JPH08296982A - Slag carrier pallet - Google Patents
Slag carrier palletInfo
- Publication number
- JPH08296982A JPH08296982A JP10423295A JP10423295A JPH08296982A JP H08296982 A JPH08296982 A JP H08296982A JP 10423295 A JP10423295 A JP 10423295A JP 10423295 A JP10423295 A JP 10423295A JP H08296982 A JPH08296982 A JP H08296982A
- Authority
- JP
- Japan
- Prior art keywords
- slag
- bricks
- pallet
- surface plate
- steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002893 slag Substances 0.000 title claims abstract description 52
- 239000011449 brick Substances 0.000 claims abstract description 26
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 12
- 239000010959 steel Substances 0.000 claims abstract description 12
- 230000000694 effects Effects 0.000 abstract description 6
- 229910001018 Cast iron Inorganic materials 0.000 abstract description 2
- 238000010276 construction Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 7
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical group C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000002076 thermal analysis method Methods 0.000 description 1
Landscapes
- Furnace Details (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、スラグ運搬用パレット
に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a slag transportation pallet.
【0002】[0002]
【従来の技術】スラグ運搬用パレットは物流システムの
効率向上対策に用いる架台で、上面には鋼製定盤が設置
されている。スラグの物流としては溶融状態の高温スラ
グを定盤上に乗せたスラグケースに注入し、所定時間放
冷してスラグを固めたのちスラグケースを抜き取り運搬
車でパレットごと輸送するシステムである。2. Description of the Related Art A slag transportation pallet is a pedestal used for improving the efficiency of a physical distribution system, and a steel surface plate is installed on the upper surface. As a slag distribution system, molten slag is poured into a slag case placed on a surface plate, allowed to cool for a predetermined time to solidify the slag, and then the slag case is taken out and transported with a pallet by a transport vehicle.
【0003】例えば1600℃の溶融状態の高温スラグ
をパレット上面の鋼製定盤で直接受けるため、定盤の変
形と変形による湯漏れ及び定盤下部への熱伝導からパレ
ット本体の変形、亀裂等が発生するという問題があっ
た。For example, the molten slag at 1600 ° C. is directly received by the steel surface plate on the upper surface of the pallet, so that the deformation and deformation of the surface plate causes the leakage of water and the heat conduction to the lower part of the surface plate causes the deformation and cracks of the pallet body. There was a problem that occurs.
【0004】鋼製定盤を図3に示す。この熱解析の一例
を次に示す。 (条件) ・定盤材質 :SM400 ・熱伝導率 :800℃において39.7kcal/mh℃ ・定盤表面温度:1600℃(1873K) ・周囲温度 :30℃(303K) ・熱伝達率 :43kcal/m2 h℃ (結果)定盤上面部分の温度を1600℃と仮定した解
析結果ではリブ部先端(下部フレームと接触する部分)
の最大温度は約1250K(977℃)となった。A steel surface plate is shown in FIG. An example of this thermal analysis is shown below. (Conditions) · Surface plate material: SM400 · Thermal conductivity: 39.7kcal / mh ° C at 800 ° C · Surface plate surface temperature: 1600 ° C (1873K) · Ambient temperature: 30 ° C (303K) · Heat transfer coefficient: 43kcal / m 2 h ℃ (Result) In the analysis result assuming the temperature of the upper surface of the surface plate to be 1600 ℃, the rib tip (the part that contacts the lower frame)
The maximum temperature was about 1250K (977 ° C).
【0005】変形状態を見ると図4に示すように湾曲し
た変形となり以下の問題点が予想できる。 スラグケースと定盤の接触部にスキマが発生し湯漏れ
を生ずる。 定盤の湾曲変形により積載荷重(スラグ、スラグケー
ス、定盤)の下部パレットに対する分布が一様でなくな
り、局部の梁に荷重が集中しパレットの変形を増大す
る。Looking at the deformed state, the deformed state is curved as shown in FIG. 4, and the following problems can be expected. A gap is generated at the contact portion between the slag case and the surface plate, causing leakage of hot water. Due to the curved deformation of the surface plate, the load distribution (slag, slag case, surface plate) on the lower pallet is not evenly distributed, and the load is concentrated on the local beam to increase the deformation of the pallet.
【0006】[0006]
【発明が解決しようとする課題】本発明は溶融状態の高
温スラグを直接受ける鋼製定盤の構造変更により熱影響
から発生していた変形、湯漏れ、亀裂等の問題を解決し
ようとするものである。DISCLOSURE OF THE INVENTION The present invention is intended to solve problems such as deformation, molten metal leakage, cracks, etc., which have been caused by thermal effects due to structural changes of a steel surface plate that is directly subjected to molten high temperature slag. Is.
【0007】[0007]
【課題を解決するための手段】定盤構造に熱伝導率が低
く断熱性に優れたレンガ材を使用することで熱影響によ
り発生していた従来の問題が解決できる。レンガ構成は
2層構造とし上層はスラグ成分を考慮し浸食等の耐久性
に優れた材質を適用し下層は断熱性に優れた材質を適用
することで、レンガ構成定盤の寿命の向上を図ることが
できる。即ち本発明は、スラグケースを着脱自在に設け
たスラグ運搬用パレットにおいて、パレット上面の定盤
として、鋼製敷板に耐スラグ性レンガと断熱性レンガと
を2層に構成したことを特徴とするスラグ運搬用パレッ
トである。[Means for Solving the Problems] By using a brick material having a low thermal conductivity and an excellent heat insulating property for a surface plate structure, a conventional problem caused by thermal influence can be solved. The brick structure has a two-layer structure, and the upper layer is made of a material that has excellent durability such as erosion considering the slag component, and the lower layer is made of a material that has excellent heat insulation properties. be able to. That is, the present invention is characterized in that, in a slag transportation pallet provided with a slag case detachably provided, a slag resistant brick and a heat insulating brick are formed in two layers on a steel floor plate as a surface plate of the pallet upper surface. It is a slag transportation pallet.
【0008】[0008]
【作用】本発明の定盤は鋼製敷板に断熱性レンガを張
り、その上に耐スラグ性レンガ、例えば炭素系レンガを
張り、レンガの2層構造とするので、例えば1600℃
の溶湯スラグを注入しても定盤の下部フレーム部材は熱
伝導のみの解析で約40℃となり、定盤の熱影響は従来
型に比して極低となる。Since the surface plate of the present invention has a two-layer structure of a brick made of a steel floor plate and a heat-insulating brick, and a slag-resistant brick, for example, a carbon-based brick, which is laminated on the steel slab, the temperature is, for example, 1600 ° C.
Even if the molten metal slag is injected, the temperature of the lower frame member of the surface plate is about 40 ° C. only by heat conduction analysis, and the heat effect of the surface plate is extremely low compared to the conventional type.
【0009】[0009]
【実施例】図1は、スラグ物流システムの概要図、図2
は本発明の定盤構造の断面図で、以下にこの図面により
本発明を説明する。最初にスラグ物流システムの概要で
あるが、パレット1の上部には定盤2が設置されてお
り、スラグケース3を定盤2の上に乗せ、溶融スラグ鍋
4から例えば鋳鉄製スラグケース3に溶融スラグを注入
する。EXAMPLE FIG. 1 is a schematic diagram of a slag distribution system, FIG.
Is a sectional view of the surface plate structure of the present invention, and the present invention will be described below with reference to the drawings. First, an overview of the slag distribution system. A surface plate 2 is installed above the pallet 1, a slag case 3 is placed on the surface plate 2, and a molten slag pan 4 is transferred to, for example, a cast iron slag case 3. Inject molten slag.
【0010】スラグケース3は定盤2上に工作上可能に
気密に載置されるが、溶融スラグに粘性があるので湯漏
れの発生はない。万一湯漏れのときはスラグケースの底
部に粘土状のものを挿入するか、スラグケース用の溝を
刻設する。注入後、所定時間放冷してスラグを固めたの
ちスラグケース3を抜き取り、運搬車5でパレット1と
凝固スラグ6を運搬し所定の場所で運搬車5のダンプ機
能により凝固スラグのみを排出する。パレットと運搬車
とはピン結合される。The slag case 3 is mounted on the surface plate 2 in an airtight manner so that it can be machined, but since the molten slag is viscous, no leakage of molten metal occurs. In the unlikely event of hot water leaks, insert a clay-like thing into the bottom of the slag case or engrave a groove for the slag case. After pouring, the slag is hardened by cooling for a predetermined time, the slag case 3 is extracted, the pallet 1 and the solidified slag 6 are carried by the carrier 5, and only the solidified slag is discharged by the dump function of the carrier 5 at a predetermined place. . The pallet and the carrier are pin-connected.
【0011】次に溶融スラグを直接受ける定盤構造であ
るが、平面形状は約4m×7mで断面構成を図2に示
す。従来型は鋼製で総高さが約200mm、厚さが約40
mm×120mm高さのリブを約900mmピッチで配置して
いる。Next, regarding the surface plate structure which directly receives the molten slag, the planar shape is about 4 m × 7 m, and the sectional structure is shown in FIG. The conventional type is made of steel and has a total height of about 200 mm and a thickness of about 40.
Ribs with a height of mm × 120 mm are arranged at a pitch of about 900 mm.
【0012】発明例はレンガ製で総高さが約248mm、
上部を耐スラグ性レンガ10、下部が断熱レンガ11で
各約114mmの高さで構成し両レンガを約20mmの鋼製
敷板12上に配置する。定盤の高さは従来型に比べ約4
6mm高くなるが、重量では従来型約19ton に対し発明
例は約15ton で約4ton の重量軽減が図れる。The invention example is made of brick and has a total height of about 248 mm,
The upper part is made of slag-resistant bricks 10 and the lower part is made of heat-insulating bricks 11 each having a height of about 114 mm, and both bricks are arranged on a steel floor plate 12 of about 20 mm. The height of the surface plate is about 4 compared to the conventional type
Although it is 6 mm higher, the weight of the invention can be reduced by about 4 tons by about 15 tons in comparison with the conventional type by about 19 tons.
【0013】この実施例では溶融高温スラグを対象にレ
ンガ材質を選定しているが、スラグ以外の高温物の物流
システムにおいてもレンガ材質の選定を考慮することに
より断熱対策効果が得られるため適用することができ
る。In this embodiment, the brick material is selected for the molten high-temperature slag, but it is also applicable to the distribution system of high-temperature materials other than slag because the effect of heat insulation can be obtained by considering the selection of the brick material. be able to.
【0014】[0014]
【発明の効果】本発明によれば、鋼に対し断熱レンガの
熱伝導率比は約1/250で、熱影響から発生していた
パレット本体の変形、亀裂等の問題が解決できると共
に、耐スラグ性レンガを上部に設置したことにより耐久
性の高いレンガ構成の定盤とすることができ、定盤の変
形及び湯漏れ問題の解決と寿命の向上が図れる。このこ
とからパレット本体の補修費用の削減と定盤寿命の向上
から消耗部品費用の低減が図れスラグ物流システムのコ
スト低減と安定操業に貢献できる。According to the present invention, the thermal conductivity ratio of heat insulating bricks to steel is about 1/250, and it is possible to solve the problems such as the deformation and cracks of the pallet body caused by the heat effect, and By installing the slag brick on the upper part, it is possible to make a surface plate having a brick structure with high durability, and it is possible to solve the problems of deformation of the surface plate and molten metal leakage and to improve the service life. As a result, the cost of repairing the pallet body is reduced and the life of the platen is improved to reduce the cost of consumable parts and contribute to the cost reduction and stable operation of the slag distribution system.
【図1】(a),(b)は本発明におけるスラグ物流シ
ステムの概略図。1A and 1B are schematic views of a slag distribution system according to the present invention.
【図2】本発明における定盤構造の断面図。FIG. 2 is a sectional view of a surface plate structure according to the present invention.
【図3】(a),(b)は従来例の説明図。3A and 3B are explanatory views of a conventional example.
【図4】従来例の変形の斜視図。FIG. 4 is a perspective view of a modification of the conventional example.
1 パレット 2 定盤 3 スラグケース 4 鍋 5 運搬車 6 凝固スラグ 7 従来型定盤 8 発明型定盤 1 Pallet 2 Surface plate 3 Slag case 4 Pan 5 Carrier 6 Solidified slag 7 Conventional surface plate 8 Invention surface plate
───────────────────────────────────────────────────── フロントページの続き (72)発明者 泉 修 北海道室蘭市仲町12番地 ニッテツ室蘭エ ンジニアリング株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Osamu Izumi 12 Nakamachi, Muroran-shi, Hokkaido Nittetsu Muroran Engineering Co., Ltd.
Claims (1)
運搬用パレットにおいて、パレット上面の定盤として鋼
製敷板に耐スラグ性レンガと断熱性レンガとを2層に構
成したことを特徴とするスラグ運搬用パレット。1. A slag transportation pallet provided with a slag case detachably provided, wherein a slag resistant brick and a heat insulating brick are formed in two layers on a steel floor plate as a surface plate of the pallet upper surface. Transport pallet.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10423295A JPH08296982A (en) | 1995-04-27 | 1995-04-27 | Slag carrier pallet |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10423295A JPH08296982A (en) | 1995-04-27 | 1995-04-27 | Slag carrier pallet |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH08296982A true JPH08296982A (en) | 1996-11-12 |
Family
ID=14375222
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10423295A Pending JPH08296982A (en) | 1995-04-27 | 1995-04-27 | Slag carrier pallet |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH08296982A (en) |
-
1995
- 1995-04-27 JP JP10423295A patent/JPH08296982A/en active Pending
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20021008 |