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JPH08301241A - Detection device of inferior seal of packaging material - Google Patents

Detection device of inferior seal of packaging material

Info

Publication number
JPH08301241A
JPH08301241A JP10668795A JP10668795A JPH08301241A JP H08301241 A JPH08301241 A JP H08301241A JP 10668795 A JP10668795 A JP 10668795A JP 10668795 A JP10668795 A JP 10668795A JP H08301241 A JPH08301241 A JP H08301241A
Authority
JP
Japan
Prior art keywords
heat
pair
voltage
capacitance sensors
welded portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10668795A
Other languages
Japanese (ja)
Inventor
Tetsuya Kuno
哲也 久野
Jiro Funato
二郎 船戸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nakano Vinegar Co Ltd
Original Assignee
Nakano Vinegar Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nakano Vinegar Co Ltd filed Critical Nakano Vinegar Co Ltd
Priority to JP10668795A priority Critical patent/JPH08301241A/en
Publication of JPH08301241A publication Critical patent/JPH08301241A/en
Pending legal-status Critical Current

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  • Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
  • Package Closures (AREA)

Abstract

PURPOSE: To measure rapidly and stably inferior seals of heat adhesion parts in a packing material like a retort pouch, by setting a specified distance of a pair of electrostatic capacity sensors oppositely arranged at the holding position of the heat adhesion part, to coincide with the distance that a specified figure is added to the heat adhesion part and making each sensor diameter within a specified figure. CONSTITUTION: A pair of electrostatic sensors 320 are fixed at the position to hold the heat adhesion part 105 so as to be oppositely positioned to the opposite metallic member 310 of the measuring part 300 and provided at every specified distance that 0.1-0.2mm is added to the thickness of heat adhesion part 105. The sensor diameter of a pair of electrostatic capacity sensors 320 is made within 0.5-2.0mm to detect the electrostatic capacity generated between these sensor and the conductive layer of the packing material. Accordingly, it is easy to securely guide the heat adhesion part 105 between a pair of electrostatic sensors 320 and also the detecting accuracy of the electrostatic capacity sensor 320 is high and as a result, it can bring out a high detecting accuracy of inferior seals.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、内部に収容物が収容さ
れた包装材における熱溶着部のシール不良を検出するシ
ール不良検出装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a seal defect detecting device for detecting a seal defect at a heat-sealed portion in a packaging material having an item contained therein.

【0002】[0002]

【従来の技術】従来の技術として、特開平6−3450
62号公報に開示された技術が知られている。この技術
は、レトルトパウチ包装材の熱溶着部のシール不良を検
出する方法および装置で、溝を有する断面コ字型の部材
の対向部位に、静電容量センサを対向配置し、断面コ字
型の部材を通過する熱溶着部までの距離を一対の静電容
量センサで測定し、一対の静電容量センサで測定された
出力から、熱溶着部の厚みを算出し、算出した厚みが、
予め設定された厚みよりも大きい場合にシール不良を検
出するものであった。
2. Description of the Related Art As a conventional technique, Japanese Patent Laid-Open No. 6-3450
The technique disclosed in Japanese Patent No. 62 is known. This technology is a method and a device for detecting a sealing failure of a heat-welded portion of a retort pouch packaging material, in which a capacitance sensor is arranged so as to face a member having a U-shaped cross section and having a U-shaped cross section. The distance to the heat-welded portion passing through the member is measured with a pair of capacitance sensors, from the output measured with the pair of capacitance sensors, the thickness of the heat-welded portion is calculated, and the calculated thickness is
A seal defect is detected when the thickness is larger than a preset thickness.

【0003】[0003]

【発明が解決しようとする課題】上記公報に開示された
技術は、熱溶着部のシール不良を検出するための基本原
理が開示されるものであって、現実的にレトルトパウチ
のシール不良を検出する装置の開示はなく、実用化の技
術が望まれていた。
The technique disclosed in the above publication discloses the basic principle for detecting a seal defect in a heat-welded portion, and realistically detects a seal defect in a retort pouch. There is no disclosure of a device that does, and a technique for practical use has been desired.

【0004】[0004]

【発明の目的】本発明は、上記の事情に鑑みてなされた
もので、その目的は、レトルトパウチなどの包装材にお
ける熱溶着部のシール不良を、現実的に検出することの
できる包装材のシール不良検出装置の提供にある。
SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a packaging material capable of realistically detecting a sealing defect of a heat-welded portion in a packaging material such as a retort pouch. It is to provide a seal defect detection device.

【0005】[0005]

【課題を解決するための手段】本発明の包装材のシール
不良検出装置は、次の技術的手段を採用した。 〔請求項1の手段〕包装材のシール不良検出装置は、導
電層および熱溶着層を備える既製袋で、内部に内包物を
収容した後に開口部が熱溶着された包装材を移動する移
動手段と、この移動手段によって移動する前記包装材の
通過途中に設けられ、熱溶着された熱溶着部を挟む位置
に所定間隙を隔てて対向配置された一対の静電容量セン
サと、この一対の静電容量センサに、所定電圧で所定周
波数の交流電圧を与える発振回路と、前記一対の静電容
量センサの出力電圧を加算して測定する電圧測定手段と
を備え、この電圧測定手段の測定する出力電圧が、予め
設定されたしきい値電圧より上昇した際に、前記一対の
静電容量センサを通過した前記熱溶着部のシール不良を
検出するシール不良検出装置において、前記所定間隙
は、前記熱溶着部の厚みに、0.1〜0.2mmを加え
た間隔に設けられ、前記一対の静電容量センサの各セン
サ径は、0.5〜2.0mmの範囲に設けられたことを
特徴とする。
The following technical means has been adopted for the device for detecting defective sealing of the packaging material of the present invention. [Means for Claim 1] A device for detecting a sealing failure of a packaging material is a ready-made bag having a conductive layer and a heat-welding layer, and is a moving means for moving the packaging material having an opening heat-welded after containing an inner package therein. And a pair of electrostatic capacitance sensors that are provided in the middle of passage of the packaging material that is moved by the moving means and that are opposed to each other with a predetermined gap at positions sandwiching the heat-sealed heat-welded portion, and the pair of static capacitance sensors. The capacitance sensor is provided with an oscillating circuit for giving an AC voltage of a predetermined frequency and a predetermined frequency, and a voltage measuring means for adding and measuring output voltages of the pair of capacitance sensors, and an output measured by the voltage measuring means. In a seal defect detection device for detecting a seal defect of the heat-welded portion that has passed through the pair of capacitance sensors when the voltage rises above a preset threshold voltage, the predetermined gap is the heat Of welded part Mini, provided the interval plus 0.1 to 0.2 mm, the sensor diameter of said pair of capacitive sensor is characterized in that provided in the range of 0.5 to 2.0 mm.

【0006】〔請求項2の手段〕請求項1のシール不良
検出装置において、前記所定周波数から得られる応答周
波数が、1kHz以上に設けられたことを特徴とする。
[Means for Claim 2] In the seal defect detecting device according to claim 1, the response frequency obtained from the predetermined frequency is set to 1 kHz or more.

【0007】〔請求項3の手段〕シール不良検出装置
は、導電層および熱溶着層を備える既製袋で、内部に内
包物を収容した後に開口部が熱溶着された包装材を移動
する移動手段と、この移動手段によって移動する前記包
装材の通過途中に設けられ、熱溶着された熱溶着部を挟
む位置に所定間隙を隔てて対向配置された一対の静電容
量センサと、この一対の静電容量センサに、所定電圧で
所定周波数の交流電圧を与える発振回路と、前記一対の
静電容量センサの出力電圧を加算して測定する電圧測定
手段とを備え、この電圧測定手段の測定する出力電圧
が、予め設定されたしきい値電圧より上昇した際に、前
記一対の静電容量センサを通過した前記熱溶着部のシー
ル不良を検出する。
[Means for Claim 3] The defective seal detecting device is a ready-made bag provided with a conductive layer and a heat-welding layer, and is a moving means for moving a packaging material having an opening heat-welded after containing an inner package therein. And a pair of electrostatic capacitance sensors that are provided in the middle of passage of the packaging material that is moved by the moving means and that are opposed to each other with a predetermined gap at positions sandwiching the heat-sealed heat-welded portion, and the pair of static capacitance sensors. The capacitance sensor is provided with an oscillating circuit for giving an AC voltage of a predetermined frequency and a predetermined frequency, and a voltage measuring means for adding and measuring output voltages of the pair of capacitance sensors, and an output measured by the voltage measuring means. When the voltage rises above a preset threshold voltage, defective sealing of the heat-welded portion that has passed through the pair of capacitance sensors is detected.

【0008】〔請求項4の手段〕請求項1ないし請求項
3のいずれかに記載のシール不良検出装置において、前
記一対の静電容量センサは、前記移動手段によって移動
する前記包装材の通過途中に設けられ、前記熱溶着部を
挟む位置に所定間隙を隔てて対向配置された断面コ字型
の対向部材に固定されたことを特徴とする。
[Means of Claim 4] In the seal defect detecting device according to any one of Claims 1 to 3, the pair of capacitance sensors are in the middle of passage of the packaging material moved by the moving means. And is fixed to opposing members having a U-shaped cross section, which are provided to be opposed to each other at a position sandwiching the heat-welded portion with a predetermined gap.

【0009】〔請求項5の手段〕請求項1ないし請求項
4のいずれかに記載のシール不良検出装置において、前
記移動手段は、複数の前記包装材を順次移動する無端ベ
ルトを備えるとともに、この無端ベルトの表面に、前記
包装材を区画するための仕切りを備え、さらに、前記無
端ベルトの両側に前記包装材の幅にほぼ一致する横ガイ
ドを備えることを特徴とする。
[Means of Claim 5] In the seal defect detecting apparatus according to any one of Claims 1 to 4, the moving means includes an endless belt that sequentially moves the plurality of packaging materials, and A partition for partitioning the packaging material is provided on the surface of the endless belt, and lateral guides that substantially match the width of the packaging material are provided on both sides of the endless belt.

【0010】〔請求項6の手段〕請求項5のシール不良
検出装置において、少なくとも前記一対の静電容量セン
サへ向けて前記熱溶着部を導く側の前記横ガイドは、前
記一対の静電容量センサの間に導かれる前記熱溶着部の
湾曲を所定範囲内に規制する断面コ字型に設けられたこ
とを特徴とする。
[Means for Claim 6] In the seal defect detecting device according to claim 5, at least the lateral guide on the side for guiding the heat-welded portion toward the pair of electrostatic capacitance sensors is provided with the pair of electrostatic capacitances. It is characterized in that it is provided with a U-shaped cross section for restricting the curvature of the heat-welded portion guided between the sensors within a predetermined range.

【0011】〔請求項7の手段〕請求項1ないし請求項
6のいずれかに記載のシール不良検出装置において、前
記しきい値電圧は、前記熱溶着部の溶着前の厚みと前記
溶着後の厚みの差により生じる電圧値に設定されたこと
を特徴とする。
[Means for Claim 7] In the device for detecting a seal defect according to any one of claims 1 to 6, the threshold voltage is the thickness of the heat-welded portion before welding and the thickness after the welding. It is characterized in that the voltage value is set due to the difference in thickness.

【0012】〔請求項8の手段〕請求項1ないし請求項
7のいずれかに記載のシール不良検出装置において、前
記電圧測定手段で測定された前記一対の静電容量センサ
の加算された出力電圧は、オシログラフによって視覚表
示されることを特徴とする。
[Means of claim 8] In the seal defect detecting device according to any one of claims 1 to 7, the output voltage added by the pair of capacitance sensors measured by the voltage measuring means. Are visually displayed by an oscillograph.

【0013】〔請求項9の手段〕請求項1ないし請求項
8のいずれかに記載のシール不良検出装置において、前
記しきい値電圧は、手動操作によって設定可能に設けら
れたことを特徴とする。
[Means of Claim 9] In the defective seal detecting device according to any one of Claims 1 to 8, the threshold voltage is set so as to be manually operable. .

【0014】〔請求項10の手段〕請求項1ないし請求
項9のいずれかに記載のシール不良検出装置は、前記一
対の静電容量センサを通過する前記熱溶着部の両端を検
出する検出手段を備え、前記電圧測定手段は、前記熱溶
着部の両端が前記一対の静電容量センサを通過する際の
出力電圧を測定しないように設けたことを特徴とする。
[Means of Claim 10] The seal defect detecting device according to any one of claims 1 to 9 is a detecting means for detecting both ends of the heat-welded portion passing through the pair of capacitance sensors. The voltage measuring means is provided so as not to measure an output voltage when both ends of the heat-welded portion pass through the pair of capacitance sensors.

【0015】〔請求項11の手段〕請求項1ないし請求
項10のいずれかに記載のシール不良検出装置におい
て、前記一対の静電容量センサに案内される前記熱溶着
部は、両面から高圧のエアーが吹き付けられることを特
徴とする。
[Means of Claim 11] In the seal defect detecting device according to any one of Claims 1 to 10, the heat-welded portion guided by the pair of capacitance sensors has high pressure from both sides. It is characterized by being blown with air.

【0016】〔請求項12の手段〕請求項1ないし請求
項11のいずれかに記載のシール不良検出装置におい
て、前記移動手段は、前記電圧測定手段の測定する出力
電圧が、予め設定されたしきい値電圧より上昇した際
に、前記一対の静電容量センサを通過した前記熱溶着部
を有する前記包装材を運搬路から排出する排出手段を備
えることを特徴とする。
[Means of Claim 12] In the seal defect detecting device according to any one of Claims 1 to 11, the output voltage measured by the voltage measuring means is preset in the moving means. It is characterized by comprising a discharging means for discharging the packaging material having the heat-welded portion, which has passed through the pair of capacitance sensors, from the transport path when the voltage exceeds the threshold voltage.

【0017】〔請求項13の手段〕請求項1ないし請求
項12のいずれかに記載のシール不良検出装置は、前記
熱溶着部の移動方向に対して直交方向のシール不良を検
出するべく、前記一対の静電容量センサが、互いに干渉
しないように、複数箇所に設けられたことを特徴とす
る。
[Means of Claim 13] The seal defect detecting device according to any one of claims 1 to 12 is arranged to detect a seal defect in a direction orthogonal to a moving direction of the heat-welded portion. The pair of capacitance sensors are provided at a plurality of positions so as not to interfere with each other.

【0018】[0018]

【発明の作用および発明の効果】Action of the Invention and Effect of the Invention

〔請求項1の作用および効果〕所定間隙を、熱溶着部の
厚みに、0.1mmを加えた間隔よりも狭く設けると、
熱溶着部を一対の静電容量センサの間に確実に案内する
のが困難になる。また、熱溶着部の厚みに、0.2mm
を加えた間隔よりも広く設けると、熱溶着部と一対の静
電容量センサとの間の距離が長くなり、静電容量センサ
の検出精度が低下して、シール不良の検出精度が低くな
る。
[Operation and effect of claim 1] If the predetermined gap is provided narrower than the gap obtained by adding 0.1 mm to the thickness of the heat-welded portion,
It becomes difficult to reliably guide the heat-welded portion between the pair of capacitance sensors. In addition, the thickness of the heat welded part is 0.2 mm
If it is provided wider than the interval obtained by adding, the distance between the heat-welded portion and the pair of capacitance sensors becomes long, the detection accuracy of the capacitance sensor deteriorates, and the detection accuracy of the defective seal becomes low.

【0019】一方、一対の静電容量センサのセンサ径を
0.5mmよりも小さく設ける場合は、センサ面積が小
さいため、所定のセンサ精度(シール不良を検出するこ
とができる検出精度)を得るためには、一対の静電容量
センサの所定間隙を、熱溶着部の厚みに、0.1mmを
加えた間隔よりも狭く設ける必要が生じ、結果的には上
述のように、熱溶着部を一対の静電容量センサの間に確
実に案内するのが困難になる。また、一対の静電容量セ
ンサのセンサ径を2.0mmよりも大きく設ける場合
は、センサ面積が大きいため、シール不良部を跨ぐ可能
性が高くなる。センサ径がシール不良部を跨ぐと、電圧
測定手段の測定する電圧がしきい値に達しない場合が生
じ、結果的にシール不良の検出精度が低くなる。
On the other hand, when the sensor diameter of the pair of capacitance sensors is set smaller than 0.5 mm, the sensor area is small, so that a predetermined sensor accuracy (detection accuracy capable of detecting a seal defect) is obtained. In this case, it is necessary to provide a predetermined gap between the pair of capacitance sensors to be narrower than the gap obtained by adding 0.1 mm to the thickness of the heat-welded portion. It becomes difficult to reliably guide between the electrostatic capacitance sensors. Further, when the sensor diameter of the pair of capacitance sensors is set to be larger than 2.0 mm, the sensor area is large, and therefore the possibility of straddling the defective seal portion increases. If the sensor diameter crosses over the defective seal portion, the voltage measured by the voltage measuring means may not reach the threshold value, and as a result, the accuracy of detecting the defective seal becomes low.

【0020】このように、所定間隙を、熱溶着部の厚み
に、0.1〜0.2mmを加えた間隔に設け、且つ一対
の静電容量センサのセンサ径を0.5〜2.0mmの範
囲に設けることにより、熱溶着部を一対の静電容量セン
サの間に確実に案内するのが容易で、且つ静電容量セン
サの検出精度が高く、結果的に高いシール不良の検出精
度を発揮できる。
As described above, the predetermined gaps are provided at intervals of 0.1 to 0.2 mm added to the thickness of the heat-welded portion, and the pair of capacitance sensors have a sensor diameter of 0.5 to 2.0 mm. By providing in the range of, it is easy to reliably guide the heat-welded portion between the pair of capacitance sensors, and the detection accuracy of the capacitance sensor is high, resulting in high detection accuracy of the seal failure. Can be demonstrated.

【0021】〔請求項2の作用および効果〕発振回路の
所定周波数から得られる応答周波数を、1kHz以上に
設けることにより、静電容量センサの検出精度が向上す
る。このため、移動手段による包装材の移動速度を高め
ても、シール不良を検出できる。このように、移動手段
の移動速度を高めても、シール不良を検出できるため、
シール不良検出に要する単位時間当たりの処理量を増大
することができる。
[Operation and Effect of Claim 2] By setting the response frequency obtained from the predetermined frequency of the oscillation circuit to 1 kHz or higher, the detection accuracy of the capacitance sensor is improved. Therefore, even if the moving speed of the packaging material by the moving means is increased, the defective seal can be detected. In this way, even if the moving speed of the moving means is increased, the defective seal can be detected.
It is possible to increase the amount of processing per unit time required for detecting a defective seal.

【0022】〔請求項3の作用および効果〕移動手段が
包装材を移動すると、熱溶着部が、一対の静電容量セン
サ内を通過する。1対の静電容量センサには、所定周波
数の交流電圧が印加されており、一対の静電容量センサ
内を熱溶着部が通過すると、それぞれの静電容量センサ
は、センサ端部から熱溶着部内の導電層までの距離に応
じた出力電圧を発生する。一対の静電容量センサの出力
は加算されて電圧測定部で測定される。そして、シール
不良が発生した熱溶着部が、一対の静電容量センサの間
を通過すると、電圧測定部で測定された電圧が、しきい
値を越える。このように、電圧測定部で測定された電圧
が、しきい値を越えた場合に、シール不良を検出でき
る。
[Operation and Effect of Claim 3] When the moving means moves the packaging material, the heat-welded portion passes through the pair of capacitance sensors. An AC voltage having a predetermined frequency is applied to the pair of capacitance sensors, and when the heat-welding portions pass through the pair of capacitance sensors, the respective capacitance sensors are heat-welded from the sensor end portions. An output voltage is generated according to the distance to the conductive layer in the section. The outputs of the pair of capacitance sensors are added and measured by the voltage measuring unit. Then, when the heat-welded portion in which the seal defect occurs occurs between the pair of capacitance sensors, the voltage measured by the voltage measurement portion exceeds the threshold value. As described above, when the voltage measured by the voltage measuring unit exceeds the threshold value, it is possible to detect the seal defect.

【0023】〔請求項4の作用および効果〕一対の静電
容量センサが、熱溶着部が通過する断面コ字型の対向部
材に固定されることにより、熱溶着部の端部が静電容量
センサのプローブにひっかかるのが防がれ、熱溶着部が
円滑に一対の静電容量センサの間を通過できる。
[Operation and Effect of Claim 4] By fixing the pair of capacitance sensors to the opposing members having a U-shaped cross section through which the heat-welding portion passes, the ends of the heat-welding portion have capacitance. The sensor probe is prevented from being caught, and the heat-welded portion can smoothly pass between the pair of capacitance sensors.

【0024】〔請求項5の作用および効果〕無端ベルト
に乗って移動する包装材は、仕切りと両側の横ガイドに
よって規制されるため、包装材の熱溶着部を確実に一対
の静電容量センサの間を通過させることができる。
[Operation and Effect of Claim 5] Since the packaging material that moves on the endless belt is regulated by the partition and the lateral guides on both sides, the heat-welded portion of the packaging material can be securely connected to the pair of capacitance sensors. Can be passed between.

【0025】〔請求項6の作用および効果〕静電容量セ
ンサへ熱溶着部を導く側の横ガイドを、熱溶着部の湾曲
を規制する断面コ字型に設け、その内部に熱溶着部を通
すことにより、包装材の熱溶着部を確実に一対の静電容
量センサの間へ導くことができる。
[Operation and Effect of Claim 6] A lateral guide for guiding the heat-welded portion to the electrostatic capacity sensor is provided in a U-shaped cross section for restricting the curvature of the heat-welded portion, and the heat-welded portion is provided therein. By passing it, the heat-welded portion of the packaging material can be reliably guided between the pair of capacitance sensors.

【0026】〔請求項7の作用および効果〕しきい値電
圧を、熱溶着部の溶着前の厚みと、溶着後の厚みの差に
より生じる電圧値に設定したことにより、シール不良部
にエアーや、内包物の一部等を挟んでしきい値を設定し
なくても、シール不良を検出できる。
[Operation and Effect of Claim 7] The threshold voltage is set to a voltage value caused by the difference between the thickness of the heat-welded portion before welding and the thickness after welding, so that air or a A defective seal can be detected without setting a threshold value by sandwiching a part of the inclusion.

【0027】〔請求項8の作用および効果〕電圧測定手
段で測定された出力電圧を、オシログラフによって視覚
表示することによって、熱溶着部の厚みの平均値を容易
に視覚から読み取ることができる。
[Operation and Effect of Claim 8] By visually displaying the output voltage measured by the voltage measuring means with an oscillograph, the average value of the thickness of the heat-welded portion can be easily read visually.

【0028】〔請求項9の作用および効果〕しきい値電
圧を手動操作によって設定可能に設けることによって、
気温や湿度変化、あるいは使用する熱溶着部の厚み変化
に、シール不良を判断するためのしきい値を容易に設定
することができる。特に、請求項8と組み合わせること
で、現在使用している熱溶着部の平均厚みから、しきい
値を容易に設定できる。
[Operation and Effect of Claim 9] By providing the threshold voltage so that it can be manually set,
It is possible to easily set a threshold value for judging a seal failure in accordance with changes in temperature and humidity, or changes in the thickness of the heat-welded portion to be used. In particular, by combining with claim 8, the threshold value can be easily set from the average thickness of the heat-welded portion currently used.

【0029】〔請求項10の作用および効果〕一対の静
電容量センサを通過する熱溶着部の両端を検出し、電圧
測定部では、熱溶着部の両端が一対の静電容量センサを
通過する際の出力電圧を測定しないことにより、熱溶着
部の端部に発生するめくれをシール不良と誤検出する不
具合をなくすことができる。
[Operation and Effect of Claim 10] Both ends of the heat-welded portion passing through the pair of capacitance sensors are detected, and in the voltage measuring portion, both ends of the heat-welded portion pass through the pair of capacitance sensors. By not measuring the output voltage at this time, it is possible to eliminate the problem of erroneously detecting a curl generated at the end of the heat-welded portion as a defective seal.

【0030】〔請求項11の作用および効果〕一対の静
電容量センサへ案内される熱溶着部に、両面から高圧の
エアーを吹き付けることにより、熱溶着部に付着してい
た水等の液体や異物等を除くことができる。このため、
熱溶着部に付着した水等の液体や異物等によってシール
不良と誤検出する不具合をなくすことができる。
[Operation and Effect of Claim 11] By blowing high-pressure air from both sides to the heat-welded portion guided to the pair of capacitance sensors, liquid such as water adhered to the heat-welded portion, Foreign substances can be removed. For this reason,
It is possible to eliminate the problem of erroneously detecting a defective seal due to a liquid such as water or a foreign substance attached to the heat-welded portion.

【0031】〔請求項12の作用および効果〕電圧測定
手段の測定する出力電圧が、予め設定されたしきい値電
圧より上昇した際に、そのしきい値を越えた熱溶着部を
有する包装材を、排出手段によって運搬路から排出す
る。このように、シール不良部を有する包装材は、自動
的に搬送路から排除されるため、シール不良を検出する
作業現場を無人化できる。なお、シール不良を検出する
作業現場を無人化することにより、非常に効果的であ
る。
[Operation and effect of claim 12] When the output voltage measured by the voltage measuring means exceeds a preset threshold voltage, the packaging material has a heat-welded portion exceeding the threshold voltage. Are discharged from the transportation path by the discharging means. In this way, the packaging material having the defective seal portion is automatically removed from the transport path, so that the work site for detecting the defective seal can be unmanned. It should be noted that it is very effective by unmanning the work site for detecting the defective seal.

【0032】〔請求項13の作用および効果〕一対の静
電容量センサを複数箇所に設けて、熱溶着部の移動方向
に対して直交方向のシール不良を検出することにより、
シール不良の検出精度が向上し、商品価値を高めること
ができる。
[Operation and Effect of Claim 13] By providing a pair of capacitance sensors at a plurality of locations to detect a seal defect in a direction orthogonal to the moving direction of the heat-welded portion,
The accuracy of detecting a seal defect is improved, and the commercial value can be increased.

【0033】[0033]

【実施例】次に、本発明の包装材のシール不良検出装置
を、図に示す実施例に基づき説明する。 〔実施例の構成〕図1ないし図10は本発明を採用した
実施例を説明するためのもので、図1は包装材のシール
不良検出装置の概略図である。本実施例のシール不良検
出装置は、包装材100内にレトルト商品を収容したも
ので、ベルトコンベア201を利用した移動手段20
0、シール不良を検出する測定部300、シール不良を
検出した際に、シール不良の包装材100を排出する排
出手段400から構成されている。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, a sealing defect detecting device for a packaging material according to the present invention will be described based on an embodiment shown in the drawings. [Structure of Embodiment] FIGS. 1 to 10 are for explaining an embodiment adopting the present invention, and FIG. 1 is a schematic view of a sealing defect detecting device for a packaging material. The seal defect detecting device of the present embodiment is one in which a retort product is housed in a packaging material 100, and a moving means 20 utilizing a belt conveyor 201.
0, a measuring unit 300 for detecting a defective seal, and a discharging unit 400 for discharging the defective sealing material 100 when a defective seal is detected.

【0034】(包装材100の説明)包装材100は、
図2および図3に示すように、熱可塑性ポリエステルに
よる表皮層101、アルミニウム箔よりなる導電層10
2、ポリプロピレンよりなる熱溶着層103からなる3
層で矩形のシート部材104を用い、熱溶着層103が
直接合わされるように重ねられ、周囲の四辺のうちの三
辺が熱溶着された袋状の包装材100を用い、その内部
にレトルト食品を入れた後に、開口部の辺も熱溶着し
て、内部のレトルト食品を密閉したものである。
(Explanation of the packaging material 100)
As shown in FIGS. 2 and 3, a skin layer 101 made of thermoplastic polyester and a conductive layer 10 made of aluminum foil.
2, 3 consisting of a heat-welding layer 103 made of polypropylene
Using a rectangular sheet member 104 in layers, the heat-sealing layers 103 are stacked so as to be directly joined to each other, and a bag-shaped packaging material 100 in which three sides of the four sides are heat-sealed is used. After putting in, the side of the opening is also heat-welded to seal the retort food inside.

【0035】そして、本実施例のシール不良検出装置
は、最後に熱溶着された開口部を塞いだ熱溶着部105
のシール不良を検出するものである。なお、本実施例に
おける検出側の熱溶着部105の長さは、13cmのも
のである。
Then, in the seal defect detecting apparatus of this embodiment, the heat-welding portion 105 that closes the last heat-welded opening portion is used.
This is to detect a defective seal. The length of the heat-sealed portion 105 on the detection side in this embodiment is 13 cm.

【0036】なお、3層のシート部材104を2枚重ね
合わせた厚み(熱溶着前の厚み)は、図3の(a)に示
すように厚みt1 で、熱溶着後の厚みは、図3の(b)
に示すように厚みt2 (本実施例では、例えば0.2m
mとする)に減少する。つまり、熱溶着が成された厚み
はt2 であるが、熱溶着が成されていない厚み、つまり
シール不良が発生している厚みはt2 以上となる。
The thickness (thickness before heat welding) obtained by stacking two three-layer sheet members 104 is t1 as shown in FIG. 3A, and the thickness after heat welding is shown in FIG. (B)
The thickness t2 (in this embodiment, for example, 0.2 m
m). That is, the thickness of the heat-welded material is t2, but the thickness of the non-heat-welded material, that is, the thickness of the defective seal is t2 or more.

【0037】そして、本実施例のシール不良検出装置
は、後述するように、溶着前の厚みt1 と、溶着後の厚
みt2 の厚差t3 (t3 =t1 −t2 )を利用して、シ
ール不良を検出するものである。なお、本実施例におけ
る厚差t3 は20μmである。この厚差の20μmを電
圧に換算すると約2Vになる。従って本発明装置のしき
い値を2Vとすれば良いことになる。
As will be described later, the seal failure detecting apparatus of the present embodiment utilizes the thickness difference t3 (t3 = t1-t2) between the thickness t1 before welding and the thickness t2 after welding to cause seal failure. Is to detect. The thickness difference t3 in this embodiment is 20 .mu.m. When the thickness difference of 20 μm is converted into a voltage, it becomes about 2V. Therefore, the threshold value of the device of the present invention should be set to 2V.

【0038】(移動手段200の説明)移動手段200
は、上述のように、ベルトコンベア201を利用したも
ので、ベルトコンベア201の無端ベルト202は、上
面に搭載された包装材100を順次運搬するように、電
動モータ等の駆動装置(図示しない)によって運転され
る。
(Description of moving means 200) Moving means 200
As described above, the belt conveyor 201 is used, and the endless belt 202 of the belt conveyor 201 is a drive device (not shown) such as an electric motor so as to sequentially convey the packaging material 100 mounted on the upper surface. Driven by

【0039】無端ベルト202の表面には、図4に示す
ように、包装材100をそれぞれ、1つづつ区画するた
めの仕切り203が、所定間隔で取り付けられている。
仕切り203は、静電容量センサ(後述する)の検出原
理から、導電性のものが好ましいが、ウレタン製など非
導電性の仕切りでも良い。なお、仕切り203の高さ
は、レトルト食品が収納された包装材100の高さ以上
に設けられている。
As shown in FIG. 4, partitions 203 for partitioning the packaging material 100 one by one are attached to the surface of the endless belt 202 at predetermined intervals.
The partition 203 is preferably a conductive one in view of the detection principle of a capacitance sensor (described later), but may be a non-conductive partition such as urethane. The height of the partition 203 is higher than the height of the packaging material 100 in which the retort food is stored.

【0040】なお、本実施例では、各仕切り203の間
隔は、20cmに設けられ、駆動装置による無端ベルト
202の移動速度は約43m/分に設定され、1分間
に、200個の包装材100が、測定部300を通過す
るように設けられている。
In this embodiment, the interval between the partitions 203 is set to 20 cm, the moving speed of the endless belt 202 by the driving device is set to about 43 m / min, and 200 packing materials 100 are packed in one minute. Are provided so as to pass through the measurement unit 300.

【0041】また、移動手段200には、測定部300
に搬送される前の包装材100の両側よりに高圧のエア
ーを吹きつける不要物除去手段210が設けられてい
る。このエアーは、主に測定部300で測定される熱溶
着部105に向けて吹き付けられるもので、測定部30
0に案内される熱溶着部105に付着していた水等の液
体や異物を除くことができる。
The moving means 200 also includes a measuring unit 300.
Unnecessary substance removing means 210 for blowing high-pressure air is provided from both sides of the packaging material 100 before being transported to the inside. This air is blown mainly toward the heat-welded portion 105 that is measured by the measuring unit 300.
It is possible to remove liquids such as water and foreign substances attached to the heat-welded portion 105 guided to 0.

【0042】このように、不要物除去手段210によっ
て、測定部300に搬送される前の包装材100の両側
よりに高圧のエアーを吹きつけることにより、熱溶着部
105に付着した液体や異物を除去することができ、熱
溶着部105に付着した不要物によってシール不良と誤
検出する不具合をなくすことができる。
As described above, the unnecessary substance removing means 210 blows high-pressure air onto both sides of the packaging material 100 before being conveyed to the measuring section 300, so that liquid or foreign matter attached to the heat-welding section 105 can be removed. It can be removed, and it is possible to eliminate the problem of erroneously detecting a defective seal due to unnecessary substances attached to the heat-welded portion 105.

【0043】一方、無端ベルト202の両側には、図5
に示すように、包装材100の幅にほぼ一致する横ガイ
ド220が設けられ、シール不良を検出する熱溶着部1
05が、確実に測定部300を通過するように設けられ
ている。なお、本実施例の横ガイド220は、断面コ字
型に形成された金属板の加工品を使用し、断面コ字型の
内部に包装材100の両端が案内されるように設けられ
ている。このように設けられることにより、少なくとも
測定部300を通過する熱溶着部105の湾曲が規制さ
れ、測定部300に熱溶着部105が円滑に案内され
る。なお、本実施例では、横ガイド220における断面
コ字型の対向間隔は、10mmに設けられている。ま
た、横ガイド220は、アースされている。
On the other hand, on both sides of the endless belt 202, as shown in FIG.
As shown in FIG. 3, the heat-welding portion 1 is provided with a lateral guide 220 that substantially matches the width of the packaging material 100 and detects a sealing failure.
05 is provided so as to reliably pass through the measuring unit 300. The lateral guide 220 of this embodiment uses a processed metal plate formed in a U-shaped cross section, and is provided so that both ends of the packaging material 100 are guided inside the U-shaped cross section. . By being provided in this manner, the curvature of the heat-welded portion 105 that passes through at least the measurement unit 300 is regulated, and the heat-welded portion 105 is smoothly guided to the measurement unit 300. In this embodiment, the lateral guide 220 has a U-shaped cross-section facing distance of 10 mm. The lateral guide 220 is grounded.

【0044】(測定部300の説明)測定部300は、
図6ないし図8に示すもので、金属製の対向部材310
と、この対向部材310に対向した状態で固定された一
対の静電容量センサ320と、発振回路330、電圧測
定手段340、端部測定カット手段350を有する電気
回路360と、この測定部300で測定した出力電圧を
視覚表示するオシログラフ370と備える。
(Description of Measuring Unit 300) The measuring unit 300 is
As shown in FIGS. 6 to 8, a metal facing member 310 is provided.
A pair of capacitance sensors 320 fixed to face the facing member 310, an electric circuit 360 having an oscillating circuit 330, a voltage measuring unit 340, and an end measurement cutting unit 350, and the measuring unit 300. The oscillograph 370 visually displays the measured output voltage.

【0045】対向部材310は、対向距離が0.35m
m(熱溶着部105の厚み0.2mmに、0.1〜0.
2mmを加えた間隔の一例)に設けられた断面コ字型の
アルミニウムブロックで、横ガイド220に案内された
包装材100の熱溶着部105が対向する部材内に案内
される。この対向部材310は、アースされ、包装材1
00の導電層102が接触することにより、導電層10
2をアースするように設けられている。
The facing member 310 has a facing distance of 0.35 m.
m (when the thickness of the heat-welded portion 105 is 0.2 mm, 0.1 to 0.
The heat-welded portions 105 of the packaging material 100 guided by the lateral guides 220 are guided into the opposing members by aluminum blocks having a U-shaped cross section provided at an interval of 2 mm added). The facing member 310 is grounded, and the packaging material 1
00 to bring the conductive layer 102 into contact with the conductive layer 10
2 is provided so as to be grounded.

【0046】一対の静電容量センサ320は、対向部材
310のうち、熱溶着部105を挟む位置に対向した状
態で固定されたもので、それぞれ導電層102との間に
発生する静電容量を検出する。本実施例における静電容
量センサ320のセンサ径は、直径1mmのものを採用
し、シール不良が1mm以上に亘って発生した場合に、
確実にシール不良を検出するように設けられている。
The pair of capacitance sensors 320 are fixed in a state in which they face each other in the opposing member 310 so as to sandwich the heat-welded portion 105, and the capacitance generated between the capacitance sensor 320 and the conductive layer 102 is determined. To detect. The capacitance diameter of the capacitance sensor 320 in this embodiment is 1 mm, and when a seal defect occurs for 1 mm or more,
It is provided so as to reliably detect a defective seal.

【0047】なお、一対の静電容量センサ320で検出
された静電容量は、電圧として取り出され、図7に示す
ように、増幅手段321で電圧増幅された後、電圧測定
手段340に出力される。増幅手段321に設けられた
コンデンサ322および抵抗323は、ノイズを低減す
るフィードバック手段である。増幅手段321は、一対
の静電容量センサ320に共通に設けても良いし、独立
して設けても良い。
The capacitance detected by the pair of capacitance sensors 320 is extracted as a voltage, amplified by the amplifying means 321 as shown in FIG. 7, and then output to the voltage measuring means 340. It The capacitor 322 and the resistor 323 provided in the amplification means 321 are feedback means for reducing noise. The amplifying means 321 may be provided commonly to the pair of capacitance sensors 320 or may be provided independently.

【0048】発振回路330は、所定電圧(20V)
で、所定周波数(20kHz)の交流電流を一対の静電
容量センサ320と、アースとの間に発生する回路であ
る。そして、静電容量センサ320は、対向する導電層
102との距離に応じた静電容量を発生し、発生した静
電容量は、上述のように増幅手段321で増幅されて電
圧測定手段340に出力される。
The oscillation circuit 330 has a predetermined voltage (20 V).
Then, it is a circuit that generates an alternating current of a predetermined frequency (20 kHz) between the pair of capacitance sensors 320 and the ground. Then, the capacitance sensor 320 generates a capacitance according to the distance from the opposing conductive layer 102, and the generated capacitance is amplified by the amplifying unit 321 as described above, and then the voltage measuring unit 340. Is output.

【0049】電圧測定手段340は、一対の静電容量セ
ンサ320の出力を加算して測定するもので、本実施例
では増幅手段321で増幅された電圧を測定する。そし
て、電圧測定手段340は、測定した電圧が、予め設定
されたしきい値電圧sVより上昇した際に、一対の静電
容量センサ320を通過した熱溶着部105を有する包
装材100を、シール不良であると判断する判断手段3
41を有し、シール不良を判断すると、シール不良信号
を排出手段400に出力する。
The voltage measuring means 340 measures the voltage by adding the outputs of the pair of capacitance sensors 320. In this embodiment, the voltage amplified by the amplifying means 321 is measured. Then, the voltage measuring means 340 seals the packaging material 100 having the heat-welded portion 105 that has passed through the pair of capacitance sensors 320 when the measured voltage rises above a preset threshold voltage sV. Judgment means 3 for judging that it is defective
41, it outputs a seal defect signal to the discharging means 400 when it determines a seal defect.

【0050】なお、しきい値電圧sVは、熱溶着部10
5の平均電圧xVに、上述の厚差t3 により生じる電圧
値(例えば2V)を加算して設定される(sV=xV+
2V)。このしきい値電圧sVの設定は、手動操作によ
って設定可能に設けられている。しきい値sVの設定の
仕方は、オシログラフ370によって、電圧測定手段3
40で測定された出力電圧の平均電圧xVを読み取る。
そして、読み取った平均電圧xVに、厚差t3 により生
じる電圧値(例えば2V)を加算することで、しきい値
sVが設定される。
It should be noted that the threshold voltage sV is determined by the heat-welded portion 10
It is set by adding the voltage value (for example, 2 V) generated by the above-mentioned thickness difference t3 to the average voltage xV of 5 (sV = xV +
2V). The threshold voltage sV can be set manually. The method of setting the threshold value sV is determined by the oscillograph 370 by the voltage measuring means 3
Read the average voltage xV of the output voltage measured at 40.
Then, the threshold value sV is set by adding the voltage value (for example, 2V) generated by the thickness difference t3 to the read average voltage xV.

【0051】このように、しきい値電圧を手動操作によ
って設定可能に設けることによって、気温や湿度変化、
あるいは使用する熱溶着部105の厚み変化に、シール
不良を判断するためのしきい値を容易に設定することが
できる。また、オシログラフ370に電圧測定手段34
0で測定された出力電圧を表示することで、しきい値s
Vの設定者は、容易に熱溶着部105の平均電圧xVを
読み取ることができる。
As described above, by providing the threshold voltage so that it can be manually set, changes in temperature and humidity,
Alternatively, it is possible to easily set a threshold value for determining a sealing failure in accordance with the thickness change of the heat-welded portion 105 to be used. In addition, the oscillograph 370 has a voltage measuring means 34.
By displaying the output voltage measured at 0, the threshold s
The person who set V can easily read the average voltage xV of the heat-welded portion 105.

【0052】端部測定カット手段350は、一対の静電
容量センサ320による熱溶着部105両端の測定をカ
ットするもので、図8に示すように、対向部材310に
進入する熱溶着部105を検出する端部検出センサ35
1(光センサを使用)を備え、この端部検出センサ35
1が熱溶着部105を検出した直後の所定時間、および
熱溶着部105が一対の静電容量センサ320を通過す
る直線からの所定時間、一対の静電容量センサ320に
よる熱溶着部105両端の測定を停止する測定カットの
為のシーケンス回路352を備える。なお、端部検出セ
ンサ351とシーケンス回路352とによって、一対の
静電容量センサ320を通過する熱溶着部105の両端
を検出する検出手段が構成される。
The end measurement cutting means 350 cuts the measurement of both ends of the heat-welded portion 105 by the pair of capacitance sensors 320, and as shown in FIG. Edge detection sensor 35 for detecting
1 (using an optical sensor), the end detection sensor 35
1 for a predetermined time immediately after detecting the heat-welded portion 105, and for a predetermined time from a straight line through which the heat-welded portion 105 passes through the pair of capacitance sensors 320, both ends of the heat-welded portion 105 by the pair of capacitance sensors 320 are detected. A sequence circuit 352 for cutting the measurement to stop the measurement is provided. The end detection sensor 351 and the sequence circuit 352 constitute a detection unit that detects both ends of the heat-welded portion 105 that passes through the pair of capacitance sensors 320.

【0053】このように、端部測定カット手段350に
よって、一対の静電容量センサ320を通過する熱溶着
部105の両端を検出し、熱溶着部105の両端部分を
一対の静電容量センサ320で測定しないように設ける
ことにより、熱溶着部105の端部に発生するめくれを
シール不良と誤検出する不具合をなくすことができる。
In this way, the end measurement cutting means 350 detects both ends of the heat-welded portion 105 passing through the pair of capacitance sensors 320, and the both ends of the heat-welded portion 105 are connected to the pair of capacitance sensors 320. By providing so as not to measure in step 2, it is possible to eliminate the problem of erroneously detecting a curl generated at the end of the heat-welded portion 105 as a defective seal.

【0054】(排出手段400の説明)排出手段400
は、測定部300の判断手段341からシール不良信号
を受けると、シール不良信号を発生させた包装材10
0、つまり電圧測定手段340の測定する出力電圧が、
予め設定されたしきい値電圧sVより上昇した熱溶着部
105を有する包装材100を、運搬路から排出する装
置である。
(Description of Ejecting Means 400) Ejecting Means 400
When the seal failure signal is received from the determination unit 341 of the measuring unit 300, the packaging material 10 that has generated the seal failure signal.
0, that is, the output voltage measured by the voltage measuring means 340 is
This is a device for discharging the packaging material 100 having the heat-welded portion 105 that has risen above a preset threshold voltage sV from the transportation path.

【0055】このように、シール不良部を有する包装材
100は、排出手段400によって自動的に搬送路から
排除されるため、シール不良を検出する作業現場を無人
化できる。そして、シール不良を検出する作業現場を無
人化することにより、非常に効果的である。
As described above, since the packaging material 100 having a defective seal portion is automatically removed from the conveying path by the discharging means 400, the work site for detecting a defective seal can be unmanned. And, it is very effective by unmanning the work site for detecting the defective seal.

【0056】〔実施例の作動〕次に、本実施例のシール
不良検出装置における要部作動を説明する。シール不良
検出装置を起動する。すると、図9の(a)に示すよう
に、シール不良部の無い熱溶着部105が1対の静電容
量センサ320を通過する際、オシログラフ370に
は、図9の(b)に示すような波形が生じる。しきい値
電圧sVを設定する場合、図9の(b)に示すような波
形から熱溶着部105の平均電圧xVを読み取り、読み
取った平均電圧に2V加算した電圧をしきい値電圧sV
として設定する。つまり、平均電圧xVが例えば13V
であった場合、しきい値電圧sVは15Vとなる。
[Operation of Embodiment] Next, the operation of the main part of the seal defect detecting device of this embodiment will be described. Start the seal defect detection device. Then, as shown in (a) of FIG. 9, when the heat-welded portion 105 having no defective seal portion passes through the pair of capacitance sensors 320, the oscillograph 370 shows that shown in (b) of FIG. 9. Such a waveform is generated. When the threshold voltage sV is set, the average voltage xV of the heat-welded portion 105 is read from the waveform as shown in FIG. 9B, and a voltage obtained by adding 2V to the read average voltage is added to the threshold voltage sV.
Set as. That is, the average voltage xV is, for example, 13V.
Then the threshold voltage sV becomes 15V.

【0057】シール不良部の無い熱溶着部105が1対
の静電容量センサ320を通過する際は、測定部300
の測定する最大電圧は、図9の(b)に示すように、1
5Vを越えない。このため、判断手段341は、排出手
段400へはシール不良信号を出力しない。
When the heat-welded portion 105 having no defective seal portion passes through the pair of capacitance sensors 320, the measuring portion 300
The maximum voltage measured by is, as shown in FIG.
Do not exceed 5V. Therefore, the determination unit 341 does not output the seal failure signal to the ejection unit 400.

【0058】ここで、図10の(a)に示すように、熱
溶着部105に0.5mm幅の紙を噛み込んだシール不
良部Aの有る熱溶着部105が1対の静電容量センサ3
20を通過する際は、図10の(b)に示すように、紙
を噛み込んだシール不良部Aで、測定部300の測定す
る電圧が15Vを越える。このため、判断手段341
は、排出手段400へシール不良信号を出力し、排出手
段400が、紙を噛み込んだ包装材100を搬送路から
排出する。
Here, as shown in FIG. 10 (a), a pair of electrostatic capacity sensors having a pair of heat-welded portions 105 having a defective sealing portion A in which a paper having a width of 0.5 mm is caught in the heat-welded portion 105. Three
When passing through 20, as shown in (b) of FIG. 10, the voltage measured by the measuring unit 300 exceeds 15V in the defective seal portion A in which the paper is caught. Therefore, the determination means 341
Outputs a defective seal signal to the discharging means 400, and the discharging means 400 discharges the packaging material 100 in which the paper is caught from the transport path.

【0059】また、図11の(a)に示すように、熱溶
着部105が空気を噛み込んだシール不良部Bの有る熱
溶着部105が1対の静電容量センサ320を通過する
際は、図11の(b)に示すように、空気を噛み込んだ
シール不良部Bで、測定部300の測定する電圧が15
Vを越える。このため、判断手段341は、排出手段4
00へシール不良信号を出力し、排出手段400が、空
気を噛み込んだ包装材100を搬送路から排出する。
Further, as shown in FIG. 11A, when the heat-welded portion 105 having the defective sealing portion B in which the heat-welded portion 105 has entrapped air passes through the pair of capacitance sensors 320. As shown in (b) of FIG. 11, the voltage measured by the measuring unit 300 is 15 at the defective seal portion B in which air is trapped.
Cross V Therefore, the determination unit 341 is the discharge unit 4
A sealing failure signal is output to 00, and the discharging unit 400 discharges the packaging material 100 in which air is trapped from the transport path.

【0060】〔実施例の効果〕本実施例の包装材100
のシール不良検出装置では、一対の静電容量センサ32
0の間隔を0.35mmに設け、一対の静電容量センサ
320のセンサ径を1.0mmに設け、一対の静電容量
センサ320に印加する交流電圧の周波数から得られる
応答周波数を1kHz以上に設定することで、1分間あ
たり、200個の包装材100のシール不良を検出する
ことができる。
[Effects of the Embodiment] The packaging material 100 of this embodiment.
In the device for detecting defective seal, the pair of capacitance sensors 32
The interval of 0 is set to 0.35 mm, the sensor diameter of the pair of capacitance sensors 320 is set to 1.0 mm, and the response frequency obtained from the frequency of the AC voltage applied to the pair of capacitance sensors 320 is set to 1 kHz or more. By setting, it is possible to detect the sealing failure of 200 packaging materials 100 per minute.

【0061】なお、一対の静電容量センサ320の間隔
を、熱溶着部105の厚み0.2mmに、0.1mmを
加えた0.3mmよりも狭く設けると、熱溶着部105
のたわみなどによって、熱溶着部105を一対の静電容
量センサ320の間に確実に案内するのが困難になり、
結果的に1分間あたり、200個の包装材100のシー
ル不良を検出することができなくなる。
If the distance between the pair of capacitance sensors 320 is set to be narrower than 0.3 mm, which is obtained by adding 0.1 mm to the thickness of 0.2 mm of the heat-welded portion 105, the heat-welded portion 105 is formed.
It becomes difficult to reliably guide the heat-welded portion 105 between the pair of capacitance sensors 320 due to the bending of the
As a result, it becomes impossible to detect the sealing failure of 200 packaging materials 100 per minute.

【0062】また、一対の静電容量センサ320の間隔
を、熱溶着部105の厚み0.2mmに、0.2mmを
加えた0.4mmよりも広く設けると、熱溶着部105
と一対の静電容量センサ320との間の距離が長くな
り、静電容量センサ320の検出精度が低下して、シー
ル不良の検出精度が低くなる。
If the distance between the pair of capacitance sensors 320 is set to be wider than 0.4 mm, which is obtained by adding 0.2 mm to the thickness of 0.2 mm of the heat-welded portion 105, the heat-welded portion 105 is formed.
The distance between the pair of electrostatic capacity sensors 320 becomes longer, the detection accuracy of the electrostatic capacity sensor 320 decreases, and the detection accuracy of the defective seal decreases.

【0063】一方、一対の静電容量センサ320のセン
サ径を0.5mmよりも小さく設ける場合は、センサ面
積が小さいため、シール不良を検出することができる程
度のセンサ精度とするためには、一対の静電容量センサ
320の間隙を、熱溶着部105の厚み0.2mmに、
0.1mmを加えた0.3mmよりも狭く設ける必要が
生じ、結果的には上述のように、熱溶着部105を一対
の静電容量センサ320の間に確実に案内するのが困難
になる。
On the other hand, when the sensor diameter of the pair of capacitance sensors 320 is set to be smaller than 0.5 mm, the sensor area is small. The gap between the pair of capacitance sensors 320 is set to a thickness of the heat-welded portion 105 of 0.2 mm,
It becomes necessary to provide the width narrower than 0.3 mm, which is the addition of 0.1 mm, and as a result, as described above, it becomes difficult to reliably guide the heat-welded portion 105 between the pair of capacitance sensors 320. .

【0064】また、一対の静電容量センサ320のセン
サ径を2.0mmよりも大きく設ける場合は、センサ面
積が大きいため、シール不良部を跨ぐ可能性が高くな
る。センサ径がシール不良部を跨ぐと、電圧測定手段3
40の測定する電圧がしきい値に達しない場合が生じ、
結果的にシール不良の検出精度が低くなる。
When the sensor diameter of the pair of capacitance sensors 320 is set to be larger than 2.0 mm, the sensor area is large, so that the possibility of straddling the defective seal portion is increased. When the sensor diameter crosses over the defective seal portion, the voltage measuring means 3
In some cases, the voltage measured by 40 does not reach the threshold,
As a result, the accuracy of detecting a defective seal becomes low.

【0065】具体的には、一対の静電容量センサ320
のセンサ径を2.0mmよりも大きく設ける場合、図1
0の(a)に示す、熱溶着部105に0.5mm幅の紙
を噛み込んだシール不良部Aの有る熱溶着部105が1
対の静電容量センサ320を通過する際は、図12に示
すように、センサ径がシール不良部を跨ぎ、結果的に紙
を噛み込んだ部分での電圧は平均電圧に2Vを加算した
しきい値に達しなくなる。
Specifically, a pair of capacitance sensors 320
If the sensor diameter is larger than 2.0 mm,
As shown in 0 (a), the heat-welded portion 105 having the seal-defective portion A in which the paper of 0.5 mm width is bitten into the heat-welded portion 105 is 1
When passing through the pair of capacitance sensors 320, as shown in FIG. 12, the sensor diameter straddles the defective seal portion, and as a result, the voltage at the portion where the paper is caught is 2V added to the average voltage. The threshold will not be reached.

【0066】さらに、一対の静電容量センサ320に印
加する交流電圧の周波数から得られる応答周波数を1k
Hzよりも低く設定すると、一対の静電容量センサ32
0の分解能力が低下し、1分間あたり、200個の包装
材100のシール不良を検出することができなくなる。
そして、本実施例では、交流電圧の周波数から得られる
応答周波数を1kHzよりも高い5kHzに設定したた
め、一対の静電容量センサ320の分解能力が高く、1
分間あたり、200個の包装材100のシール不良を高
い精度で検出することができる。
Furthermore, the response frequency obtained from the frequency of the AC voltage applied to the pair of capacitance sensors 320 is 1 k.
If set lower than Hz, the pair of capacitance sensors 32
The decomposition ability of 0 decreases, and it becomes impossible to detect the sealing failure of 200 packaging materials 100 per minute.
In this embodiment, the response frequency obtained from the frequency of the AC voltage is set to 5 kHz, which is higher than 1 kHz.
Per minute, defective sealing of 200 packaging materials 100 can be detected with high accuracy.

【0067】〔変形例〕上記の実施例では、1対の静電
容量によってシール不良を検出した例を示したが、図1
3に示すように、熱溶着部105の移動方向に対して直
交方向のシール不良を検出するべく、一対の静電容量セ
ンサ320を複数用い、それぞれの一対の静電容量セン
サ320が互いに干渉しないように設けても良い。この
ように、熱溶着部105の移動方向に対して直交方向の
シール不良を検出することにより、シール不良の検出精
度が向上し、商品価値を高めることができる。
[Modification] In the above embodiment, an example in which a seal defect is detected by a pair of capacitances is shown in FIG.
As shown in FIG. 3, in order to detect a seal defect in a direction orthogonal to the moving direction of the heat-welded portion 105, a plurality of pairs of capacitance sensors 320 are used, and the pair of capacitance sensors 320 do not interfere with each other. May be provided as follows. In this way, by detecting the seal defect in the direction orthogonal to the moving direction of the heat-welded portion 105, the detection accuracy of the seal defect is improved and the commercial value can be increased.

【0068】また、上記の実施例では、レトルト食品を
収容する包装材100のシール不良を検出した例を示し
たが、菓子類など他の収容物を収容する包装材100の
シール不良を検出するように設けても良い。
Further, in the above-mentioned embodiment, an example in which the sealing failure of the packaging material 100 containing the retort food is detected has been described. However, the sealing failure of the packaging material 100 containing other contents such as confectionery is detected. May be provided as follows.

【図面の簡単な説明】[Brief description of drawings]

【図1】包装材のシール不良検出装置の概略側面図であ
る(実施例)。
FIG. 1 is a schematic side view of a seal defect detection device for a packaging material (embodiment).

【図2】包装材の概略図である(実施例)。FIG. 2 is a schematic view of a packaging material (Example).

【図3】包装材の断面図である(実施例)。FIG. 3 is a cross-sectional view of a packaging material (Example).

【図4】移動手段の概略上視図である(実施例)。FIG. 4 is a schematic top view of a moving unit (embodiment).

【図5】横ガイドを示す移動手段の概略断面図である
(実施例)。
FIG. 5 is a schematic cross-sectional view of a moving unit showing a lateral guide (Example).

【図6】測定部の概略図である(実施例)。FIG. 6 is a schematic view of a measurement unit (Example).

【図7】測定出力を得る増幅手段の概略図である(実施
例)。
FIG. 7 is a schematic view of an amplifying means for obtaining a measurement output (Example).

【図8】端部測定カット手段の概略説明図である(実施
例)。
FIG. 8 is a schematic explanatory view of an edge measurement cutting means (Example).

【図9】シール不良部のない包装材の概略図と出力電圧
の波形を示すグラフである(センサ径1.0mm、実施
例)。
FIG. 9 is a schematic view of a packaging material having no defective seal and a graph showing a waveform of output voltage (sensor diameter 1.0 mm, example).

【図10】0.5mm幅の紙を噛み込んだ包装材の概略
図と出力電圧の波形を示すグラフである(センサ径1.
0mm、実施例)。
FIG. 10 is a schematic view of a packaging material in which 0.5 mm-width paper is bitten and a graph showing a waveform of output voltage (sensor diameter 1.
0 mm, example).

【図11】空気を噛み込んだ包装材の概略図と出力電圧
の波形を示すグラフである(センサ径1.0mm、実施
例)。
FIG. 11 is a schematic view of a packaging material in which air is trapped and a graph showing a waveform of output voltage (sensor diameter 1.0 mm, example).

【図12】センサ径が2.0mm以上の場合に、0.5
mm幅の紙を噛み込んだ場合の出力電圧の波形を示すグ
ラフである(実施例)。
FIG. 12 is 0.5 when the sensor diameter is 2.0 mm or more.
It is a graph which shows the waveform of the output voltage when a paper of mm width is bitten (Example).

【図13】一対の静電容量センサの配置状態を示す説明
図である(変形例)。
FIG. 13 is an explanatory diagram showing an arrangement state of a pair of capacitance sensors (modification).

【符号の説明】[Explanation of symbols]

100 包装材 102 導電層 103 熱溶着層 104 シート部材 105 熱溶着部 200 移動手段 202 無端ベルト 203 仕切り 210 不要物除去手段 220 横ガイド 310 対向部材 320 静電容量センサ 330 発振回路 340 電圧測定手段 341 判断手段 350 端部測定カット手段 370 オシログラフ 400 排出手段 100 packaging material 102 conductive layer 103 heat-welding layer 104 sheet member 105 heat-welding portion 200 moving means 202 endless belt 203 partition 210 unwanted material removing means 220 lateral guide 310 facing member 320 capacitance sensor 330 oscillating circuit 340 voltage measuring means 341 judgment Means 350 Edge measurement cutting means 370 Oscillograph 400 Ejection means

Claims (13)

【特許請求の範囲】[Claims] 【請求項1】導電層および熱溶着層を備える既製袋で、
内部に内包物を収容した後に開口部が熱溶着された包装
材を移動する移動手段と、 この移動手段によって移動する前記包装材の通過途中に
設けられ、熱溶着された熱溶着部を挟む位置に所定間隙
を隔てて対向配置された一対の静電容量センサと、 この一対の静電容量センサに、所定電圧で所定周波数の
交流電圧を与える発振回路と、 前記一対の静電容量センサの出力電圧を加算して測定す
る電圧測定手段とを備え、 この電圧測定手段の測定する出力電圧が、予め設定され
たしきい値電圧より上昇した際に、前記一対の静電容量
センサを通過した前記熱溶着部のシール不良を検出する
シール不良検出装置において、 前記所定間隙は、前記熱溶着部の厚みに、0.1〜0.
2mmを加えた間隔に設けられ、 前記一対の静電容量センサの各センサ径は、0.5〜
2.0mmの範囲に設けられたことを特徴とするシール
不良検出装置。
1. A ready-made bag having a conductive layer and a heat-welding layer,
A moving means for moving the packaging material whose opening is heat-welded after containing the inclusions therein, and a position provided on the way of passage of the packaging material moved by this moving means, and sandwiching the heat-welded portion. A pair of capacitance sensors that are arranged to face each other with a predetermined gap therebetween, an oscillation circuit that gives an AC voltage of a predetermined frequency at a predetermined voltage to the pair of capacitance sensors, and an output of the pair of capacitance sensors. A voltage measuring means for adding and measuring a voltage, and when the output voltage measured by the voltage measuring means rises above a preset threshold voltage, the voltage passed through the pair of capacitance sensors. In the seal defect detecting device for detecting the seal defect of the heat-welded portion, the predetermined gap is 0.1 to 0.
It is provided at an interval of 2 mm, and each sensor diameter of the pair of capacitance sensors is 0.5 to
A seal defect detecting device provided in a range of 2.0 mm.
【請求項2】請求項1のシール不良検出装置において、 前記所定周波数から得られる応答周波数が、1kHz以
上に設けられたことを特徴とするシール不良検出装置。
2. The seal defect detecting device according to claim 1, wherein a response frequency obtained from the predetermined frequency is set to 1 kHz or higher.
【請求項3】導電層および熱溶着層を備える既製袋で、
内部に内包物を収容した後に開口部が熱溶着された包装
材を移動する移動手段と、 この移動手段によって移動する前記包装材の通過途中に
設けられ、熱溶着された熱溶着部を挟む位置に所定間隙
を隔てて対向配置された一対の静電容量センサと、 この一対の静電容量センサに、所定電圧で所定周波数の
交流電圧を与える発振回路と、 前記一対の静電容量センサの出力電圧を加算して測定す
る電圧測定手段とを備え、 この電圧測定手段の測定する出力電圧が、予め設定され
たしきい値電圧より上昇した際に、前記一対の静電容量
センサを通過した前記熱溶着部のシール不良を検出する
シール不良検出装置。
3. A ready-made bag provided with a conductive layer and a heat-welding layer,
A moving means for moving the packaging material whose opening is heat-welded after containing the inclusions therein, and a position provided on the way of passage of the packaging material moved by this moving means, and sandwiching the heat-welded portion. A pair of capacitance sensors that are arranged opposite to each other with a predetermined gap therebetween, an oscillation circuit that applies an AC voltage of a predetermined frequency and a predetermined frequency to the pair of capacitance sensors, and an output of the pair of capacitance sensors. A voltage measuring means for adding and measuring a voltage, and when the output voltage measured by the voltage measuring means rises above a preset threshold voltage, the voltage passed through the pair of capacitance sensors. A seal defect detecting device for detecting a seal defect at a heat-welded portion.
【請求項4】請求項1ないし請求項3のいずれかに記載
のシール不良検出装置において、 前記一対の静電容量センサは、 前記移動手段によって移動する前記包装材の通過途中に
設けられ、前記熱溶着部を挟む位置に所定間隙を隔てて
対向配置された断面コ字型の対向部材に固定されたこと
を特徴とするシール不良検出装置。
4. The seal defect detecting device according to claim 1, wherein the pair of capacitance sensors is provided in the middle of passage of the packaging material moved by the moving means, A seal defect detecting device characterized by being fixed to opposing members having a U-shaped cross section, which are opposed to each other at a position sandwiching a heat-welded portion with a predetermined gap.
【請求項5】請求項1ないし請求項4のいずれかに記載
のシール不良検出装置において、 前記移動手段は、 複数の前記包装材を順次移動する無端ベルトを備えると
ともに、 この無端ベルトの表面に、前記包装材を区画するための
仕切りを備え、 さらに、前記無端ベルトの両側に前記包装材の幅にほぼ
一致する横ガイドを備えることを特徴とするシール不良
検出装置。
5. The seal defect detecting device according to claim 1, wherein the moving means includes an endless belt that sequentially moves the plurality of packaging materials, and a surface of the endless belt is provided. A seal defect detecting device comprising: a partition for partitioning the packaging material; and lateral guides on both sides of the endless belt that substantially match the width of the packaging material.
【請求項6】請求項5のシール不良検出装置において、 少なくとも前記一対の静電容量センサへ向けて前記熱溶
着部を導く側の前記横ガイドは、 前記一対の静電容量センサの間に導かれる前記熱溶着部
の湾曲を所定範囲内に規制する断面コ字型に設けられた
ことを特徴とするシール不良検出装置。
6. The seal defect detecting device according to claim 5, wherein the lateral guide on the side for guiding the heat-welded portion toward at least the pair of capacitance sensors is provided between the pair of capacitance sensors. A seal failure detecting device provided in a U-shaped cross section for restricting the curvature of the heat-welded portion to be cut within a predetermined range.
【請求項7】請求項1ないし請求項6のいずれかに記載
のシール不良検出装置において、 前記しきい値電圧は、 前記熱溶着部の溶着前の厚みと前記溶着後の厚みの差に
より生じる電圧値に設定されたことを特徴とするシール
不良検出装置。
7. The device for detecting a seal defect according to claim 1, wherein the threshold voltage is generated by a difference between a thickness of the heat-welded portion before welding and a thickness after the welding. A seal defect detecting device characterized by being set to a voltage value.
【請求項8】請求項1ないし請求項7のいずれかに記載
のシール不良検出装置において、 前記電圧測定手段で測定された前記一対の静電容量セン
サの加算された出力電圧は、オシログラフによって視覚
表示されることを特徴とするシール不良検出装置。
8. The seal defect detecting device according to claim 1, wherein the added output voltage of the pair of capacitance sensors measured by the voltage measuring means is determined by an oscillograph. A seal defect detecting device characterized by being visually displayed.
【請求項9】請求項1ないし請求項8のいずれかに記載
のシール不良検出装置において、 前記しきい値電圧は、 手動操作によって設定可能に設けられたことを特徴とす
るシール不良検出装置。
9. The seal defect detecting device according to claim 1, wherein the threshold voltage is set so that it can be set manually.
【請求項10】請求項1ないし請求項9のいずれかに記
載のシール不良検出装置は、 前記一対の静電容量センサを通過する前記熱溶着部の両
端を検出する検出手段を備え、 前記電圧測定手段は、前記熱溶着部の両端が前記一対の
静電容量センサを通過する際の出力電圧を測定しないよ
うに設けたことを特徴とするシール不良検出装置。
10. The seal defect detection device according to claim 1, further comprising a detection unit that detects both ends of the heat-welded portion that passes through the pair of capacitance sensors. The seal defect detecting device, wherein the measuring means is provided so as not to measure an output voltage when both ends of the heat-welded portion pass through the pair of capacitance sensors.
【請求項11】請求項1ないし請求項10のいずれかに
記載のシール不良検出装置において、 前記一対の静電容量センサに案内される前記熱溶着部
は、両面から高圧のエアーが吹き付けられることを特徴
とするシール不良検出装置。
11. The seal defect detecting device according to claim 1, wherein high pressure air is blown from both sides of the heat-welded portion guided by the pair of capacitance sensors. A defective seal detection device.
【請求項12】請求項1ないし請求項11のいずれかに
記載のシール不良検出装置において、 前記移動手段は、 前記電圧測定手段の測定する出力電圧が、予め設定され
たしきい値電圧より上昇した際に、前記一対の静電容量
センサを通過した前記熱溶着部を有する前記包装材を運
搬路から排出する排出手段を備えることを特徴とするシ
ール不良検出装置。
12. The seal defect detecting device according to claim 1, wherein the moving unit has an output voltage measured by the voltage measuring unit higher than a preset threshold voltage. In this case, the seal defect detecting device is provided with a discharging unit that discharges the packaging material having the heat-welded portion that has passed through the pair of capacitance sensors from a transportation path.
【請求項13】請求項1ないし請求項12のいずれかに
記載のシール不良検出装置は、 前記熱溶着部の移動方向に対して直交方向のシール不良
を検出するべく、前記一対の静電容量センサが、互いに
干渉しないように、複数箇所に設けられたことを特徴と
するシール不良検出装置。
13. The seal defect detecting device according to claim 1, wherein the pair of electrostatic capacitances are arranged to detect a seal defect in a direction orthogonal to a moving direction of the heat-welded portion. A seal defect detecting device, wherein the sensors are provided at a plurality of positions so as not to interfere with each other.
JP10668795A 1995-04-28 1995-04-28 Detection device of inferior seal of packaging material Pending JPH08301241A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10668795A JPH08301241A (en) 1995-04-28 1995-04-28 Detection device of inferior seal of packaging material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10668795A JPH08301241A (en) 1995-04-28 1995-04-28 Detection device of inferior seal of packaging material

Publications (1)

Publication Number Publication Date
JPH08301241A true JPH08301241A (en) 1996-11-19

Family

ID=14439971

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10668795A Pending JPH08301241A (en) 1995-04-28 1995-04-28 Detection device of inferior seal of packaging material

Country Status (1)

Country Link
JP (1) JPH08301241A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004038393A1 (en) 2002-10-22 2004-05-06 Tetra Laval Holdings & Finance S.A. Vessel inspection method and vessel inspection device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004038393A1 (en) 2002-10-22 2004-05-06 Tetra Laval Holdings & Finance S.A. Vessel inspection method and vessel inspection device
US7167803B2 (en) 2002-10-22 2007-01-23 Tetra Labal Holdings & Finance S.A. Vessel inspection method and vessel inspection device
CN100445733C (en) * 2002-10-22 2008-12-24 利乐拉瓦尔集团及财务有限公司 Container inspection method and container inspection device
KR101013241B1 (en) * 2002-10-22 2011-02-08 테트라 라발 홀딩스 앤드 피낭스 소시에떼아노님 Container inspection method and container inspection device

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