying. Further, since the solid pigment in the paint tends to become an insulator at the time of joining, a clear (transparent) paint containing no solid pigment is preferable. As a concrete paint,
Examples include clear lacquer, room temperature to medium temperature dry type diluted acrylic paint, epoxy paint, urethane paint and the like. High temperature baking type paints are not preferable because they easily damage the paper and cloth as the base material. The purpose of the penetrative paint is not for complete rust prevention but for temporary rust prevention, so the coating amount may be small. If the coating is thick enough to cover the sprayed surface with a coating, the coating will become an insulator and seam bonding will not be possible. As a guideline for the coating amount, spraying or a roller coater is applied so that the surface resistivity after drying does not exceed 0.1 ohm / cm 2 .
【0014】次にこのようにして得られる本発明のシー
ルド材料について、従来技術の課題の一つとなっている
継目の接合手段の一例について説明する。すなわち、先
に述べたように、電磁波シールド工法では継目の接合
法、補修こそキーポイントであり、それには継目の完全
な電気的導通が必要である。従来のシールド材では、金
属粉を混入した高価な導電性ペーストが必要があるが、
本発明のシールド材は通常の襖用糊、水溶性接着剤、有
機系接着剤で充分である。図1は本発明になるシールド
材の継目接合法の断面模式図を示すが、シールド材1の
継目2に同じシールド材で作ったテープ1aを接着剤4
で溶射層3を合わせて接合する方法である。With respect to the shield material of the present invention thus obtained, an example of a seam joining means which is one of the problems of the prior art will be described. That is, as described above, the joining method and repair of the seam are the key points in the electromagnetic wave shield construction method, and the complete electrical continuity of the seam is necessary for that. Conventional shield materials require expensive conductive paste mixed with metal powder,
As the shielding material of the present invention, a usual fusuma glue, a water-soluble adhesive, and an organic adhesive are sufficient. FIG. 1 shows a schematic cross-sectional view of a seam joining method for a shield material according to the present invention. A tape 1a made of the same shield material is attached to a seam 2 of a shield material 1 by an adhesive 4
Is a method of joining and joining the sprayed layers 3 together.
【0015】まず、基材が紙または布の場合、接合原理
は(1)溶射面が非常に細かい凹凸面を呈するため溶射面
同志を合わせて接合すればお互いの凹凸面が密に噛み合
って電気的導通が得られる、(2)溶射層が金属粒子の集
合体であるうえ溶射基材自身も微細な気孔を持つ紙、布
であるため、接着剤を塗って溶射面同志を圧着すると余
分の接着剤が溶射層と基材を浸透または透り抜け溶射金
属面同志が電気的に接合するようになる。石膏ボード
板、合板またはパーティクル板に溶射したシールド材の
継目接合法も原理は同じで、継目に溶射紙または布をテ
ープ状に切断して接着剤で貼るだけである。First, when the base material is paper or cloth, the joining principle is as follows: (1) Since the sprayed surfaces have very fine uneven surfaces, if the sprayed surfaces are joined together, the uneven surfaces will mesh closely and the (2) The thermal spray layer is an aggregate of metal particles and the thermal spray base material itself is paper or cloth with fine pores, so if you apply adhesive and crimp the thermal spray surface, The adhesive penetrates or penetrates the sprayed layer and the base material, and the sprayed metal surfaces are electrically connected to each other. The principle is the same for the seam joining method of the shield material sprayed on the gypsum board plate, plywood or particle plate, and the sprayed paper or cloth is cut into a tape at the seam and attached with an adhesive.
【0016】次に本発明の電磁波シールド材料の製造方
法について説明する。まず、本発明においては、前述の
通り、基材面に目付量70〜300g/m2のZn,A
l,Zn−Al合金の1種または2種以上を目付量精度
±10%で外部に粉塵を発生することなく連続的に溶射
するものであり、さらには、溶射面に浸透性塗料を表面
抵抗値が0.1オーム/cm2を超えない量、塗布浸透
せしめる工程も含み得るものである。通常、Zn,Al
などのこのような低融点金属の溶射はアーク(電気)式
およびガス式溶射法により行なわれる。電磁波シールド
用溶射膜は電磁波の漏洩の原因となる膜の欠陥を極度に
嫌うので膜の均一性が極めて重要である。アーク式溶射
法はこの点でガス式より有利であるので本発明ではアー
ク式溶射法を採用することが最も望ましい。またアーク
式溶射法は溶射量も多く、簡単に溶射ガンを増やすこと
でさらに高能力化することができる利点がある。Next, a method of manufacturing the electromagnetic wave shielding material of the present invention will be described. First, in the present invention, as described above, Zn, A having a basis weight of 70 to 300 g / m 2 is applied to the surface of the base material.
l, Zn-Al alloy, one or more of them are continuously sprayed with a basis weight accuracy of ± 10% without generating dust to the outside. It may also include a step of coating and permeating in an amount not exceeding 0.1 ohm / cm 2 . Usually Zn, Al
Such low melting point metal spraying is performed by arc (electric) and gas spraying methods. Uniformity of the sprayed film for electromagnetic wave shielding is extremely important because it is extremely reluctant to have defects in the film that cause leakage of electromagnetic waves. The arc type thermal spraying method is more advantageous than the gas type in this respect, and therefore the arc type thermal spraying method is most preferable in the present invention. Further, the arc type thermal spraying method has a large amount of thermal spraying, and has an advantage that the capacity can be further increased by simply increasing the number of thermal spraying guns.
【0017】次に本発明の電磁波シールド材料の製造方
法を具現化するための手段として製造工程の一実施例を
図面を参照しながら説明する。図2は、基材として紙あ
るいは布を使用し、かつ浸透性塗料の塗装工程の含まれ
る本発明の電磁波シールド材料の製造方法の製造設備の
一例を示す概念図である。同図において5は溶射用基材
供給装置、6は溶射室であり、基材を通過させるための
スリットが両側に形成されるとともに、図示しない溶射
ガンを内蔵しており、この溶射ガンは溶射室6内で基材
面に対向して左右に移動しながら溶射を行なうよう構成
されている。10は集塵装置であって、粉塵を外部に漏
洩させないよう強力な吸引力を有するものが使用され
る。7は塗装室であって、図示しないスプレーあるいは
ローラーコーターの如き塗布手段および任意の塗料乾燥
手段を内蔵するものである。この塗装室7は、塗装を行
なわない工程においては省略されることは言うまでもな
い。Next, an embodiment of a manufacturing process as a means for embodying the method for manufacturing an electromagnetic wave shielding material of the present invention will be described with reference to the drawings. FIG. 2 is a conceptual diagram showing an example of manufacturing equipment of a method for manufacturing an electromagnetic wave shielding material of the present invention, which uses paper or cloth as a base material and includes a coating process of a penetrating paint. In the figure, reference numeral 5 is a spraying base material supply device, 6 is a spraying chamber, slits for passing the base material are formed on both sides, and a spray gun (not shown) is built-in. It is configured to perform thermal spraying while moving to the left and right in the chamber 6 so as to face the substrate surface. Reference numeral 10 denotes a dust collector, which has a strong suction force so as not to leak dust to the outside. Reference numeral 7 denotes a coating chamber which incorporates a coating means such as a spray or a roller coater (not shown) and an optional paint drying means. It goes without saying that the coating chamber 7 is omitted in the process in which coating is not performed.
【0018】また、8は製品捲取り装置であり、9は制
御装置であって、溶射ガンの移動速度、溶射室、ならび
に基材の移動速度を制御して、適正な目付量の溶射層を
得るようにしたものである。以上示した図2は、基材と
して紙、布の如きロールに捲き取り可能な材料を用いる
態様例について示したが、石膏ボード板、合板、パーテ
ィクル板等を基材として使用する場合にも、特に図示は
しないが5の供給装置を板送り装置とし、溶射室6ある
いはさらに塗装室7内にコンベア手段を設け、さらに捲
取り装置に代えてスタッカーなどの集積装置を配置する
ことによって、紙、布の場合と同様に本発明の製造方法
を実施することが可能となる。Further, 8 is a product winding device, and 9 is a control device, which controls the moving speed of the spray gun, the spray chamber, and the moving speed of the base material to form a sprayed layer having an appropriate basis weight. It's something I got to get. FIG. 2 shown above shows an example of an embodiment in which a material that can be wound into a roll, such as paper or cloth, is used as the base material, but when using a gypsum board plate, plywood, particle board, etc. as the base material, Although not shown in the drawing, the feeding device 5 is a plate feeding device, a conveyor means is provided in the spraying chamber 6 or further in the coating chamber 7, and a stacking device such as a stacker is arranged in place of the winding device, so that paper, It is possible to carry out the manufacturing method of the present invention as in the case of cloth.
【0019】次に、図2の製造設備の動作について説明
する。この場合、基材として紙、布等のロール状基材を
用いる例について述べると、まず、基材供給装置5にロ
ール状基材を装着したのち、基材の一端を溶射室6およ
び必要により塗装室7を経由して捲取り装置8に取り付
ける。しかるのち、供給装置5ならびに捲取り装置8を
駆動して、基材を図2の左から右方向に移動させ、溶射
室6内を通過する際、溶射室6に内蔵される図示しない
溶射ガンを左右に移動させることによって溶射層を形成
させる。この場合、先に述べたように、基材の送り速度
と溶射量あるいは溶射ガンの移動速度などの溶射条件と
を制御装置9によって制御するものであって、この手段
が本発明にとって特に有効なものである。Next, the operation of the manufacturing equipment shown in FIG. 2 will be described. In this case, an example of using a roll-shaped base material such as paper or cloth as the base material will be described. First, after mounting the roll-shaped base material on the base material supply device 5, one end of the base material is attached to the thermal spray chamber 6 and if necessary. It is attached to the winding device 8 via the coating chamber 7. Thereafter, the supply device 5 and the winding device 8 are driven to move the base material from the left to the right in FIG. 2, and when passing through the thermal spray chamber 6, the thermal spray gun (not shown) built in the thermal spray chamber 6 is provided. A thermal sprayed layer is formed by moving right and left. In this case, as described above, the feed rate of the base material and the spraying conditions such as the spraying amount or the moving speed of the spray gun are controlled by the control device 9, and this means is particularly effective for the present invention. It is a thing.
【0020】次に、溶射時に発生する粉塵が漏れないよ
うな溶射室6では、粉塵は強力な吸引力で集塵装置に導
かれ除去され外には全く出ない。紙にZn溶射をする方
法を例にとると溶射室6のスリットより入ってきた帯状
の紙は左←→右に動く溶射ガンで溶射される。溶射量お
よび溶射ガンと紙の速度は制御装置9によって制御さ
れ、ガンが左←→右に1回動く(溶射する)度に紙は一
定距離進む。この繰り返しにより目付量70〜300g
/m2(±10%)の均一なZn溶射電磁波シールド材
料を粉塵を出すことなく連続的に製造することが出来
る。またこの装置で、ロール状の紙または布の代わりに
石膏ボード板、合板またはパーティクル板を連続的に供
給し、溶射→(塗装乾燥後)→取出し集積すれば本発明
の別の態様のものについて実施することができる。Next, in the thermal spray chamber 6 in which the dust generated during thermal spraying does not leak, the dust is guided to the dust collector by a strong suction force and is removed, so that it does not come out at all. Taking the method of spraying Zn on the paper as an example, the strip-shaped paper that has entered through the slit of the spray chamber 6 is sprayed by a spray gun that moves from left to right. The amount of thermal spraying and the speed of the thermal spray gun and the paper are controlled by the controller 9, and the paper advances a certain distance each time the gun makes one turn from left to right (spraying). By repeating this, the basis weight is 70-300g
A uniform Zn sprayed electromagnetic wave shielding material of / m 2 (± 10%) can be continuously manufactured without producing dust. Further, in this apparatus, instead of the roll-shaped paper or cloth, gypsum board plate, plywood or particle plate are continuously supplied, and thermal spraying → (after coating drying) → take out and integrate to obtain another embodiment of the present invention. It can be carried out.
【0021】また、塗装室7を用いた塗装工程を含む場
合には、溶射層の形成されたシールド材が塗装室7に導
入され、前述の如くスプレーあるいはローラーコーター
などの塗装手段により浸透性塗料が塗布され、溶射層内
に浸透する。塗装室7内には図示しない乾燥手段が併設
されており、塗料は速やかに乾燥される。この場合、浸
透性塗料を塗布する目的はあくまで一時防錆のためであ
って、完全防錆のためではないので、塗布量が少なくて
良いことは前記の通りであり、乾燥後の表面抵抗率が
0.1オーム/cm2を超えない範囲に抑えるものとす
る。塗布量の制御手段については、通常塗料の塗布の際
に使用される手段を適宜選択して用いることができるも
のである。When the coating process using the coating chamber 7 is included, the shield material having the sprayed layer is introduced into the coating chamber 7, and the penetrating coating material is applied by a coating means such as a spray or a roller coater as described above. Is applied and penetrates into the sprayed layer. A drying means (not shown) is additionally provided in the coating chamber 7 so that the coating material is quickly dried. In this case, the purpose of applying the penetrative paint is only for temporary rust prevention, not for complete rust prevention, so the coating amount may be small, as described above. Should not exceed 0.1 ohm / cm 2 . As a means for controlling the coating amount, a means usually used at the time of coating the coating material can be appropriately selected and used.
【0022】最後に具体的な実験結果に基いて本発明に
ついてさらに詳細に説明する。表1、表2に、本発明に
なる電磁波シールド材料とその継目接合法、比較材の電
波シールド効果を示す。なお表1、表2において、No.
1,17,20,23は目付量が本発明の範囲外の比較
例、また、No.28,29は参考のため単体金属板のシ
ールド性能を対比した参考例であり、これら以外の供試
材が本発明例である。シールド効果はMIL−STD−
285に準拠し周波数200MHzで測定した。供試材
は基材にZn,Al,Zn−5%Al合金、Zn−Al
を混合溶射し15cm×15cm×tに切断して作っ
た。溶射紙、布の場合は1mmの硬質塩化ビニール板2
枚に供試材を挟み、溶射石膏ボード板、合板またはパー
ティクル板は裏面を削り2mm厚にして測定した。また
継目材および継目接合材と参考例として前記のようにC
u,Al板の2種を加えた。Finally, the present invention will be described in more detail based on specific experimental results. Tables 1 and 2 show the electromagnetic wave shielding effect of the electromagnetic wave shielding material according to the present invention, its joint bonding method, and the comparative material. In Tables 1 and 2, No.
1, 17, 20, and 23 are comparative examples in which the basis weight is outside the range of the present invention, and Nos. 28 and 29 are reference examples in which the shielding performance of a single metal plate is compared for reference. The material is an example of the present invention. Shield effect is MIL-STD-
According to 285, the frequency was measured at 200 MHz. The test materials were Zn, Al, Zn-5% Al alloy, Zn-Al as the base material.
Was mixed and sprayed and cut into 15 cm × 15 cm × t. 1 mm hard vinyl chloride board for sprayed paper and cloth 2
The test material was sandwiched between the sheets, and the sprayed gypsum board plate, plywood or particle plate was shaved on the back surface and measured with a thickness of 2 mm. As a reference example, the joint material and the joint material are C as described above.
u and Al plates were added.
【0023】この場合、継目材としては、No.12の材
料を使用し、供試材の中央をカッターナイフで真直ぐ切
断し、硬質塩ビ板に1mm幅の隙間(図1の継目2相
当)を空けて、接着剤として襖用糊を使用して貼付した
のち、継目接合手段として、前記隙間に3cm幅に切っ
たテープ状の前記継目材を図1と同じ要領で前記の襖用
糊で貼って接合サンプルを作製した。溶射後に塗装を行
なった例についてはアクリルラッカーを薄く塗装した。
なお、塗装を行なった分、すなわちNo.11,15,1
6,25,27,46,48については、乾燥後の表面
抵抗率がいずれも0.1オーム/cm2以下であった。
また、一方、前記のように、No.1,17,20,23
は溶射層の目付量が70g/m2未満で本発明の範囲か
ら外れた比較例である。これらの供試材のシールド性能
は表1、表2の通りである。すなわち溶射の目付量は1
00〜130g/m2以上あれば充分であり、No.29の
Al板、No.28のCu板とほゞ同等である。またZ
n,Al,Zn−5%Al合金、Zn−Al混合溶射材
は殆ど差がなかった。これについては次のように考えら
れる。In this case, as the joint material, No. 12 material was used, the center of the specimen was cut straight with a cutter knife, and a 1 mm wide gap (corresponding to joint 2 in FIG. 1) was formed in the hard PVC plate. After leaving it open and applying it using a fusuma glue as an adhesive, as a seam joining means, affix the tape-shaped seam material cut into a width of 3 cm in the gap with the fusuma glue in the same manner as in FIG. And a bonded sample was prepared. Acrylic lacquer was applied thinly on the case of coating after thermal spraying.
It should be noted that the amount of coating, that is, No. 11, 15, 1
For 6, 25, 27, 46 and 48, the surface resistivities after drying were all 0.1 ohm / cm 2 or less.
On the other hand, as described above, No. 1, 17, 20, 23
Is a comparative example in which the basis weight of the thermal sprayed layer is less than 70 g / m 2 and is out of the range of the present invention. The shield performances of these test materials are shown in Tables 1 and 2. That is, the basis weight of thermal spraying is 1
It is sufficient if it is at least 0 to 130 g / m 2 , and it is almost equivalent to the No. 29 Al plate and the No. 28 Cu plate. Also Z
There was almost no difference between the n, Al, Zn-5% Al alloy and the Zn-Al mixed spray material. This can be considered as follows.
【0024】電磁波シールド効果は反射損失、吸収損
失、多重反射損失の合計より発揮され周波数、金属の種
類、形態、厚さにより各損失の依存度が変化する。例え
ば低周波数域での金属薄板のシールド効果は吸収損失に
支配され、The electromagnetic wave shielding effect is exerted by the sum of reflection loss, absorption loss and multiple reflection loss, and the dependence of each loss changes depending on the frequency, the type, form and thickness of the metal. For example, the shielding effect of a thin metal plate in the low frequency range is dominated by absorption loss,
【数1】 (G;比伝導率,u;比透磁率)より金属の比伝導率、
比透磁率が関与することになる。しかし溶射膜は金属粒
子が複雑に積み重なった被膜であるから侵入した電磁波
は複数の金属粒子界面で反射損失、吸収損失、多重反射
損失を繰り返し、さらに反射損失における空間インピー
ダンスも加算される結果、金属溶射膜は同種金属板より
もシールド効果が大きくなると考えられる。つまり金属
溶射膜のシールド性能は金属の比伝導率、比透磁率より
も膜の物理的形状に影響され、その結果、Zn,Al,
Zn−Al合金溶射材は金属種の差が殆どなかったもの
と考えられる。[Equation 1] (G: specific conductivity, u: relative permeability), the specific conductivity of the metal,
Relative permeability will be involved. However, since the sprayed coating is a coating in which metal particles are piled up intricately, the invading electromagnetic wave repeats reflection loss, absorption loss, multiple reflection loss at the interface of multiple metal particles, and the spatial impedance at the reflection loss is also added. It is considered that the sprayed film has a greater shielding effect than the same metal plate. In other words, the shield performance of the metal sprayed film is affected by the physical shape of the film rather than the specific conductivity and relative permeability of the metal, and as a result, Zn, Al,
It is considered that the Zn-Al alloy sprayed material had almost no difference in metal species.
【0025】また基材(紙と布および石膏ボード板、合
板またはパーティクル板)の差も殆どなかった。継目接
合材の継目はテープ状溶射紙を糊で簡単に接着すること
で充分なシールド性能が得られ、溶射後に薄塗装した材
料も継目接合には全く問題はなかった。供試材の耐錆性
は室内暴露し白錆発生までの時間で評価したが耐錆性は
湿度、温度により変化するので幾つかの試験の平均値で
比較した。すなわちZn溶射を1.0とすると、Zn溶
射+塗装は2.8、Al溶射は5.0、Zl−5%Al
合金溶射は3.5、Zn−Al混合溶射は3.0倍の良
い耐錆性を示した。なお、本発明例における溶射層の目
付量精度はいずれも±10%の範囲にあり、全く問題な
かった。Also, there was almost no difference between the substrates (paper and cloth and gypsum board, plywood or particle board). For the seam of the seam joint material, sufficient shielding performance was obtained by simply adhering the tape-shaped thermal spray paper with glue, and even the material thinly coated after thermal spraying had no problem in seam joint. The rust resistance of the test material was evaluated by the time until the white rust was generated after the indoor exposure, but the rust resistance changes depending on the humidity and the temperature, so the average values of several tests were compared. That is, assuming that Zn spraying is 1.0, Zn spraying + coating is 2.8, Al spraying is 5.0, Zl-5% Al.
The alloy spraying showed good corrosion resistance of 3.5, and the Zn-Al mixed spraying showed good corrosion resistance of 3.0 times. The accuracy of the basis weight of the sprayed layer in each of the examples of the present invention was in the range of ± 10%, and there was no problem at all.
【0026】[0026]
【表1】 [Table 1]
【0027】[0027]
【表2】 [Table 2]
【0028】[0028]
【発明の効果】本発明のように紙、布および石膏ボード
板、合金またはパーティクル板にZn,Al,Zn−A
l合金を無公害、高能率、高精度で溶射して得られた電
磁波シールド材は電磁波シールド効果が優れ、特に従来
のCu,Al,Fe板(箔)に比べ継目の処理(接合)
も極めて簡単で能率よく安価であり、シールド工法とし
ての利用価値は極めて大きい。例えば紙、布に溶射した
ものはシールドルーム、電波暗室、建築建物の内壁に普
通の壁紙貼付作業の要領で施工でき、継目の接合も従来
法のような高価な導電性ペースト、テープや作業性の悪
い半田付け、溶接の必要はなく、通常の糊や接着剤を用
いて本発明の溶射紙(布)製テープを継目に貼るという
極めて簡単な作業で優れたシールド効果を達成すること
が出来る。また石膏ボード板、合板またはパーティクル
板に溶射したシールド材はさらに作業が簡単で、これら
の材料を壁に取り付けたのち継目に同じく溶射紙(布)
製テープを貼るだけ優れたシールド効果が達成される。INDUSTRIAL APPLICABILITY As in the present invention, Zn, Al, Zn-A can be applied to paper, cloth and gypsum board, alloy or particle board.
Electromagnetic wave shielding material obtained by spraying l alloy with no pollution, high efficiency and high precision has excellent electromagnetic wave shielding effect, and especially seam treatment (bonding) compared to conventional Cu, Al, Fe plates (foil)
Is extremely simple, efficient and inexpensive, and has a great utility value as a shield construction method. For example, sprayed paper or cloth can be applied to a shield room, anechoic chamber, or the inner wall of an architectural building in the same way as normal wallpaper attachment work, and the joints of seams are expensive conductive pastes, tapes and workability as in the conventional method. There is no need for bad soldering or welding, and the excellent shielding effect can be achieved by the extremely simple work of sticking the thermal spray paper (cloth) tape of the present invention to the seam using ordinary glue or adhesive. . The shield material sprayed on gypsum board, plywood, or particle board is easier to work. After these materials are attached to the wall, the same spray paper (cloth) is used at the seam.
An excellent shield effect can be achieved just by applying tape.
【図1】本発明による電磁波シールド材の継目接合法の
断面模式図である。FIG. 1 is a schematic sectional view of a seam joining method for an electromagnetic wave shielding material according to the present invention.
【図2】本発明の電磁波シールド材の製造設備の概念図
である。FIG. 2 is a conceptual diagram of a facility for manufacturing an electromagnetic wave shield material of the present invention.
1 シールド材 1a テープ 2 継目 3 溶射層 4 接着剤 5 基材供給装置 6 溶射室 7 塗装室 8 製品捲取り装置 9 制御装置 10 集塵装置 1 Shielding Material 1a Tape 2 Seam 3 Thermal Spray Layer 4 Adhesive 5 Base Material Supply Device 6 Thermal Spray Chamber 7 Coating Room 8 Product Winding Device 9 Control Device 10 Dust Collector
Claims (6)
l,Zn−Al合金の1種または2種以上からなる溶射
層が連続溶射により基材表面に形成されていることを特
徴とする接合が容易な電磁波シールド材料。1. Zn, A having a basis weight of 70 to 300 g / m 2.
An electromagnetic wave shielding material which is easy to bond, characterized in that a thermal sprayed layer made of one or more of 1,1, Zn-Al alloys is formed on the surface of the base material by continuous thermal spraying.
l,Zn−Al合金の1種または2種以上からなる溶射
層が連続溶射により基材表面に形成され、さらに前記溶
射層の上から表面抵抗率が0.1オーム/cm2を超え
ない量の浸透性塗料を浸透せしめたことを特徴とする接
合が容易な電磁波シールド材料。 2. Zn, A having a basis weight of 70 to 300 g / m 2.
An amount in which a thermal sprayed layer made of one or more of 1, 1, Zn-Al alloys is formed on the surface of the substrate by continuous thermal spraying, and the surface resistivity of which does not exceed 0.1 ohm / cm 2 from above the thermal sprayed layer. An easy-to-join electromagnetic wave shield material characterized by being permeated with the above-mentioned penetrable paint.
ーティクル板のいずれかである請求項1または2記載の
接合が容易な電磁波シールド材料。3. The electromagnetic wave shielding material according to claim 1, wherein the base material is any one of paper, cloth, gypsum board, plywood, and particle board.
Zn,Al,Zn−Al合金の1種または2種以上を目
付量精度±10%で外部に粉塵を発生することなく連続
的に溶射することを特徴とする接合が容易な電磁波シー
ルド材料の製造方法。4. One or more Zn, Al and Zn-Al alloys having a basis weight of 70 to 300 g / m 2 are continuously applied to the surface of the base material with a basis weight accuracy of ± 10% without generating dust to the outside. A method for producing an electromagnetic wave shielding material which is easy to bond and which is characterized by thermal spraying.
Zn,Al,Zn−Al合金の1種または2種以上を目
付量精度±10%で外部に粉塵を発生することなく連続
的に溶射したのち、溶射面に浸透性塗料を表面抵抗値が
0.1オーム/cm2を超えない量、塗布浸透せしめる
ことを特徴とする接合が容易な電磁波シールド材料の製
造方法。5. One or more Zn, Al and Zn-Al alloys having a basis weight of 70 to 300 g / m 2 are continuously applied to the surface of the base material with a basis weight accuracy of ± 10% without generating dust to the outside. A method for producing an electromagnetic wave shielding material which is easy to join, characterized in that after being thermally sprayed, an osmotic coating is applied and permeated onto the sprayed surface in an amount such that the surface resistance value does not exceed 0.1 ohm / cm 2 .
ーティクル板のいずれかである請求項4または5記載の
接合が容易な電磁波シールド材料の製造方法。6. The method of producing an electromagnetic wave shielding material according to claim 4, wherein the substrate is paper, cloth, gypsum board, plywood, or particle board.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13432593A JPH08311631A (en) | 1993-06-04 | 1993-06-04 | Easily joinable electromagnetic wave shielding material and its production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13432593A JPH08311631A (en) | 1993-06-04 | 1993-06-04 | Easily joinable electromagnetic wave shielding material and its production |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH08311631A true JPH08311631A (en) | 1996-11-26 |
Family
ID=15125688
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13432593A Pending JPH08311631A (en) | 1993-06-04 | 1993-06-04 | Easily joinable electromagnetic wave shielding material and its production |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH08311631A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002104801A (en) * | 2000-09-27 | 2002-04-10 | Daihen Corp | Method and apparatus of generating gaseous hydrogen, fuel cell using it, apparatus of spraying aluminum and apparatus of spraying zinc aluminum |
-
1993
- 1993-06-04 JP JP13432593A patent/JPH08311631A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002104801A (en) * | 2000-09-27 | 2002-04-10 | Daihen Corp | Method and apparatus of generating gaseous hydrogen, fuel cell using it, apparatus of spraying aluminum and apparatus of spraying zinc aluminum |
JP4636572B2 (en) * | 2000-09-27 | 2011-02-23 | 株式会社ダイヘン | Aluminum spraying device and zinc aluminum spraying device |
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