JPH0829437B2 - CIP device - Google Patents
CIP deviceInfo
- Publication number
- JPH0829437B2 JPH0829437B2 JP28504487A JP28504487A JPH0829437B2 JP H0829437 B2 JPH0829437 B2 JP H0829437B2 JP 28504487 A JP28504487 A JP 28504487A JP 28504487 A JP28504487 A JP 28504487A JP H0829437 B2 JPH0829437 B2 JP H0829437B2
- Authority
- JP
- Japan
- Prior art keywords
- pressure medium
- pressure
- line
- powder
- primary
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/001—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a flexible element, e.g. diaphragm, urged by fluid pressure; Isostatic presses
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Powder Metallurgy (AREA)
Description
【発明の詳細な説明】 (産業上の利用分野) 本発明は、セラミックスや粉末金属を変形容易なモー
ルド(ゴム袋等)に密封して、等方圧を作用させて成形
するCIP装置に関する。Description: TECHNICAL FIELD The present invention relates to a CIP device for sealing ceramics or powder metal in a mold (rubber bag or the like) that is easily deformable and applying isotropic pressure to form the CIP device.
(従来の技術) CIP装置(Cold Isostatic Pressing)は水などの液体
を圧力媒体として、通常1000kg.f/cm2以上の高い等方圧
力を粉体に加え、種々な形状に成形する技術であり、セ
ラミックスや粉末治金の分野で広く採用されている。(Prior art) CIP equipment (Cold Isostatic Pressing) is a technology that uses a liquid such as water as a pressure medium and applies a high isotropic pressure of 1000 kg.f / cm 2 or more to powder to form it into various shapes. Widely used in the field of ceramics and powder metallurgy.
このCIP装置では圧媒は循環利用されるもので、モー
ルドの外表面に付着した粉体とか成形中のモールドの破
損による粉体が、圧媒に混入されると、圧力容器の蓋や
超高圧機器(特に減圧弁等のバルブ)のシール部を中心
とした損傷の原因となり、圧力リークを発生させること
が多かった。In this CIP device, the pressure medium is circulated and used, and if powder that adheres to the outer surface of the mold or powder due to damage to the mold during molding mixes with the pressure medium, the pressure vessel lid or ultra high pressure In many cases, pressure leaks were caused, which caused damage mainly to the seal part of equipment (particularly valves such as pressure reducing valves).
このため、粉体のラインへの混入を防止するため第5
図(I),(II)、第6図(I),(II)に示すように
圧媒分離隔膜を用いたものが従来採用されている。Therefore, in order to prevent the powder from entering the line,
As shown in FIGS. (I) and (II) and FIGS. 6 (I) and (II), those using a pressure medium separation membrane have been conventionally used.
第5図(I),(II)及び第6図(I),(II)にお
いて、圧力容器3には上下蓋1,2が挿脱自在に嵌合され
ており、第5図の例ではシール部4aを介してゴム等の変
形容器な材料で作成された圧媒分離隔膜4が圧媒ポート
2aを有する下蓋2上に備えられ、第6図の例では、上外
蓋1′を介して同じく隔膜4が装着され、外部の加圧減
圧ライン16に接続された一次圧媒5とモールド(成形
体)6に直接接触する二次圧媒5′とを完全に分離して
いる。In FIGS. 5 (I) and (II) and FIGS. 6 (I) and (II), upper and lower lids 1 and 2 are removably fitted to the pressure vessel 3, and in the example of FIG. The pressure medium separation membrane 4 made of a material such as a deformable container such as rubber via the seal portion 4a is a pressure medium port.
A mold 4 is provided on the lower lid 2 having 2a, and in the example shown in FIG. 6, the diaphragm 4 is also attached via the upper outer lid 1'and is connected to the external pressurizing / depressurizing line 16 and the primary pressure medium 5 and the mold. The secondary pressure medium 5'which directly contacts the (molded body) 6 is completely separated.
そして、加圧過程では第5図(II)、第6図(II)で
示す如く、超高圧ポンプ11にて圧縮された一次圧媒をポ
ート2aを介して供給し、隔膜4を介して二次圧媒5′に
圧力を伝達し、さらに粉体7の密封されたモールド6の
表面に等方圧力を作用させて粉体7を成形するものであ
る。Then, in the pressurizing process, as shown in FIG. 5 (II) and FIG. 6 (II), the primary pressure medium compressed by the ultra-high pressure pump 11 is supplied through the port 2a, and the secondary pressure medium is supplied through the diaphragm 4. The pressure is transmitted to the next pressure medium 5 ', and the isotropic pressure is applied to the surface of the mold 6 in which the powder 7 is sealed, so that the powder 7 is molded.
このとき、圧媒は一次圧媒のみが供給されるから、粉
体7や二次圧媒の収縮により隔膜4は大きく変形され、
また、減圧過程ではポート2aを通して減圧絞り弁12、減
圧弁13より行なわれ、一次圧媒は圧媒タンク14に回収さ
れる。At this time, since only the primary pressure medium is supplied as the pressure medium, the diaphragm 4 is largely deformed due to the contraction of the powder 7 and the secondary pressure medium,
In the depressurization process, the depressurization throttle valve 12 and the depressurization valve 13 are operated through the port 2a, and the primary pressure medium is collected in the pressure medium tank 14.
なお、第5図、第6図において、8は保護筒、15は給
水ポンプを示している。In FIGS. 5 and 6, 8 is a protective cylinder and 15 is a water supply pump.
(発明が解決しようとする問題点) ところで、第5図、第6図の従来技術では、二次圧媒
と粉体の収縮量を、一次圧媒の供給のみでカバーするこ
とになるから、隔膜4の変形量が大きく寿命が短くなる
という問題点がある。(Problems to be Solved by the Invention) By the way, in the conventional techniques shown in FIGS. 5 and 6, since the contraction amounts of the secondary pressure medium and the powder are covered only by the supply of the primary pressure medium, There is a problem that the amount of deformation of the diaphragm 4 is large and the life is shortened.
第5図の装置では、隔膜4の変形量に相当する保護筒
8が必要となり、このため圧力容器内の有効容積が小さ
くなるという問題がある。The apparatus shown in FIG. 5 requires the protective cylinder 8 corresponding to the amount of deformation of the diaphragm 4, which causes a problem that the effective volume in the pressure vessel becomes small.
すなわち、粉体量を容器内容積の40%、粉体収縮率50
%、圧力を2000kg.f/cm2とすると容器の有効深さは容器
深さの約2/3に減少する。That is, the amount of powder is 40% of the inner volume of the container, and the powder shrinkage rate is 50%.
%, And the pressure is 2000 kg.f / cm 2 , the effective depth of the container decreases to about 2/3 of the container depth.
また、二次圧媒の給排水のメカニカルな機能がないた
め、装置の自動化が不可能である。Further, since there is no mechanical function of supplying and draining the secondary pressure medium, automation of the device is impossible.
以上の理由によって、生産ラインでの効率的な実用に
て不向であった。For the above reasons, it is not suitable for efficient practical use on the production line.
本発明は叙述の問題点を解決して生産ラインへの実用
化を可能としたCIP装置を提供するのが目的である。SUMMARY OF THE INVENTION It is an object of the present invention to provide a CIP device which solves the problems described above and which can be put to practical use in a production line.
(問題点を解決するための手段) 本発明は、圧力容器3内に、加圧減圧ライン16に接続
された一次圧媒5と成形体6に直接接触する二次圧媒
5′とに分離する圧媒分離隔膜4を有するCIP装置にお
いて、叙述の目的を達成するために、以下の技術的手段
を講じたのである。(Means for Solving Problems) In the present invention, the pressure vessel 3 is separated into a primary pressure medium 5 connected to a pressure reduction line 16 and a secondary pressure medium 5'which is in direct contact with the molded body 6. In the CIP device having the pressure-medium separating diaphragm 4, the following technical measures were taken in order to achieve the stated object.
すなわち、本発明は、二次圧媒5′側に、該圧媒を少
なくとも加圧する機能を有する圧媒ライン26を接続した
ことを特徴とするのである。That is, the present invention is characterized in that the pressure medium line 26 having a function of at least pressurizing the pressure medium is connected to the side of the secondary pressure medium 5 '.
(作用) 圧力容器3内に、成形体6を装入セットして加圧成形
を行なうときは、加圧減圧ライン16からと二次圧媒ライ
ン26との双方から加圧することにより隔膜4の変形を小
さくおさえての等方圧力により、成形体6内の粉末を加
圧成形する。(Operation) When the molded body 6 is loaded and set in the pressure vessel 3 and pressure molding is performed, pressure is applied from both the pressurization and depressurization line 16 and the secondary pressure medium line 26, and The powder in the compact 6 is pressure-molded by an isotropic pressure with a small deformation.
(実施例) 以下、本発明の実施例を図面を参照して詳述する。(Example) Hereinafter, an example of the present invention will be described in detail with reference to the drawings.
第1図〜第3図で明らかなように、二次圧媒用の圧媒
ライン26を付帯させた点が、従来例(第6図)と相違す
るものであり、以下、相違点について詳述し、従来と共
通する部分は第6図と共通符号で示している。As is apparent from FIGS. 1 to 3, the point that the pressure medium line 26 for the secondary pressure medium is attached is different from the conventional example (FIG. 6), and the difference will be described in detail below. As described above, the portions common to the conventional ones are shown by the common symbols in FIG.
第1図において、上蓋1には二次圧媒用のポート1aを
有し、このポート1aには、二次圧媒タンク24の圧媒を加
圧して供給する加圧ポンプ22又は給水ポンプ21を有する
圧媒ライン26が接続されている。なお、図中、27はチェ
ック弁を示している。In FIG. 1, the upper lid 1 has a port 1a for a secondary pressure medium, and a pressure pump 22 or a water supply pump 21 that pressurizes and supplies the pressure medium in the secondary pressure medium tank 24 to this port 1a. Is connected to the pressure medium line 26. In the figure, 27 indicates a check valve.
第2図は、給水ポンプ21と加圧ポンプ22とを個別に有
する圧媒ライン26を、ポート1aに接続したものを示し、
27,28は各チェック弁を示している。FIG. 2 shows a pressure medium line 26 having a water supply pump 21 and a pressure pump 22 separately connected to the port 1a.
27 and 28 are check valves.
第3図は、第2図の装置に、排水弁23と給排水弁25を
更に付加した圧媒ライン26を、ポート1aに接続したもの
である。FIG. 3 shows the apparatus of FIG. 2 in which a pressure medium line 26 further having a drain valve 23 and a water supply / drain valve 25 is connected to the port 1a.
すなわち、いずれの実施例においても、一次圧媒のた
めの加圧減圧ライン16に加えて、少なくとも加圧機能を
有する二次圧媒のための圧媒ライン26を設けたものであ
る。That is, in any of the embodiments, in addition to the pressurization / depressurization line 16 for the primary pressure medium, the pressure medium line 26 for at least the secondary pressure medium having a pressurizing function is provided.
なお、ここで、一次圧媒と二次圧媒は同一のものでも
異なるものであってもよく、例えば、一次圧媒としては
一般作動油、水が、二次圧媒としては水等が用いられ
る。Here, the primary pressure medium and the secondary pressure medium may be the same or different. For example, general hydraulic oil and water are used as the primary pressure medium, and water and the like are used as the secondary pressure medium. To be
また、各実施例では一次側と二次側の各ポンプを別個
のものとしているが、これは、一次側と二次側とを共用
したものであってもよく、圧媒タンクは、これと同じも
のを採用するときはひとつの共用タンクであってもよ
い。Further, in each embodiment, the pumps on the primary side and the secondary side are separate, but this may be one in which the primary side and the secondary side are shared, and the pressure medium tank is When using the same one, it may be one shared tank.
第4図の各図を参照すると、成形サイクルの一例が示
されている。Referring to each figure of FIG. 4, an example of the molding cycle is shown.
第4図において、成形体6は、バケット29に積込み、
バケット29とともに圧力容器3内に上部開口を介して装
入セットされる(第4図a,b,c参照)。In FIG. 4, the molded body 6 is loaded into the bucket 29,
It is loaded and set in the pressure vessel 3 through the upper opening together with the bucket 29 (see FIGS. 4 a, b and c).
そして、既に、二次圧媒が給水されているときは、第
4図dで示す如く、上蓋1を装入セットするときに、ポ
ート1aを介して排水する。Then, when the secondary pressure medium is already supplied with water, as shown in FIG. 4d, when the upper lid 1 is charged and set, the secondary pressure medium is drained through the port 1a.
これにより、成形準備体勢となり、周知の如く上下蓋
体1,2に、門形プレスフレームを係合させてプレス軸力
を担持するものとしてから、一次圧媒はポート2aからラ
イン16より、二次圧媒はポート1aからライン26より給水
・加圧させて等方圧力により成形体6(実際にはゴム袋
内の粉末)を圧縮成形することになる。As a result, the body is ready for molding, and the well-known upper and lower lids 1 and 2 engage the portal press frame to carry the axial force of the press. The secondary pressure medium is supplied with water from the port 1a through the line 26 to pressurize the compact 6 (actually powder in the rubber bag) by isotropic pressure.
所定の加圧成形が終了すると、一次圧媒側は減圧、排
水(二次圧媒も減圧、排水してもよい)させ、上蓋1を
第4図fに示す如く開き、成形済の成形体6はバケット
29ごとに容器3より取出す。When the predetermined pressure molding is completed, the primary pressure medium side is depressurized and drained (the secondary pressure medium may be depressurized and drained), and the upper lid 1 is opened as shown in FIG. 6 is a bucket
Remove from container 3 every 29th.
(発明の効果) 本発明は以上の通りであり、本発明は圧力容器内に、
加圧減圧ラインに接続された一次圧媒と成形体に直接接
触する二次圧媒とに分離する圧媒分離隔膜を有するCIP
装置において、二次圧媒側に、該圧媒を少なくとも加圧
する機能を有する圧媒ラインを接続したことを特徴とす
るものであるから次の利点がある。(Effects of the Invention) The present invention is as described above, and the present invention provides a pressure vessel,
CIP with a pressure medium separation membrane that separates the primary pressure medium connected to the pressure decompression line and the secondary pressure medium that directly contacts the compact
Since the apparatus is characterized in that the pressure medium line having a function of at least pressurizing the pressure medium is connected to the secondary pressure medium side, the following advantages are obtained.
二次圧媒側の圧媒ラインに、少なくとも加圧機能をも
たせているので、一次圧媒とともに加圧成形するとき、
隔膜の変形は、減圧に必要な収縮分で済み、その変形を
小さくできる。従って、隔膜の寿命を長くできる。Since the pressure medium line on the secondary pressure medium side has at least a pressure function, when pressure molding with the primary pressure medium,
The diaphragm can be deformed only by the amount of contraction required for decompression, and the deformation can be reduced. Therefore, the life of the diaphragm can be extended.
更に、圧力容器の有効容積(有効深さ)も容器深さの
約9割と大きくできる。Further, the effective volume (effective depth) of the pressure vessel can be increased to about 90% of the vessel depth.
又、二次圧媒の給水(加圧等)あるいは排水(上蓋装
着時)の動作も自動化でき、これにより装置自体の自動
化ができる。Also, the operation of supplying water (pressurizing or the like) or draining water (when the upper lid is attached) of the secondary pressure medium can be automated, and thus the apparatus itself can be automated.
これらにより、生産ラインへの実用化を可能とし、CI
P装置として実益大である。These enable practical application to the production line, and CI
It is a large profit as a P device.
図面は本発明の実施例と従来例を示し、第1図は本発明
第1実施例の、第2図は同第2実施例の、第3図は同じ
く第3実施例の各断面図、第4図a〜gは本発明実施例
のサイクル(動作工程)を示す断面図、第5図(I),
(II)、第6図(I),(II)は従来例の各断面図であ
る。 1……上蓋、1a……二次圧媒ポート、2……下蓋、3…
…圧力容器、16……一次圧媒用加圧減圧ライン、26……
二次圧媒ライン。The drawings show an embodiment of the present invention and a conventional example. FIG. 1 is a sectional view of the first embodiment of the present invention, FIG. 2 is a sectional view of the second embodiment, and FIG. 3 is a sectional view of the third embodiment. 4A to 4G are sectional views showing a cycle (operating process) of the embodiment of the present invention, FIG. 5 (I),
(II), FIGS. 6 (I) and (II) are cross-sectional views of a conventional example. 1 ... Top lid, 1a ... Secondary pressure medium port, 2 ... Bottom lid, 3 ...
… Pressure vessel, 16 …… Pressurization / decompression line for primary pressure medium, 26 ……
Secondary pressure medium line.
Claims (1)
された一次圧媒5と成形体6に直接接触する二次圧媒
5′とに分離する圧媒分離隔膜4を有するCIP装置にお
いて、 二次圧媒5′側に、該圧媒を少なくとも加圧する機能を
有する圧媒ライン26を接続したことを特徴とするCIP装
置。1. A CIP having, in a pressure vessel 3, a pressure medium separation membrane 4 for separating a primary pressure medium 5 connected to a pressure decompression line 16 and a secondary pressure medium 5'which is in direct contact with a molded body 6. In the device, a CIP device characterized in that a pressure medium line 26 having a function of at least pressurizing the pressure medium is connected to the secondary pressure medium 5'side.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP28504487A JPH0829437B2 (en) | 1987-11-10 | 1987-11-10 | CIP device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP28504487A JPH0829437B2 (en) | 1987-11-10 | 1987-11-10 | CIP device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH01127198A JPH01127198A (en) | 1989-05-19 |
JPH0829437B2 true JPH0829437B2 (en) | 1996-03-27 |
Family
ID=17686438
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP28504487A Expired - Lifetime JPH0829437B2 (en) | 1987-11-10 | 1987-11-10 | CIP device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0829437B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4309995A1 (en) * | 1993-03-27 | 1994-09-29 | Degussa | Process for compacting powdery substances |
US20250025938A1 (en) * | 2023-07-17 | 2025-01-23 | Precision Elements Ltd | Cold isostatic pressing apparatus |
-
1987
- 1987-11-10 JP JP28504487A patent/JPH0829437B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH01127198A (en) | 1989-05-19 |
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